Service Manual: LCD Color Television
Service Manual: LCD Color Television
Service Manual: LCD Color Television
32AV500U
Rev.2
This model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this
green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), refer to GREEN PRODUCT PROCUREMENT and LEAD-FREE
SOLDER.
IMPORTANT NOTICE
WARNING: Do not modify or alter the information or data provided herein without prior written consent by Toshiba.
Toshiba shall not be liable to anybody for any damages, losses, expenses or costs, if any, incurred in connection with or
as a result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS" WITHOUT ANY WARRANTY OF ANY KIND, EITHER
EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of
use of any information or data provided herein.
GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and
Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will
prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection
as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In
line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that
have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as
replacement parts.
LEAD-FREE SOLDER
WARNING: This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at
large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104F (30C to 40C). Use of a soldering
iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or
PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when
soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
SAFETY INSTRUCTION
WARNING: Before servicing this chassis, read the "Safety Precaution" and "Product Safety Notice" instructions below.
Safety Precaution
WARNING: Servicing should not be attempted by anyone unfamiliar with the necessary precautions on this receiver. The following
are the necessary precautions to be observed before servicing this chassis.
1.
An isolation transformer should be connected in the power line between the receiver and the AC line before any service is
performed on the receiver.
2.
Always disconnect the power plug before any disassembling of the product. It may result in electrical shock.
3.
When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as
nonmetallic control knobs, insulating covers, shields, isolation resistor-capacitor network, etc.
4.
Always keep tools, product components, etc. away from children as these items may cause injury.
5.
Depending on the model, use an isolation transformer or wear suitable gloves when servicing with the power on.
Disconnect the power plug to avoid electrical shock when replacing parts. In some cases, alternating current is also
impressed in the chassis, so electrical shock is possible if the chassis is contacted with the power on.
6.
Always use the replacement parts specified for the particular model when making repairs. The parts used in products
require special safety characteristics such as inflammability; voltage resistance, etc. therefore, use only replacement parts
that have these same characteristics. Use only the specified parts when the
parts list.
7.
Part mounting and wire routing should be the same as that used originally. For safety purposes, insulating materials such as
isolation tubes or tape are sometimes used and printed circuit boards are sometimes mounted floating. Also make sure that
wiring is routed and clamped to avoid parts that generate heat or use high voltage. Always follow the manufactures wiring
routes / dressings.
8.
Always ensure that all internal wirings are in accordance before re-assembling the external casing after a repair is
completed. Do not allow internal wiring to be pinched by cabinets, panels, etc. Any error in reassembly or wiring can result
in electrical leakage, flame, etc., and may be hazardous.
9.
NEVER remodel the product in any way. Remodeling can result in improper operation, malfunction, electrical leakage, or
flame, which may be hazardous.
10. Always perform an AC leakage current check on the exposed metallic parts of the cabinet such as antennas, terminals,
screw heads, metal overlays, control shafts, etc. to be sure that the set is safe to operate without any danger of electrical
shock before returning the set to the customer.
11. To check leakage current: (After completing the work, measure the leakage current to prevent an electrical shock.)
Plug the AC line cord directly into a 120V AC outlet. Do not use an isolation transformer for this check.
Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner.
Connect a 1500 ohm 10 watt resistor, paralleled by a 0.15 F, AC type capacitor, between a known good earth ground (water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor
and 0.15 F capacitor. Reverse the AC plug at the AC outlet and repeat AC voltage measurements for each exposed metallic part.
Voltage measured must not exceed 0.3 volts rms. This corresponds to 0.2 milliamps AC. Any value exceeding this limit constitutes a
potential shock hazard and must be corrected immediately.
In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in, drink, or touch this fluid. Such
actions could cause toxicity or skin irritation. If this fluid should enter the mouth, rinse the mouth thoroughly with water. If the
fluid should contact the skin or clothing, wipe off with alcohol, etc., and rinse thoroughly with water. If the fluid should enter
the eyes, immediately rinse the eyes thoroughly with running water.
2.
When attaching the LCD module to the LCD cover, position it appropriately and fasten at the position where the display can
be viewed most conveniently.
3.
Carefully align the holes at all four corners of the LCD module with the corresponding holes in the LCD cover and fasten
with screws. Do not strongly push on the module because any impact can adversely affect the performance. Also use
caution when handling the polarized screen because it can easily be damaged.
4.
If the panel surface becomes soiled, wipe with cotton or a soft cloth. If this does not remove the soiling, breathe on the
surface and then wipe again. If the panel surface is extremely soiled, wipe the panel surface with CRT cleaner sprayed
onto the cloth. Do not spray the cleaner on the panel. Pay attention not to scratch the panel surface.
5.
Leaving water or other fluids on the panel for an extended period of time can result in discoloration or stripes. Immediately
remove any type of fluid from the screen.
6.
Glass is used in the panel construction. Damage can occur if dropped or struck with hard objects.
7.
CMOS-LSI circuitry is used in the LCD module, so avoid damage due to static electricity. When handling the module, use a
wrist ground or anchor ground.
8.
Do not expose the LCD module to direct sunlight or strong ultraviolet rays for extended periods.
9.
Do not store the LCD module below the temperature conditions described in the specifications. Doing so could result in
freezing of the liquid crystal, loss of resilience, or other damage.
10. Do not disassemble the LCD module. Such actions could result in improper operation.
11. When transporting the LCD module, do not use packing containing epoxy resin (amine) or silicon resin (alcohol or oxim).
The gas generated by these materials can cause loss of polarity.
Manual Controls
P203 - PS
Output to Display
(Not Used)
P202 - PS
Output to Display
Inverter
P201 - PS Output
CN4 Speaker
Power Supply:
Standby 5 V
Switched Chassis and Display
Sources
Front Jack
P203 - PS
Output to Display
P202 - PS
Output to Display
P201 - PS Output
CN5 -LVDS to Display
2
LVDS
32in. Disassembly
7
CN5 (30P)
LVDS
P202 (14P)
14
15
Dim.
13
Pwr. ON
5V *
ACD*
12V
CN1 (14P)
Manual
Controls/IR
Receiver
P201 (16P)
1011
ERR
ON
BRT
IC
24V INV
GND
P203 (12P)
8-9
24V
Standby 5V
Switched Chassis and
Display Sources
3-4
1-5
5-10
11-12
NC
1-5
Inverter
GND
5-10
Inverter
24V
14,13,12,11
Power Supply:
15
14
13
10
11
89
34
CN4 (4P)
CN3 (16P)
Speakers
Power
Supply
Main/Writing: Analog/Digital
signal processing System
Control -
Keypad
Main Board
Keypad-7P
1 PWR_KEY
2 MENU
3 CH+
4 CH5 VOL+
6 VOL7 INPUT/EXIT
8 GND
KEY/IR -14P
1 PWR_KEY
2 MENU
3 CH+
4 CH5 VOL+
6 VOL7 INPUT/EXIT
8 GND
9 LED-G
10 LED-R
IR board
IR board -6P
1 5V_STANDBY
2 LED-G
3 LED-R
4 LED-C
5 IR_DATA
6 GND
Power board
LVDS -2x15P
1 GND
2 VLCD
3 Tx4+
4 VLCD
5 Tx46 VLCD
7 Tx3+
8 VLCD
9 Tx310 GND
11
12
13
14
15
16
17
18
19
20
21
5
6
7
8
9
10
11
12
13
14
15
5
6
7
8
9
10
11
12
13
14
15
Inverter -14P
1 +24Vinv
2 +24Vinv
3 +24Vinv
4 +24Vinv
+24Vinv
5
6 GND
7 GND
8 GND
9 GND
10 GND
11 ERR
12 On/Off
13 BRT
14 IC
16 BKLT_EN
Inverter -12P
Inverter -12P
21 GND
AC In
1 Line
2 NC
3 Line
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
Speaker -4P
1 LCH+
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
LCH-
3
4
RCHRCH+
11
LED-C
12 GND
13 IR_DATA
14 5V_STANDBY
Tx2+
GND
Tx2GND
Tx1+
GND
Tx1GND
GND
GND
TxCLK+
22 EXT_VBR_B
23
24
25
26
27
28
29
30
L Speaker
1 LCH+
2 LCHR Speaker
1 RCH2 RCH+
AX094B002A
PANEL-FX15S-41S-0.5SH
1 VDD
2 VDD
3 VDD
4 VDD
5 VDD
6 VDD
7 GND
8 GND
9 GND
Inverter -14P
1 +24Vinv
2 +24Vinv
3 +24Vinv
4 +24Vinv
+24Vinv
5
6 GND
7 GND
8 GND
9 GND
10 GND
11 ERR
12 On/Off
13 BRT
14 IC
Side IO board
Speaker
Panel module
GND
GND
GND
12VCCIN
12VCCIN
5V_IN
5V_IN
GND
POWER_EN
POWER GOOD
BL_BR_CNTRL
16 BKLT_EN
GND
GND
GND
12VCCIN
12VCCIN
5V_IN
5V_IN
GND
POWER_EN
POWER GOOD
BL_BR_CNTRL
TxCLKDCR_VBR_B
GND
LVDS_SEL
Tx0+
BIT_SEL
Tx0DCR/BRT
+24Vinv
+24Vinv
+24Vinv
+24Vinv
+24Vinv
GND
GND
GND
GND
GND
NC
NC
+24Vinv
+24Vinv
+24Vinv
+24Vinv
+24Vinv
GND
GND
GND
GND
GND
NC
NC
10
11
12
13
14
15
16
17
18
19
20
GND
GND
GND
Rx0Rx0+
GND
Rx1Rx1+
GND
Rx2Rx2+
CLKCLK+
GND
Rx3Rx3+
GND
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
IC (Internally Connected Keep Open)
ATSC/NTSC RF
MCU
WT61P7
TUNER
ENG36E32KF
S/PDIF
AV/SV VIDEO
AV/SV AUDIO
AMP
TPA3100D2-HTQFP
KEYPED
IR/LED
POWER BOARD
SPEAKER
SIDE AV VIDEO
SIDE AV AUDIO
AUDIO DAC/SW
AK4682EQ
AUDIO OUT
SCALER
ZR39770
COMPONENT 1 VIDEO
COMPONENT 1 AUDIO
DDR 32Mx16
HY5PS121621CFP
COMPONENT SW
BA7657F
COMPONENT 2 VIDEO
COMPONENT 2 AUDIO
RS232
LVDS OUT
RS232
TRANSFORM
ST3243E
VGA
PC AUDIO
CONTROL SIGNAL
VIDEO SIGNAL
AUDIO SIGNAL
HDMI 1
HDMI2
10
11
Dead Set No
Sound/ No
Picture
Yes
Yes
Yes
Does
the secondary
12 volt source appear
at pin 8 of P201 when
the on/off button is
pressed?
Suspect a
problem with the
signal circuits
located on the Main
module.
Does
a 4.3 volt on off
signal appear at pin
13 of P201 when the
on/off button is
pressed?
Is
5 VDC present at
pin 10 of P201 on the
power supply module
when AC is
applied?
No
No
No
No
12
Is the
ACD (AC Detect)
level less than .07V
at pin 14 of P201
when AC is
applied?
Yes
Suspect a problem
with the SYSCON
circuit located on the
Main module.
No or distorted
video
YES
NO
Troubleshoot for
backlight problelms.
Does
the back light function
normally when the unit
is turned on?
YES
Is
the screen discolored
or does it have streaks
or dark areas with no
signal input?
Examples
NO
YES
Replace
the Main
Module.
When
the input button
is pressed on the
receiver or remote, is
the on screen
display clear and
normal?
YES
NO
Using the
power distribution
diagram, are the
voltages normal at P201
of the power supply
module?
13
NO
Suspect the
power supply
module.
Backlight
Troubleshooting
NO
Replace the
Power supply
module.
Is
24 VDC present
at pins 1 through 5 of
P202 when the unit is
turned
on?
NO
YES
If it is
available , try one or
both CCF inverters. If
this does not help,
replace the LCD
display. ***
YES
Is 12VDC
present at pins 8
and 9 and 24 volts at
pins 3 and 4 of P201
when the unit is
turned on?
YES
YES
Is 5VDC
present at pin16 of
P201 when the unit is
turned on?
NO
Replace the
main module.
14
No or distorted
Audio
Distorted
Is there no sound or is
the audio distorted?
No Sound
NO
NO
Replace the
power supply
module.
Does the
power supply
generate the audio
supply voltages (12VDC
at pins 8 and 9 and 24 volts
at pins 3 and 4 of P201)
when the unit is
turned
on?
Using
the remote or
the manual keyboard,
access the audio menu.
Select reset. Does
the volume
return?
YES
Problem
solved.
YES
Replace the
Main module
15
16
Firmware Update
17
75007870
75011933
Power PCB
18
A. Installation and Setup of the iDev Service Firmware Update Tool and USB
Drivers
1. Install the USB to Serial Adapter drivers. Instructions are on the CD driver disc included
with the adapter. Attach the USB to Serial Adapter to the USB port of your computer.
2. Copy the contents of the supplied 2008FWKT01 Service Firmware Update Tool CD to a
directory on your PC. Note the name and location of the directory for future reference.
3. Copy the firmware update file (file extension .ecc) for the model being serviced to the same
directory location as in step 2. Note the name and location of the directory for future
reference.
4. To open the 2008FWKT01 iDev firmware update tool; use Windows Explorer locate the
directory where you installed the CD files in step 2. Select the iDev directory and then click
on the iDev.exe software Application.
19
6. Select the Serial Port of which your USB to Serial Adapter is connected. (Note: when using
the USB to Serial Adapter the Com ports are assigned by the operating system. Identify the
correct COM port using your device manager in windows as reference. The USB to Serial
Adapter must be connected to identify the assigned port)
7. Set the Baud Rate to 115200.
8. Select the BROWSE () button to open the image file browser.
Baud Rate
Browse
Update Boot Sector Do Not Check box
9. Select the Firmware update file (with file extension .ecc) for the TV receiver being updated.
The Firmware update file will be in the directory where you placed the contents from step 3
in the Installation and Setup procedure.
2
20
11. Select Ok
3
21
13. The Download image application will start and a message will indicate Waiting for ping
Proceed to Section B Upgrading the Firmware procedure.
Serial Cable
PC USB Port
USB to Serial Adapter
3. Apply AC power to the TV receiver. Confirm the TV receiver is in the Off state.
4. Confirm that steps 1 through 13 of the Installation and Setup of the iDev Software Tool
and USB Drivers were completed and the iDev software is waiting for ping as described
in step 13.
4
22
5. Turn on the TV receiver to begin the download as shown below. Do not remove AC
power or interrupt the set during the download progress.
6. Upon completion of the firmware update a Finished, Please reset the HDTV banner will
be displayed.
This Service Instruction is intended for use by only Toshiba qualified Authorized Service providers
TOSHIBA AMERICA CONSUMER PRODUCTS L.L.C.
1420-B Toshiba Dr.
Lebanon, TN 37087
www.tacp.toshiba.com
2008 Toshiba America Consumer Products, LLC.
5
23
10
R138
C111
D601
L602 :10
Q104
R139
D602
R133
Q105
C112
R623
C506
C508
R628
C206
GND
FB
N.C.
S/OCP
S1
R210
S2
R209
R208
R212
R211
R217
J201
GND
PC501 :2
PC502 :2
6
1
C211
R233
P203
12
11
10
9
8
7
6
5
4
3
2
1
PC501 :1
C504
C509
R502
R231
ZD202
D205
R528
T501 :8
D505
21
PC102 :2
ACD
C503
T501 :9
PC103 :1
!
P2
ZD501
Q201
C606
R503
R631
R531
ZD504 Q505
C510
C209
CY104
R532
C212
R230
R222
!
FB201
!
CY103
CY105
Q202
R630
FB502
R221
R527
Q503
P1
R606
R232
S4
S4
D207
R220
1
C117
ZD201
S2
S4
Q107
C608
C116
C607
14
13
12
11
10
9
8
7
6
5
4
3
2
1
D206
ZD503
+24V
R234
C213
R229
R522
Q203
U202
PC502 :1
P1
R605
R205
R203
R201
J202
T501 :6
R501
R604
P202
R227
!
1
L602 :2
R226
R225
C210
T501 :4
R526
C507
Q504
ZD502
C505
D110
D109
Q106
21
P2
D504
R525
SS
3
4
D111
R141
C115
D106
Q502
D503
U501
FB501 D502
PWR-ON
R524
C502
R523
R110
R111
R112
C609
PC103 :2
R136
C610
R137
!
Vcc
R228
+5V
C207
C605
U601
C501
R224
D501
P4
P3
R530
C604
L602 :7
R521
PC102 :1
R223
+5V/2.0A
L204
R603
R529
GND
D203
T501 :1
S4
R621
R629
+24Vaud
T501 :5
Q501
C201
D204
R602
Q602
C603
+12V
U201
R622
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+5V
R134
R135
Q601
R624
D101
R601
D603
C205
P201
C208
C110
+24Vaud +24Vaud/0.6A
+
# Inv
# Dim
ACD
PWR-ON
PC101 :2
D105
R132
21
R625
R121
ZD101
D104
T101:12
T101:8
FB601
GND
L203
R218
+12V +12V/2.0A
C204
T101:10
!
T101:5
R219
Q102
R127
R126
R216
R207
13
R206
11
L202
+
T101:9
R204
D103
R125
R215
15
C203
T101:11
14
U101
S1
C108
C109
R131
R130
R129
C107
P4
R128
C104
T101:3
R213
C105
C106
D108
D107
FG
Q103
+24V +24Vinv/4.0A
D202
R124
C102
LF102 :2
L602 :4
R123
16
L201
T101 :7
Q101
12
43
D102
R122
C114
C202
R107
C103
LF101 :2
R108
R140
43
R109
R202
C602
D201
C113
C601
C118
CY101
PC101 :1
SC101 :3
SECONDARY
A
BD101
P3
!
!
CY102
R103
R104
R102
VA101
L601
12
!
CX101
SC101 :1
R106 R105
12
R101
!
LF102 :1
LF101:1
C101
TH101
P1
F101
PRIMARY
SC101
A
FB202
21
FSP145-4F01 FSP188-4F05
+24Vinv
4.0A
+24Vinv
5.5A
+12V
2.0A
+12V
2.2A
+24Vaud
0.6A
+24Vaud
+5V
2.0A
+5V
0.85A
2.0A
ReplacementPartsList
Location
E100
Part No.
Description
75011269 PC BOARD ASSY, IR/B VTV-IR3705 STV32T, 39C00651L01
E101
E102
E103
E104
E105
E106
E107
E108
E109
E110
E111
E112
E113
E114
E115
E116
E117
E118
E119
E127
E128
E200
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN