Intel Case Study
Intel Case Study
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Kikaganesh Kartik A., Patel Bhavin T., Patel Milan P., Hariyani Ajay
Case study on
• MANUFACTURING
Intel has been described as a ‘manufacturing monster’. It can develop and bring
a product to market faster than anyone else. Intel’s production process is automated
using sophisticated robotic equipment to ensure accuracy. This is a good example of
production in the secondary sector of industry. Intel has plants around the world
manufacturing different processors for different markets. It chooses locations where
there is enough land to build such large plants. These need to be close to skilled
labour, its markets and to customers. For example, Intel fabricates 45nm chips in New
Mexico, Oregon and Arizona in the USA, as well as in Israel. Each new factory costs
up to $3 billion (around £1.5 billion) to construct. The refitting costs for older plants
can be over $1 billion (around £0.5 billion). Intel uses a methodology called ‘copy
exactly’. This ensures factories are built in exactly the same way, no matter where they
are, and gives a consistent approach. This is critical when manufacturing such
sensitive and highly complex devices.
The manufacturing process requires the highest standards of ‘clean
environments’. This is thousands of times cleaner than in an operating theatre. Intel’s
employees wear special suits to ensure no dust or hair falls onto the wafers. The air is
so clean that one cubic metre of air contains less than one particle of dust. The
production process is a highly complex one. It takes an average of 200 people working
full time for two years to design, test and have a new chip ready for manufacture.
Intel provides computer chips for many different market segments . A market
segment is usually defined, for example, by age, gender or geographical position. Intel
identifies its market segments by product use, e.g. notebooks, desktops, servers.
Some products are for the business market, for example, desktop computers and
laptops for companies. Other products are for personal use, for example, notebook
computers for students.
Intel is continually developing new approaches to keep it ahead of the
competition. Vertical integration gives it a strong advantage. This means Intel does
not outsource any of its work for research, development or manufacturing. For
example, many companies do research and some development but give the product
design to another company to produce. Intel does all three processes itself. Its
manufacturing process is capital-intensive because of the specialist equipment. For
example, Intel spent more than $7 billion (£3.5 billion) on manufacturing plants using
the latest 45nm process technology. Intel believes this investment is worthwhile, as
this highly competitive approach gives it a competitive edge by:
ensuring quality
protecting its ideas
Meeting its timescales .
• COMPETITIVE ADVANTAGE
Competitive advantage means a company has or does something better than its
rivals. The ‘tick-tock’ strategy was announced in September 2006 by Intel’s CEO, Paul
Otellini. It is a blueprint for Intel to maintain its technology leadership and competitive
advantage. It plans to take advantage of Intel’s product research, development and
manufacturing capacity to deliver improved products every year. This regular
improvement will ensure continued market leadership. In ‘tick’ years Intel will introduce
a new manufacturing process (of which the 45nm process is the latest). ‘Tock’ years
will see the introduction of new designs (architectures) of CPUs (central processing
units).
Intel is competitive because:
It has a regular cadence (or rhythm) to the development of new products
or improvements to existing ones.
It integrates teams from R&D and all
areas of manufacturing, all working to the same
schedules. Intel is the only company that can
combine and optimise manufacturing process
technology, product design, leading-edge
capacity, design tools, masks and packaging
in-house.
It sets the highest standards in high-
quality clean production. The company invests
vast sums in R&D and manufacturing. This
makes it is difficult for rival companies to match
Intel.
It designs quality products. Intel
continually develops new technologies that
combine product-led, user-led, and market-led features.
It is able to leverage its manufacturing capability. This means it can
increase production to bring product to market in large volumes. Increasing
volume and getting the product onto the market as quickly as possible are
important elements in creating and maintaining a competitive advantage.
Process technology cadence for sustained leadership
• CONCLUSION
Since 1968 Intel has contributed to improving people’s lives, work and leisure.
The company’s work is at the heart of the Internet, personal computing, mobile
phones, games consoles and home entertainment systems. Intel products drive the
technology we use in homes, hospitals, schools, offices, factories and airports. Intel’s
commitment to continual innovation and investment in research and development in
product and manufacturing technology ensures competitiveness and growth. It also
provides customers around the world with the latest developments.