Belzona Coating Guide For CUI and Atmospheric Corrosion

Belzona
5811
Belzona
5891
Belzona
5831
Substrate surface preparation
Cure time
Post cure
@25oC
(77oF)
Solvent free,
brush or spray applied
two component
100% solids lining
system for the
protection of surfaces
operating under
immersion conditions
in the absence of
abrasion.
Belzona5811DW
Suitable for contact
with Potable water.
2 coat
Three colour system
Minimum total DFT 400 microns
(16 mils)
Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2 with max
30mg/m2 Chlorides and dust
level 2
Working life
is 45 mins
Not
required
Chemical
contact
after 6 days
cure
Temperature
Resistance
Range:-40oC to 150oC
(-40oF to 302oF)
Constant
Immersion:
50oC
(122oF)
Flash blast between coats not

required if over coated within
overcoat window of 72 hours
Solvent free
two component
100% solids lining
system for the
operating under
immersion conditions
in the absence of
abrasion.
Suitable for contact
with Potable water.
1 or 2 coat
Solvent free
brush applied
two component
100% solids
barrier coating for the
operating under
immersed conditions
in contact with
aqueous solutions.
Specifically designed
for application to wet
or underwater
structures.
2 coat system
Two colour system

(16 mils)
Detergent wash and flash blast
between coats
Chemical
Resistance
Guide only
Contact Belzona
for specific
chemicals
Sour gasses
Wet H2S & CO2
Dilute Inorganic
Acids
Adhesion
Inspection
method
W.F.T.
Coverage
Rate
Abrasion
resistance
Flexural
strength
Zero
wastage
Taber
1kg load
ASTM
D790
Tensile
Shear
ASTM
D1002
Compressive
Strength
ASTM
D695
0.5lt/m2
5,780 psi
(406
kg/cm2)
Mild steel
3,300 psi
(232
kgs/cm2)
8,700 psi
(612 kg/cm2)
0.52lt/m2
9,600 psi
(675
kg/cm2)
Mild steel
3,470 psi
(244
kgs/cm2)
20,000 psi
(1406 kg/cm2)
0.5lt/m2
1,440 psi
(101
kg/cm2)
Mild steel
1,300 psi
(91
kgs/cm2)
2,170 psi
(153 kg/cm2)
D.F.T.
Spark test
Alkalis
Water, Salts

profile to Sa 2-1/2 with max
20mg/m2 Chlorides
and dust level 2
Working life
is 35 mins
Chemical
contact
after 4 days
cure
Post cure
@ 50oC
(122oF)
If operating
temperature
less than
50oC
(122oF)
(-40oF to 392oF)
Constant
Immersion:
90oC
(194oF)

profile to Sa 2-1/2
Or

(20 mils)
UHP hydro blast

Or
Manually prepared to St 2
millscale free
Working life
is 35 mins
Chemical
contact
after 4 days
cure
Not
required
Hydrocarbons
BTEX
Methanol
Glycol
Amines MDEA
Sour gasses
Wet H2S & CO2
W.F.T.
D.F.T.
Spark test
Water, Salts
Otherwise
post cure in
service
Applied at ambient
temperatures
Steam out
resistance @
210oC
System
Cathodic
disbondment
(good for use
with CP systems)
Description
Explosive
decompression
resilient
Product
Sprayable
BELZONA PERFORMANCE COATINGS FOR

CUI / ATMOSPHERICS CORROSION PROTECTION
Range: -40oC to 120oC

(-40oF to 248oF)
Constant
Immersion:
40oC
(104oF)
Resilient to
Chemical contact
from spillages and
leaks
W.F.T.
D.F.T.
Spark test
Water and Salts
W.F.T. = Wet Film Thickness

Belzona Polymerics Ltd.,
Belzona Inc.,
Claro Road, Harrogate,
2000 N.W. 88 Court, Miami,
HG1 4DS, England.
Florida 33172, U.S.A.
Tel: +44 (0) 1423 567641
Tel: +1 (305) 594 4994
Fax: +44 (0) 1423 505967
Fax: +1 (305) 599 1140
Email: belzona@belzona.co.uk Email: belzona@belzona.com
Belzona Asia Pacific,

Rattakit Building, 29/13 Moo 9, Sukhumvit Road,
Banglamung, Chonburi 20150, Thailand.
Tel: +66 38 378099
Fax: +66 38 378098
Email: belzona@belzona.cn
BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

Factory trained Belzona Consultants are available
throughout the world to provide local service.
www.belzona.com
D.F.T. = Dry Film Thickness
Copyright 2008 by Belzona International Ltd. All rights reserved. No part

of this work covered by the copyrights hereon may be reproduced or used
in any form or by any means graphic, electronic or mechanical, including
photocopying, recording, taping or information storage and retrieval
systems without written permission of the publisher. Belzona is a
registered trademark.
28-10-08
Belzona
5841
Belzona
5851
Belzona
5111 /
6111
Substrate surface preparation
Cure time
Post cure
@25oC
(77oF)
Solvent free
brush applied or
Spray applied
two component
100% solids
heat activated coating
for protection of hot
pipework and vessels
from atmospheric
corrosion and from
corrosion under
insulation
Solvent free,
brush applied or
Spray applied
single component
100% solids
heat activated coating
for protection of hot
pipework and vessels
from atmospheric
corrosion and from
corrosion under
insulation
Solvent based
two part modified
urethane together
with a two part Zinc
rich epoxy system
for protecting surfaces
against chemical,
abrasive and
corrosive attack
2 coat system
Each coating thickness is
dependant upon application
surface temperature.

profile to Sa 2-1/2
Or
Minimum thickness per coat 100

microns (4 mils)
Full cure
after 8 hrs
@ 80oC
(176oF)
Must be
applied to
hot
surfaces of
min 70oC
(158oF) and
max 150oC
(302oF)
Full cure
after 16 hrs
@ 150oC
(302oF)
Range: -40oC to 200oC

(-40oF to 392oF)
Constant
Immersion:
Or
2 coat system

profile to Sa 2-1/2
UHP hydro blast
(-40oF to 392oF)
Typical CUI
Immersion:
Constant
Immersion:
Or
millscale free
2 coats of Belzona 6111

(3 mils)
80 C
(176oF)
Guide only
Contact Belzona
for specific
chemicals
Resilient to
Chemical contact
from spillages and
leaks
Adhesion
Inspection
method
W.F.T.
Coverage
Rate
Abrasion
resistance
Flexural
strength
Zero
wastage
Taber
1kg load
ASTM
D790
Tensile
Shear
ASTM
D1002
0.8kg/m2
Mild steel
3,500 psi
(246
kgs/cm2)
0.8kg/m2
Mild steel
2,600 psi
(183
kgs/cm2)
D.F.T.
Compressive
Strength
ASTM
D695
Spark test
Water and Salts
millscale free
Or
4 coat
Two colour system
Chemical
Resistance
UHP hydro blast


(16 mils)
Must be
applied to
surfaces of
min 30oC
(86oF) and
max 80oC
(176oF)
Temperature
Resistance
Steam out
resistance @
210oC
System
Cathodic
disbondment
(good for use
with CP systems)
Description
Explosive
decompression
resilient
Product
Sprayable
BELZONA PERFORMANCE COATINGS FOR

CUI / ATMOSPHERICS CORROSION PROTECTION

abrasive to achieve a minimum
50 micron (2 mils), maximum 75
micron (3 mils) angular / anchor
profile to Sa 2-1/2
2 coats of Belzona 5111

(6 mils)
150oC
(302oF)
Resilient to
Chemical contact
from spillages and
leaks
W.F.T.
D.F.T.
Spark test
Water and Salts
80oC
(176oF)
For immersion
conditions
add reinforcing sheet
Applied at
ambient
temperature
Above 5 oC
(41oF)
Not
required
Range:- 40oC to 200oC

(-40oF to 392oF)
Hydrocarbons
BTEX
Splash
Resistance:
Glycol
W.F.T.
6111
0.56kg/m2
CS17 wheel
dry: 30mm3
D.F.T.
60oC
(140oF)
Full Cure
6 days
Not recommended for
constant immersion
condition
5111
0.07lt/m2
Dilute Inorganic
Acids
Alkalis
Water, Salts
Solvents
W.F.T. = Wet Film Thickness

Belzona Polymerics Ltd.,
Belzona Inc.,
Claro Road, Harrogate,
2000 N.W. 88 Court, Miami,
HG1 4DS, England.
Florida 33172, U.S.A.
Tel: +44 (0) 1423 567641
Tel: +1 (305) 594 4994
Fax: +44 (0) 1423 505967
Fax: +1 (305) 599 1140
Email: belzona@belzona.co.uk Email: belzona@belzona.com
Belzona Asia Pacific,

Rattakit Building, 29/13 Moo 9, Sukhumvit Road,
Banglamung, Chonburi 20150, Thailand.
Tel: +66 38 378099
Fax: +66 38 378098
Email: belzona@belzona.cn
1,150 psi
(80
kgs/cm2)
BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

Factory trained Belzona Consultants are available
throughout the world to provide local service.
www.belzona.com
D.F.T. = Dry Film Thickness
Copyright 2008 by Belzona International Ltd. All rights reserved. No part

of this work covered by the copyrights hereon may be reproduced or used
in any form or by any means graphic, electronic or mechanical, including
photocopying, recording, taping or information storage and retrieval
systems without written permission of the publisher. Belzona is a
registered trademark.
28-10-08

Belzona Coating Guide For CUI and Atmospheric Corrosion

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Belzona

Substrate surface preparation

Blast clean with selected

Flash blast between coats not

Minimum total DFT 400 microns

Blast clean with selected

Blast clean with selected

Minimum total DFT 500 microns

UHP hydro blast

Flash blast between coats not

BELZONA PERFORMANCE COATINGS FOR

Range: -40oC to 120oC

Water and Salts

W.F.T. = Wet Film Thickness

Belzona Asia Pacific,

BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

D.F.T. = Dry Film Thickness

Copyright 2008 by Belzona International Ltd. All rights reserved. No part

Substrate surface preparation

Blast clean with selected

Minimum thickness per coat 100

Range: -40oC to 200oC

Blast clean with selected

UHP hydro blast

2 coats of Belzona 6111

UHP hydro blast

Flash blast between coats not

Minimum total DFT 400 microns

BELZONA PERFORMANCE COATINGS FOR

Blast clean with selected

2 coats of Belzona 5111

Water and Salts

Range:- 40oC to 200oC

W.F.T. = Wet Film Thickness

Belzona Asia Pacific,

BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

D.F.T. = Dry Film Thickness

Copyright 2008 by Belzona International Ltd. All rights reserved. No part

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