Westfalia Service Training
Westfalia Service Training
Westfalia Service Training
Mechanical Separation
Division
- model designation
- installation
- bowl parts
- single mode
- series mode
- running mode -02- running mode -91- running mode -01- running mode -36- running mode -96- running mode -0196- Displacement
- potable water
- syphons
- centripetal pump
- Foundation
- clutch, clutch shoes
- gear oil
- wear to gear
- bottom bearing
- misc.: OSA7, OSA20, OSB35
- bowl unbalance
- wear protection
- refinery process / fuel problems
- timing unit VESA, VESB, VESC
- timing unit C7
- alarm list
- trouble shooting list
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
e.g. OSA7-02-066
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSA 7-02-066
application: Mineral Oil
Separator with self-cleaning bowl
A-series of WS-Separators
size (efficiency) 7
bowl for clarification and separation with a disc stack
separator with single centripetal pump and
discharge by gravity of the heavy component (water)
drive via centrifugal clutch, open frame, neck
bearing standard or gas-tight; standard or EEx motor
hinged hood, either cast design with cast-on feedand discharge line or welded design with welded-on
or screwed-on feed and discharge connections
flange-type motor (horizontal), type B5, with clutch
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Diagram of installation
Mechanical Separation
Division
Settl.
tank
Service
tank
Sludge tank
Sludge
LO - Sludge tank
Lube oil
30.06.2004
Bilge water
4
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
instrument air
feed valve
pre-heater
steam inlet
motor starter
potable water
clean oil discharge
control unit
throttle valve
inspection cover
pressure switch
Separator
solenoid
operating water
pre-set valve
water discharges
feed pump
pre-strainer
dirty oil feed
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
bowl: VARIZONE
Mechanical Separation
Division
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Bowl: OSA7-02
Mechanical Separation
Division
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
30.06.2004
PSL
10
Westfalia Separator
Mineraloil Systems GmbH
bowl: OSB35-02
Mechanical Separation
Division
30.06.2004
11
Westfalia Separator
Mineraloil Systems GmbH
Bowl: OSC4-02
Mechanical Separation
Division
30.06.2004
12
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
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PSL
13
Westfalia Separator
Mineraloil Systems GmbH
bowl: OSC30-91
Mechanical Separation
Division
30.06.2004
14
Westfalia Separator
Mineraloil Systems GmbH
bowl: OSD6-91
Mechanical Separation
Division
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15
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
1: displacement water
2: operating water
3: 3/2 way feed valve
4: circulation valve
5: water discharge valve
6: dirty oil feed
7: feed return line
8: clean oil discharge
6
3
7
pressure switch
ejection monitoring
motor protection
vibration monitor
flow switch
16
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO
17
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
LO
18
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
19
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO series mode: recommended with increased amount of solids in the feed
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20
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
When running in series mode only the feed pump and pre-heater
of the first stage (purifier) are in operation. An attached feed
pump at the second stage (clarifier) must be disconnected from
the horizontal shaft to avoid a run dry. If necessary the setpoint
of TAL (temp. alarm low) needs to be lowered as well as the
timer alarm bridging time needs to be increased at the timing
unit of second stage in order to avoid PAL (discharge pressure
low) alarms.
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21
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
22
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes open in
separating disc
holes closed in
separating disc
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23
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
Series Mode ON
Feedback Signal
Series Mode ON
Feedback Signal
VESB- Panel
INPUTS - UNIT 2
OUTPUTS -UNIT 2
No. 2
I 111
I 112
I 113
I 114 O 1013 O 1014 O 1015 O 1016
X1-Terminals 23 24 26 25 27 28 30 29 59 60 61 62 63 64 65 66
X1-Terminals 59 60 61 62 63 64 65 66 23 24 26 25 27 28 30 29
VESB- Panel O 1013 O 1014 O 1015 O 1016 I 111
I 112
I 113
I 114
No. 1
OUTPUTS - UNIT 1
INPUTS - UNIT 1
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24
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes open in
separating disc
holes closed in
separating disc
25
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
on
off
A
on
off
HFO 1
WMS-01-
Terminal strip
HFO 1
1
12
HFO 2
SMS -36-
Terminal strip
HFO 2
1 12
sc
sc
Cable type:
UNITRONIC-BUS-FD P L2/F.I.P
1x2x0,25 mm2 + screen
Attention:
Not laying MPI-data cables parallelly to power cables
30.06.2004
26
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC4
27
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC15
OSA20
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28
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC5-02-066
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29
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
30
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC30
31
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
32
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
dirty water
discharge to
frame drain
33
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
OSC30
34
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Mineraloil Systems GmbH
Mechanical Separation
Division
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35
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes open !
36
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
regulating ring
37
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
-UNITROLholes closed
30.06.2004
-VARIZONEholes open
38
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC30
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39
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC50
UNITROL-WMS: no ringdam;
with conductivity sensor, circulation- and water discharge
valve, suitable for products with
max. density of 1,01 kg/dm @
15C
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40
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO
19
19: screw pins (holes open
in separating disc !)
p/n: 0019-9045-400
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO
5
19
After the feed valve is open the WMS function is activated. The conductivity
sensor (5) in the bypass line monitors the liquid concentration and leads off
registered water by opening the water discharge valve (8). When running WMS 01- there is no need for filling water. To avoid emulsification, conductivity
measurement is intermittent, i.e. the circulation valve (7) is closed via TIMER 15
for 60 seconds followed by opening of the circulation valve for 15 seconds via
TIMER 16. Only during this time can the conductivity sensor register and
discharge water until oil is detected again. Subsequently the measuring cycle is
re-started.
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42
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes open in
separating disc
43
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
CS
PSL
44
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
47
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
49
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
terminal
30.06.2004
DNAR
RM3 / RM4
11
15
12
16
14
18
B2
B1
A1
A1
A2
A2
50
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
1
2
3
4
5
6
7
8
9
10
11
12
30.06.2004
housing
isolating piece
cover
hex head screw
sensor
threaded piece
gasket (2 pcs)
gasket (2 pcs)
cable head
cable
plug
plug
0005-1347-010
0005-1347-020
0005-1347-030
0019-6842-400
0005-1347-100
0019-0576-600
0007-2507-750
0007-1866-830
0005-0637-000
0005-0400-008
0019-0644-600
0019-1492-000
51
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
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53
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC50
UNITROL-SMS -36-: no ringdam; pressure switch and circulation valve in use, running in
second stage when running in
series mode only, HFO clarifier
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54
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO
19
19: screw pins (holes closed
in separating disc !)
p/n: 0019-9045-400
30.06.2004
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
HFO
6
19
A small amount of sensing liquid is diverted via the separating disc (13). It is
conveyed by the sensing liquid pump (10), the circulation valve (7) to the
pressure switch (6) and recycled back into the feed. If the sensing liquid
intake becomes blocked due to water or solid accumulation in the sludge
holding space (15) the pressure switch sends a pulse to the control unit. The
automatic solids ejection program for both first stages is triggered (so
called self thinker). The pressure switch is working as PSL. The circulation
valve is open over the whole period of time of separation.
30.06.2004
56
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes closed in
separating disc
57
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS PSL
Separation:
circulation valve
open, sensing liquid
pressure above the
setpoint of pressure
switch
30.06.2004
CS
PSL
Separation: circulation
valve open, sludge
holding space filled up
with solids, sensing liquid
pressure dropped below
setpoint
Ronald Eschmann, Service Dept., Hamburg
CS PSL
Ejection: on both
stages triggered by the
self thinker, feed
valve closed .
58
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSC50
UNITROL-SMS-96-: no ringdam;
pressure switch and circulation
valve in use, designed for LO
only; same working principles as
SMS-36-, holes open in sep. disc.
30.06.2004
59
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS PSL
Filling: no pressure at
the PSL, CS not in use,
holes in separating
disc open, bowl
partially pre-filled
30.06.2004
CS PSL
Separation: sensing
liquid pressure above
the setpoint
CS PSL
Separation: sludge
holding space filled up
with water and solids,
sensing liquid pressure
dropped below setpoint,
ejection triggered
60
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
LO
8: water discharge
valve
9: sensing liquid flow
10: sensing liquid pump
11: control unit
12: centripetal pump
(clean oil)
19
30.06.2004
61
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
LO
6
19
A small amount of sensing liquid is diverted via the holes in the separating disc
(13). It is conveyed by the sensing liquid pump (10), the circulation valve (7) to
the pressure switch (6) and recycled back into the feed. If the sensing liquid
intake becomes blocked due to water or solid accumulation in the sludge
holding space (15) the pressure switch sends a pulse to the control unit. The
automatic solids ejection program is triggered (so called self thinker). The
pressure switch is working as PSL. Before feed valve is open the bowl is partially
filled with water. This is not to create a water seal but will improve the
clarification (discharge of solids from the oil).
30.06.2004
62
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
holes open in
separating disc
When running with UNITROL SMS -96- the flowrate of filling- and
displacement water must not exceed 0,1 l/s. To achieve this reduced
flowrate a orifice plate of bore 3,0 mm needs to be installed in the
filling- and displacement water assy.
30.06.2004
63
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
64
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
CS
PSL
65
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
CS
PSL
66
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
CS
PSL
67
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
CS
PSL
68
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
Type OTA
30.06.2004
Type OTB
Type OTC
69
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
PSL
30.06.2004
CS PSL
Displacement: Filling
+ Displacement and
circulation valve open,
clean oil displaced to
the clean oil discharge
CS PSL
70
Westfalia Separator
Mineraloil Systems GmbH
Potable water
Mechanical Separation
Division
71
Westfalia Separator
Mineraloil Systems GmbH
Potable water
Mechanical Separation
Division
30.06.2004
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Westfalia Separator
Mineraloil Systems GmbH
Potable water
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Potable water
Mechanical Separation
Division
30.06.2004
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Mineraloil Systems GmbH
Mechanical Separation
Division
75
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
76
Westfalia Separator
Mineraloil Systems GmbH
centripetal pump
Mechanical Separation
Division
77
Westfalia Separator
Mineraloil Systems GmbH
centripetal pump
Mechanical Separation
Division
30.06.2004
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
wrong !
wrong !
30.06.2004
80
Westfalia Separator
Mineraloil Systems GmbH
Foundation
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
82
Westfalia Separator
Mineraloil Systems GmbH
OSD: Foundation
Mechanical Separation
Division
0021-3308-750
0021-3309-750
30.06.2004
83
Westfalia Separator
Mineraloil Systems GmbH
OSD: Foundation
Mechanical Separation
Division
OSD 6 / OSD 18
OSD 35 / OSD 60
pos. 340:
2058-1467-000
pos. 390:
2057-1467-000
pos. 350:
0021-3308-750
pos. 400:
0021-3309-750
30.06.2004
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OTC2
OTC3
Check oil level daily. Check whether the oil bath contains water (milky
colouring) or product (HFO - dark colouring). If so change immediatly.
30.06.2004
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
30.06.2004
96
Westfalia Separator
Mineraloil Systems GmbH
wear to gear
Mechanical Separation
Division
30.06.2004
97
Westfalia Separator
Mineraloil Systems GmbH
bottom bearing
Mechanical Separation
Division
OSC50
- both bearings may only be replaced together (same maker) !
- the bottom bearings may only be loaded axially in one direction !
- fit both bearings so that the outside narrow rim faces upwards to the bowl !
- incorrect fitting will decrease service life dramatically (crash) !
- heat bearings and protection ring to approx. 80 C before fitting
30.06.2004
98
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
This joint is not a crack but necessary to fit the inner ring in the
factory. There is no special instruction how to install the bearing.
30.06.2004
99
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
new
previous
2 x 0007-1674-750
393,1/407,1x7
30.06.2004
1 x 0007-1892-750
385/405x10
Ronald Eschmann, Service Dept., Hamburg
100
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSB35
Guide values for re-machining:
Tool: carbide-tipped tool of M30 or K20
Speed: 10 - 12 rpm
Depth of cut: max. 0.15 mm
Rate of feed: max. 0.1 mm/rev
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Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
new
previous
2040-9958-000
2178-9959-000
2 x 0007-1851-750
304,2/318,2x7
30.06.2004
1 x 0007-1851-750
304,2/318,2x7
Ronald Eschmann, Service Dept., Hamburg
103
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
In some cases the threaded ring pos. 308 cannot be loosened. To take
off the ring by means of a lathe please use carbide-tipped tool and
about 40 to 70 m/min. Control the thread of the bowl bottom and the
leading surface regarding marks. Smooth the surface. CAUTION: the
threaded ring can be loosen during cut off.
30.06.2004
104
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSA20
The sealing surface of the sliding piston can be re-machined several times when
worn (up to 1,0 mm in total) before replacement of sliding piston becomes
nescessary. When remachining, make sure that the shoulder on diameter X is
at least 1.5 mm. Remachine the sealing surface as soon as possible as there are
slightest traces of erosion (of 0.2 - 0.3 mm depth). After the remachining the
polaymid gasket in the bowl top needs to be replaced. Rebalancing of bowl is
not necessary.
30.06.2004
105
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Mineraloil Systems GmbH
Mechanical Separation
Division
106
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
OSA7
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Mineraloil Systems GmbH
Mechanical Separation
Division
type
60 Hz [rpm]
OSC4
54-56
9980
10030
OSC5
54-56
9980
10030
OSA7
80-82
1,50
8520
8510
OSC15
37-39
OSA20
120-122
2,00
7500
7500
OSC30
16-18
2,00
7500
7500
OSB35
38-40
2,00
6440
6540
OSC50 -old-
43-45
2,00
6500
6500
OSC50 -new-
34-36
2,00
6500
6500
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
110
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Mineraloil Systems GmbH
Mechanical Separation
Division
111
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
112
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Mineraloil Systems GmbH
Mechanical Separation
Division
113
Westfalia Separator
Mineraloil Systems GmbH
Refinery process
Mechanical Separation
Division
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114
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Mineraloil Systems GmbH
cat fines
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
116
Westfalia Separator
Mineraloil Systems GmbH
Incompatibility of Fuels
Mechanical Separation
Division
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Westfalia Separator
Mineraloil Systems GmbH
Incompatibility of Fuels
Mechanical Separation
Division
118
Westfalia Separator
Mineraloil Systems GmbH
Incompatibility of Fuels
Mechanical Separation
Division
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119
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Mineraloil Systems GmbH
Stability of Fuels
Mechanical Separation
Division
120
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Mineraloil Systems GmbH
Mechanical Separation
Division
121
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
123
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
CS
30.06.2004
5 bar
CS
35 bar
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Mineraloil Systems GmbH
Mechanical Separation
Division
125
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
feed valve
pre-heater
solenoid filling/
displacement
water
Motor
starter
control unit
pressure
switch
Separator
solenoid
operating
water
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Mineraloil Systems GmbH
Mechanical Separation
Division
Voll
Elektronische
Steuerung
A- Typ
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128
Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
Voll
Elektronische
Steuerung
A- Typ
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129
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Mineraloil Systems GmbH
Mechanical Separation
Division
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130
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Mineraloil Systems GmbH
Mechanical Separation
Division
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Mechanical Separation
Division
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Mechanical Separation
Division
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Mineraloil Systems GmbH
Mechanical Separation
Division
d1: Waiting
d2: Displacement
d3: Ejection
d4: Speed recovery time
d5: Filling
d6: Bridging time after
ejection
d7: Alarm delay time
d8: Ejection monitoring time
digital adjuster at the rear
side of VESA
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Voll
Elektronische
Steuerung
B- Typ
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Voll
Elektronische
Steuerung
B- Typ
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B- Typ
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F0
F1
F2
displacement
F3
flushing
F4
F5
F6
alarm acknowledgement
F10
self-thinker control ON
F11
free
F12
F13
series operation ON
F14
free
F15
F16
free
SHIFT
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1. Please make a note of the original settings of all timer and counter
2. Please switch off the main switch and plug off all plug connectors as
well as the EPROM (please never plug off EPROM while contol
cabinet is energized)
3. Replace the PLC100 and plug in the connectors and (new) EPROM
(check both fuses and the output of the 24 V power supply: must be
24 VDC steady otherwise the power supply is damaged)
4. Switch on the main switch and press following keys:
STATUS then # then TEST
5. Enter the password: 02522 and finally press the ENTER-key
6. Press the COPY-key, then ENTER and STATUS again.
7. Now you can change the present timer and counter setting`s to the
original ones. To do this please press the "TIMER" key. By means
of the cursor keys you can scroll trough the timer list and change
the settings . To call up the timer please press the "ENTER" key.
PLC100/1 can be replaced by PLC100/1 or PLC100/3.
PLC100/2 can be replaced by PLC100/2 or PLC100/4.
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To download the
soft-ware from the
EPROM into the CPU
by means of the
COPY function as
well as to change
the timer settings in
the timer list, the
password protection
needs to be lifted.
Please follow the
procedure.
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First stage: WMS -01-: VESB-EC-1, with DISPLACEMENT and FLUSHING. Please
pre-select function key F2 for DISPLACEMENT, F3 for FLUSHING and F13 to
activate the series mode.
Second stage: SMS -36-: VESB-EC-1, with DISPLACEMENT and FLUSHING.
Please pre-select function key F2 for DISPLACEMENT, F3 for FLUSHING, F4 for
CLARIFIER OPERATION, F10 to activate the SMS and F13 to activate the series
mode.
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Voll
Elektronische
Steuerung
C- Typ
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Voll
Elektronische
Steuerung
C- Typ
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Mechanical Separation
Division
Voll
Elektronische
Steuerung
C- Typ
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Mechanical Separation
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R13
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R13 burned
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Mineraloil Systems GmbH
Mechanical Separation
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R13 new
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Voll
Elektronische
Steuerung
C- Typ
VESC-1-W
(8155-0202-050)
to be installed
on the wall
VESC-1-S
(8155-0202-060)
to be installed
inside control
cabinet.
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EPROM; software:
0005-2045-100
Voll
Elektronische
Steuerung
C- Typ
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Voll
Elektronische
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C- Typ
EPROM; software:
0005-2045-100
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0005-4050-300
0005-4050-310
0005-4050-320
0005-4050-340
0005-4050-350
0005-4050-360
C7-623 (A)
C7-626 (A)
C7-626 (A) DP
C7-623 (P)
C7-626 (P)
C7-626 (P) DP
C7-623
C7-626
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Display
Softkeys
Status /fault
indicator
Function key
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Softkeys
System keys
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SEPARATOR PROGRAM ON
This key starts the separating program. When the
ejection program has run the feed valve is openend.
The ejection monitoring system is suppressed after
pressing this key because there is no de-sludging
when the bowl is empty (on C-type of separators
only)
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WMS 01: WATER MONITORING SYSTEM UNITROLHFO: single or parallel mode of operation, first stage
in series mode
SMS 36: SLUDGE MONITORING SYSTEM UNITROLHFO: second stage in series mode
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626
623
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1: IM port
2: Analog inputs
3: Analog outputs
4: AUX digital inputs
5: Serial interface V.24
6: Digital inputs (top)
7: Digital outputs (bottom)
8: DI/DO 24 VDC power supply
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MPI-plug: 0005-1408-000
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no.
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
30.06.2004
description
motor protection separator-motor
clean oil discharge pressure low
clean oil discharge pressure high
breakover water discharge
temperatur low
temperatur high
ejection monitoring system
sludgetank level high high
free
motor protection feed pump
motor protection sludge pump
vibro stage 1
vibro stage 2
series mode failure
minimum sep. time not o.k.
free
WMS alarm- high water content
Ronald Eschmann, Service Dept., Hamburg
PTC
PAL
PAH
FSH
TSL
TSH
ISL
LSHH
PTC
PTC
NAH
NAHH
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184
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185
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Division
Help informations:
Please check:
> key SERIES 1<=>2 on both timing units
> MPI-cables / plugs on both timing units
> Both separators in Ready for operation
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Help informations:
Please check:
> water content in dirty oil feed
> Leakage of water valve
> control holes in separation disk HFO / LO
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Help informations:
Please check:
> function of SMS pressure switch
> amount of filling water
> product feed
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Division
Help informations:
Please check:
> adjusting of back pressure
> flowrate feedpump
> bowl closing
> hydraulic function
> leaking of hydraulic liquid
> clutch of feed pump
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Mechanical Separation
Division
Help informations:
Please check:
> adjustment of closing water impulse
> operating water pressure
> clutch shoes
> function of bowl
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Service Training
Thank
you.
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