K30
K30
K30
2011-01 WS K 30 EN
Catalog 2011
Overview
Overview
Scope of Application
Selection Criteria
11
13
14
18
21
Steam Conditioning
22
23
Pneumatic Actuators
25
26
Solenoid Valves
28
29
30
Appendix
33
Contents
Scope of Application
Utility networks
Hygienic valves for food processing
Aseptic valves for the pharmaceutical industry
Self-operated regulators
18
19
20
21
End connections
Steam Conditioning
Water Bath Desuperheater Type 3994-0001
Desuperheater Type 3994-0006-DK
Steam-converting Valve Type 3281
22
Selection Criteria
Table matrix
11
12
13
14
17
23
24
Pneumatic Actuators
Pneumatic Actuators Type 3271 and Type 3277
25
26
27
Contents
Solenoid Valves
Solenoid Valves Type 3963 and Type 3967
28
29
30
31
Appendix
SAMSON Product Range
33
Glossary
35
Valve Sizing
39
40
Index
44
Overview
The SAMSON product range includes valves designed for the food processing and pharmaceutical industries as well as for the energy supply of process
plants. The valves are manufactured in all common materials and comply with
DIN or
ASTM standards.
To ensure that valves are positioned exactly according to the control signal,
positioners with an electric signal input or common bus networks are used.
Valves can be upgraded with accessories, such as limit switches or position
transmitters.
This catalog provides you with an overview of SAMSON's product range designed for this specialized field. It contains background information on the
special features of these valves and an extensive glossary to explain terms and
abbreviations frequently used in the food processing and pharmaceutical industries.
The selection tables and technical data include references to data sheets and
other documentation, which provide detailed information on the products.
Pharmaceutical plant
Scope of Application
Utility networks
V2001 and Type 3241 Valves control the supply of air, water, steam or refrigerants in process plants. The valves can be used with either pneumatic or
electric actuators.
Hygienic valves for food processing
SAMSON has a range of valves designed to meet the specific requirements of
the food processing industry. This range includes the Type 3345 Diaphragm
Valve (see T 8031 EN), Type 3347 Hygienic Angle Valve (see T 8097 EN)
and Type 3249 Aseptic Angle Valve (see T 8048 EN). The valves can be delivered with common end connections, such as flanges, hygienic couplings,
clamp fittings and welding ends.
Materials and design are certified to comply with regulations stipulated by
FDA, EHEDG, 3A etc.
Aseptic valves for the pharmaceutical industry
SAMSON's Type 3249 Aseptic Angle Valve and the diaphragm valves by
our partner SED Flow Control GmbH were developed specifically for aseptic
applications in the food processing and pharmaceutical industries.
To meet with the stringent FDA and EHEDG requirements, the valve bodies are
made of stainless steel and wetted surfaces are electropolished or machined
to a fine finish. The cavity-free valve bodies are designed for (CIP) cleaning-in
place) or SIP (sterilization-in-place).
An EPDM or PTFE diaphragm seals off the valve from the actuator and prevents any process medium from escaping to the atmosphere. The diaphragm
used in diaphragm valves also functions as the throttling element.
As with the hygienic valves, these valves come with end connections designed
as detachable or permanent fittings.
Self-operated regulators
In the food processing and pharmaceutical industries, the Type 2371 Pressure
Regulators are used as excess pressure or pressure reducing valves.
The cavity-free bodies of the regulators are made of stainless steel and wetted
surfaces are electropolished or machined to a fine finish.
The set point can be adjusted mechanically or pneumatically.
The stem of the regulator can be locked in place to keep the plug open for CIP
or SIP systems.
SED Steripur 407 Aseptic Valve
Electropolishing
The mechanically polished valve body (e.g. with 400-grit abrasives) is immersed in an electrolyte bath and a DC power supply is applied. The electrochemical process implemented according to a standardized procedure removes the peaks from the roughness profile by at least 20 m.
The valve body acquires a shiny finish and is less sensitive to medium deposits. Common terms for electropolished surfaces include satin finish and mirror
finish.
Plugs and throttling elements
Parabolic plug
Parabolic plugs are easy to manufacture and can be cleaned easily. The plugs
have a tendency to vibrate as the plug stem is only guided on one side.
This type of plug is best suited for on/off applications and used at low pressure drops.
Parabolic plug
V-port plug
This special plug design is fairly complicated to manufacture and requires
more care during cleaning.
The V-port plug is guided in the seat to prevent vibration. It is suitable for high
pressure drops.
Diaphragm
The use of a diaphragm as a throttling element ensures that the process medium does not come into contact with the actuator and cannot escape to the
atmosphere. Tested and approved materials, such as EPDM and PTFE, and
the specially designed bodies of SAMSON's Type 3345 and Type 3249
Valves as well as SED's diaphragm valves guarantee aseptic service.
Seat leakage
The valves are tested according to the standardized procedures and their
measured seat leakage is graded in leakage classes.
DIN EN 60534-4 is used for DIN valves, whereas ANSI/FCI 70-2 is applied
to ANSI valves.
SED's diaphragm valves used as shut-off valves have zero seat leakage. The
seat leakage of these valves is tested in accordance with DIN EN 12266-1.
V-port plug
End connections
The end connections connecting the valves to the pipeline are available with
detachable or permanent welding ends. Detachable end connections are
available as flanges, threaded ends or clamp fittings.
The end connections can be supplied to meet all common pipe standards
(ISO, DIN, ASTM, BS, SMS, JIS). The inside diameters of the mating ends must
be identical to ensure a flush transition between pipe and fitting as well as
complete drainage.
Socket or butt weld ends
Welding ends provide safe and maintenance-free connections.
Diverse pipe diameter and material thickness specifications exist for valves
manufactured for the food processing and pharmaceutical industries due to
the wide variety of existing standards.
To meet hygienic or aseptic requirements, the ends of the butt weld fittings and
the pipeline must be identical. Orbital welding is the most common method to
weld on the ends without filler metals.
Flanges
Flanges in all DIN versions are used in plant engineering.
Aseptic flanges according to DIN 11864-2 Form A are sealed by partially
open O-rings. This reduces dead cavities and improves cleanability. Grooved
and mated flanges are screwed together and have a metal-to-metal stop, ensuring that the O-ring is mounted with a defined compression. Both flanges
are joined to the pipe ends by orbital welding. The weld seams are polished to
meet the finish quality of the valve body.
Aseptic pipe connections
The male part and liner are held together by a coupling nut.
A gasket is used for sealing in hygienic couplings according to DIN 11851.
Similar to the aseptic flanges, the aseptic pipe connections are sealed by partially open O-rings. A metal-to-metal stop permits the gasket to be compressed in a precise and controlled way. The male part and liner are joined to
the pipe ends by orbital welding and polished to meet the finish quality of the
valve.
Clamp fittings
The joints are held together by a cone-shaped clamp. An EPDM or PTFE gasket is inserted between the clamp fittings. The gasket compression varies depending on how far the wing nut is tightened.
Selection Criteria
V2001
3241
3351
3353/
3354
3345
3347
3249 Steripur
KMA
KMD
2371
DN
15
100
15
300
15
100
15
50
15
150
15
125
15
100
4
100
4
100
8
100
15 50
NPS
12
...4
1)
1)
1)
Valve
Nominal size
Pressure rating
Application
Type
1)
PN
40
40
40
40
10
Class
300
150/
300
300
300
150 2)
Utility networks
Hygienic service
16/40 1)
240 2)/
150 2)
600
Aseptic service
Type of operation
Valve type
On/off
Diaphragm valve
Angle valve
10
150 2)
10
150 2)
1)
10 1)
10
150 2)
Throttling
Three-way valve
10
Welding ends
DIN 11850/11866
NPT
DIN EN DIN EN
12627 12627
Thread
DIN 11851/11864-1
NPT
Parabolic plug
V-port plug
Cleaning
Body material
Self-operated pressure
regulator
End connections
150 2)
Diaphragm
CIP
SIP
Cast iron
EN-JL1040/A126B
Cast steel
1.0619/A216 WCC
Valve
Type
Body material
V2001
3241
3351
3353/
3354
3345
1.4409/A351 CF3M
1.4404/316L
Internal parts
(seat/plug)
1.4404/316 L
Stem sealing
Packing
1.4435/316 L
1.9 m
0.9 m
0.8 m
0.6 m
0.25 m
0.8 m
0.6 m
0.4 m
0.25 m
10 196 10 10 10 10 10 Up to Up to Up to
350 C 450 C 250 C 180 C 160 C 150 C 160 C 175 C 175 C 150 C
USP Class VI
3)
3)
3)
3A
3)
EHEDG
3)
3)
Pressure balancing
Flow divider
Lining
Extension bonnet
Heating jacket
Additional manual
override
Corrosion-resistant
actuator
8031
8097
8048
Electric actuator
8111/ 8015/
8112
8012
T EN
Bellows seal
10
1)
0.4 m
Associated data
sheet
0.9 m
Options
2371
Electropolished
KMD
Diaphragm
Machinepolished
KMA
Lip seal
Surface
finish
Ra
3249 Steripur
1.4435/316L
Special materials
3347
2)
8039
3)
8139/
8140
Option
SED catalog
2640/
2642
Application
Control valves for machinery and plant engineering Suitable for liquids,
gases and steam
Versions
Pneumatic or electropneumatic control valves in accordance with DIN or
ANSI standards up to PN 40 (Class 300) for medium temperature range from
10 to 220 C (14 to 430 F)
Type 3321-IP Globe valve, DN 15 to 100 (NPS to 4)
Type 3323-IP Three-way valve, DN 15 to 100 (NPS to 4)
Type 3241-1 or Type 3241-7 Globe valve, DN 15 to 300 (NPS to 12)
Type 3321
Type 3323
Type 3241
DN
15 100
15 100
15 300
NPS
12
Cast iron
Cast steel
Stainless steel
SAMSON valve
Nominal size
Body material
Forged steel
Pressure rating
End
connections
PN 40 Class 300
Flanges
Welding ends
Leakage class
Up to VI
0.05 % KVS
Up to VI
Characteristic
Equal
percentage
Linear
Equal percentage
or linear
10 220 C (350 C)
196 450 C
Type 3271
Type 3277
Medium temperature
Actuator
Associated documentation
T 8111 EN
T 8112 EN
T 8113 EN
T 8114 EN
T 8012 EN
T 8015 EN
T 8310 EN
11
Application
On/off valves for machinery and plant engineering Tight shut-off Suitable
for liquids, gases and steam
Versions
Pneumatic control valves in accordance with DIN or ANSI standards
Type 3351 On/off valve with pneumatic actuator, optionally with
bellows seal or extension bonnet
Type 3353 Globe valve made of stainless steel with angle seat body and
pneumatic piston actuator, optionally with limit switch and/or solenoid
valve
Type 3354 Globe valve made of cast iron with straight pattern body and
pneumatic piston actuator, optionally with limit switch and/or solenoid
valve
Type 3351
Type 3353
Type 3354
DN
15 100
15 50
15 50
NPS
SAMSON valve
Nominal size
Body material
Cast iron
Spheroidal
graphite iron
Cast steel
Stainless steel
Forged steel
PN 40
Class 300
Pressure rating
End
connections
Flanges
PN 40
PN 16
Welding ends
Female thread
Leakage class
VI
Characteristic
Quick opening
Medium temperature
10 220 C
10 180 C
10 180 C
35 100 C
10 60 C
10 60 C
Actuator
Integrated
30/60 cm
30/60 cm
Associated documentation
T 8039 EN
T 8139 EN
T 8140 EN
High-temp.
version
10 250 C
up to DN 50
Low-temp.
version.
50 220 C
up to DN 50
Ambient temperature
12
Application
Pneumatic control valves for the food processing and pharmaceutical industries Optionally with Type 3271 or Type 3277 Pneumatic Actuators for integral attachment of positioners and accessories.
Versions
Control valves in accordance with DIN or ANSI standards
Type 3345 Diaphragm valve for viscous, corrosive and abrasive fluids
Also conforming to BS standards
Type 3345
SAMSON valve
Application
Nominal size
Body material
Hygienic
Energy
DN
15 150
15 150
NPS
Cast iron
Spheroidal
graphite iron
Stainless steel
10 bar/150 psi
10 bar/150 psi
Flanges
Welding ends
Thread
Clamps
Maximum pressure
End
connections
Leakage class
VI
VI
Characteristic
Linear
Linear
Lining
10 130 C
CIP
SIP
Approvals
3A
FDA
Diaphragm
Diaphragm
Diaphragm
Diaphragm
EHEDG
USP-VI
Actuator
Associated documentation
13
Application
Pneumatic control valves for the food processing and pharmaceutical industries Optionally with Type 3271, Type 3372 or Type 3277 Pneumatic Actuators for integral attachment of positioners and accessories.
Versions
Control valves in accordance with DIN or ANSI standards
Type 3347 Hygienic angle valve in cast version and bar stock version
Type 3347
SAMSON valve
Body version
Cast
Bar stock
DN
25 100
15 125
NPS
14
Nominal size
Body
material
1.4404/316L
1.4409/CF3M
1.4435/316L
Special material
Bonnet
Screwed
Clamp
Up to PN 16
16 bar/240 psi
16 bar/240 psi
Option: 40 bar/600 psi
Flanges
Welding ends
Thread
Clamps
Leakage class
Up to VI
Up to VI
Characteristic
Equal percentage
or linear
Equal percentage
or linear
CIP
10 150 C
10 150 C
SIP
Approvals
3A
USP-VI
FDA material
EHEDG
Actuator
Associated documentation
14
Up to PN 40
Maximum pressure
End
connections
Type 3347 Hygienic angle valve with Type 3372 Actuator and as
micro-flow valve
Type 3347
SAMSON valve
Body version
Nominal size
Body
material
3372
Micro-flow valve
DN
15 50
8 25
NPS
1.4409/CFM
Cast
1.4404/316L
Bar stock
1.4435/316L
Special materials
Bonnet
16 bar/240 psi
16 bar/240 psi
Option: 40 bar/600 psi
Flanges
Welding ends
Thread
Clamps
Maximum pressure
End
connections
Screwed
Clamp
Leakage class
Up to VI
Up to IV
Characteristic
Equal percentage
or linear
Equal percentage
or linear
10 150 C
10 150 C
USP-VI
FDA material
Actuator
Type 3372
Associated documentation
1019-0208
TV-SK 9766
Type 3347/3372
CIP
SIP
Approvals
3A
EHEDG
15
16
Application
Pneumatic control valves for the food processing and pharmaceutical industries Optionally with Type 3271, Type 3372 or Type 3277 Pneumatic Actuators for integral attachment of positioners and accessories.
Versions
Control valves in accordance with DIN or ANSI standards
Type 3249 Aseptic angle valve
Type 3249
SAMSON valve
Bar stock
(ball body)
With PTFE
diaphragm
DN
15 100
15 100
15 50
NPS
1.4404/316L
1.4435/316L
10 bar
150 psi
10 bar
150 psi
10 bar
150 psi
Flanges
Welding ends
Thread
Body version
Nominal size
Body
material
Special material
Maximum pressure
End
connections
Clamps
Leakage class
Up to VI
Up to VI
Up to VI
Characteristic
Diaphragm
10 160 C
10 160 C
10 160 C
180 C
180 C
180 C
CIP
SIP
FDA
EHEDG
3A
USP-VI
Actuator
Associated documentation
T 8048-2 EN
17
Application
Cavity-free pneumatic control valves with globe valves for aseptic applications in the food processing and pharmaceutical industries according to DIN,
ANSI or BS standards
Versions
Steripur 207 Diaphragm valve with stainless steel double piston actuator
Steripur 307, 407 Diaphragm valve with stainless steel piston actuator
Steripur 297, 397, 997 Diaphragm valve with stainless steel handwheel
Stainless steel piston actuator
Steripur 207
Steripur 307
Steripur 407
Steripur 297
Steripur 397
Steripur 997
4 15
8 20
15 100
Nominal size
DN
NPS
Body material
Max.
operating
pressure
Diaphragm
EPDM
8 bar
10 bar 2)
Diaphragm PTFE
7 bar
8 bar 3)
Characteristic
Diaphragm
Quick opening
MA 8
PTFE/EPDM
one-piece
Medium
EPDM one-piece
temperature PTFE/EPDM
range
one-piece
MA 10
160 C
PTFE/EPDM
one-piece
PTFE/EPDM
two-piece
160 C
175 C
20 150 C
20 160 C
EPDM
Code 18
PTFE/EPCM
Code 30/34
Actuator
Stainless steel
Associated documentation
SED catalog
2)
3)
4)
40 150 C
PTFE/EPDM
two-piece
1)
MA 25 100
EPDM one-piece
Diaphragm material
1)
10 bar 4)
Handwheel
Approvals
End connections
18
Application
Cavity-free pneumatic control valves with globe valves for aseptic applications in the food processing and pharmaceutical industries according to DIN,
ANSI or BS standards
Versions
KMA 190, KMA 195, KMA 495 Diaphragm valve with thermoplastic
piston actuator and stainless steel valve bonnet
KMA 290, KMA 295, KMA 995 Diaphragm valve with thermoplastic
handwheel and stainless steel valve bonnet
Thermoplastic piston actuator
KMA 190
KMA 195
KMA 495
Thermoplastic handwheel
KMA 290
KMA 295
KMA 995
4 15
8 20
15 100
Nominal size
DN
NPS
Body material
Max.
operating
pressure
8 bar
8 bar
10 bar DN 50 2)
Diaphragm PTFE
7 bar
7 bar
8 bar DN 50 3)
10 bar 4)
Flanges Welding ends Thread Clamps
Characteristic
Diaphragm
Quick opening
MA 8
PTFE/EPDM
one-piece
MA 10
160 C
PTFE/EPDM
one-piece
PTFE/EPDM
two-piece
160
175 C
20 150 C
20 160 C
EPDM
Code 18
PTFE/EPCM
Code 30/34
Actuator
Associated documentation
4)
40 150 C
PTFE/EPDM
two-piece
3)
MA 25 100
EPDM one-piece
Diaphragm material
2)
1)
Diaphragm
EPDM
End connections
1)
Handwheel
Approvals
Plastic
SED catalog
19
Application
Cavity-free pneumatic control valves with globe valves for aseptic applications in the food processing and pharmaceutical industries according to DIN,
ANSI or BS standards
Versions
KMD 188, KMD 385, KMD 402 Diaphragm valve with thermoplastic
bonnet and thermoplastic piston actuator
KMD 289, KMD 985 Diaphragm valve with thermoplastic bonnet and
thermoplastic handwheel
Thermoplastic piston actuator
KMD 188
Thermoplastic handwheel
KMD 289
Nominal size
DN
NPS
Body material
8...20
3
15...50
15...100
...3
...2
...4
10 bar
10 bar
PTFE
7 bar 4)
8 bar 3)
8 bar
10 bar 5)
MA 25 100
EPDM one-piece
Diaphragm material
PTFE/EPDM
one-piece
Max. medium temperature
Medium
EPDM
temperature one-piece
range
PTFE/EPDM
one-piece
PTFE/EPDM
two-piece
PTFE/EPDM
two-piece
20
150 C
20...160 C
FDA CFR #21 Section 177.2600 - USP Class VI
Test Section #87 + 88, 3A Sanitary Class II
PTFE/EPDM
Code 30/34
Associated documentation
40...150 C
EPDM
Code 18
Actuator
Plastic
SED catalog
20
1)
10 bar 2)
Diaphragm
4)
15...80
8 bar 4)
Characteristic
2)
KMD 985
EPDM
End connections
1)
KMD 402
Max. operating
pressure with
diaphragm
Approvals
KMD 385
Application
Excess pressure valves and pressure reducing valves for the food processing
and pharmaceutical industries Suitable for liquids and gases.
Versions
Proportional pressure regulators with cavity-free valve bodies made of stainless steel. Wetted inside surfaces polished or machine-finished. FDA-approved materials
Diaphragms monitored for leakage over a test connection.
Excess pressure valve with diaphragm to control the inlet pressure to the adjusted set point
Type 2371-00 Excess pressure valve with pneumatic set point
adjustment
Type 2371-01 Excess pressure valve with mechanical set point adjustment
Pressure reducing valve with diaphragm to control the outlet pressure to the
set point adjusted by a spring
Type 2371-11 Pressure reducing valve with mechanical set point adjustment
Type 2371-00
Pressure regulators
Function
Nominal size
Body
material
Type 2371-01
15 50
15 50
15 50
NPS
10 bar
150 psi
10 bar
150 psi
10 bar
150 psi
Maximum pressure
Set point ranges
End
connections
Type 2371-11
Press. reducing
valve
DN
Stainless steel
bar
0.3 1 to 4 6
Flanges
Thread
Clamps
Metal sealing:
Soft sealing:
0.05 %
0.02 %
10 160 C
10 160 C
10 160 C
180 C
180 C
180 C
CIP
SIP
FDA approval
Associated documentation
0.3 6
Welding
ends
Leakage, based on
KVS coefficient
T 2642 EN
T 2640 EN
21
Steam Conditioning
Water Bath Desuperheater Type 3994-0001
Desuperheater Type 3994-0006-DK
Steam-converting Valve Type 3281
Application
Steam conditioning systems ensure gentle heating or steaming of products.
Versions
Type 3994-0001 Water bath desuperheater for conversion of superheated steam into saturated steam including liquid level control, pressure
control and process temperature control. Supplied as separate components
or as a complete system, ready for connection, in a skid-mounted unit
Type 3994-0001
0 100 %
Max. 11 bar
Max. 187 C
Max. 40 t/h
Associated documentation
B 016 EN
Type 3994-0001 Water Bath Desuperheater
Type 3994-0006-DK Desuperheater to reduce the temperature of superheated steam to a temperature 10 C above saturated steam.
With pneumatic or electric actuator with electric positioner
Desuperheater
Type 3994-0006-DK
Control range
DN 80 700
PN 160 or lower
PN 250 or lower
Associated documentation
B 016-3 EN
Nominal size
DN 50 200
Body material
Pressure rating
PN 16 160
End connections
Seat/plug sealing,
leakage class
Metal sealing: IV
Lapped-in metal: IV-S2 DN 100 and larger: IV-S1
Balanced: III
Characteristic
Rangeability
50 : 1
Temperature range
with HT packing
with extension bonnet
10 220 C
10 350 C
10 400 C
Associated documentation
T 8251 EN
22
Application
Transmitters are used to measure the pressure, differential pressure and temperature and to convert the measured value into an electric output signal.
Versions
Type 3994-0050-CV31XX Digital modular pressure transmitter in stainless steel housing, attachable functional modules for display, switching and
communication, optionally with HART protocol, PROFIBUS PA
Type 3994-0050-CBXX Analog universal pressure transmitter in stainless
steel housing, also in type of protection intrinsic safety Ex ia (others on request)
Type 3994-0102-6 Digital differential pressure transmitter type of protection intrinsic safety Ex ia (others on request), optional with attachable LC
display
Pressure
transmitter
Type
3994-0050-CV31XX
Measuring
range
Process
connection
Output
Power supply
Accuracy
Degree of
protection
Safety function
Process
temperature
Type
3994-0050-CBXX
Associated
documentation
Two-wire system
4 to 20 mA
12 to 40 V DC
14 to 30 V DC
9 to 32 V DC
IP 66
IP 65 (standard
housing with angle
connector)
IP 67 (field housing
with threaded cover)
IP 67 (barrel housing
for electronics, powderpaint-coated aluminum)
SIL 2 acc. to
IEC 61508
20 to 90 C
Higher temperatures
with thermal
decoupler
25 to 70 C,
25 to 275 C with
thermal decoupler
Special
materials
Application
Type
3994-0102-6
Two-wire system
4 to 20 mA with
HART protocol,
PROFIBUS PA
< 0.25 %
25 to 85 C
(others on request)
Hastelloy, Monel and
tantalum on request
T 994-0050 EN
Utility networks
T 994-0102-6 EN
23
Application
Temperature sensors are used to measure the temperature.
Versions
Type 3994-0020 Fast-response temperature sensor designed as duct sensor, immersion sensor or weld-in sensor for precise measurement of process
temperatures
Temperature sensor
Type 3994-0020
Process connection
Lengths
Measuring inserts
Connection heads
Electrical connection
Option
Special version
Associated
documentation
T 994-0020 EN
5207-61
5207-64
5207-65
Resistor
Pt 1000
Pt 1000
Pt 1000
Immersion
tube
110
170
250
Immersion
80
40 100
120 190
Connecting
cable
2500
2500
2500
Pressure rating
PN 40
PN 40
PN 40
Quantity
Length [mm]
50 180
15 180
15 180
Ambient
50 180
15 180
15 180
T 5221 EN
T 5221 EN
T 5221 EN
Associated
documentation
24
Pneumatic Actuators
Pneumatic Actuators Type 3271 and Type 3277
Application
Actuators convert the control signal received from automation equipment
(controller, control station, process control system) into a motion to move the
valve plug or throttling element to the corresponding position.
The actuators can be equipped with peripheral devices, such as positioners,
converters, solenoid valves, pneumatic remote adjusters and/or limit
switches, to adapt the pneumatic control valves to the requirements of the process plant.
See Information Sheet T 8350 EN for more details on the selection of additional devices .
The pneumatic actuators are diaphragm actuators equipped with rolling diaphragm and internal compression springs. These actuators provide the following advantages:
Designed for load pressures up to 6 bar (90 psi)
Versions
Type 3271 Pneumatic actuator for 7.5 to 120 mm rated travel and effective diaphragm areas from 60 to 2 x 2800 cm. Optionally with
handwheel (for 120 cm effective area and larger).
Thrust range (120 to 150000 N) depending on operating range
Stainless steel version available for diaphragm areas 240, 350 and 700 cm
Data Sheets T 8310-1 EN and T 8310-2 EN
Type 3277 Pneumatic actuator for 7.5 to 30 mm rated travel and effective diaphragm areas from 120 to 700 cm. For integral positioner attachment, allowing positioner to be attached completely protected in the yoke
under the bottom diaphragm case. Optionally with handwheel on top diaphragm case.
Thrust range (480 to 24000 N) depending on operating range
Stainless steel version available for diaphragm areas 240, 350 and 700 cm
Data Sheet T 8310-1 EN
25
Application
Positioners, converters, limit switches, position transmitter, solenoid valves
and pneumatic lock-up valves are transfer elements designed to adapt pneumatic control valves to the requirements of industrial plants.
See Information Sheet T 8350 EN for more details on the selection of additional devices .
Positioners
Versions
The digital Series 3730 and Series 3731 Electropneumatic Positioners are
single-acting or double-acting positioners designed for attachment to pneumatic linear or rotary actuators. They have an LC display and a simple
menu-driven operation with a single rotary pushbutton. Compared to conventional positioners, the use of digital signal processing provides the following
advantages:
User-friendly operation
Automatic adjustment of zero and span during the initialization procedure
(except for Type 3730-0)
Automatic detection of faults occurring in the actuator
Direction of action independent of the mounting position
Permanent monitoring of zero
Minimized air consumption
Safe storage of all parameters in non-volatile EEPROM
Easy to operate using TROVIS-VIEW software
Type 3730-x Electropneumatic positioner, 4 to 20 mA reference variable, optionally with HART, PROFIBUS-PA or FOUNDATION fieldbus
communication. Option: Housing completely in stainless steel
Data Sheets T 8384-0 EN to T 8384-5 EN
Single- or double-acting pneumatic or electropneumatic positioners for
pneumatic actuators using pneumatic or electric control signals. Suitable for
various travel ranges. Options with limit switch, solenoid valve or position
transmitter.
Type 3760 p/p or i/p positioner T 8385 EN
Type 3766 p/p positioner T 8355 EN
Type 3767 i/p positioner T 8355 EN
Type 4763 i/p positioner T 8359 EN
Type 4765 p/p positioner T 8359 EN
26
Converters
Type 6111 and Type 6126 Electropneumatic converters accept a current signal from measuring and control equipment and convert it into a
pneumatic signal for measuring or control tasks.
Data Sheets T 6111 EN and T 6126 EN
Limit switches
Limit switches are fitted with two inductive, electric or pneumatic limit contacts, optionally with solenoid valve. They issue a signal when an adjusted
limit value is exceeded or not reached.
Data Sheets T 8365 EN and T 3776 EN
Position transmitter
Analog position transmitter assigns a 4 to 20 mA output signal to the valve
travel. The limit states valve CLOSED and valve OPEN as well as intermediate positions are indicated.
Data Sheet T 8363 EN
Solenoid valves
Solenoid valves convert binary signals from electric control equipment into
binary pneumatic signals.
See next page
Filter regulator
The filter regulator is used to supply compressed air to volume boosters for
large actuators. It cleans the compressed air, removing any dirt particles,
water and oil. In addition, it regulates the air pressure to a constant output
pressure.
Data Sheet T 3999-8 EN
Instrument air tank
Instrument air tanks guarantee the supply of compressed air. Including
shut-off valve or pneumatic lock-up valve at the supply air connection as
well as pressure gauge, pressure switch for monitoring the supply pressure
and safety valve for pressure safeguarding
Supplied as a complete system
27
Solenoid Valves
Solenoid Valves Type 3963 and Type 3967
Application
Solenoid valves are the interfaces between the electric control level and the
pneumatic actuator. They provide high reliability at a low power consumption. Due to their minimal power consumption, they can even be controlled using intrinsically safe fieldbus systems.
The solenoid valves are subjected to high quality demands and various versions are certified for safety-instrumented systems up to and including SIL 4
according to IEC 61508.
Different switching functions, flow rates and connection types allow the solenoid valve to be tailor-made for the specific task.
The solenoid valves are used to control pneumatic linear actuators with
NAMUR rib according to EN 60534 or pneumatic rotary actuators with
NAMUR interface according to VDI/VDE 3845.
Versions
Type 3963 Solenoid valve in type of protection intrinsic safety Ex ia
Type 3967 Solenoid valve in type of protection intrinsic safety Ex ia
Solenoid valve
Type 3963
Type 3967
Nominal signal
6, 12, 24 V DC or
24, 48, 115, 230 V AC
6, 12, 24 V DC
Power consumption
6 to 27 mW or
0.04 to 0.46 VA
6 27 mW
Switching function
3/2-way
function
0.16 4.3
0.32
Degree of protection
IP 54 or IP 65
IP 65
Ambient temperature
45 80 C
45 80 C
T 3963 EN
T 3967 EN
KVS coefficient
Associated
documentation
28
Application
Solenoid valve islands are the interfaces between the electric control level and
the pneumatic actuator. They provide high reliability at a low power consumption. Due to their minimal power consumption, they can even be controlled using intrinsically safe fieldbus systems.
Different switching functions and connection types allow the solenoid valve island to be tailor-made for the specific task.
The solenoid valve island is a compact solution for the centralized control of
pneumatic on/off valves.
Versions
Type 3965 Solenoid valve island in type of protection intrinsic safety
Ex ia with max. 16 switching functions, optionally with pressure reducer,
bus connection for PROFIBUS-DP (Ex ia) and separate input modules for
max. 32 NAMUR sensors (Ex ia)
Solenoid valve island
Nominal signal
Type 3965
6, 12, 24 V DC or 24 V AC
Power consumption
6 to 27 mW or 0.04 VA
Switching function
Number of switching
functions
Max. 16
KVS coefficient
0.13
Degree of protection
IP 40
Ambient temperature
25 to 80 C
Associated documentation
T 3965 EN
Solenoid valve island with bus connection as on-site station for the centralized control and monitoring of pneumatic on/off valves, consisting of a
control cabinet (Ex ia) with bus connection for FOUNDATION fieldbus
H1 or PROFIBUS-PA/-DP, function monitoring of sensors and final elements
as well as monitoring of running times
29
Application
Digital controllers used in the automation of industrial and process plants for
general and more complex control tasks.
Versions
TROVIS 6493 Compact controller for panel mounting
TROVIS 6495-2 Industrial controller for panel mounting
TROVIS 6493
TROVIS 6495-2
IP 65
IP 65
Control loops
Industrial controller
Degree of protection (front)
Functions
Ratio control
Cascade control
Override control
Linking of input variables
Quantity
4(0) 20 mA
Input
0(2) 10 V
Pt 100/Pt 1000
Pt 100/Pt 1000
Potentiometer
Transmitter supply
Binary inputs
Continuous
(0)4 20 mA
Relay
Transistor outputs
Limit value
Resistance thermometer
Outputs
0(2) 10 V
Interface Configuration/communication
Infrared
RS-485
RS-232
USB
Memory pen
TROVIS-VIEW software
Associated documentation
T 6493 EN
T 6495-2 EN
30
Application
The free-standing enclosures are used as ready-to-connect pneumatic,
electropneumatic or electric measuring and control stations for protection
against rough ambient temperatures
Version
Type 3992-1 Measuring and control station
Measuring and control
station
Control cabinet
Instrument configuration
Version
Associated documentation
Type 3992-1
Polycarbonate, gray, degree of protection IP 65
Other versions available on request
Panel-mounted instruments 96 x 96 mm or 64 x 96 mm
19 rack-mounted instruments 3 HE, max. 24 HP
Wiring to terminal strip, tubing and function check
T 992-1 EN
Control cabinet containing operator controls and control equipment according to customer specifications.
Control cabinet containing operator controls
and control equipment
31
Appendix
Control valves
for industrial processes
Self-operated regulators
and accessories for piping systems
Temperature regulators
Pressure regulators
Differential pressure and flow regulators
Boiler regulators
Steam traps
Strainers
Air vents
Electric actuators
Control valves
Control valves with jet pumps
Combined self-operated regulators
with electric actuators
Electronic controllers
Automation systems
33
Glossary
Abbreviations and terms European and U.S. organizations and standards
3-A Sanitary Standards Inc.
An independent, not-for-profit U.S. corporation dedicated to
advancing hygienic equipment design for the food, beverage
and pharmaceutical industries.
3-A sanitary class
Classification of resistance properties of seal materials,
e.g.EPDM. Tests include changes in volume and hardness under
different pressure and temperature conditions and depending
on the medium.
ANSI American National Standards Institute
Creates engineering standards for the United States.
Aseptic
Free from micro-organisms that could cause disease.
Aseptic design
Design of equipment to meet specifications for sterile applications and for products such as pharmaceuticals.
Aseptic process
Processes include production of chemical-pharmaceutical
active substances (sterile BPC), biopharmaceutical substances,
pharmaceutics, pure water and steam systems, biochemistry,
genetic engineering.
EP European Pharmacopoeia
European counterpart to USP. Private, not-for-profit corporation
for creating standards for the medical industry.
BS British Standard
Creates engineering standards for the UK.
EP or E/P Electropolish
Electrochemical polishing process for metal components where
metal ions are removed from the surface of the metal.
35
Glossary
Abbreviations and terms European and U.S. organizations and standards
EPDM Ethylene propylene diene rubber
An elastomer used for primarily for seals due to its mechanical,
thermal and chemical resistance. It is not resistant to mineral
oil products.
FDA Food and Drug Administration
Enforcement agency of the U.S. Government for food, drug and
cosmetics manufacturing. Author of the U.S. cGMPs. Responsible for new product approvals, plant inspections and product
recalls. Even though the authoritys scope is limited to the US,
these regulations are used on an international basis.
FDA CFR Code for Regulations
Title 21 CFR Part 11 of the Code of Federal Regulations deals
with the Food and Drug Administration (FDA) guidelines on
electronic records and electronic signatures in the United
States.
GAMP Good Automated Manufacturing Practice
The guide describes a set of principles and procedures that
help ensure that pharmaceutical products have the required
quality.
GMP Good Manufacturing Practice
Part of a quality system covering the manufacture and testing
of active pharmaceutical ingredients, diagnostics, foods, pharmaceutical products and medical devices.
Hygienic procedure
Procedure to keep hygiene standards, minimizing hygienic risks,
e.g. in the food processing and pharmaceutical industries.
IQ Installation Qualification
Verifies that the equipment, and its ancillary systems or subsystems have been installed in accordance with installation drawings and/or specifications.
OQ Operation Qualification
Establishes that process equipment and sub-systems are capable of consistently operating within established limits and tolerances. Operational Qualification should follow on from the
Installation Qualification (IQ).
PQ Performance Qualification
The demonstration and documentation that the various units
and procedures of a process operate as they should.
ISO International Standards Organization
ISO is a network of the national standards institutes of 163
countries, one member per country, with a Central Secretariat
in Geneva, Switzerland, that coordinates the system.
36
Glossary
Abbreviations and terms European and U.S. organizations and standards
Sanitary design
Design of equipment to meet specifications for hygienic applications, e.g. in the beverage industry.
SIP Sterilize-(steam)-in-place
Sanitization of process line components by the use of steam
without the need for relocation or disassembly.
Sterile
Free of living organisms.
TFMPTFE
The modified PTFE has an improved surface, a wider temperature range, chemical resistance and weldability.
TOC Total Oxidizable Carbon or Total Organic Carbon
A measure of the amount of organic compounds in a water
sample. Carbon is oxidized and the level of CO2 is measured.
The proposed USP water standards are based on TOC analysis.
Traceability
Traceability of production process and the assignment of
measurements to specimens, e.g. inspection certificate 3.1
EN10204-3.1.
TrinkwV (TVO) German Drinking Water Ordinance
Rules and limit values for the quality for portable water. It is
based on an EU directive.
USP United States Pharmacopoeia
A private, non-profit organization that sets standards for drugs,
drug ingredients, medical devices and diagnostics. The FDA
enforces the established standards.
USP Class I to VI certification
Tests classified by the FDA performed on medical applications Six classes are defined. The most tests are performed in
ClassVI.
Validation
Establishing by objective evidence that a process consistently
produces a result meeting its predetermined requirements.
WfI Water for injections
Water for use as a solvent for the preparation of parenteral
products conforming to USP guidelines. Obtained most commonly by distillation.
37
Valve Sizing
Selecting the valve
After calculating the KV coefficient, the corresponding KVS
coefficient of the valve type in question is selected from the data
sheet.
In case, real operating data are used in the calculation, the
following generally applies: Kvmax 0.7 to 0.8 KVS.
p1
p2
H
Q
W
1
t1
Medium
Liquids
m3/h
Pressure drops
p2 >
p >
p1
2
KV =
KV = Q
1000 p
KV =
QG
519
kg/h
G T 1
p p 2
KV =
W
519
T1
G p p 2
kg/h
KV =
W
3162
.
QG
G T 1
259.5 p 1
KV =
W
T1
259.5 p 1 G
KV =
W
2v *
p1
3162
.
Including:
p1 [bar]
[bar]
[kg/m3]
[kg/m3]
Density of liquids
p2
p
[bar]
v1
[m3/kg]
T1
[K]
273 + t1
v2
[m3/kg]
v*
[m3/kg]
QG [m3/h]
v2
p
W
1000 p
KV =
p1
2
Steam
m3/h
kg/h
p1
2
p1
p <
2
p2 <
Gases
p1
2
and t1
39
Argentina
VALTROL-SAMSON S.A.
California 2082 Of. 307A, Edificio Central Park
C1289AAP Buenos Aires
Phone: +54 11 4360-0421 Fax: +54 11 4360-0421
E-mail: valtrolsamson@valtrolsamson.com.ar
Internet: www.valtrolsamson.com.ar
Colombia
STEAMCONTROL S.A.
Carrera 27, No. 17-80, Paloquemao
Santaf de Bogot, D.C.
Phone: +57 1 3750033 Fax: +57 1 3710452
E-mail: informacion@steamcontrol.com
Internet: www.steamcontrol.com
Australia
Croatia
Austria
Czech
Republic
Bangladesh
Denmark
Ecuador
ENERGYPETROL S.A.
Jos Puerta N39-155 y Eloy Alfaro Quito
Phone: +593 2 2923-064, +593 2 2923-115,
+593 2 2922-187
Fax: +593 2 2457-347
E-mail: energypetrol@energypetrol.net
Internet: www.energypetrol.net
Belgium
Egypt
Bulgaria
Canada
Chile
40
Middle East
SAMSON CONTROLS S.A.E.
Area No. 128, First Industrial Zone Badr City, Cairo 11829
Phone: +20 2 28643050 Fax: +20 2 28643051
E-mail: info@samsoncontrols.com.eg
Internet: www.samsoncontrols.com.eg
Finland
OY SAMSON AB
Konalantie 9 00370 Helsinki
P.O. Box 80 00371 Helsinki
Phone: +358 10 4207060 Fax: +358 9 535556
E-mail: samson@samson.fi Internet: www.samson.fi
France
Germany
SAMSON AKTIENGESELLSCHAFT
MESS- UND REGELTECHNIK
Weismllerstrae 3 60314 Frankfurt am Main
Postfach 10 19 01 60019 Frankfurt am Main
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
E-mail: samson@samson.de Internet: www.samson.de
SAMSOMATIC GMBH
Weismllerstrae 20-22 60314 Frankfurt am Main
Postfach 10 19 01 60019 Frankfurt am Main
Phone: +49 69 4009-0 Fax: +49 69 4009-1644
E-mail: samsomatic@samson.de
Internet: www.samsomatic.de
Jordan
EXAKM ABETE
ANONYMOUS INDUSTRIAL COMMERCIAL & TECHNICAL CO.
Kallirrois Ave. 39 11743 Athen
Phone: +30 21 09215332, +30 21 09218441
Fax: +30 21 09218761
E-mail: sales@exakm.gr Internet: www.exakm.gr
Hungary
India
Iran
Ireland
Israel
KAMA LTD.
20 Hametsuda St. P.O. Box 1 10 58190 Azor
Phone: +972 3 556-7747 Fax: +972 3 556-7548
E-mail: kama@netvision.net.il
Italy
SAMSON S.R.L.
C.P. 58 Uff. Postale di Pero Via Figino 109
20016 Pero (Milano)
Phone: +39 02 33911159 Fax: +39 02 38103085
E-mail: samson.srl@samson.it Internet: www.samson.it
Japan
SAMSON K.K.
6-38-28 Kamiasao, Asao-ku
Kawasaki, Kanagawa 215-0021
Phone: +81 44 988-3931 Fax: +81 44 988-3861
E-mail: sales@samsonkk.co.jp Internet: samsonkk.co.jp
Korea
(South)
Kuwait
Latvia
Libya
Luxemburg
S.A. SAMSON
Phone: +352 489944
Fax: +352 480193
Malaysia
Mexico
41
Oman
People`s
Republic of
China
Philippines
Poland
Portugal
42
EC "MEXATRONIKA-TES"
St. Mukanna-berk, 17 P. Box 5610 Tashkent 100070
Phone: +998 71 2156337
Fax: +998 71 2814045
E-mail: info@mtes.uz
Internet: www.mtes.uz
Romania
Russian
Federation
Peru
Qatar
Republic of
Uzbekistan
Slovakia
Slovenia
Spain
SAMSON S.A.
TCNICA DE MEDICIN Y REGULACIN
Pol. Ind. Cova Solera Avda. Can Sucarrats, 104
Apartado 311 08191 Rubi (Barcelona)
Phone: +34 93 5861070 Fax: +34 93 6994300
E-mail: samson@samson.es Internet: www.samson.es
Sweden
Taiwan
Thailand
Turkey
U.S.A.
Ukraine
"SAMSON-ENGINEERING GMBH"
Floor 10, Office 4 19 Marina Raskowa St 02002 Kiev
Phone: +380 44 4905305 Fax: +380 44 4941517
E-mail: samson@samsoneng.kiev.ua
Internet: www.samsoneng.kiev.ua
43
Index
Type
Application/Function
Page
2371-00
21
2371-01
21
2371-11
21
3241-1
Globe valve
11
3241-7
Globe valve
11
3249
17
3271
Pneumatic actuator
25
3277
Pneumatic actuator
25
3281
Steam-converting valve
22
3321-IP
11
3323-IP
11
3345
Diaphragm valve
13
3347
14
3351
On/off valve
12
3353
12
3354
Globe valve
12
3730
Electropneumatic positioner
26
3731
Electropneumatic Ex d positioner
26
3963
Solenoid valve
28
3965
29
3967
Solenoid valve
28
3992-1
31
3994-0001
22
Type
Application/Function
Page
KMA 195
Diaphragm valve
with thermoplastic piston actuator
and stainless steel valve bonnet
19
KMA 290
Diaphragm valve
with thermoplastic handwheel actuator
and stainless steel valve bonnet
19
KMA 295
Diaphragm valve
with thermoplastic handwheel actuator
and stainless steel valve bonnet
19
KMA 495
Diaphragm valve
with thermoplastic piston actuator
and stainless steel valve bonnet
19
KMA 995
Diaphragm valve
with thermoplastic handwheel actuator
and stainless steel valve bonnet
19
KMD 188
Diaphragm valve
with thermoplastic piston actuator
and thermoplastic bonnet
20
KMD 289
Diaphragm valve
with thermoplastic piston actuator
and thermoplastic bonnet
20
KMD 385
Diaphragm valve
with thermoplastic piston actuator
and thermoplastic bonnet
20
KMD 402
Diaphragm valve
with thermoplastic piston actuator
and thermoplastic bonnet
20
KMD 985
Diaphragm valve
with thermoplastic handwheel
and thermoplastic bonnet
20
18
18
24
18
3994-0050-CBXX
Analog universal pressure transmitter
23
18
3994-0050-CV31XX
Digital modular pressure transmitter
23
18
23
5207-61/-64/-65
Fast-response temperature sensors
24
18
30
TROVIS 6495-2
Industrial controller
30
3994-0006-DK
Desuperheater
3994-0020
KMA 190
44
Diaphragm valve
with thermoplastic piston actuator
and stainless steel valve bonnet
22
19
Catalog
2011-01 WS K 30 EN