Vehicle Load Transfer
Vehicle Load Transfer
Vehicle Load Transfer
Wm Harbin
Technical Director
BND TechSource
Steering Analysis
Bump Steer Analysis
Roll Steer Analysis
Tractive Force Steer Analysis
Brake Force Steer Analysis
Ackerman change with steering angle
Roll Analysis
Camber gain in roll (front & rear)
Caster gain in roll (front & rear if applicable)
Roll Axis Analysis
Roll Center Height Analysis
Instantaneous Center Analysis
Track Analysis
Instant Centers
Side View Swing Arm
Cornering Forces
Suspension Geometry
Front View Swing Arm
Roll Stiffness
Anti-roll bars
Tire Rates
Roll Gradient
Lateral Load Transfer
7
Cg
Yaw
(r)
Roll
(p)
Pitch
(q)
y
Lateral
x
Longitudinal
Vertical
12
Moment of Inertia
o Wd
d1
d1
Example:
W = 50 lb (25 lb
at each end)
d1 = 8 in
d2 = 30 in
CL
CL
d2
d2
Moment of Inertia
Moment of Inertia
M(
M(
Example:
WEng = 600 lb
WTran = 240 lb
dEng = 40 in
dTran = 10 in
) WEng(dEng)2 WTran(dTran)2
dTran
15
Moment of Inertia
W
Eng
(
d
Eng
)
W
Tran
(
d
Tran
)
o
2
2
2
M
(
600
lb
(
70
in
)
240
lb
(
40
in
)
3
,
324
,
000
lb
in
o
Example:
WEng = 600 lb
WTran = 240 lb
dEng = 70 in
dTran = 40 in
dEng
dTran
16
Load Transfer
17
Load Transfer
Load Transfer
The forces that enable a road vehicle to accelerate and stop
all act at the road surface.
18
Load Transfer
Load Transfer equations & terms
19
Load Transfer
Suspension Springs
Front: Coils, Air Springs, leafs or Torsion bars and Antiroll bars
Rear: Coils, Air Springs, leafs or Torsion bars and Antiroll bars
20
Load Transfer
Load transfer (continued)
Dampers (Shock Absorbers)
During transient conditions
Tires
During all conditions (where the rubber meets the road)
Where and how you balance the load transfer between the
Springs, Geometry, Dampers and Tires are key determinates as
to how well the car will accelerate and brake and the stability
associated with each condition.
21
22
Springs
Along with the dampers (shock absorbers), springs transfer the load
of the sprung mass of the car to the road surface. During
maneuvers, depending on instant center locations, the springs and
dampers transfer some portion of the (m x a), mass x acceleration,
forces to the ground.
Spring Rate is force per unit displacement for a suspension spring
alone .
For coil springs this is measured axially along the centerline.
23
Anti-roll bars
Drawing 2
Direction of Turn
Drawing 1
24
25
Frame/Chassis Deflection
26
28
The shocks, springs, struts and anti-roll bars are normally mounted at
some angle from the suspension to the chassis.
Motion Ratio: If you were to move the wheel 1 inch and the spring were
to deflect 0.75 inches then the motion ratio would be 0.75 in/in.
The shocks, springs, struts and anti-roll bars are normally mounted at
some angle from the suspension to the chassis.
Motion Ratio: If you were to move the wheel 1 inch and the spring were
to deflect 0.75 inches then the motion ratio would be 0.75 in/in.
Motion Ratio =
(B/A) * sin(spring angle)
30
Wheel Rates
Wheel Rates are calculated by taking the square of the motion ratio times
the spring rate. Squaring the ratio is because the ratio has two effects on
the wheel rate. The ratio applies to both the force and distance traveled.
Wheel Rates
Since the linkages pivot, the spring angles change as the components
swing along an arc path. This causes the motion ratio to be calculated
through a range. The graph below shows an example of these results for
both coil-over shock and anti-roll bar for an independent front suspension
from rebound to jounce positions.
Example:
Coil-over KS = 400 lb/in (linear)
Coil-over MR = 0.72-.079 in/in
ARB KS = 451.8 lb/in (body roll)
ARB MR = 0.56-0.61 in/in
300
250
Wheel Rate (lb/in)
200
Ride height
150
100
Coil-over Shock
ARB
50
0
-2.49 -2.22 -1.95 -1.68 -1.42 -1.15 -0.89 -0.63 -0.36 -0.10 0.16 0.41 0.67 0.93 1.18 1.44 1.69 1.94 2.19 2.44
Rebound to Jounce (in)
32
Wheel Rates
In longitudinal pitch, the anti-roll bar (ARB) rotates evenly as the chassis
moves relative to the suspension. Therefore, the ARB only comes into play
during lateral pitch (body roll) of the vehicle (it also comes into play during
one wheel bump, but that rate is not shown here).
Example:
Coil-over KS = 400 lb/in (linear)
Coil-over MR = 0.72-.079 in/in
ARB KS = 451.8 lb/in (body roll)
ARB MR = 0.56-0.61 in/in
300
250
Wheel Rate (lb/in)
200
Ride height
150
100
Coil-over Shock
ARB
50
0
-2.49 -2.22 -1.95 -1.68 -1.42 -1.15 -0.89 -0.63 -0.36 -0.10 0.16 0.41 0.67 0.93 1.18 1.44 1.69 1.94 2.19 2.44
Rebound to Jounce (in)
33
140
120
188
x
100
80
60
40
20
0
0
10
20
30
40
50
60
70
80
90
100
34
It is common to run a spring frequency higher in the rear than the front.
The idea is to have the oscillation of the front suspension finish at the
same time as the rear.
Since the delay between when the front suspension hits a bump and the
rear suspension hits that bump varies according to vehicle speed, the
spring frequency increase in the rear also varies according to the
particular speed one wants to optimize for.
35
Once the motion ratios has been established, the front and rear spring
rates can be optimized for a flat ride at a particular speed.
36
37
Center of Gravity
38
39
Cg
SCALE
WF
SCALE
WR
lR
lF
L
40
% Wrear
% Wleft
WLF WLR
100
Wtot
100
WLR WRR
100
Wtot
W WRR
100
% Wright RF
Wtot
W WLR
100
% Wdiag RF
Wtot
41
880 891
50% Wleft
100
3542
Example: C3 Corvette Upgrade
Weight total = 3542 lb
W RF = 880 lb
W LF = 880 lb
W RR = 891 lb
W LR = 891 lb
880 891
50% Wright
100
3542
880 891
50% Wdiag
100
3542
42
Wf
f 1
Wtot
W
L r L
Wtot
W
r 1 r
Wtot
L f L
Wtot
43
1782
1760
49.3in f 1
98
98
3542
3542
1760
1782
48.7in r 1
98
98
3542
3542
44
Horizontal :
Raised :
0 WLR Wf L
tan
h sin
L cos
hcgabove
Wf * L * cos
Wtot * sin
hcgtotal
Wf * L2
Wtot * h
Wf * L2
Wtot * h
rt
46
tan6.98
3542 * sin6.98
3542 *12
12 sin6.98
98 cos 6.98
Example: C3 Corvette
W tot = 3542 lb
W F = 1760 lb
W R = 1782 lb
L = 98.0 in
rt = 11.89 in
h = 12 in
WF= 22.62 lb
22.62 * 9604
hCGtotal on level ground is: 17 in
11.89
3542
*
12
(where rt = tire radius)
47
48
49
Front Axle WF L = W R
Rear Axle WR L = W F
WF = W R
L
WR = W F
L
Cg
WT
B
WR
WF
lR
lF
L
50
Front Axle WF L = W R
Rear Axle WR L = W F
Example: C3 Corvette
W T = 3542 lb
W F = 1760 lb
W R = 1782 lb
L = 98.0 in
lF = 49.3 in
lR = 48.7 in
48.7
WF = 3542
1760 lb
98
49.3
WR = 3542
1782 lb
98
Cg
WT
B
WR
WF
lR
lF
L
51
ax hcg
hcg
hcg
WT = F a
= m a WT * *
L
L
ag L
Cg
accel
WT
A
Fa
acceleration
force
hcg
WF +/- W
WR +/- W
lR
lF
L
52
17
hcg
WT = F a
= 3542 * (15 / 32.2) * 286.2 lb
L
98
Example: C3 Corvette
W T = 3542 lb
L = 98.0 in
hcg = 17 in
ax = 15 ft/sec2
ag = 32.2 ft/sec2
Cg
accel
WT
A
Fa
acceleration
force
hcg
WF +/- W
WR +/- W
lR
lF
L
53
R a x hcg
M(B) = 0 = WF W = WT *
L ag L
accel
Cg
WT
Fa
acceleration
force
hcg
WF - W
WR + W
lR
lF
L
54
48.7 15 17
M(B) = 0 = WF W = 3542
* 1473.8 lb
98 32.2 98
Check: 1473.8 lbs + 286.2 lbs = 1760 lb
Example: C3 Corvette
W T = 3542 lb
W F = 1760 lb
W = 286.2 lb
l R = 48.7 in
L = 98.0 in
hcg = 17 in
ax = 15 ft/sec2
ag = 32.2 ft/sec2
Cg
accel
WT
A
Fa
acceleration
force
hcg
WF - W
WR + W
lR
lF
L
55
F a x hcg
M(A) = 0 = WR W = WT *
L ag L
accel
Cg
WT
Fa
acceleration
force
hcg
WF + W
WR - W
lR
lF
L
56
49.3 15 17
M(A) = 0 = WR W = 3542
*
98 32.2 98
2068.2lbs
Cg
accel
WT
A
Fa
acceleration
force
hcg
WF + W
WR - W
lR
lF
L
57
ZF
Cg
JOUNCE
REBOUND
REBOUND
Cg
JOUNCE
W /2
K Wr
ZF =
W /2 W /2
+
K Wf
K Wr
ZR + ZF
=
=
rad
L
L
ZR
Cg
W /2
K Wf
W /2 W /2
+
180
K Wf
K Wr
=
*
deg
L
ZF
Cg
286.2 / 2
.455 in
314.35
ZF =
286.2 / 2
.62 in
230.26
286.2 / 2 286.2 / 2
+
.455 + .62
.01097rad
rad = 314.35 230.26 =
98
98
286.2 / 2 286.2 / 2
+
180
314
.
35
230
.
26
=
*
.63 deg
deg
98
ZR
ZF
Cg
KW = MR2 * KS
Cg
Suspension Geometry
61
Instant Centers
Swing Arms
Swing Arms
There are many different types of vehicle suspension designs.
All of which have instant centers (reaction points) developed
by running lines through their pivots to an intersection point.
A swing arm by definition has an minimum of two pivot points
attaching a suspension component to the vehicle chassis or
underbody. To simplify the concept, imagine a line running
from the IC directly to the suspension component. This line is
referred to as the swing arm.
Swing Arm
SVSA
Swing Arm
FVSA
63
Swing Arms
Swing Arms
The side view swing arm controls force and motion factors
predominantly related to longitudinal accelerations, while the
front view swing arm controls force and motion factors due to
lateral accelerations.
Swing Arm
SVSA
Swing Arm
FVSA
64
Fza
Cg
b
IC
Fxa
Fx
d
Fz
65
Fza
b
Cg
h
IC
Fxa
e
Fx
d
L
Fz
66
Anti- Geometry
67
Anti- Geometry
Anti-squat
Anti-squat in rear suspensions reduces the jounce (upward)
travel during forward acceleration on rear wheel drive cars only.
Anti-dive
Anti-dive geometry in front suspensions reduces the jounce
(upward) deflection under forward braking.
Anti-lift
Anti-lift in rear suspensions reduces rebound (downward) travel
during forward braking.
68
Anti-Squat Geometry
69
Anti-squat geometry
Anti-squat
During forward (longitudinal) acceleration the vehicle load
transfer tends to compress the rear springs (suspension
jounce) and allow the front springs to extend (suspension
rebound). Anti-squat characteristics can be designed into the
rear suspension geometry.
Anti-squat geometry produces a side view swing arm (SVSA)
that predicts suspension component behavior.
Cg
REBOUND
JOUNCE
70
Anti-squat geometry
Anti-squat
Geometry that produces an instant center (IC) through which
acceleration forces (Fza and Fxa) can act to reduce or eliminate
drive wheel spring deflection during acceleration.
Fza
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
71
Anti-squat geometry
72
Anti-squat geometry
er h
tan b =
=
d
L
Fza
bb
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
73
Anti-squat geometry
74
Anti-squat geometry
h WT h
ax
F za = m a =
L ag L
(1)
WT
ax
F xa = F x =
ag
(2)
75
Anti-squat geometry
er
F za = F xa
d
(3)
WT e r
ax
F za =
ag
d
(4)
Fza
bb
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
76
Anti-squat geometry
WT h WT e r
ax =
ax
F za =
ag L ag
d
h er
=
L
d
(5)
The angle the instant center (IC) must lie on for 100% antisquat is:
er h
tan b =
=
d
L
(6)
77
Anti-squat geometry
er h
tan b =
=
d
L
bb
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
78
Anti-squat geometry
tan b e / d
% Anti squat =
* 100
h/L h/L
e h
100% Anti squat =
d L
Fza
Cg
IC
Fxa
e
Fx
d
L
Fz
79
Anti-squat geometry
tan b 11.25 / 45
% Anti squat =
* 100 125%
h/L
20 / 100
Example: Solid Axle
e = 11.25 in
d = 45 in
L = 100 in
h = 20 in
e h
100% Anti squat =
d L
Fza
Cg
IC
Fxa
e
Fx
d
L
Fz
80
Anti-squat geometry
tan b e r / d
% Anti squat =
* 100
h/L
h/L
er h
100% Anti squat =
d
L
Fza
bb
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
81
Anti-squat geometry
* 100 65.5%
h/L
17 / 98
Example: C3 Upgrade
e = 15.62 in
d = 32.84 in
L = 98 in
h = 17 in
r = 11.89 in
er h
100% Anti squat =
d
L
Fza
bb
Cg
IC
Fxa
e
h
WT
100% Anti-squat
Line
Fx
d
Fz
82
Anti-squat geometry
% pitch compensati on =
d
* 100
h h KWr
*
L L KWf
1 WT
1
1
1
h
e
r
h
Pitch angle (rad) = * *ax
*
*
*
L KWr*2 d KWf *2 L
L ag
KWr*2
83
Anti-squat geometry
% pitch compensati on =
.1136
* 100 28%
.4103
Check: (1-.28)*.63deg = .45deg
1 3542
1
17
1
3.73
1
17
*
*180
*
*
*
98 386.4
(314.35 * 2) 98 (314.35 * 2) 32.84 (230.26 * 2) 98
180
Anti-squat geometry
*
*180
*
* 0
*
98 386.4
(314.35 * 2) 98 (314.35 * 2) (230.26 * 2) 98
180
286.2 / 2
.455 in
ZR =
314.35
286.2 / 2
.62 in
ZF =
230.26
286.2 / 2 286.2 / 2
+
.455 + .62
.01097rad
rad = 314.35 230.26 =
98
98
Check: if e-r/d = 0,
286.2 / 2 286.2 / 2
+
then anti-squat = 0
180
314
.
35
230
.
26
*
.63 deg
deg =
0.63 @ 0% Anti-squat
98
ZR
ZF
Cg
KW = MR2 * KS
Cg
Anti-dive Geometry
87
Anti-dive geometry
Anti-dive
During braking (longitudinal deceleration) the vehicle load
transfer tends to compress the front springs (suspension
jounce) and allow the rear springs to extend (suspension
rebound). Anti-dive is usually designed into both front and
rear suspensions (Anti-dive at the front and Anti-lift in the
rear).
Anti-dive geometry produces a side view swing arm (SVSA)
that predicts suspension component behavior.
REBOUND
Cg
JOUNCE
88
Anti-dive geometry
Anti-dive
The total longitudinal load transfer under steady acceleration or
braking is a function of the wheelbase (L), CG height (h), and
braking force (WT)*(ax /ag).
h WT h
load = m a =
ax
L ag L
WT (ax/ag) = braking force
Cg
h
WT
+ load
- load
L
89
Anti-dive geometry
Anti-dive
The total longitudinal load transfer under steady acceleration or
braking is a function of the wheelbase (L), CG height (h), and
braking force (WT)*(ax /ag).
h 3542
17
load = m a =
* 180 * 286.2 lb
L 386.4
98
Example: C3 Corvette Upgrade
WT = 3542 lb
L = 98 in
h = 17 in
ax = 180 in/sec2 (.46 g)
ag = 386.4 in/sec2
90
Anti-dive geometry
Load Transfer vs. Deceleration
3000
2500
2000
1500
1000
500
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Deceleration (g's)
h WT h
load = m a =
ax
L ag L
91
Anti-dive geometry
Brake Bias (brake force distribution)
The following factors will affect the load on an axle for any given
moment in time:
Weight distribution of the vehicle (static).
CG height the higher it is, the more load transference during braking.
Wheelbase the shorter it is, the more load transference during braking.
The following factors will affect how much brake torque is developed at
each corner of the vehicle, and how much of that torque is transferred
to the tire contact patch and reacted against the ground:
REBOUND
Cg
JOUNCE
92
Anti-dive geometry
Brake Bias (brake force distribution)
Braking force at the tire contact patch vs. the total load on that tire
will determine the braking bias.
Changing the CG height, wheelbase, or deceleration level will
dictate a different force distribution, or bias, requirement for a
braking system.
REBOUND
Cg
JOUNCE
93
Anti-dive geometry
Brake Bias (brake force distribution)
Typical Brake System Bias
100%
90%
80%
70%
60%
50%
40%
30%
% Front Load
% Front Braking
% Rear Load
% Rear Braking
20%
10%
0%
0.0
0.1
0.2
0.3
0.4
0.5
0.6
Deceleration (g's)
REBOUND
Cg
JOUNCE
0.7
0.8
0.9
1.0
94
Anti-dive geometry
Shown is an SVSA with lines (100% Anti-dive/lift) representing the load transfer
during braking. If the ICs are below these lines, the percentage of anti will be
below 100%. If the ICs are above these lines, the percentage of anti will be above
100%.
100% Anti-dive
Line
C
100% Anti-lift
Line
ax
WT
ICf
br
bf
%FB x L
ICr
1 - %FB x L
L
95
Anti-dive geometry
Shown is an SVSA with lines (100% Anti-dive/lift) representing the load transfer
during braking. If the ICs are below these lines, the percentage of anti will be
below 100%. If the ICs are above these lines, the percentage of anti will be above
100%.
Anti-dive geometry
Anti-dive (front) and Anti-lift (rear) suspension
Since Anti-dive and Anti-lift are a resultant of braking force, and the
braking force changes due to brake bias, the % Anti changes as the rate
of deceleration changes.
Anti-dive & Anti-lift vs. Brake Bias
120%
% Anti-dive
% Front Braking
100%
% Anti-lift
% Rear Braking
80%
60%
40%
20%
0%
0.0
0.1
0.2
0.3
0.4
0.5
0.6
Deceleration (g's)
0.7
0.8
0.9
1.0
97
Design factors in
Anti-dive and Anti-Squat
Since load transfer is a function of deceleration rate, and
the brake forces are shared, anti-dive geometry on the drive
axle may need to be more aggressive than anti-squat
geometry.
Swing arm length and angle dictates the rate of change of
geometry forces.
98
Design factors in
Anti-dive and Anti-Squat
For an independent suspension a percentage of 100% would
indicate the suspension is taking 100% of the load transfer under
acceleration/braking instead of the springs which effectively binds
the suspension.
However, in the case of leaf spring rear suspension the anti-squat
can often exceed 100% (meaning the rear may actually raise
under acceleration) and because there isn't a second arm to bind
against, the suspension can move freely.
Traction bars are often added to drag racing cars with rear leaf
springs to increase the anti-squat to its maximum. This has the
effect of forcing the rear of the car upwards and the tires down
onto the ground for better traction.
99
References:
1.
2.
3.
4.
5.
6.
Milliken, W., Milliken, D., Race Car Vehicle Dynamics, Society of Automotive
Engineers International, Warrendale, PA, February, 1994, (ISBN: 978-1-56091526-3).
Puhn, F., How to Make Your Car Handle, H.P. Books, Tucson, AZ, 1976 (ISBN 0912656-46-8).
100
Next
Part III - Lateral Load Transfer
Thank You!
101