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Stack Noice Control 01

The document summarizes a case study of noise mitigation efforts at an industrial plant. Measurements found a strong tonal noise coming from an exhaust stack. The tone exhibited strong temporal and spatial variations. Closing an annular gap in the stack that was creating resonance reduced the tone levels by 8-10 dB. This simple and inexpensive modification addressed the noise issue and brought the plant into compliance with noise limits.

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gechaves1
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
71 views

Stack Noice Control 01

The document summarizes a case study of noise mitigation efforts at an industrial plant. Measurements found a strong tonal noise coming from an exhaust stack. The tone exhibited strong temporal and spatial variations. Closing an annular gap in the stack that was creating resonance reduced the tone levels by 8-10 dB. This simple and inexpensive modification addressed the noise issue and brought the plant into compliance with noise limits.

Uploaded by

gechaves1
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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T h e I n e x p e n s i v e N o is e C o n t r o l M e t h o d - A C a s e S t u d y

Ramani Ramakrishnan

Associate Professor, Dept. of Architectural Science, Ryerson University


350 Victoria St., Toronto, Ontario, Canada, M5B 2K3, rramakri@ryerson.ca

1.

in t r o d u c t io n

Stack exhausts are one of the worst radiators of


noise levels from major industrial sites, due to their height
as well as the loss of directivity corrections due to the large
propagation distances. In addition, oven stacks from major
process operations suffer from strong load variations such as
temperature and flow changes. The complexity of the stack
noise generation and its attenuation is discussed through one
atypical example. The stack under investigation is located
downstream of a pollution control systems used to control
the effluent from four ovens of a major industrial facility.
Unlike typical exhausts that produce steady sound levels
around its azimuth, strong variations were identified.
Implementing a typical stack silencer would not have
guaranteed noise attenuation success. The details of this
case study and the inexpensive modifications are presented
in this paper.

2.

stack. The stack, around 110 cm in diameter was 10 m


above the top roof of the new extension. The audit
measurement program indicated the major concern is the
noise output from the single stack. The details of the
measurement program and the resulting analysis are
described below.

Figure 1. General Layout o f the Plant and the Oven Exhaust.

s it e d e s c r ip t io n

Most major industrial plants such as paper and pulp


mills, process plants, auto manufacturers, auto-parts
manufacturers, and chemical plants have large exhaust
stacks on their roof. They contain mostly fans that are used
to exhaust effluents at large heights above the plant roof.
Most of these stacks generate (mostly fans) broadband hum.
If the adjacent sensitive receptors are more than 300 m or
more away from the plant, the resulting noise levels are
insignificant. However, there are exceptions to the general
separation guideline applied in many locations. In Ontario,
as contained in the Municipal Act, the separation distance
between major industrial sites and residential receptors is of
the order of 300 m.
The plant under study is a large industrial facility with a
myriad of exhaust stacks on its roof. New paint facilities
were added near one corner of the plant. Residential
receptors were at a distance of about 300 from the plant.
The present study was instituted as part of the audit noise
measurements requested by the regulatory agencies. The
plant layout is shown in Figure 1. The line of stacks is
shown in Figure 2.
Four of the exhaust stacks from the new facility were
connected to a pollution control system. The output from
the pollution control system was exhausted through a single

Canadian Acoustics / Acoustique canadienne

Figure 2. General Layout o f the Plant and the Oven Exhaust.

3.

p la n t n o is e a n d m it ig a tio n

The new extension had to satisfy the noise


emission limits. Since the plant is located in an urban
setting, the ambient noise is set by local traffic and any
other industry. As per the Provincial guidelines the noise
limit to be satisfied by the extension is 45 dBA or the
combined noise from the ambient road traffic and the
existing plant, which ever is higher. In addition, if the
source has any special characteristics such as a tone, a
penalty o f 5 dB must be added to the source level, before
evaluating the noise impact. These levels are expressed as

Vol. 3 2 No. 3 (2004) - 106

one-hour energy averaged sound level, Leq, in dBA. The


existing ambient levels were evaluated through
measurements. The lowest noise level was measured to be
48 dBA.
The plant, as part of its approval conditions, had to perform
audit noise measurements of the extension. During the
measurement program, a strong tonal noise was noticed.
Narrow band analysis showed that the tone was centred at
266.5 Hz. The noise signature exhibited strong variation,
both temporally and spatially. The measured noise levels are
summarized in Table 1 below. The offending tone was
barely audible at Location 5 (Figure 1 and Table 1).
Location

Before

After

250 Hz
Band

dBA

250 Hz
Band

dBA

42/64

49/59

44

48

62/70

57/63

57

55

57/50

56/49

57

54

48

49*

44/43

50/51*

45

48*

47

50*

The temporal variations can be seen from the results at


Locations 1, 2 and 3 (Table 1). The residential receptor
noise level, including the tonal penalty, was estimated as 57
dBA at the 2nd Storey bedroom window. The noise impact
was of the order of 9 dB. A simple solution would have
been to install a circular silencer with a minimum insertion
loss of 10 dB in the 250 Hz band. However, due to the
strong spatial and temporal variations, the successful
performance of the silencer was in doubt. Any mitigation
measure can be useful, only after the reasons for the
variations can be established. Closer inspection of the stack
revealed that the top 3 m of the pipe was slightly larger than
the bottom 7 m pipe, thus creating a short annulus. The
above prevents any condensed fluid from trickling back to
the fan. The annulus creates an entrained flow, which
provides tuning of the 266.5 Hz tone of the fan. The plant
decided to close the annulus. The modification is described
as well as highlighted in Figure 4. The results are shown as
After in Table 1 and Figure 3. The strong reduction of the
tone level, between 8 and 10 dB, can be seen from Figure 3.
Finally, the residential noise levels showed the plant was
within 1- 2 dB of the guideline limits.

* - Dom inant Noise - Road Traffic.

Table 1. Summary of Measured Noise Levels.


Measurements were also conducted close to the sources of
the new extension on two roof levels. The spectra of the
rood top measurements are shown in Figure 3 below. These
measurements indicated the exhaust stack of the pollution
control system generated the offending tonal noise. Table 1
and Figure 3 shown results conducted at a number of
locations as well as at different time periods. The before
measurements show the results, before any modifications to
the stack were implemented. The results indicate strong
variations of the order of 20 dB of the 266.5 Hz tone. The
spatial variations can be seen from Figure 3 and Table 1.

Figure 4. General Layout o f the Plant and the Oven Exhaust.

REFERENCES
Model Municipal Noise Control By-Law, Ministry of the
Environment, Ontario, Canada, 1978.

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90

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80

Q.

70

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60
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1/3 Octave Band Centre Frequency, Hz

Figure 3. Noise Spectra of the stack exhaust, on the rooftop.

107 - Vol. 32 No. 3 (2004)

Canadian Acoustics / Acoustique canadienne

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