Fluke 1507 - User Manual
Fluke 1507 - User Manual
Fluke 1507 - User Manual
Insulation Testers
Users Manual
June 2005
2005 Fluke Corporation. All rights reserved.
All product names are trademarks of their respective companies.
11/99
To register your product online, visit register.fluke.com
Table of Contents
Title
Introduction ....................................................................................................................
Contacting Fluke ............................................................................................................
Safety Information ..........................................................................................................
Unsafe Voltage...............................................................................................................
Battery Saver (Sleep Mode) ...........................................................................................
Rotary Switch Positions..................................................................................................
Buttons and Indicators....................................................................................................
Understanding the Display .............................................................................................
Input Terminals...............................................................................................................
Power-Up Options ..........................................................................................................
Making Measurements ...................................................................................................
Measuring Volts.........................................................................................................
Measuring Earth-Bond Resistance ............................................................................
Measuring Insulation Resistance...............................................................................
Measuring Polarization Index and Dielectric Absorption Ratios (Model 1507) ...............
Using the Compare Function (Model 1507)....................................................................
Cleaning .........................................................................................................................
Page
1
1
2
4
4
4
5
7
9
9
10
11
11
13
14
16
17
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Testing the Batteries ......................................................................................................
Testing the Fuse ............................................................................................................
Replacing the Batteries and Fuse..................................................................................
Specifications.................................................................................................................
General Specifications ..............................................................................................
AC/DC Voltage Measurement ...................................................................................
Earth-bond Resistance Measurement.......................................................................
Insulation Specifications............................................................................................
Model 1507 ..........................................................................................................
Model 1503 ..........................................................................................................
EN61557 Specification .........................................................................................
Insulation Resistance Maximum and Minimum Display Values............................
Earth-Bond Resistance Maximum Display Values ...............................................
ii
17
18
19
20
20
21
22
22
23
24
24
26
30
List of Tables
Table
Title
Page
1.
2.
3.
4.
5.
6.
7.
Symbols.................................................................................................................................
Rotary Switch Selections.......................................................................................................
Buttons and Indicators...........................................................................................................
Display Indicators ..................................................................................................................
Error Messages .....................................................................................................................
Input Terminal Descriptions...................................................................................................
Power-Up Options .................................................................................................................
3
5
6
7
8
9
10
iii
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iv
List of Figures
Figure
Title
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
8.
9.
4
5
7
9
11
12
14
16
17
18
19
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vi
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Insulation Testers
Introduction
The Fluke model 1507 and model 1503 are
battery-powered insulation testers (hereafter, "the
Tester"). Although this manual describes the operation of
both Models 1507 and 1503, all illustrations and
examples assume use of model 1507.
These Testers meet CAT IV IEC 61010 standards. The
IEC 61010 standard defines four measurement
categories (CAT I to IV) based on the magnitude of
danger from transient impulses. CAT IV Testers are
designed to protect against transients from the primary
supply level (overhead or underground utility service).
AC / DC Voltage
Insulation Resistance
Earth-Bond Resistance
Contacting Fluke
To contact Fluke, call:
1-888-993-5853 in USA
1-800-363-5853 in Canada
+31-402-678-200 in Europe
+81-3-3434-0181 in Japan
+65-738-5655 in Singapore
+1-425-446-5500 from anywhere in the world
Visit Fluke's web site at: www.fluke.com
Register your Tester at: register.fluke.com
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Users Manual
Safety Information
Use the Tester only as specified in this manual. Otherwise, the protection provided by the Tester may be impaired. See
Table 1 for a list of symbols used on the Tester and in this manual.
A XWWarning identifies hazardous conditions and actions that could cause bodily harm or death.
A XWCaution identifies conditions and actions that could damage the Tester, the equipment under test, or cause
permanent loss of data.
XWWarning
To avoid possible electric shock or personal injury, follow these guidelines:
Use the Tester only as specified in this manual or the protection provided by the Tester might be
impaired.
Do not use the Tester or test leads if they appear damaged, or if the Tester is not operating properly. If
in doubt, have the Tester serviced.
Always use the proper terminal, switch position, and range for measurements before connecting Tester
to circuit under test.
Verify the Testers operation by measuring a known voltage.
Do not apply more than the rated voltage as marked on the Tester, between the terminals or between
any terminal and earth ground.
Use caution with voltages above 30 V ac rms, 42 V ac peak, or 60 V dc. These voltages pose a shock
hazard.
Replace the battery as soon as the low battery indicator (b) appears.
Disconnect circuit power and discharge all high-voltage capacitors before testing resistance,
continuity, diodes, or capacitance.
Do not use the Tester around explosive gas or vapor.
When using the test leads, keep your fingers behind the finger guards.
Insulation Testers
Safety Information
Remove test leads from the Tester before opening the Tester case or battery door. Never operate the
Tester with the cover removed or the battery door open.
Comply with local and national safety requirements when working in hazardous locations.
Use proper protective equipment, as required by local or national authorities when working in
hazardous areas.
Avoid working alone.
Use only the replacement fuse specified or the protection may be impaired.
Check the test leads for continuity before use. Do not use if the readings are high or noisy.
Table 1. Symbols
B
F
X
b
AC (Alternating Current)
DC (Direct Current)
WARNING: risk of electric shock
Battery (Low battery when shown on display)
J
I
T
W
Earth Ground
Fuse
Double Insulated
Important information; see manual
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Users Manual
Unsafe Voltage
bbw03f.eps
Insulation Testers
Buttons and Indicators
Table 2. Rotary Switch Selections
Switch
Position
Measurement Function
f
e
250V
100V
50V
bbw02f.eps
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Table 3. Buttons and Indicators
Button/
Indicator
Description
Description
Button/
Indicator
Insulation Testers
Understanding the Display
Indicator
l
Description
Indicates an insulation or resistance
test is locked on.
XW Warning
bbw01f.eps
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Users Manual
Table 5. Error Messages
ZERO
VAC, VDC, ,
k, M, G
batt
Measurement units
Primary display
VDC
Volts
1888
Secondary display
Message
88.8.8
COMPARE
Description
>
CAL Err
Description
Appears on the primary display and
indicates that the battery is too low for
reliable operation. The Tester will not
operate at all until the battery is replaced.
The B also appears when batt is on the
primary display.
Indicates an out of range value.
Invalid calibration data. Calibrate the Tester.
Insulation Testers
Input Terminals
Table 6. Input Terminal Descriptions
Input Terminals
.
bbw08f.eps
Item
Description
Power-Up Options
Holding a button down while turning the Tester on
activates a power-up option. Power-up options allow you
to use additional features and functions of the Tester. To
select a power-up option, hold down the appropriate
button indicated while turning the Tester from OFF to any
switch position. Power-up options are cancelled when the
Tester is turned OFF. Power-up options are described in
Table 7.
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Users Manual
Table 7. Power-Up Options
Button
Description
bswitch position turns on all LCD
segments.
10
Making Measurements
The figures on the following pages show how to make
measurements.
When connecting the test leads to the circuit or device,
connect the common (COM) test lead before connecting
the live lead; when removing the test leads, remove the
live lead before removing the common test lead.
XWWarning
To avoid electric shock, injury, or damage to
the Tester, disconnect circuit power and
discharge all high-voltage capacitors before
testing.
Insulation Testers
Making Measurements
Measuring Volts
1507
INSULATION TESTER
Note
Measurements can be adversely affected by
impedances of additional operating circuits
connected in parallel or by transient currents.
To measure resistance:
1.
2.
3.
4.
bbw09f.eps
11
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5.
INSULATION TESTER
bbw04f.eps
12
Insulation Testers
Making Measurements
4.
2.
3.
5.
13
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1507
INSULATION TESTER
bbw05f.eps
2.
3.
4.
14
Insulation Testers
Measuring Polarization Index and Dielectric Absorption Ratios (Model 1507)
5.
15
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or
bbw10f.eps
16
1.
2.
3.
4.
Insulation Testers
Cleaning
Cleaning
1507
INSULATION TESTER
2.
bbw11f.eps
17
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315 mA
1507
INSULATION TESTER
Fuse
OK
2.
bbw06f.eps
18
Insulation Testers
Replacing the Batteries and Fuse
XWWarning
To avoid shock, injury, or damage to the
Tester:
1.
2.
3.
F315 mA 1000 V
Min interrupt rating
10000 A
bbw15f.eps
Fluke PN 376756
19
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Specifications
Need intro paragraph here
General Specifications
Maximum Voltage Applied to any Terminal ........600 V ac rms or dc
Storage Temperature ..........................................-40 C to 60 C (-40 F to 140 F)
Operating Temperature.......................................-20 C to 55 C (-4 F to 131 F)
Temperature Coefficient......................................0.05 x (specified accuracy) per C for temperatures < 18 C or > 28 C
(< 64 F or > 82 F)
Relative Humidity ................................................Noncondensing
0 % to 95 % @ 10 C to 30 C (50 F to 86 F)
0 % to 75 % @ 30 C to 40 C (86 F to 104 F)
0 % to 40 % @ 40 C to 55 C (104 F to 131 F)
Vibration ..............................................................Random, 2 g, 5-500 Hz per MIL-PRF-28800F, Class 2 instrument
nd
Shock ..................................................................1 meter drop per IEC 61010-1 2 Edition (1 meter drop test, six sides, oak floor)
Electromagnetic Compatibility.............................In an RF field of 3 V/M, accuracy = specified accuracy (EN 61326-1:1997).
Safety ..................................................................Complies with ANSI/ISA 82.02.01 (61010-1) 2004, CAN/CSA-C22.2 NO. 61010-1-04, and
nd
IEC/EN 61010-1 2 Edition for measurement category IV 600 V (CAT IV)
Certifications .......................................................CSA per standard CSA/CAN C22.2 No. 61010.1-04; TUV per standard IEC/EN 61010-1
nd
2 Edition
Batteries ..............................................................Four AA batteries (NEDA 15A or IEC LR6)
Battery Life ..........................................................Insulation test use: Tester can perform at least 1000 insulation tests with fresh alkaline
batteries at room temperature. These are standard tests of 1000 V into 1 M with a duty
cycle of 5 seconds on and 25 seconds off. Resistance Measurements: Tester can perform
at least 2500 earth-bond resistance measurements with fresh alkaline batteries at room
temperature. These are standard tests of 1 with a duty cycle of 5 seconds on and 25
seconds off.
Size .....................................................................5.0 cm H x 10.0 cm W x 20.3 cm L (1.97 in H x 3.94 in W x 8.00 in L)
Weight .................................................................550 g (1.2 lb.)
20
Insulation Testers
Specifications
IP Rating..............................................................IP40
Altitude ................................................................Operating: 2000 m CAT IV 600 V, 3000 m CAT III 600 V
Non Operating (Storage): 12,000 m
Over-Range Capability ........................................110% of range
Compliance to EN 61557 ....................................IEC61557-1, IEC61557-2, IEC61557-4, IEC61557-10
Model 1503 Accessories .....................................TL224 Leads
TP74 Probes
Clips PN 1958654 (red) and PN 1958646 (black)
Holster
Model 1507 Accessories .....................................TL224 Leads
TP74 Probes
Clips PN 1958654 (red) and PN 1958646 (black)
Holster
Remote Probe
Resolution
600.0 V
0.1 V
50 Hz to 400 Hz
(% of Rdg + Digits)
+ (2 % + 3)
21
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Users Manual
1.
Resolution
20.00
0.01
200.0
0.1
2000
20.00 k
0.01 k
Accuracy1
+ (% of Rdg + Digits)
+ (1.5 % + 3)
Insulation Specifications
Measurement Range...........................................0.01 M to 10 G model 1507, 0.01 M to 2000 M model 1503
Test Voltages ......................................................50, 100, 250, 500, 1000 V model 1507, 500 and 1000 V model 1503
Test Voltage Accuracy ........................................+ 20 %, - 0 %
Short-Circuit Test Current ...................................1 mA nominal
Auto Discharge....................................................Discharge time <0.5 second for C = 1 F or less
Live Circuit Detection: .........................................Inhibit test if terminal voltage > 30 V prior to initialization of test.
Maximum Capacitive Load..................................Operable with up to 1 F load.
22
Insulation Testers
Specifications
Model 1507
Output Voltage
Display Range
Resolution
50 V
(0 % to + 20 %)
0.01 to 20.00 M
0.01 M
20.0 to 50.0 M
0.1 M
100 V
(0 % to + 20 %)
0.01 to 20.00 M
0.01 M
20.0 to 100.0 M
0.1 M
250 V
(0 % to + 20 %)
0.01 to 20.00 M
0.01 M
20.0 to 200.0 M
0.1 M
0.01 to 20.00 M
0.01 M
20.0 to 200.0 M
0.1 M
200 to 500 M
1 M
0.1 to 200.0 M
0.1 M
200 to 2000 M
1 M
2.0 to 10.0 G
0.1 G
500 V
(0 % to + 20 %)
1000 V
(0 % to + 20 %)
Test Current
Accuracy
(% of Rdg + Digits)
1 mA @ 50 k
(3 % + 5)
1 mA @ 100 k
(3 % + 5)
1 mA @ 250 k
(1.5 % + 5)
1 mA @ 500 k
(1.5 % + 5)
(1.5 % + 5)
1 mA @ 1 M
(10 % + 3)
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Model 1503
Output Voltage
500 V
(0 % to + 20 %)
1000 V
0 % to + 20 %)
Display Range
Resolution
0.1 to 20.00 M
0.01 M
20.0 to 200.0 M
0.1 M
200 to 500 M
1 M
0.1 to 200.0 M
0.1 M
200 to 2000 M
1 M
Accuracy
(% of Rdg + Digits)
Test Current
1 mA @ 500 k
(2.0 % + 5)
1 mA @ 1 M
(2.0 % + 5)
EN61557 Specification
The following tables are a requirement for European labeling.
Measurement
Intrinsic Uncertainty
Operating Uncertainty1
Volts
(2.0 % + 3)
30 %
Earth-Bond Resistance
(1.5 % + 3)
30 %
30 %
Insulation Resistance
1. This specification comes from the standard and indicates the maximum amount allowable by the standard.
24
Insulation Testers
Specifications
EN61557 Influence Variables and Uncertainties
Earth-Bond Resistance
Influence Variable
Supply Voltage
E2
5%
5%
Temperature
E3
5%
5%
25
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The following tables can be used to determine the maximum or minimum display values considering maximum instrument
operating error per EN61557-1, 5.2.4.
26
100 V
250 V
500 V
1000 V
Limit
Value
Minimum
Display
Value
0.13
0.1
0.1
0.2
0.26
0.2
0.3
0.39
0.3
0.39
0.3
0.4
0.4
0.52
0.4
0.52
0.4
0.5
0.5
0.65
0.5
0.65
0.5
0.7
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
0.05
0.07
0.05
0.07
0.05
0.07
0.05
0.07
0.06
0.08
0.06
0.08
0.06
0.08
0.06
0.08
0.07
0.09
0.07
0.09
0.07
0.09
0.07
0.09
0.08
0.10
0.08
0.10
0.08
0.10
0.08
0.10
0.09
0.12
0.09
0.12
0.09
0.12
0.09
0.12
0.1
0.13
0.1
0.13
0.1
0.13
0.1
0.2
0.26
0.2
0.26
0.2
0.26
0.3
0.39
0.3
0.39
0.3
0.4
0.52
0.4
0.52
0.5
0.65
0.5
0.65
Insulation Testers
Specifications
100 V
250 V
500 V
1000 V
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
0.6
0.78
0.6
0.78
0.6
0.78
0.6
0.78
0.6
0.8
0.7
0.91
0.7
0.91
0.7
0.91
0.7
0.91
0.7
0.9
0.8
1.04
0.8
1.04
0.8
1.04
0.8
1.04
0.8
1.0
0.9
1.17
0.9
1.17
0.9
1.17
0.9
1.17
0.9
1.2
1.0
1.30
1.0
1.30
1.0
1.30
1.0
1.30
1.0
1.3
2.0
2.60
2.0
2.60
2.0
2.60
2.0
2.60
2.0
2.6
3.0
3.90
3.0
3.90
3.0
3.90
3.0
3.90
3.0
3.9
4.0
5.20
4.0
5.20
4.0
5.20
4.0
5.20
4.0
5.2
5.0
6.50
5.0
6.50
5.0
6.50
5.0
6.50
5.0
6.5
6.0
7.80
6.0
7.80
6.0
7.80
6.0
7.80
6.0
7.8
27
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28
100 V
250 V
500 V
1000 V
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
7.0
9.10
7.0
9.10
7.0
9.10
7.0
9.10
7.0
9.1
8.0
10.40
8.0
10.40
8.0
10.40
8.0
10.40
8.0
10.4
9.0
11.70
9.0
11.70
9.0
11.70
9.0
11.70
9.0
11.7
10.0
13.0
10.0
13.0
10.0
13.0
10.0
13.0
10.0
13.0
20.0
26.0
20.0
26.0
20.0
26.0
20.0
26.0
20.0
26.0
30.0
39.0
30.0
39.0
30.0
39.0
30.0
39.0
30.0
39.0
40.0
52.0
40.0
52.0
40.0
52.0
40.0
52.0
40.0
53.0
50.0
65.0
50.0
65.0
50.0
65.0
50.0
65.0
60.0
78.0
60.0
78.0
60.0
78.0
60.0
78.0
70.0
91.0
70.0
91.0
70.0
91.0
70.0
91.0
80.0
104.0
80.0
104.0
80.0
104.0
80.0
104.0
Insulation Testers
Specifications
Minimum
Display
Value
100 V
250 V
500 V
1000 V
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
Limit
Value
Minimum
Display
Value
90.0
117.0
90.0
117.0
90.0
117.0
90.0
117.0
100.0
130.0
100.0
130.0
100.0
130.0
200.0
260.0
200.0
260.0
300.0
390.0
300.0
390.0
400.0
520.0
400.0
520.0
500.0
650.0
600.0
780.0
700.0
910.0
800.0
1040.0
900.0
1170.0
1000.0
1300.0
2000.0
2600.0
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30
Limit Value
Maximum
Display Value
Limit Value
Maximum
Display Value
Limit Value
Maximum
Display Value
0.4
0.28
7.0
4.9
100.0
70.0
0.5
0.35
8.0
5.6
200.0
140.0
0.6
0.42
9.0
6.3
300.0
210.0
0.7
0.49
10.0
7.0
400.0
280.0
0.8
0.56
20.0
14.0
500.0
350.0
0.9
0.63
30.0
21.0
600.0
420.0
1.0
0.7
40.0
28.0
700.0
490.0
2.0
1.4
50.0
35.0
800.0
560.0
3.0
2.1
60.0
42.0
900.0
630.0
4.0
2.8
70.0
49.0
1000.0
700.0
5.0
3.5
80.0
56.0
2000.0
1400.0
6.0
4.2
90.0
63.0