Conduct of Power Operations: VOLUME 1-11
Conduct of Power Operations: VOLUME 1-11
Conduct of Power Operations: VOLUME 1-11
CONDUCT OF
POWER OPERATIONS
FACILITIES INSTRUCTIONS,
STANDARDS, AND TECHNIQUES
Form Approved
OMB No. 0704-0188
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2. REPORT DATE
December 2002
Final
5. FUNDING NUMBERS
6. AUTHOR(S)
8. PERFORMING ORGANIZATION
REPORT NUMBER
Bureau of Reclamation
Denver Federal Center
PO Box 25007
Denver CO 80225-0007
FIST 1-11
10. SPONSORING/MONITORING
AGENCY REPORT NUMBER
FIST 1-11, Conduct of Power Operations, lists the policies, resources, and assessment required in the operations of
Reclamation Power Facilities. The organization and administration of operations is intended to achieve a high level
of safety and performance that is accomplished through effective implementation and control of operational
activities. Operational policies and procedures recognize that protecting the environment and ensuring safety and
efficient operations are compatible goals. Such policies and procedures reflect the standards of excellence used in
operating Reclamation facilities. These policies set up the lines of responsibility for normal and emergency
operations and provide a method to monitor and assess performance.
UL
UL
UL
UL
NSN 7540-01-280-5500
FACILITIES INSTRUCTIONS,
STANDARDS, AND TECHNIQUES
VOLUME 1-11
CONDUCT OF
POWER OPERATIONS
December 2002
OFFICE OF POLICY
POWER RESOURCES OFFICE
PREFACE
This document presents guidelines for operations of powerplants owned
and operated by the Bureau of Reclamation. These guidelines are not
intended to replace operators judgment. Instead, they are intended to
provide criteria and procedures that should be considered for
incorporation into all levels of operations.
These guidelines were developed by power maintenance, operations, and
management personnel from Reclamations Denver, Regional, and Area
Offices.
For more information on these guidelines and the Power Review of
Operations and Maintenance Program, please contact Mitchell
Samuelian at the Power Resources Office, D-5400, 303-445-3712.
DISCLAIMER
This written matter consists of general information for internal Bureau
of Reclamation operations and maintenance staff use. The information
contained in this document regarding commercial products or firms may
not be used for advertising or promotional purposes and is not to be
construed as an endorsement of any product or firm by the Bureau of
Reclamation.
CONTENTS
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2. Scope ......................................................................................................
4. Definitions ...........................................................................................
4.1 Controls Area ................................................................................
4.2 Logsheets ......................................................................................
4.3 Logbooks........................................................................................
4.4 Operations Head ...........................................................................
4.5 Operator Reading Files.................................................................
4.6 Operator Rounds...........................................................................
4.7 Recorder Charts ............................................................................
4.8 Shift Turnover...............................................................................
4.9 Three-Part Communications ........................................................
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9. Communications....................................................................................
9.1 Scope ...........................................................................................
9.2 Purpose .........................................................................................
9.3 Guidelines .....................................................................................
9.3.1 Emergency Communications Systems..............................
9.3.2 Communication System Failure .......................................
9.3.3 Contacting Operators ........................................................
9.3.4 Communication with Dispatchers ....................................
9.3.5 Radios ................................................................................
9.3.6 Testing of Radios ...............................................................
9.3.7 Abbreviations and Acronyms ............................................
9.3.8 Oral Instructions and Information Communication ........
9.3.9 Communication of Testing Activities................................
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The Operations Head establishes standards, defines goals, and determines the
responsibilities of the operational staff. The operations staff provides input and
feedback to standards and training. Management uses reports and goals to measure
performance. Personnel are held accountable for their performance through
supervisory counseling, performance appraisals, and, when necessary,
administrative action. Remedial training is provided, if appropriate.
4. DEFINITIONS
4.1 Controls Area
The control area is the area from which the Operator monitors and operates
plant and system equipment. It is normally the area where clearances are
issued and released.
4.2 Logsheets
Logsheets are procedures or forms used to record equipment operation and data
that provide information necessary for evaluating and trending plant conditions
4.3 Logbooks
Logbooks are narrative records maintained and used by the operations personnel
that describe and record operating information and events that aid in evaluating
present and past plant status.
4.4 Operations Head
Operations head is the term used in the FIST manual to identify the operations
person responsible for setting operational policies at the facility. Depending on
the local facility practices, this could be the Operations Manager, Operations
Supervisor, Operations and Maintenance (O&M) Supervisor, Shift Supervisor,
Control Center, or person designated as Plant Operator.
4.5 Operator Reading Files
Operator reading files are reading materials that operations staff should be
knowledgeable of as determined by the Operations Head and Facility Manager.
4.6 Operator Rounds
Operator rounds include monitoring the operations of plant equipment through
local observations and recording appropriate equipment parameters.
customers. These entities account for virtually all the electricity supplied in
the United States; Canada; and a portion of Baja California Norte, Mexico.
NERC promotes electric system reliability and security by:
a) Establishing operating policies and planning standards to ensure electric
system reliability.
b) Reviewing the reliability of existing and planned generation and
transmission systems.
c) Critiquing past electric system disturbances for lessons learned and
monitoring the present for compliance and conformance to its policies.
d) Educating others about how bulk electric systems operate.
e) Maintaining liaisons with the Federal, State, and provincial governments
in the United States and Canada and electricity supply industry
organizations in both countries.
f) Serving as the electric industrys primary point of contact with the
Federal Government on issues relating to national security and terrorism.
5.2.2 Location of Web Site
The NERC Policies, Standards Principles, and Guides are available on the
Internet at <http://www.nerc.com/noc/opermanl.htm>.
5.3 Summary of Procedures Pertaining to Generators
The following are summaries of standards from the Minimum Operating
Reliability Criteria that generating agencies should comply with. These
standards are based on WECC, NERC, and Reclamation standards.
5.3.1 Automatic Voltage Regulator (AVR)
a) The AVR Shall be kept in service to the maximum extent possible. The
AVR Shall maintain voltages specified by the Host Control Area
Operator.
b) AVR equipment Shall be tested and calibrated in conjunction with the
balance of the excitation system as often as necessary to maintain
calibration/performance, but at least once every 5 years or following any
repairs to the excitation system. Calibration Shall include verification
that all limiters and protective features in the excitation system are
functional and coordinated with the balance of plant protection.
c) AVR operation Shall be reported monthly in accordance with the
WECC Reliability Management System (RMS) reporting procedures.
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integrity of trip coils.1 Any anomaly in relay and protective relay circuit
operation should be reported to the appropriate contact. Additional relay
actuation sheets should be used, as appropriate, to document relay
actuations. Operators may assist maintenance staff that periodically test
the function of lockout circuits.
j) Station Service AC System Station service AC systems provide all
necessary auxiliary power to operate critical loads such as sump pumps
and battery chargers. Failure of the AC system leaves these critical loads
unsupplied, risking the plant or generating units. Station service
AC systems should be checked regularly to ensure proper operation,
including voltage levels, current levels, transformer temperatures and
levels, and any unusual noises or visual cues. Any anomaly should be
referred to the proper maintenance or management contact.
k) Switchyards Switchyards contain components that are often the
lifeblood (station service power) of the facility. Switchyards need to be
monitored for abnormal conditions or intrusion.
l) Transformers Transformers are a critical component of the power
train for several reasons. A transformer failure can be catastrophic, and,
because many transformers are located on the tailrace of a facility, their
failure can cause an oil spill on the ground or into a body of water.
Additionally, the replacement of a transformer can take several months
and leave the associated unit unavailable. Transformer temperatures
should be checked often to ensure the transformer is performing properly.
Moisture intrusion can lead to a failure; therefore, nitrogen pressure also
should be monitored. For selected transformers, oil analysis should be
performed on a regular basis, and the results and trends should be
monitored.
7.3.4 Response to Indicators
Operators must log any abnormal operating conditions and report these
conditions to appropriate personnel for corrective actions.
7.3.5 Resetting Protective Devices
Protective devices are installed to protect personnel and equipment from
operating beyond their design limits. Protective devices may be reset only
after establishing the reason the device limit was exceeded. Corrective
action by the Operator or technical staff is taken and reported as needed.
Use relay sheets to document any relay actuations.
Most lockout relay (and circuit breaker trip coil) circuits are designed so that the red indicating
light monitors the trip coil to ensure it is intact. If the red light is not lit, the coil may be burned out,
jeopardizing the protection.
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13.3 Guidelines
13.3.1 Status Change Authorization and Reporting
Changes to major equipment and systems should be reviewed by qualified
personnel. Maintenance personnel must notify the on-duty Operator of any
equipment changes that may affect the operations or safety of the facility.
Operators ensure that changes in the facility configuration and status are
communicated to all operations personnel and must document those changes
in the facility operations log.
13.3.2 Equipment and Systems Check
Perform equipment operational checks after shutdowns for maintenance or
repairs to ensure the equipment is properly restored. Use checklists as
needed or appropriate.
13.3.3 Equipment Locking and Tagging
Train all operations personnel on Lockout/Tagout in accordance with
FIST 1-1, Control of Hazardous Energy.
Record the use of locks and tags in a logbook that is maintained in the
controls area. Audit this log on a regular basis.
13.3.4 Disabling Alarms or Protective Devices
Alarms and protective devices are an essential part of plant operations.
Alarms notify facility Operators when parameters are exceeded. Protective
devices are often the Operators first line of defense against system failures,
but the malfunction of systems or the testing of equipment may require the
disabling of alarms or protective devices.
When alarms are disabled, it is crucial that they be disabled in a controlled
manner:
a) Retain a logbook in the controls area documenting the disabling of facility
alarms.
b) The use of the controls area log to document the disabling of this
equipment is not recommended if the device will remain disabled past the
current shift.
c) Any procedures requiring the disabling of an alarm or protective device
Shall contain a step to restore that alarm.
d) The review of disabled alarms or protective devices Shall be a part of the
shift turnover.
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15.2 Purpose
Operation logs are established to record the data necessary to provide a history
of facility operations. FIST 1-3, Reports and Records, contains additional
information about Operation logs.
The scope, type, and amount of data required by management is entered into the
logs, including documentation of actions taken, activities completed, and data
necessary to reconstruct events. Logs are reviewed to ensure that they are
adequately maintained and that operations personnel are aware of the
information in the logs.
15.3 Guidelines
15.3.1 Establishment of Operating Logs
Maintain the facility operations logs in the facility controls area. Only
authorized personnel may make entries in the controls area log.
15.3.2 Timeliness of Recordings
Information is entered, promptly or as soon as reasonably possible, to
prevent inaccuracies. Log keeping does not take precedence over controlling
and monitoring the facility.
15.3.3 Controls Area Log Requirements
Record all information pertaining to the safe and efficient operation of the
facility in the operations logbooks. To aid in reconstructing events, log as
much information as possible during emergencies and abnormal or
unexpected events.
a) The controls area logbook is a legal record of facts about project
operations. It is not a forum for opinions or philosophies.
b) Each logbook entry Shall be preceded by the time associated with the
event recorded.
c) All references to time Shall be made utilizing the 24-hour clock.
d) Activities of only 1 day Shall appear on an individual logbook page. At
remote facilities, this is not required because of the limited number of
entries. At remote plants, log the date and time for each entry.
e) If a logbook entry contains an out of chronological order sequence, note
the logbook entry by the phrase Late Entry or LE.
f) Commonly used acronyms are acceptable for logbook entries.
g) Individual pages Shall not be removed from the controls area logbook.
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17.2 Purpose
Facility operations personnel receive important information from the Operations
Head. The Operations Head is responsible for distributing information to the
Operators.
17.3 Guidelines
17.3.1 File Index
A list of documents maintained in the Operator reading files should include:
Operational logs
Incident reports
Material containing powerplant operations emergency operating
procedures
Spill Prevention, Control, and Countermeasures Plan (SPCC)
Operational bulletins (containing changes in operational procedures and
equipment)
Operational schedules and maintenance schedules
The facility Standing Operating Procedure
These documents should be a part of the initial Operator training.
Facility management may require seasoned operations staff members to
review only revisions or the entire document on a periodic basis.
17.3.2 Reading Assignments
The Operations Head gives reading assignments to the operations staff.
Certain assignments require signatures by the operations staff to indicate
that they have read and understand the document.
17.3.3 Required Dates for Completion of Reading
The operation logs must be read by the oncoming shift before relief of the
out-going personnel.
Operational bulletins and information pertaining to operational schedules or
changes to plant procedures must be read by the oncoming operations staff.
The oncoming operations staff must be fully cognizant of the status of the
facility before taking over the shift.
The Operations Head will determine all other required reading completion
dates of material placed in the required reading file.
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17.3.4 Documentation
The Operations Head should establish a method to track the Operator
reading files.
17.3.5 Review
Periodic reviews of the Operator reading files will be made by the Operations
Head to ensure that relevant and up-to-date information is available.
18. DEVELOPMENT AND USE OF OPERATING PROCEDURES
18.1 Scope
Operating procedures provide specific direction for operating systems and
equipment during normal, abnormal, and emergency conditions. This section
describes the important aspects of the development and use of operating
procedures.
18.2 Purpose
Procedures are a key factor affecting the operations staff performance.
Operating procedures should be sufficiently detailed so that the required actions
can be undertaken without direct supervision. The format may range from
detailed step-by-step instructions to general operating guidelines or outlines
based on complexity and risk. In all cases, procedures should be written so that
they can be easily used without making mistakes. To ensure that procedures are
effective and that the best possible instruction is provided, procedures should
receive periodic review and feedback.
18.3 Guidelines
18.3.1 Procedure Development
Procedures exist for all normal operations, postulated abnormal, and
emergency situations. The detail used in the procedures is based on the
complexity of the task, the experience and training of the operations staff,
the frequency of performance, and the significance of the consequences of
errors. Therefore, procedures can range from step-by-step instruction to
general operating guidance.
At a minimum, procedures should exist for complex tasks, infrequent
operations (more than one month interval), abnormal operations, and
operations where personal, public, or equipment safety is a concern.
18.3.2 Procedure Content
To provide uniformity in operations procedures, facility procedures conform
to the following guidelines:
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alternating current
AGC
AVR
CO2
carbon dioxide
DC
direct current
DOC
EAP
FIST
kV
kilovolt
LE
late entry
MVA
megavoltampere
MW
megawatt
NERC
NFPA
O&M
OJT
on-the-job training
OSHA
PMAs
PSS
SCADA
SOP
SPCC
STAR
SWRTA
WECC
WSCC
WRTA