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Sears Craftsmen Mower Model 917.258661

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MODEL NUMBER 917.

258661

OWNER'SMANUAL

Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts

CAUTION:

Read and follow

all safety

rules and instructions

before

operating

this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

L............... :..................

II

SAFETY
Practices RULES
for Ride-On

Safe Operation

Mowers

IMPORTANT:
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH
I.

GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible aduIts, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade..
Besuretheareaisclearofotherpeoplebeforemowing..
Stop
machine if anyone enters the area
Never carry passengers
Do not mow in reverse unless absolutely necessary Always
look down and behind before and while backing,
Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never Ieave a running machine unattended. Nways turn off
bfades, set parking brake, stop engine, and remove keys
before d]smountingo
Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute.

IlL

CHILDREN

Tragic accidents can occur if the operator is not alert to the


presence of children.
Children are often attracted to the
machine and the mowing activity,.
Never assume that
children will remain where you last saw them.

Keep children out of the mowing area and under the watchful
care of another responsible adultr
"
Be alert and turn machine off if children enter the area
.
Before and when backing, look behind and down for small
children

Never carry children. They may falf off and be seriously


injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision

Mow only in daylight or good artificia_ light..


Do not operate the machine while under the influence of
abohol or drugs.
Watch for traffic when operating near or crossing roadways
Use extra care when loading or unloading the machine into
a trailer or truck

IV.

SERVICE

Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
runningr Allow engine to cool before refueling. Do not
smoke
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area.

II.

Slopes are a major factor related to loss-of-control


and
tipover accidents,
which can result in severe injury or
death. All slopes require extra caution, if you cannot back
up the slope or if you feel uneasy on it, do not mow it.

DO:
.

Keep nuts and bolts, especially blade attachment bolts, tight


and keep equipment in good condition.
Never tamper with safety devices.
Check their proper
operation regularly..
Keep machine free of grass, _eaves, or other debris build-up.
CIean oil or fuel spillage.
Allow machine to cool before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running
Grass catcher components are subject to wear damage, and
deter oraton, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut Wrap the bfade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as
required.

SIrOPE OPERATION

Mow up and down slopes, not across.


Remove obstacles such as rocks, tree limbs, etc
Watch for holes, ruts, or bumps.. Uneven terrain could
overturn the machine. Tafl grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Follow the manufactLtrer's
recommendations
for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction..
Avoid starting or stopping on a slope If tires lose traction,
disengage the blades and proceed slowly straight down the
slope,

,Hiil

l ii

,,,,ll,, ,,,i i

i i

safety
precautions,,
It
means
CAUTIONI!]
BECOME ALERT!!!
YOUR
kookforthissymboltopointoutimportant
SAFETY IS INVOLVED.

_1)

,,,,,

,,IIIHHHIH
i

DO NOT:

CAUTION:

Donor turn on slopes unless necessary, and then, turn slowly


and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenfy turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause
sliding_
Do not try to stabilize the machine by putting your foot on the
ground,
Do not use grass catcher on steep slopes

spark plug

spark
plug
in order
to prevent
accidental
wire and
place
wire where
it cannot
contact
starting when setting up, transporting,
adjusting or making repairs.

iiiiiiiiiiiiiii i i

Always

disconnect

iii iiii

I
.=,,,,

IIIIIIIIIII

II

IIIIIII

III

& WARNING &


The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive harm.

ii, llr i

iii

iiiiiii

PRODUCT

CONGRATULATIONS
on your purchase of a Sears
Tractor It has been designed, engineered and manufac_
tured to give you the best possible dependability and
performance,
Should you experience any problem you cannot easity
remedy, please contact your nearest Sears Authorized
Service Center/Department
Department. We have competent, well-trained technicians and the proper tools to
service or repair this tractor
Please read and retain this manual The instructions wil!
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER
SERIAL
NUMBER

SPECIFICATIONS

HORSEPOWER:

19.5

GASOLINE CAPACITY
AND TYPE:

3.5 GALLONS
UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH):

SAE 30 (above 32F)


SAE 5W-30 (below 32F)

OIL CAPACITY:

3,0 PINTS

SPARK PLUG:
(GAP: 030")

CHAMPION

RJ19LM

VALVE CLEARANCE:

INTAKE:
EXHAUST:

004" -.006"
007" - ,009"

GROUND SPEED (MPH):

FORWARD:
1st
2nd
3rd
4th
5th
6th
REVERSE:

917.258661

DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP iN A SAFE PLACE
FOR FUTURE REFERENCE.

MAINTENANCE

AGREEMENT

A Sears Maintenance
Agreement
uct. Contact your nearest Sears

CUSTOMER

is available on this prodstore for detailso

TIRE PRESSURE:

FRONT:
REAR:

CHARGING SYSTEM:

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BATTERY:

AMP!HR:
MIN. CCA:
CASE SIZE:

BLADE BOLT TORQUE:

30-35 FT. LBS,

RESPONSIBILITIES

Read and observe the safety rules.


Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions
under"Customer
Responsibilities" and "Storage" sections of this owner's manual.

14 PSI
10 PSI

30
240
U1R

(if any), If a spark arrester is used, it should be maintained


in effective working order by the operator.,
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).

WARNING:
This tractor
is equipped
with an internal
combustion
engine and should not be used on or near any
unimproved
forest-covered,
brush-covered
or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws

LIMITED TWO YEAR WARRANTY

11
1.5
2.3
3.5
44
5.7
t7

ON CRAFTSMAN

RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions In the owner's manual, Sears wilt repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manuaI

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective_in
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

material or

IN.HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state
SEARS,
,

ROEBUCK

AND CO., D/817 WA, HOFFMAN

i,

ESTATES,

IL 60179

TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-19
WARRANTY ................................. ;................................ 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .......................... ,................................... 7-10
OPERATION ...........................................................
11-15

MAINTENANCE SCHEDULE ......................................


16
SERVICE AND ADJUSTMENTS ............................ 20-26
STORAGE ...................................................................
27
TROUBLESHOOTING ............................................
28-29
REPAIR PARTS - TRACTOR ................................. 32--49
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE

iNDEX
A
E
Accessories ...........................................................
5
Electrical:
Adjustments:
Interlocks and Relays ....................24
Brake ....................................................
22
Schematic .........................................31
Carburetor ....................................... 25
Wiring Diagram ........................... 32
Mower:
Engine:
Front-To-Rack ........................... 21
Air Filter ........................................... 18
Side-To-Side .......................... 21
Air Screen ..............................................
18
Throttle Control Cable ................... 25
Cooling Fins, Engine ..................... 19
Air Filter, Engine .............................................
18
Oi! Change ...................................... 18
Air Screen, Engine ............................. 18
Oit Level ............................................
13,18
Assembly ..................................................
7-109
Oil Type ......................................... 18
B
Preparation ...........................................
14
Battery:
Repair Parts
50-55
Charging ....................................... 17
Starting ...............................................14
Cleaning
17
Storage
27
F
Starting with Weak Battery ......... 24
Storage .......................................... 27
Filters:
TeJminals ...............................................
17
Air .........................................................18
Belts:
Fuel
19
Motion Drive
Fuel:
Removal/Replacement
.............22
Type .......................................................
14
Mower Blade Drive
Storage ...................................................
27
RemovaVReplacement
................
22
Fuse ........................................................ 24
Blade:
G
Sharpening ................................. 17
Gauge Wheels ..................................... 10
Replacement .........................................
t7
H
Brake Adjustment ................................. 22
Hood RemovaVlnstallation ....................24
C
............................

.......................................

............................................

.................

Carburetor Adjustment ...........................25


Controls, Tractor ..........................................
13
Customer Responsibilities ............3,17-19
Engine:
Air Filter ......................................... 18
Air Screen, Engine ..................... 18
Battery
17
Cooling Fins, Engine .................. 19
Engine Oil ............................. 18
Fue! Filter .....................................19
Spark Plugs ................................ 19
Tractor:
.
Blades ..................................................
17.
Lubrication Chart ...................... 16
Maintenance Schedule ............. 16
Tire Care ................................
8,17,23
Cutting Height, Mower ....................... 13
.....................................................

...................................

Leveling Mower Deck ..............................21


Lubrication Chart ............................................
16

Operation
11-15
Operating Mower .............................. 13-14
Options:
Accessories .................................................
5
Spark Arrester .....................................
3,40 '
P
Parking Brake ...................................... 13
Parts Bag ................................................... 6
Parts, Replacement/Repair
..............32-49
Product Specifications ..................................
3
........................................

R
Repair Parts ..................................... 32_49
S
Safety Rules ........................................................
2
Seat ............................................................ 8
Service and Adjustments ............... 20-26
Brake
22
Carburetor .................................... 25
Fuse
24
Hood Removal/installation
........... 24
Motion Drive Belt
.............................................

..........................................................

Removal/Replacement
........... 22
Mower Blade Drive Belt
Removal/Replacement
........... 22
Mower Adjustment:
Front-to-Back ................................
21
Side4o-Side .....................
21
Mower Installation ............................20
Mower Removal .......................... 20
Tire Care ..................................8,t7,23
Slope Guide Sheet ........................................
56
Spark Plugs .......................................... 19
Specifications .........................................................
3
Starting the Engine ...................... 14-15
Steering Wheel ................................. 7,23
Stopping the Tractor
13
Storage ................................................... 27
T

Maintenance Schedule ....................... '16


Mower:
Adjustment, Front-to-Back .......... 21
Adjustment, Side-to-Side ............ 21
Blade Sharpening ........................ 17
Blade Replacement ....................... 17
Cutting Height ......................................
13
Throttle Control Cable Adjustment ..... 25
Installation ...........................................
20
. Operation
11-15
Tires .........................................................
8,17,23
Removal ...............
i.._i..i....i.-.'o..._..._. 2C1..... Tr0_uble Sh0oting Clidit ....: ...... L:.;1.:28o29
..................................

....................................

Mowing Tips ............................................ 15


Muffler ..........................................................
19
Spark Arrester ......................................
3,40
Mulcher Plate .............................................9

O
Oil:
Cold Weather Conditions ....... 14,t8
Engine .........................................................
18
Storage ............................................ 27

Transaxle Repair Parts .................

48-49

W
Warranty ...................................................... 3
Wiring Diagram ............................................
32
Wiring Schematic .................................. 31

...................................

ACCESSORIES
iii1,,,,1111i,,i,1,,,,

ii, i,,

AN

iii IMI'II"IIII

ATTACHMENTS

i1,1,1
........................................

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE
SPARK PLUG

MAINTENANCE
GAS CAN

ENGINE OIL

FUEL STABILIZEFI

AIR FtLTER

BLADES

BELTS

%
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor_ Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories
and attachments
that are available for your tractor.
Most of these attachments
attaching and detaching

do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration
BAGGER lets you collect
grass clippings and leaves for a
healthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags_
BUMPER protects front end of tractor from damage.r
CARTS make hauling easy_ Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly.

SNOW BLADE for snow removal onty, 14-inch high, 48-inch wide
blade cIears 42-inch path when angled left or right. Raises, lowers
with side Iever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow
Mounts easily with simple pin
arrangemenL Discharge chute adjusts from tractor seat.. 6-inch
diameter spout discharges snow 10 to 50 feel Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight)
SPRAYERS use 12-volt DC electdc motor that connects to the
tractor battery or other 12-volt source.. Includes booms for
automatic spraying and hand held wand for spot spraying_ Wand
has adjustable spray Ibattern. For applying herbicides, insecticides, fungicides and liquid fertilizers.

CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. 150 lb. capacity weight tray.
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scarping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKE/DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring line
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting.
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER
covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades.. For models not equipped as 3-in-1 Convertible
mowers.
See "MOWER" in the Repair Parts section of this
manual.
......
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber..
ROLLER for smoother lawn surface.
36-inch wide, 18-inch
diameter water-tight drum holds up to 390 Ibsoof weighL Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum.

SPREADER/SEEDERS
make seeding, fertilizing, and weed killing easy.. Broadcast spreaders are also useful for granular deicers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own buiit-in
lift and depth control system and does NOT require a sleeve hitch,
Fits any lawn, yard or garden tractor.. Simply hook up to the tractor
drawbar and go!
Optional
accessories
convert unit for
dethatching, aerating, hilling..without
tools_
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction_
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories
include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
.......12-v01t-a_bi_r<_autioh light for mounting on cab top.
"
VACS lor powerful collection of heavy grass clippings and leaves.
Optional wand attachment
to pick up debris in hard-to-reach
places. VAC!CHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials..

CONTENTS
........

OF HARDWARE

PAC

,,i .....

i .......................

Parts Bag contents shown full size

Parts packed separately in carton


_L _ ,, ,,, ,,,,, ,, ,,,,,,, ,,,,,,,,,,, ,,,,,,,, ,,,,,,
....

F ) Large
lat

(1) Hex Bolt 8/8-16 x 1

Washer

F-q

Seat
Video
Cassette

(1) Lockwasher
@(1
1-t/4

(1) Shoulder
Bolt 5/16-18

318

) Locknut

Mutcher
Plate

Steering
Wheel

5/16-18
(1) Hex Bolt 1t2-13 x 1
Steering
Boot
""

Manual

(1) Washer
17/32 x
1-3/16x 12
Gauge

Parts Bag

, ii,u

Parts bag contents


(1) Lock Washer

not shown

,111

full size
UUl

1/2
(2) Shoulder
Bolts

_
-_-J

(2)Washers
3t8
x 7/8 x 14 Gauge

(2) Centerlock Nuts

(2) Gauge
Wheels

Steering
Wheel
Adapter

L,nk

(4) Retainer Springs (single loop)


i,ilunulu,,U,l,,,,i,i
.......................

(2) Washers
3116 x 3/4

(2) Lock
Washers

x 16 Gauge

Nuts
#10
(2) Weld

ws #10 x 5/8
(2) Hex Bolts

jr_k

(2) Hex

1/4_20 x 3/4

t/4-20
Nuts

_-_

(2) Lock
Washers
t/4

(2) Washers
9/32 x 8/8 x
16 Gauge

Steering
Wheel
Insert

Steering
Extension
Shaft
(2) Keys
Slope Sheet

o
, hi,

HIlli

.......................................

ASSEMBLY
ii,,,,,im u i

NlUlHI'm

I I

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness

TOOLS

REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard


wrench sizes are listed.
Pliers
(1) 3/4" Socket w/drive rachet
(2) 7/'16" wrenches
Philfips Screwdriver
(2) 1/2" wrenches
Tire pressure gauge
(1) 9/16" wrench
Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).

TO REMOVE TRACTOR
UNPACK

FROM CARTON

CARTON

Remove all accessible loose parts and parts cartons


from carton (See page 6),
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.

5/16 HEX BOLT

BEFORE ROLLING TRACTOR OFF SKID


ATTACH
ASSEMBLE

STEERING

WHEEL

EXTENSION

(See Fig. 1)

SHAFT AND BOOT


FIG. 1

Slide extension shaft onto lower steering shaft. Align


mounting holes in extension and lower shafts and
install 5/t6 hex boft and locknuto Tighten secure
IMPORTANT= TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE,

TO ROLLTRACTOR OFF SKID (See Operation


section for location

Place tabs of steering boot over tab slots in dash and


push down to secure.

iNSTALL STEERING WHEEL

Position front wheels of the tracto r so they are pointing


straig ht forward,
Slide steering wheeladapteronto

steering shaft exten-

slono

Position steering wheel so cross bars are horizontal


(left to right) and slide inside book and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex


bolt and tighten securely.

Snap steering
wheel,

Remove
grill

wheel insert into center of steering

protective

materials

from

tractor

hood

and

IMPORTANT:
CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

and function

of controls)

Press lift lever plunger and raise attachment lift lever to


its highest position,

Release parking brake by depressing


pedal.

Place gearshift lever in neutral (N) position.


Roll tractor backwards off skid.

Remove banding holding discharge guard up against


tractor_

clutch/brake

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT

BATTERY

INSTALL SEAT (See Fig. 3)


Adjust seat before tightening adjustment bolt.

(See Fig. 2)

nals by allowing a wrench or any other


CAUTION:
Do notboth
short
battery termiobject to contact
terminals
at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.

Lift hood to raised position.


Open terminal access doors, remove terminal protective caps and discard

If this battery is put into service after month and year


indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery


terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely

Connect BLACK grounding cable to negative (-) battory terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
Close terminal access doors

Remove cardboard packing on seat pan.


Place seat on seat pan and assemble shoulder boll

Assembteadjustmentbolt,
loosely. Do not tighten.

Tighten shoulder bolt securely.


Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which


allows you to press clutch/brake pedal all the way
down,

Get off seat without moving its adjusted position

Raise seat and tighten adjustment bolt securely.


SEAT

SEAT PAN
SHOULDER
BOLT

GE FLAT WASHER

FIG. 3

Inspection for secure connections


ware)
Inspection for corrosion.

Testing battery.

o
,

Jumping (if required).


Periodic charging.
HEX NUT

DISCARD

(to tighten hard-

CHECK TIRE PRESSURE


The tires on your tractor were overinllated at the factory for
shipping purposes, Correct tire pressure is important for
best cutting performance

LOCK
WASHER

FLAT
WASHER

TERMINAL

PROTECTIVE
TERMtNAL*_;_
ACCESS
_
DOOR
_,

Reduce tire pressure to PSI shown in "PRODUCT


SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

CAPS

After you learn how to operate your tractor, check to see


that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual

i_
!
/I

WASHER

BOLT

Use terminal access doors for:

Iockwasherandffatwasher

_ //._--_-_-_
_--3_'_"_
(RED)
CABLE

NEGATIVE
(BLACK)
CABLE

FIG. 2

INSTALL

MOWER

AND

DRIVE

BELT

(See

,,

Be sure tractor is on level surface and mower suspension


arms are raised with attachment lift control, Engage parking brake,,

Figs. 6 and 24)

Cut and remove ties securing anti-sway bar and belts.


Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with discharge guard to right
side of tractor

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN


ALL MOWER PULLEY GROOVES INSTALL BELT INTO
ENGINE PULLEY GROOVE.,

Connect anti-sway bar to chassis bracket under left


footrest and retain with double loop retainer spring.
Install clutch rod in clutch lever, Secure with retainer
spring,

Turn height adjustment knob clockwise


slack from mower suspension.

to remove

Raise deck to highest position,

Assemble gauge wheels as shown using long shoulder


bolts, 3/8 washers, and 3/8-16 center lockn uts, Tighten
securely.

Adjust gauge wheels before ope rating mower as shown


in the Operation section of this manual.

Install one front link in top hole of the L,,H. front mower
bracket and L,H. front suspension bracket, Retain with
two single loop retainer springs as shown,

Install second front link in Roll, front suspension bracket


and retain with single loop retainer spring as shown,.

For best cutting resuits, mower should be properly feveled.


See 'q'O LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual,

Slide right side of mower back and install link in top hole
of R.H. front mower brackeL Retain with single loop
retainer spring as shown.

CHECK
BELTS

Turn height adjustment knob counterclockwise


stops

Lower mower linkage with attachment lift control,

Place the suspension arms on outward pointing deck


pins, If necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms
Retain with double loop retainer springs with loops
down as shown.

CHASSIS
BRACKET

CHECK

until it

DOUBLE LOOP
RETAINER SPRING
(outward pointing
deck pins)

MOWER

FOR

LEVELNESS

PROPER

POSITION

OF

ALL

See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the belts are
routed correctly.
CLUTCH
LEVER

RETAINER
SPRING

FRONT
SUSPENSION
BRACKETS

CLUTCH
ROD

SUSPENSION
ARMS

ENGINE
PULLEY

FRONT
LINK

LOOP
RETAINER
SPRINGS

SHOULDER
BOLT

GAUGE
WHEEL

/
3/8 WASHER

USE PLIERS FOR


RETAINER SPRINGS

FRONT
MOWER
BRACKET

318-16
CENTER
LOCKNUT

DOUBLE LOOP
RETAINER
SPRING
ANT!-SWAY
BAR

IDLER
PULLEY

DISCHARGE

FIG. 6

GUARD

ASSEMBLY
_

INSTALL MLILCHER

Install two latch hooks to muloher plate using screw,


washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
o Tighten hardware securely

Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck


opening and slide into place, as shown,

Hook front latch into hole on front of mower deck.

Hook rear latch into hole on back of mower deck.

BEFORE YOU OPERATE AND ENJOY YOUR NEW


TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:

guard from mower. Raise and hold


guard when attaching mulcher plate
and
allow itDo
to not
rest remove
on platedischarge
while in
CAUTION:
operation.
, ,

TO CONVERT
DISCHARGING

OR

Simply remove mulcher plate and store in a safe place.


Your mower is now ready for discharging or installation of
optional grass catcher accessory.

All assembly instructions have been completed..

,/

No remaining loose parts in carton

,/

Battery is properly prepared and charged,


1 hour at 6 amps).

WELD NUT
FROM THE TOP

HOOK
POINTS

J"

Seat is adjusted comfortably and tightened securely.

,/

All tires are properly inflated. (For shipping purposes,


the tires were overinflated at the factory)

"

Be sure mower deck is properly leveled side-to-side/


front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

v"

Check mower and drive belts. Be sure they are routed


properly around pulleys and inside all belt keepers_

Check wiring See that all connections are stilt secure


and wires are properly clamped_

,/

Engine oil is at proper level.

,/

Fuel tank is filled with fresh, clean, regular unleaded


gasoline
Become familiar with all controls - their location and
function. Operate them before you start the engine.

#'

LOCK
WASHER

v"

WELD
NUT
LATCH

ROOK
WELD
NUT
LOCK
WASHER

WASHER
WASHER
_"-'-_SCREW

FIG. 4

DEFLECTOR

LATCH
HOOKS

FIG. 5

(Minimum

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY


EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

NOTE: It is not necessary to change blades. The mulcher


blades are designed for discharging and bagging also.

MULCHER
PLATE

,/

i,i ................................
i,

TO BAGGING

iii

,/'CHECKLIST

PLATE (See Figs. 4 and 5)

I t_

.......................................

10

Be sure brake system is in safe operating condition

i.u.lu i i

.i, .................

ii,.r, i i

..................

OPERATION
,.., H'M "uml

These

symbols may appear

.............

"_t

on your tractor or in literature supplied with the product,,

'H ',', '

Learn and understand

'n'

'

,un,ulum

their meaning.

BATTERY

CAUTION OR
WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OTL PRESSURE

CLUTCH

LIGHTS ON

LIGHTS OFF

MOWER HEIGHT

DIFFERENTIAL
LOCK

PARKING BRAKE
LOCKED

UNLOCKED

\
FUEL

CHOKE

L
REVERSE

MOWER LIFT

NEUTRAL

ATTACHMENT
CLUTCH ENGAGED

HIGH

LOW

PARKING BRAKE

ATTACHMENT
CLUTCH DISENGAGED

HYDROSTATIC
DANGER, KEEP HANDS AND FEET AWAY

IGNITION

FREE WHEEL

(Hydro Models only)

11

i ,

, n lul=,=,,i,,

ii

ii,

,i

=1= n n

OPERATION
_=LJl

KNOW YOUR TRACTOR


READ

THIS

OWNER'S

MANUAL

AND

SAFETY

RULES

BEFORE

OPERATING

YOUR

TRACTOR

Compare the illustrations with your tractor to farniliarize yourself with the locations of various controls and adjustments,
this manual for future referenceo
ATTACHMENT
CLUTCH LEVER

Save

LIGHT SWITCH
POSITION

IGNITION
SWITCH

AMMETER

CHOKE

,,"

"

" ""

LIFT LEVER

"

PLUNGER

THROTTLE
CONTROL

ATTACHMENT
LIFT LEVER

CLUTCH/BRAKE
PEDAL

PARKlNG

BRAKE

HEIGHT
ADJUSTMEN'I
KNOB
GEARSHIFT
LEVER

FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute

GEARSHIFT LEVER; Selects the speed and direction of


tractor.

ATTACHMENT CLUTCH LEVER: Used to engage the


mower blades, or other attachments mounted to your
tractor_
LIGHT SWITCH:
THROTTLE

ATTACHMENT LIFT LEVER: Used to raise and lower the


mower deck or ether attachments mounted to your tractor.

Turns the headlights on and eff.

CONTROL:

CHOKE CONTROL:

LIFT LEVER PLUNGER: Used to release attachment lift


lever when changing its position.

Used to control engine speed.

Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine

IGNITION SWITCH:
engine.

PARKING BRAKE:
brake position_,

HEIGHTADJUSTMENT
cutting heighL

Locks clutch/brake

pedal into the

AMMETER:
(-).

12

Used for starting and stopping the


KNOB: Used to adjust the mower

Indicates battery charging (+) or discharging

OPERAT!O
.... i,,,i

,111,1 i
,,, ....

.....

The operation
In severe eye
or performing
spectacles or
i,,,i,,,,,,,11,,,i

i ......

,,,,,,,,,,_,

,,,,,,,,,

,................

....

,,,,,,,,,,,, ,,
,, ,,,.

of any tractor can result in foreign objects thrown into the eyes, which can result
damage. Always wear safety glasses or eye shields while operating your tractor
any adjustments or repairs, We recommend a wide vision safety mask over the
standard safety glasses.

' ''

,11

i,ii1,,i,1,, ,

i,,

i,,,i ....

HOW TO USE YOUR TRACTOR

TO USE CHOKE

TO SET PARKING

Use choke control whenever you are starting a cold engine..


Do not use to start a warm engine.
To engage choke control pull knob out, Slowly push
knob in to disengage

BRAKE

(See Fig. 8)

Your tractor is equipped with an operator presence sensing


switch,
When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine_

Depress clutch/brake pedal into full "BRAKE" position


and hold.

Place parking brake lever in "ENGAGED" position and


release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position.. Make sure parking brake
will hold tractor secure.
CHOKE
CONTROL

ATTACHMENT CLUTCH
"ENGAGED"
POSITION

THROTTLE

LEVER"

"DISENGAGED"
POSITION

"BRAKE"
POSITION

PARKING BRAKE
"ENGAGED"
POSITION
MOTION
LEVER
"DISENGAGED"

CLUTCHtBRAKE
PEDAL "DRIVE"
POSITION

POSITION
HEIGHT ADJUSTMENT
KNOB

FIG. 8

STOPPING

(See Fig. 8)

MOWER BLADES
Move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE
Depress clutch!brake pedal into full "BRAKE" position

Move gearshift lever to neutral (N) position.


ENGINE
o
Move throttle control to slow (,_)
position.
NOTE: Failure to move throttle control to slow (,II)
position and allowing engine to idle before stopping may
cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.


Always remove key when leaving tractor to prevent
unauthorized use.
.
Never use choke to stop engine
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas,1

IA
......

TO USE THROTTLE

TO MOVE FORWARD
Fig. 8)

CONTROL

(See Fig. 8)

Always operate engine at full throttle.

Operating engine at tess than full throttle reduces the


battery charging rate

Full throttle offers the best bagging and mower performance.


13

(See Fig. 8)

AND BACKWARD

(See

The direction and speed of movement is controlled by the


gearshift lever,
o Start tractor with clutch/brake pedal depressed and
gearshift fever in neutral (N) position,.
.
Move gearshift tever to desired position

Slowly release clutch/brake pedal to start movement,


IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WiLL SHORTEN THE USEFUL LiFE OF YOUR
TRANSAXLE_

TO ADJUST
Fig. 8)

MOWER

CUTTING

HEIGHT

(See

The cutting height is controlled by turning the height


adjustment knob in desired direction.
o Turn knob clockwise ((_) to raise cutting heighL
o Turn knob counterclockwise (1_)to
lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,

The average lawn shouid be cut to approximately 2-1/2


inches during the coof season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth,

For best cutting performance, grass over 6 inches in


height should be mowed twice. Make the first cut
relatively high; the second to desired heighL

TO OPERATE

MOWER

(See Fig. 9)

Your tractor is equipped with an operator presence sensing


switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine,

Select desired height of cuL

Lower mower with attachment lift control


Start mower blades by engaging attachment clutch
control

..............

CAUTION:
Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
i,i

CONTROL

i _

TO STOP MOWER BLADESclutch control


ii

disengage attachment

,i,

without either the entire grass catcher,


on
mowers Do
so not
equipped,
disCAUTION:
operate or
the the
mower
charge guard in place.

=l=

OPERATION
,J,,,,,
o

"ENGAGED"
POSITION

ATTACHMENT
LIFT LEVER
HIGH POSITION

ATTACHMENT
CLUTCH LEVER
'=DISENGAGED"
POSITION

POSITION

...................................

Move gearshift lever to 1st gear. Be sure you have


allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly

TO TRANSPORT

Raise attachment lift to highest position with attachment lift control.

DISCHARGE
GUARD

FIG. 9

TO ADJUST

GAUGE

WHEELS

(See Fig. 10)

Gauge wheels are properly adjusted when they are slightly


off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.

Adjust gauge wheels with tractor on a flat level surface..


Adjust mower to desired cutting height (See ,,TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.

GAUGE
WHEEL
MOUNTING
BRACKET

_,

SHOULDER
BOLT

3/8 WASHER
GAUGE WHEEL

FIG. 10

TO OPERATE

ON HILLS

hills with slopes greater than 15 and


CAUTION:
not drive
up or down
do not drive Do
across
any slope.
,m=

Choose the slowest speed before starting up or down


hills.

Avoid stopping or changing speed on hills.


If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake,
14

BEFORE STARTING
CHECK

ENGINE

THE ENGINE

OIL LEVEL (See Fig. 15)

The engine in your tractor has been shipped, from the


factory, already filled with summer weight oil.
Check engine oil with tractor on level ground_
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level.. If necessary, add oit until
"FULL" mark on dipstick is reached. Do not overfill
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)..
To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE

318-16

J_

When pushing or towing your tractor, be sure gearshift


tever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH_


NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

Fill fuel tank. Use fresh, clean, regular unleaded


gasoline with a minimum of 87 octane (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life), Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32F(0C), USE FRESH, CLEAN WENTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fue! lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
i

filler neck. Do not overfill. Wipe off any


CAUTION:
spilled
oil orFill
fuel.to Do
bottom
not store,
of gas
spill
tank
or
use gasoline near an open flame.

OPERATION
i

.........................

TO START

ENGINE

ii,

iiii1,1111ii ii

(See Fig. 8)

When starting the engine for the first time or if the engine
has run out of fue!, it will take extra cranking time to move
fuel from the tank to the engine.

Sit on seat in operating position, depress clutch!brake


pedal and set parking brake_
,
P_ace gear shift lever in neutral (N) position.

Move attachment clutch to "DISENGAGED" position.

Move throttle control to fast (,_) position

Pull choke control out for a cold engine start attempt.


For a warm engine start attempt the choke control may
not be needed.

Note: Before starting, read the warm and cold starting


procedures below.

Insert key into ignition and turn keyclockwise to"START"


position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
severaI attempts, push choke control in, wait a few
minutes and try again, tf engine still does not start, pull
the choke control out and retry,

WARM WEATHER STARTING (50 F and above)

When engine starts, slowly push choke control in until


the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slow[yo
= The attachments and ground drive can now be used If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

When mowing large areas, start by turning to the right


so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 11A )_
If grass is extremely tall, it shoutd be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet, Wet grass will plug
mower and teave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material Regulate ground speed by selecttrig a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that wilt suit the terrain and give best performance of
the attachment being used.

MULCHING

MOWING

TIPS

IMPORTANT:
FOR BEST PERFORMANCE,
KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Aiso, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades,
o Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action_
The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area
wilt not be exposed to the direct sun.

For best resufts, adjust the mower cutting height so that


the mower cuts off only the top one-third of the grass
blades (See Fig, 1IB)_ For extremely heavy mulching,
reduce your width of cut and mow slowly,

Certain types of grass and grass conditions may require that an area be mulched a second time to
completely hide the clippings_ When doing a second
cut, mow across or perpendicular to the first cut path,

Change your cutting pattern from weekto week, Mow


north to south one weekthen change to east to west the
next week. This will help prevent matting and graining
of the lawno

MOWING TIPS

FIG. 11A

COLD WEATHER STARTING (50 F and below)


.
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature.
,
The attachments can be used during the engine warmup period and may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance, See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

Tire chains cannot be used when the mower housing


is attached to tractor.
Mower should be properly leveled for best mowing
performance. See'TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual,
The left hand side of mower should be used for trimmingo
Drive so that clippings are discharged onto the area
that has been cut, Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.

MAX !/3

15

FIG. 11B

CUSTOMER

ESPONSIBILmES
,,: ,

............................ i,,,,11

MAINTENANCE

SCHEDULE

RLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

SERVICE DATES

Check Brake Operation

i/

if

Check Tfre Pressure

if

i_ #

Check for Loose Fasteners

V'

R S,arpe,vReplaco'uower
Blades
Lub r!cat!n, ch'a'rt"

T
0

Check Battery LeveVRecharge

.....................

,,,,,C
lean Battery and Terminals

Check Transaxle

_ , ,,_,

Cooling

V',

v"

v',
v'
v',
v'
v'

I_

.................

Adjust BIade Belt(s) Tension


AdjUst MOtion Drive Bett(s) Tension
Check Engine Oil Level
Change

_#_

Engine Oil

_1,2,a

V'2

Clean Air F!Iter


E

..........

Clean Air Screen

Inspect Muffler/SparkArrester

V'

Replace Oil Fiiter (If equipped)

Cles_-------Engine
cooi_ng
Fins

t
2
3
4

Spark P[Ug

v" v"
..........

....
Replace
Replace

Afr Filter Paper Cartridge

Replace

Fuel Fitter

v'

- Change more o_ten when operating under a heavy load or tn high ambient temperalutea
_ Se_lce more ol_ienwhen epereting in ditty or dusty conditions
- If equipped wlth oil tilter, change oil even./50 hours
- Replace biades more often when mowing tn sandy soil

5 - If equipped with adlustabie system


6 - Not required it equtpped with malntenance..free bellery
7 Tighten {rent axle pivot bolt to 35 It -Ibs maxlmt_m
Do not overtlghten

LUBRICATION

GENERAL

RECOMIVlENDATIONS

CHART

QsF

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the wa rranty, operator must maintain
tractor as instructed in this manual

ZERK (_

(_
BEARING

"FRONT WHEEL (_
BEARING ZERK

ZERK

Some adjustments will need to be made periodically to


properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season..

Once a year you shoutd replace the spark plug, clean


or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last Ionger_

BEFORE

EACH
engine

(_)
CLUTCH
PIVOT(S)
_EARSHIFT (_
PIVOTS

USE

Check

Check brake operation.

oJ] level

Check tire pressure.


Check for loose fasteners,

(_)SAE

30 OR 10W30 MOTOR OIL

(_)GENERAL

PURPOSE GREASE

(_) REFER TO CUSTOMER

16

RESPONSIBILITIES

"ENGINE"

SECTION

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS,
VISCOUS
LUBRICANTS WILL ATTRACT
DUST AND DiRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING
BEARINGS,
iF YOU
FEEL THEY MUST BE LUBRICATED
USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBR CANT SPAR NGLY

i i

ii i,i

i,,,,,,,i,i

CUSTOM

ESPO

ILITIES

i iii,i ,,i ,, ,,11 ,

TRACTOR

TO SHARPEN

Always observe safety rules when performing any mainte-

Care should be taken to keep the blade balanced An


unbalanced blade wilfcause excessive vibration and eventual damage to mower and engine.

nanceo

BRAKE

OPERATION

If tractor requires more than six (6) feet stopping distance


at high speed in highest gear, then brake must be adjusted
(See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

"

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and


other hazards that may cause tire damage.

(See Fig. 13)

The blade can be sharpened with a file or on a grinding


wheel. Do not attempt to sharpen while on the mower

To check blade balance, you will need a 5/8" diameter


steel bolt, pin, or a cone balancer. (When using a cone
baJancer, follow the instructions supplied with balancer).

Slide blade on to an unthreaded portion of the steel bolt


or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of


the center hole may appear to be centered, but are not.

NOTE: To seal tire punctures and prevent flat tires due to


slow leaks, tire sealant may be purchased from your local
parts deaIer, Tire sealant also prevents tire dry rot and
corrosion,
BLADE

BLADE

CENTER HOLE

CARE

For best results mower blades must be kept sharp.


place bent or damaged blades

BLADE

REMOVAL

5/8" BOLT

Re-

BLADE

OR PIN

(See Fig. 12)

Raise mower to highest position to allow access to


b_ades,

Remove hex bolt, lock washer and flat washer securing


blade.

Install new or resharpened blade with trailing edge up


towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in


exact order as shown

FIG. 13

BATTERY
Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the
battery with an automotive charger wilt extend its life.

Tighten bolt securely (30-35 Ft. Lbs. torque),,


IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

Keep batteryand

terminals clean.

Keep battery bolts tight

NOTE: We do not recommend sharpening blade- but if you


do, be sure the blade is balanced.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS


BLADE

LOCK

Corrosion and dirt on the battery and terminals can cause


the battery to "leat' power.

MANDREL

Remove terminal guard.

Disconnect BLACK battery cable first then RED


battery cable and remove battery from tractor.

Rinse the battery with plain water and dry

TRAILING EDGE

Clean terminals and battery cable ends with wire


brush until brighL

Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT


Assembly section of this manual).

(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SlX LINES ON THE BOLT HEAD.

FIG. 12

17

BATTERY" in the

CUSTO

BILITIES

V-BELTS
AIR SCREEN

Check V-belts for dete rioration and wear after 100 hours of
operation and replace if necessary. The betts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE

OIL
DRAIN
PLUG

COOLING

Keep transaxle free from build-up of dirt and chaff which


can restrict cooling.

ENGINE

OIL FILL
CAP/DIPSTSICK

LUSRUCATION
FIG. 15

Only use high quality detergent oil rated with APt service
classification SF,SG or SH Seiect the oil's SAE viscosity
grade according to your expected operating temperature,.

CLEAN

, ]

TEMPERATURE

_o" 3'2;40_....................
_oo
80"
_
.loo
.o
lo"
soo
_oo
40"

RANGE ANTICIPATED

(See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent


engine damage from overheating. Clean with awire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

SAE VISCOSITY GRADES

F
-_o
0_
c .3'o"
.2oo

AIR SCREEN

AIR FILTER (See Fig. 16)


Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season Service paper cartridge every 100
hours of operation or every season, whichever occurs first.

BEFORE NEXT OIL CHANGE

FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Service air cleaner more often under dusty conditions.

Remove knob(s) and cover.


TO SERVICE PRE-CLEANER

SIide foam pre-cieaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

Saturate it in engine oil.. Wrap it in clean, absorbent


cloth and squeeze to remove excess oil

If very dirty or damaged, replace pre-cleaner.

TO CHANGE ENGINE OIL (See Fig,. 15)

Reinstall pre-cleaner over cartridge_

Determine temperature range expected before oil change.


All oii must meet API service classification SF, SG or SH

Reinstall cover and secure with knob(s).


TO SERVICE CARTRIDGE

Be sure tractor is on level surface.

Remove wing nuts and cartridge plate

Oil will drain more freely when warm.


Catch oiiin a suitable container.

Carefully remove cartridge


entering carburetor.

Remove oit filI cap/dipstick. Be careful not to allow dirt


to enter the engine when changing oil

Clean cartridge by tapping gentiy on flat surface tf very


dirty or damaged, replace cartridge.

Remove drain plug.

After oil has drained completely, replace oiI drain plug


and tighten securely.

Refill engine with oil through oil filldipstick tube. Pour


slowly, Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
on page 3 of this
manual.

Use gauge on oil fill cap/dipstick for checking level. Be


sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick..

Change the oil after every 25 hours of operation or at ieast


once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oit level

to prevent debris from

Reinstall cartridge plate, wing nuts, precleaner, cover


and secure with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN 3"HE
CARTRIDGE, THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE
DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED
AIR TO CLEAN
OR DRY
CARTRIDGE,

18

iiiiii,it i,ii

1,1,1111,,

ii

CUSTOM

IIIM

"1'11

RESPONSIBILITIES
rl

COVER

ii1,11,
iir

ENGINE

KNOB

,,i i i

OIL FILTER (See Fig. 18)

Replace the engine oi! filter every season or every other oit
change if the tractor is used more than 100 hours in one
year.

WING

Unscrew old filter by turning counterclockwise.


suitable container to catch oil

Apply a thin coating of new engine oil to rubber gasket


on replacement oil rifler.

Install replacement oil filter by turning c{ockwise until


rubber gasket contacts mounting surface, then tighten
filter an additional 1/2 to 3/4 turn_

Fill crankcase with new oil (See '_TO CHANGE ENGINE OtL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual

Start engine and check for oil leaks. Correct any leaks
before placing engine into full operation.

PLATE
FOAM
PRE-CLEANER

A1RSCREEN
CARTRIDGE

FIG. 16

ENGINE

COOLING

Use a

FINS (See Fig. 17)


"___

Remove any dust, dirt or oil from engine cooling fins to


prevent engine damage from overheating_ Air guide covers
must be removed. Remove side panels and hood (See 'q'O
REMOVE HOOD AND GRILL ASSEMBLY" in the Service
and Adjustments section of this manual).

/_".;_%/

OIL FILTER

TOP AIR
GUIDE

FIG. 18

IN-LINE
ENGINE
COOLING

FUEL FILTER

(See Fig. 19)

The fuel fiftershould be replaced once each season If fuel


filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

FINS

With engine coot, remove filter and plug fuel line


sections.

Place new fuel filter in position in fuel line with arrow


pointing towards carburetor_
Be sure there are no fuel line leaks and clamps are
properly positioned.

Immediately wipe up any spilled gasolineo

AIR GUIDE COVER (BOTH SIDES)


FIG. 17
FUEL
/
FILTER -

///

!_"-------J

MUFFLER
FiG. 19

inspect and replace corroded muffler and spark arrestor (if


equipped) as it could create a fire hazard and/or damage.

CLEANING

SPARK

Clean engine, battery, seat, finish, etc. of all foreign


matter.

Keep finished surfaces and wheels free of all gasoline,


oil, etc,.

Protect painted surfaces with automotive type wax_

PLUGS

Replace spark plugs at the beginning of each mowing


season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.

We do not recommend using a garden hose to clean your


tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
19 can result in a shortened engine life_

i ,i.

...111...1111.

i1..11
IMI

$ERVIC

i . ..i.i ........
iii.....i.1..1

.....

=
o
o
o
o
=

..........

......i
......................

BEFORE PERFORMING

.........................

'

.....

i_..1.._.

ANY SERVICE OR ADJUSTMENTS:

Place gearshift lever in neutral (N) position,


Depress clutch/brake pedal fully and set parking brake.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key,
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

,11

....

TO REMOVE

AND ADJUSTMENTS

i,...,

.......=i

CAUTION:

I'1 I

MOWER

i....................

i,,,

ii

i,,, i

,,11

Slide mower forward and remove belt from engine


pulley.

Slide mower out from under right side of tractor.


IMPORTANT; iF AN ATTACHMENT OTHER THAN THE
MOWER DECK iS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.

(See Fig. 20)

Place attachment clutch in "DISENGAGED"

Turn height adjustment knob to lowest setting.

Lower mower to its lowest position.

Disconnect clutch rod from clutch lever by removing


retainer spring.

Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket.

position,

Remove retainer springs from suspension


deck and disengage arms from deck.

Raise attachment lift to its highest position.

Remove two retainer springs from each front link and


remove links.

TO INSTALL

MOWER

Follow procedure described in "INSTALL MOWER AND


DRIVE BELT" in the Assembly section of this manual.

arms at

CLUTCH
LEVER

SUSPENSION
ARMS

,111, i1,1 i ,i,iii1,11

RETAINER
SPRING

FRONT
SUSPENSION
BRACKET

CLUTCH
ROD
ADJUSTMENT
NUTS
ENGINE
PULLEY

LIFT
LINKS
CHASSIS

LINKS
RETAINER
"-,SPRINGS

FRONT MOWER
BRACKET

RETAINER
SPRING

ANTI-SWAY
BAR
RETAINER
SPRINGS

FIG. 20

20

lUlUllnnn

fluln

nlll

, ,,=,=

,,

, ,,,,,

, .........

............

n u,,i,

SERVICE AND ADJUSTMENTS


11111111
ii i

, i

TO LEVEL MOWER

, n

HOUSING

FRONT-TO-BACK ADJUSTMENT (See Figs,, 23 and 24)


IMPORTANT: DECK MUST BE LEVEL S1DE-TO-StDE_ IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE,

Adjust the mower while tractor is parked on levet ground or


driveway
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual),
iftires are over or underinflated, you will not properly adjust
your mower.

TO obtain the best cutting results, the mower housing


should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position_

SIDE-TO-SIDE ADJUSTMENT (See Figs, 21 and 22)

Raise mower to its highest position

Atthe midpoint of both sides of mower, measure height


from bottom edge of mowerto ground. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other,

if adjustment is necessary, make adjustment on one


side of mower only.

To raise one side of mower, tighten lift link adjustment


nut on that side.

To lower one side of mower, loosen lift link adjustment


nut on that side_

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom
edge of mower housing as shown.
o Before making any necessary adjustments, check that
both front links are equal in length Both links should
be approximately 10-3/8"o
If links are not equal in length, adjust one link to same
length as other link.
,
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.

NOTE: Each full turn of adjustment nut wilt change mower


height about 1/8".

Recheck measurements

after adjusting,

BOTTOM EDGE
OF MOWER TO
GROUND

...................

BOTTOM EDGE
OF MOWER TO
GROUND

GROUND

To raise front of mower, loosen nut"F"from trunnion on


both front links. Tighten nut "E" on both front links an
equal number of turns
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut"F" against trunnion on both front links.
Recheck side-to-side adjustment,
MANDREL

LINE

FIG. 21

SUSPENSION
ARM

FIG. 23
BOTH FRONT LINKS MUST BE EQUAL tN LENGTH

LIFT LINK
ADJUSTMENT NUT

FIG. 22
NUT "E"

FRONT LINKS

21

TRUNNION

FIG. 24

m===_=m_m=_L

II Ul,l,,j,

SERVICE AN
,

TO REPLACE

UllUl

MOWER

ADJUSTMENTS
, i UlUlll....

iiiiiir

DRIVE

TO REPLACE
(See Fig. 26)

BELT

MOWER DRIVE BELT REMOVAL (See Fig,. 25) o

Roll belt over the top of LHomandrer pulley_

Remove belt from engine pulley,,

Remove belt from idler pulleys_

Remove any dirt or grass clippings which may have


accumulated around mandrers and entire upper deck
surface,,

BLADE

Park the tractor on level surface.

Park tractor on a level surface Engage parking brake,.


Disengage attachment clutch control.
Remove four screws from LH. mandrel cover and
remove cover.

MOWER

DRIVE

BELT

Engage parking brake.

Remove mower drive belt (See"TO REPLACE MOWER


DRIVE BELT" in this section of this manual).

Remove mower (See 'q'O REMOVE MOWER" in this


section of this manual)
Remove four screws from R.H. mandrel cover and
remove cover..

=
*

Disconnect secondary clutch rod from pivot rod by


removing retainer spring.

Carefully roll belt off Roll. mendrei pulley

Check primary idler arm and two idlers to see that they
rotate freely.

Remove belt from center mandrel pulley, idler puliey,


and LH. mandrel pulley.

MOWER DRIVE BELT INSTALLATION (See Fig. 25) ,


Install belt in both idlers,, Make sure belt is in both belt
keepers at the idlers as shown.

Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

Check secondary idler arm and idler to see that they


rotate freely.

Be sure spring is hooked in secondary


sway-bar bracket

Install new belt in lower groove of LH. mandrel pulley,


idler pulley, and center mandrel pulley as shown,.

Roll belt over R,H mandrel pulley. Make sure belt is in


all grooves properly.,

Reconnect secondary clutch rod to pivot rod with


retainer spring.,
Reinstall RH,,mandrel cover.

Install new belt onto engine pulley,

Roll belt into upper groove of L.H. mandrel pulley.

Carefully check belt routing making sure bert is in the


grooves correctly and inside belt keepers.
Reassemble L,H. mandrel cover.

SCREWS
L,H,

MANDREL

iDLER
PULLEYS

ENGINE
PULLEY

COVER _\

idEer arm and

Reinstall mower to tractor (See "INSTALL MOWER


AND DRIVE BELT" in the Assembly section of this
manual),

Reassemble mower drive belt (See 'q'O REPLACE


MOWER DRIVE BELT" in this section of this manual),

LH MANDREL

MOWER
BLADE
DRIVE BELT

CENTER
MANDREL
SECONDARY
IDLER ARM

LJ
MANDREL

SPRING

MOWER
DRIVE
BELT
BELT
KEEPERS

FIG. 25

SWAY BAR
BRACKET

IDLER
PULLEY

FIG. 26

22

SCREW

TO ADJUST

BRAKE

(See Fig. 27)


PULLEY

Your tractor is equipped with an adjustable brake system


which is mounted on the right side of the transaxfe.

TABS
IDLER

if tractor requires more than six (6) feet stopping distance


at high speed in highest gear, then brake must be adjusted.

Depress clutch/brake pedal and engage parking brake_

Measure distance between brake operating arm and


nut "A" on brake to&

If distance is other than 1-1/2", loosen jam nut and turn


nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".

Road test tractor for proper stopping distance as stated


above Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department,
WITH PARKING

KEEPER
IDLER

PULLEY

BRAKE "ENGAGED"

FIG. 28

TO ADJUST

STEERING

FRONT WHEEL

TO REMOVE WHEEL
(See Fig. 29)

FIG. 27

DRIVE

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on


your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

tG ARM

MOTION

BIock up axle securely_


Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose)..

Repair tire and reassemble,

On rear wheels only: align grooves in rear wheel hub


and axleo Insert square key,.

Replace washers and snap retaining ring securely in


axle groove.

Replace axle cover,


NOTE: To seat tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

Park the tractor on level surface. Engage parking brake,


For assistance, there is a belt installation guide decal on
bottom side of left footrest.
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)

Remove upper belt keeper_

Remove belt from stationary idler and clutching idler..


Pul_ belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keeperso

Pull belt toward front of tractor and remove downwards


from around engine pultey_

FOR REPAIRS

.
,,

BELT

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)


when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual..

NUT

TO REPLACE
(See Fig. 28)

WHEEL

WASHERS
RETAINING

Install new belt by reversing above procedure.


IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS,

RING

AXLE COVER

23

"_SQUARE
KEY
(REAR WHEELONLY)

FIG. 29

SERVICE AN
TRANSAXLE
SHIFTER
LINKAGE
JUSTMENT (See Figs. 30 and 31)

AND

ADJUSTMENTS
TO START ENGINE WITH A WEAK
See Fig. 32)

AD-

The transaxle should be in neutral when the gear shift lever


is in the neutral (N) (lock gate) pesition_ The adjustment is
preset at the factory; however, if adjustment is needed,
proceed as follows:
o

Make sure transaxle is in neutral (N)o


Loosen two locknuts on tie rod.

Turn center rod until gearshift lever falls into neutral


lock gate on fender console.

Tighten Iocknuts securely.

BATTERY

ate explosive gases. Keep sparks, flame


and
smokingLead-acid
materials batteries
away from
batCAUTION:
generteries.
Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged_
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
YOUR TRACTOR
IS EQUIPPED
WITHA
12 VOLT NEGATIVE GROUNDED
SYSTEM. THE OTHER
VEHICLE
MUST
ALSO BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

LOCKGATE

FIGo 30

Connect each end of the RED cable to the POSITIVE


(+) terminal of each battery, taking care not to short
against chassis,
Connect one end of the BLACK cable to the NEGA TIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER .

LOCKNIJTS

BLACK cable first from chassis and then from the fully
charged battery
RED cable last from both batteries.

CENTER ROD

TRANSAXLE
O
L,H. PANEL
BOLT

FIG. 31

FIG. 32

24

,111111, i,

,,,,,Ul i

.......

RV!CE AND ADJUSTMENTS


,i ,,11

TO REPLACE

,i,lu ul i

ii

HEADLIGHT

BULB

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.

Replace bulb in holder and push bulb holder securely


back into the hole in the backside of the grill.
Close hood.

INTERLOCKS

,i

CHOKE

CONTROL

i,,,,,i,1,,,i,,,11,1
,,u,

(See Fig. 35)

AND RELAYS

With engine not running, move choke control (located


on dash panel) to fuil choke (N) position

Remove air cleaner cover, filter and cartridge plate to


expose carburetor choke (see "AIR FILTER" in the
Customer Responsibilities section of this manuat)o

Choke should be closed. If it is not, loosen casing


clamp screw and move choke cable until choke is
completely closed. Tighten casing clamp screw secure

Reassemble air cleaner.

Check wiring See electrical wiring diagram in the


Repair Parts section of this manual.

TO REPLACE

The choke control has been preset at the factory and


adjustment should not be necessary. Check adjustment as
described below before loosening cableo If adjustment is
necessary, proceed as follows:

Loose or damaged wiring may cause your tractor to run


poorly, stop running, or prevent it from starting.

ii

TO ADJUST

FUSE

Replace with 30 amp automotive-type plug-in fuse_ The


fuse holder is located behind the dash.

TO REMOVE HOOD
(See Fig. 33)

AND GRILL

ASSEMBLY

Raise hood.

Unsnap headlight wire connector..

Stand in front of tractor.. Grasp hood at sides, tilt toward


engine and lift off of tractor.

To replace, reverse above procedures.

QUARTER
CIRCLE

HOOD

SWIVEL
HEADLIGHT
WIRE
CONNECTOR

FIG. 34

CLOSE

CHOKE

FIG. 33

ENGINE
TO ADJUST THROTTLE
(See Fig. 34)

CHOKE
LEVER

CONTROL

CABLE

The throttle control has been preset at the factory and


adjustment should not be necessary Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:

With engine not running, move throttle control lever to


fast (,1_) position.

Check that swivel is against side of quarter circle. If it


is not, loosen cable clamp screw and pull cable back
until swivel is against quarter circle Tighten cable
clamp screw securely..

CASING'
CLAMP

SCREW

||

, _'-_ _._
__,'__'_k,,_"_%\"
'/"_

FIG. 35

25

t::::::__

........

,........

$
TO ADJUST
37)

__

Ji,,ij

RVICE AN

CARBURETOR

ii, ,11,,111,

NTS
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY
HIGH SPEED SETTING
CAN BE
DANGEROUS_ iF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.

(See Figs, 36 &

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel,
temperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
in general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a
richer fuel/air mixture.

tDLE SPEED
SCREW

IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT.
PRELIMINARY SETTING

IDLE MIXTURE
SCREW

Be sure you have a clean air filter, and the threttle


control cable and choke are adjusted properly (see
above).

THROTTLE
LEVER

With engine off turn idle mixture screw in (clockwise)


closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.

FINAL SETTING

Start engine and allow to warm for five minutes. Make


final adjustments with engine running and shift/motion
control lever in neutral (N) position.

,'

With throttle control lever in stow (,_) position, hold


throttle lever against idle speed screw and adjust idle
speed screw to obtain 1200 to 1400 RPM.

While stitl holding throttle Iever against id{e speed


screw, turn idle mixture screw in (clockwise) until
engine begins to die and then turn out (counterclockwise) until engine runs rough_ Turn screw to a point
midway between those two positions.

Continue to hold throttle lever against idle speed screw


and adjust idle speed screw to obtain 900 to 1200
RPM. Release throttle lever.

ACCELERATION
o

FIG. 36

1DLE SPEED

TEST -

(___*'_

IDLE MIXTURE
SCREW

LEVER

Move throttle control lever from slow (,_,) to fast (,_)


positfon. If engine hesitates or dies, turn idle mixture
screw out (counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary, until engine accelerates smoothly.

FIG. 37

High speed stop is factory ad._ustedo Do not adjust


damage may result.

26

I"II'H' "1'"1'I'1'1II I

"1
......................

STORAG
ii,,i,ii,ll,ii,i

,111
i1,1

....

, i,rl,l,ll,,,i

,i

,,i, ill

ENGINE

Immediately prepare your tractor for storage at the end of


the season or if the tractor wii! not be used for 30 days or
more.
i

i,,,

FUEL SYSTEM

,,, i_

CAUTION: Never store the tractor with


gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool
before storing in any enclosure.

IMPORTANT:
IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE iNDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE iN STORAGE

Drain the fuel tank

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.

Clean entire tractor (See"CLEANING" in the Customer


Responsibilities section of this manual)..

Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).

Lubricate as shown in the Customer Responsibilities


section of this manual.

Be sure that all nuts, botts and screws are securely


fastened. Inspect moving parts for damage, breakage
and wear_ Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand


lightly before painting.

Start the engine and let it run until the fuel lines and
carburetor are empty..

Never use engine or carburetor cleaner products in the


fuet tank or permanent damage may occur.
Use fresh fuel next season..

NOTE: Fuel stabilizer is an acceptable alternative in


minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container_ Always follow the mix ratio found on stabilizer
container, Run engine at least 10 minutes after adding
stabilizer to allow the stabilize r to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE

OIL

Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).

BATTERY
.

Fully charge the battery for storage.

After a .period of time in storage, battery may require


rechargrng.

Remove spark plug(s).

To help prevent corrosion and power Ieakage during


long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

Pour one ounce of oil through spark plug hole(s) into


cylinder(s).

Turn ignitionkey to"START" position for a few seconds


to distribute oil.

After cleaning, teave cables disconnected and place


cables where they cannot come in contact with battery
terminals

Replace with new spark ptug(s).

Be sure battery drain tube is securely attached.

Do not store gasoline from one season to another.

tf battery is removed from tractor for storage, do not


store battery directly on concrete or damp surfaces.

Replace your gasoline can if your can starts to rust


Rust and/or dirt in your gasoline will cause problems

If possible, store your tractor indoors and cover it to


give protection from dust and dirt.

CYLINDERS

OTHER

Cover your tractor with a suitable protective cover that


does not retain moisture,. Do not use plastic, Plastic
cannot breathe which aJlows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

27

i_

,, ii ,i,1,1 i,iii1,11,

,,11111,

i,,nl..................

TROUBLESHOOTING
PROBLEM

CAUSE

ii

i nl

POINTS
CORRECTION

iiii i,,, 1i,,,11,,11

Will not start

1..
2
3.
4
5.
6.
7.

Out of fuel
Engine not "CHOKED"
Engine flooded
Badspark plug.
Dirtyair filter
Dirty fuel filter
Water in fuel.

8..
9.

Loose or damaged wiring


Carburetor out of adjustment..

10.

t.
2.
3
4.
5
6
7

properly.

8.
9
10.

Engine vaives out of adjustment

Fill luet tank


See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start..
Replace spark ptug
Cleanlreplace air filter
Repiace fuel filter.
Drain fuel tank and carburetor, refiI{ tank with fresh
gasoline and replace fuel filter.
Check all wiring
See "To Adjust Carburetor" in Service Adjustments
section
Contact an authorized

service center/department.

Hard to start

1
2
3
4.
5..
6.
7

Dirty air filter


Bad spark plug
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment

I
2
3
4
5
6
7.

Engine valves out of adjustment.

Clean/replace air filter..


Replace spark plug
Recharge or replace battery
Replace fuel filter
Drain fuel tank and refill with fresh gasoline
Check all wiring
See "To Adjust Carburetor" in Service Adjustments
section
Contact an authorized service center/department

Engine will not turn over

1
2..
3
4
5
6
7.
8.
9

C{utchforake pedal not depressed.


Attachment clutch ts engaged
Weak or dead battery
Blown fuse.
Corroded battery terminals..
Loose or damaged wiring
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence swifch(es).

1
2
3
4.
5
6
7
8
9.

Depress clutch/brake pedal


Disengage attachment clutch
Recharge or replace battery
Replace fuse
Clean battery terminals.
Check nil wiring
Check/replace ignition switch
Check/replace solenoid or starter
Contact an authorized service center/department

Engine clicks but will not


start

1
2
3
4,

Weak or dead battery.


Corroded battery terminals.
Loose or damaged wiring
Faulty solenoid or starter.

1
2
3
4

Recharge or replace battery


Clean battery terminals
Check a!l wiring.
Check!replace solenoid or slarter

Loss of power

1.
2.
3.
4
5
6
7
8
9

Cutting too much grass/too fast.


Throttfe In =CHOKE" position.
Build-up of grass, leaves and trash under mower
Dirty air filter.
Low oil levelfdidy oil
Faulty spark plug,
Dirty fuel filter..
Stale or dirty fuel
Water in lust

1.
2..
3.
4
5
6.
7
8.
9

Set in "Higher Cut" position/reduce speed.


Adjust throttle conlrol.
Clean underside of mower housing
Cleanlreplace air filter.
Check oil level/change oil
Clean and regap or change spark plug
Replace fuel filter
Drain fuel tank and refi!I with fresh gasoline
Drain fuel tank end carburetor, refill tank with fresh

10.
11
12.
_:13
14

gasoline and replace fuel filter.


Connect and tighten spark plug wire
Ctean engine air screen/fins
Clean/replace muffler
Check aIEwiring.
See '`To Adjust Carburetor' in Service Adjustments
section

,11
,,11,,,,i

101
11.
12
13
14

Spark plug "wire loose


Dirty engine air sereentfins
Dirtyldogged muffler
Loose or damaged widng,
Carburetor out of adjustment

15.

Engine valves out of adjustment

Excessive

15

Contact an authorized

service center/department

, i, i ,i,l,,lll,n1,111 .........................

vibration

1.
2

Worn. bent or loose blade


Bent blade mandrel.

Loose/damaged

1.
2
3

part(s).

28

Replace blade. Tighten b{ade bolt.


Replace blade mandrel.
Tighten loose part(s). Repface damaged parts

TROU
PROBLEM

HOOT!

CAUSE

,,llllll,ll,,ini

Engine continues to run


when operator leaves seat
with attachment clutch

,,i i,n i, ii

Faulty operator-safety

n.....................................

presence control system

Check widng, switches and connections


If not
corrected, contact an authorized service center/
department

engaged
, i

Poor cut-uneven

,u,,

uun

1
2
3
4

Worn, bent or loose blade


Mower deck not level
Buildup of grass, {eaves, and trash under mower
Bent blade mandrel

Clogged mower deck vent holes from buildup of


grass, feaves, and trash around mandrels

Mower blades will not


rotate

1.
2
3.
4.

Poor grass discharge

1
2

Replace blade, Tighten blade bolt


Level mower deck,,

3
4
5

Clean underside of mower housing


Replace btade mandrel
Clean around mandrels to open vent holes

Obstruction in clutch mechanism.


Worn/damaged mower drive belt
Frozen idler pulley
Frozen btade mandrel

1
2
3
4

Remove
Replace
Replace
RepFace

1
2
3
4

Engine speed too slow.


Travelspeed too fast
Wet grass
Mower deck not level

I
2
3
4

Place throttle control in "FAST" position


Shift to slower speed.
Aliow grass to dry before mowing
Levelmower deck.

5
6.
7.
8

Low/uneven tire air pressure.


Worn, bent or loose blade.
Buildup of grass, 1eaves and trash under mower
Mower dnve belt worn.

ii

9.
10.
1

Blades improperly installed


Improper biades used
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels

...................
--ii

Headlight(s) not working


(if so equipped)

5
6
7
8
9
10
1

,un iiii n

obstruction,,
mower drive belt
idler puEJey
blade mandrel

Checktires for proper air pressure..


Replace/sharpen blade Tighten blade bolt
Ctean underside of mower housing
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual
Clean around mandrels to open vent holes

.......................

Switch is "OFF'.

1..

Turn switch "ON"

2
3.
4.
5.

Bulb(s) bumedout
Faulty llght switch
Loose or damaged wiring.
Blown fuse

2r
3
4
5

Replace bulb(s).
Check/replace light switch.
Check wiring and connections..
Replace fuse

1
2

Bad battery ceil(s),


Poor cable connections,

1
2

Replace battery,
Check/clean all connections

3
4

Faulty regulator (if so equipped)


Fauity altemator

3
4

Replace regulator,,
Replace alternator,

1,

Engine throttle control not set at "SLOW"


position for 30 seconds before stopping engine

inll

Battery will not charge

Engine "backfires"
when turning engine
"OFF"

29

Move throttle control to "SLOW" position and atiow


to idle for 30 seconds before stopping engine

i,i,,

i1,11,,

i, ,111,1,1,1

SERVICE NOTES
!

..... i1,,

,i

3O

iii iii iii, ,,11,i i,iiiiii, i,ii iii, ,,i iiii ,, ii i,,i,iii ii i ,,IIH

TRACTOR

- - MODEL NUMBER

917.258661

SCHEMATIC

BLACK

RED

BATTERY

RED

FUSE 30 AMP

AMMETER
(OPTIONAL)

BLACK
I

WH_E

J. ........

_G

STARTER

CLUTCH 1BRAKE
(PEDAL UP)

L,

SEAT SWITCH
(NOT OCCUPIED)

IGNITION
SWITCH

/7
BLACK

METER
HOUR
(OPTIONAL)

eF__osP% LU
BLACK (_

IGNITION
UNIT

j(2

CHARGING SYSTEM OUTPUT


3 AMP DC @ 3600 RPM

PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AG M_N, @ 3600 RPM

BLUE
I
LIGHTING

SYSTEM

otYrPUT

ORANGE

DIODE

5 AMP AC @ 3800 RPM

! ALTERNATOR
t

t4 VOLTS AC MiN

J
@ 3600 RPM {LIGHTS OFF)

HEADLIGHTS
BROWN

IGNITION SWITCH
POSITION

CIRCUIT

OFF
RUN/LIGHT

G + M + L
B+ L

"MAKE"
NONE
A+ Y

RUN

B+ L

NONE

START

B + L +S

NONE

NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM,
THE LIGHTS ARE NOT..
O
O
,
CONNECTED TO THE
NON-REMOVABLE
REMOVABLE
BATTERY, BUT HAVE THEIR
CONNECTIONS
CONNECTIONS
OWN ELECTRICAL SOURCE
BECAUSE OF THIS, THE
WIRING INSULATED CLIPS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
NOTE: IF WIRING INSULATED
SPEED. AT IDLE THE LIGHTS
CLIPS WERE REMOVED FOR
WILL DIM. AS THE ENGINE IS
SERVICING OF UNIT, THEY
SPEEDED UP, THE LIGHTS
SHOULD BE REPLACED TO
WILL BECOME THEIR BRIGHTEST.
PROPERLY SECURE YOUR WIRING,

31

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.258661

ELECTRICAL

21

1
\I

26

I
I

,16

16_

t
t
I
t

32

I
1

t
t

I
f

1
F

REPAIR PARTS
TRACTOR

-- MODEL NUMBER

917.258661

ELECTRICAL

KEY
NO,
1
2
3
4
6
7
8
9
10
11
12
16
19
20
21
22
24
25
26
28
29
30
31
32
33
40
41
42
43
44
45
52
55
70

PART
NO
144926
74760412
STD551025
STD551125
STD541025
7697J
7603J
109596X
145211
150109
145769
'153664
STD551125
73350400
147430
4152J
4799J
146148
108824X
145491
121305X
140301
1242tlX
141226
109310X
156442
71110408
131563
145673
73640400
'121433X
141940
17490508
140413

NOTE:

DESCRIPTION
Battery
Bolt, Hex 1/4-20 x 3/4
Washer 9/32 x 5/8 x 16 Gauge
Washer, Lock 1/4
Nut, Hex 1/4-20
Tube
Tray, Battery
Clamp, Hose
Bolt, Btr Front 1/4-20 x 7-1/2
Holddown Battery Front Mount
Nut, Push Nylon Battery Front 1/4
Switch Interlock Push*In
Washer, Lock 1/4
Nut, Hex, Jam t/4_20
Harness, Light Socket (w/4152J)
Light Bulb
Cable, Battery
Cable, Battery
Fuse
Cable, Ground
Switch, Seat
Switch, Ignition 4 Position
Nut, Ignition
Cover, Ignition Switch
Key, Molded, Craftsman
Harness, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x I/2
Cover, Terminal
Solenoid
Nut Keps BIk Hex 1/4-20 UNC
Ammeter Rectangular 6 Amp
Protection Wire Loop (Hour Meter)
Screw Thdrol 5/16-18 x 1/2
Harness Engine B&S/Tec Dual

AII component dimensions given in US. inches


1 inch = 25_4 mm

33

REPAIR PARTS
TRACTOR
CHASSIS

- - MODEL NUMBER 917.258661

AND ENCLOSURES

28

58

12

53
52

14
,,14

37

20

37

23

54

60

10
7'1

14

34

REPAIR PARTS
TRACTOR
CHASSIS

-- MODEL NUMBER

917.258661

AND ENCLOSURES

KEY
NO.

PART
NO,

1
2
3
4
5
9
10
11
12
13
14
17
18
20
23
25
26

159527
140356
17490612
STD551025
155272
150156X0tl
STD533710
155927
145660
155936
17490608
144983X558
126938X
156437
124028X
19131312
STD541437

Chassis
Drawbar
Screw, Thd, Roll. 3/8-16 x 3/4 Type TT
Washer 13/32 x 3/4 x 16 Gauge
Bumper HoodtDash
Dash, Silkscreened
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Clip Tinnerman Grille P/L
Panel, Dash, RH
Screw, Thd+, Roll. 3/8+16 x 1/2 Type TT
Hood Assembly
Bumber Hood
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Washer t3/32 x 13/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC

28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
71
74
1t4
tt5
116
122
123
140
142
143
144
145
147

145198X558
145200
151287X558
139976
17490508
139886
139887
73800400
19091416
145201
17030814
145202
STD552507
140547
72140606
154798
73680400
STD541437
158112
17490620
19131614
157301
152927
150556
156095
154966
154207
156524
74760412

Gritle, W/Clips MS+558


Lens, Grille
Fender/Footrest
Bracket, Fender/Support
Screw, ThdroL 5/16+18 x 1/2 TYT
Pivot Bracket Assembly, LH, Mower, Rear
Pivot Bracket Assembly, RH, Mower, Rear
Nut Lock W/Insert 1/4 - 20 UNC
Washer 9/32 X 7/8 X 16 Ga+
Bracket Grille Pickoff LH
Screw, Hex Head, Spiderlock #8 x 7/8 AB
Bracket Grille Pickoff RH
Bolt FinHex l/4 -20 UNC X.,75
Air Duct P/L 18HP B&S Opp+ Twin
Bolt Rdhd Sqnk 3/8-t6 UNC x 3/4
Dash Lower STLT
Nut Crownlock 1/4-20 UNC
Nut Crownlock 3/8-16 UNC
Keeper Belt Rear LH STL P930
Screw ThdroI 3/8+16 x 1+1/4
Washer t3/32 x 1 x 14 Gao
Bracket Shift STLT
Screw
Bracket Chassis Front
Plate Reinforcement STLT
Backrest Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
Bolt Hex Hd 1/4-20 UNC x 3/4

NOTE:

DESCRIPTION

All component dimensions given in U,S. inches


1 inch = 2&4 mm

35

REPAIR PARTS
DRIVE

TRACTOR

-. MODEL NUMBER

917.258661

121
).I48
18

'tt8
26
t

6
62
3536

37
34

53

36

51

REPAIR PARTS
TRACTOR

-- MODEL NUMBER

917.258661

DRIVE

KEY
NO,

2
3
4
5
6
8
10
11
13
14
15
!8
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52

PART
NO.

146682
123666X
12000028
121520X
17490512
154792
STD561210
105701X
74550412
STD551125
74490544
STD5237!0
STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
155071
120183X
STD551062
STD571810
t23674X
STD523727
4470J
154777
19131312
127783
154604
123205X
STD523715
STD541437
STD541431

DESCRIPTION
Transaxle (See Breakdown)
Peerless 930-057A
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Screw, Thd., Roll. 5/16-18 x3/4
Rod Shifter Fender STLT
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch Grade 8
Washer
Bolt, Hex Ftghd 5/16-18 Grade 5
Bolt Fin Hex 3/8-16 UNC x 1. Gr 5
Nut
Knob
Rod, Brake
Nut
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, Parking Brake, Red
Bracket, Transaxle
Keeper, Belt, L_H_
Bolt
Shaft Assembly, Foot Pedal
Bearing, Nylon
Washer
Roll Pin
Pulley, Idler, Flat
Bolt
Spacer, Split .395 x 59
Keeper, Belt, Idler Foot-Proof
Washer 13/32 x 13/t8 x 12 Gauge
Pulley, Idler, WGroove, Plastic
Bellcrank Assembly
Retainer, Belt
Bolt
Nut Crown Lock 3/8-16 UNC
Nut Crown Lock 5/t6-I8 UNC

KEY
NO,

PART
NO,

53
55
56
57
58
59
61
62
63
64

105710X
105709X
STD523712
130801
127274X
'140312
17490612
8883R
140186
71170764

65
66
72
74
75
76
77
78
79
80
81

STD551143
154778
19132012
137057
121749X
STD581075
123583X
121748X
2228M
145090
156049

82
83
84
85
86
87
88
89
90
96
!12
1t3
116
118
t21
t24

123782X
19171216
145643
150360
7t 208
19212016
12000008
154886
124346X
4497H
19091210
127285X
72110610
154774
154419
156470

DESCRIPTION
Link, Clutch
Spring, Clutch Return
Bolt Fin Hex 3/8q6 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, R.H.
Keeper, Belt, Center Span
Screw, Thd., Roll. 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt, Hex Head, Fin.
7/t6-20 x 4 Grade 5
Washer
Keeper, Belt, Engine, Fool-Proof
Washer 13/32 x 1-1/4 x 12 Gauge
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square 2_0 x .1845/.1865
Washer 25/32 x t-5/8 x 16 Gauge
Key Woodruff #9 3/t6 x 3/4
Arm, Shift
Shaft Assembly
Spring, Torsion
Washer 17/32 x 3/4 x '16 Gauge
Tie Rod
Nut, Ny]ock
Bushing, Pivot
Washer
E-Ring
Console, Shift, STLT
Nut, Self-Threading, Washer Hd 1/4
Retainer Spring 1" Zinc Cad
Washer 9/32 x 3/4 x 10 Gauge
Strap Torque LT
Bolt Rdhd Sqneck 3/8-16 x 1_25
Spacer Bellcrank
Nyliner Clutching STL
Guide, Belt RH Engine

NOTE: All component dimensions given in UpS inches


1 inch = 26.4 mm

37

REPAIR PARTS
TRACTOR
STEERING

- - MODEL NUMBER

917.258661

ASSEMBLY

+++
J

62

44

67
68

\,

32

\
\

26
30

38

70

REPAIR PARTS
STEERING

TRACTOR--

MODEL NUMBER

KEY
NO_

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
20
2t
22

139768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156546
57079
124035X
126684X
STD551125
71100410

23
25
26
27
28
29
3O
32
38
37
38
39
40
4t
42
43
44
46
47
51
53
54
62
63
65
66
67
68
69
70

127501
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
t21232X
6855M
STD541431
73680600
74780520
156594
STD5237t0
15478O
'154404
74781044
154429
160367
74780636

917.258661

ASSEMBLY

Steering Wheel
Axte Assembly STMP Dropped STL
Spindle Assembly, LoHo
Spindle Assembly, R,H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Draglink Extended Stamped
Washer, Lock
Bearing Axle STLT/GT
Nut, Lock, Flange 5/8-tl UNC
Shaft Assembly, Steering
Washer, Thrust .515 x 750 x .033
Support, Shaft
Washer, Shim 1/4 x 5/8 x .062
Washer
Screw, Hex Socket Head
!/4-20 x 5/8
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer !3/32 x 7/8 x 16 Gauge
Screw, Thd, Roll. 3/8_16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steering LR,.LT
Cap, Spindle
Fitting, Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Nut, Crownlock 3/8-16 UNC
Bolt Fin Hex 5/16-t8 UNC x 1-!/4
Kit Steering Asm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Axle
Bearing Arm Pittman
Bolt, Fin Hex 5/8_11 UNC x 2-3/4
Axle, Brace
Spacer, Brace, Axle
Bolt, Fin Hex 3/8-16 UNC x 2-1/4

NOTE: Art component dimensions given in UoSoinches


1 inch = 25.4 mm

39

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.258661

ENGINE

38

14
10

13

17
5
1
32

31

12

34

33

37

39

40

41 33

29

OPTIONAL

EQUIPMENT

Spark Arrester

40

REPAIR PARTS
TRACTOR

- - MODEL

NUMBER

917.258661

ENGINE

KEY
NO.
1
2
3

PART
NO.
151273
17720410

4
5
6
7
8
10
11
12
13
14
15
16
17
23
25
26
27
29
31
32
33
34
35
37
38

149723
144069
144068
138129
150176
145552
STD551125
STD522507
272250
13280336
13200300
STD551237
17490624
156123
145996
73920600
152927
137180
153630
155971
123487X
106082X
17490512
8543R
.......

39
40
41
81

109227X
3645J
139277
128861

DESCRIPTION
Control Throt Paddle 32 22
Screw Hex Thd Cut 1/4-20x5/8 T
Engine (See Breakdown) Briggs
Model No,, 42E707-1631-01
Muffler Exhaust
Exhaust Asm, Left
Exhaust Asm. Right
Clamp Tube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Sems
Heat Shield Lt
Washer Lock Hvy. Helical !/4
Bolt Fin Hex t/4-20 x 3/4
Gasket Muffler
Nipple Pipe 4-1/2 '_
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield Browning
Control Choke
Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose Blk
Spacer Pad
Screw Thdrol 5/16-18 x 3/4 TYT
Line Fue!
Plug Oil Drain (Order From Engine
Manufacturer)
Pad Idler 1 _75 x .75 x ,06
Bushing
Stem Tank Fuel
Nut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S_ inches


1 inch = 25.4 mm

41

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER

917.258661

LIFT

28

27

25 24
23

49

3O
3
5O

\
26

13

19
20

20
15

32 /

13_

42

4r

161718

20

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER

917.258661

LIFT

KEY
NO+

PART
NO.

1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
49
50

159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
127218
73350800
130171
73800800
139868
STD624008
1!0807X
19131016
2876H
76020308
126971X
73350600
138057
150233
140302
73540600
145212
1t0452X

DESCRIPTION
Wire Assy., Inner, with Plunger
Shaft Asmo Lift
Pin Groove
E Ring #5t33-62
Washer 21/32 x I x 2I Ga.
Bearing Nylon
Grip Handle Fluted
Button Plunger Read
Link Lift Lh Fixed Length
Link Lift Rh Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 1/2-t3 Unc
Trunnion Blk Zinc
Nut Lock W/Wsh 1/2+13 Unc
Arm Suspension Rear
Retainer Spring
Nut Spring
Washer 13/32 x 5/8 x 16 Ga_
Spring 2-1/8"
Pin cotter 3/32 x 1/2
Rod Adj. Lift
Nut Hex Jam 3/8-t6
Knob Inf+ 3/8-16
Trunnion lnfin. Height
Bearing, Pivot, Lift, Special
Nut, Crownlock 3/8-24
Nut Flange Lock
Nut Push

NOTE: All component dimensions given in U+S. inches


1 inch = 25+4 mm

43

REPAIR PARTS
TRACTOR
MOWER

- - MODEL NUMBER

917.258661

DECK

83

46

47

116

21
2t
23
25
26
28

103102

105

9
8

't06

101

44

_1o2

REPAIR PARTS
TRACTOR
MOWER

KEY
NO.

- - MODEL NUMBER

917.258661

DECK

PART
NO.

1
3
5
6
8
9
10

156948
138457
4939M
130832
850857
10030600
140296

1t
12
13

152443
129895
137553

14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5!

137152
110485X
140329
72140505
132827
145055
73680500
134753
131267
105304X
123713X
110452X
157788
19111016
131491
138776
129963
'153531
137266
144945
17490628
19131316
131494
156086
144917
137273
17490620
122052X
144949
133943
145059
137729
'144959
139573
73680600
72110612
153390

KEY
NO.

DESCRIPTION
Deck Asm., Mower 46"
Bracket Asm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway Bar)
Bolt, Patched 3/8-24 x 1-1/4 Gr.. 8
Washer, Lock Hvy, Unplated 3/8
Washer, Hard Blade, Mower
Vented
Blade, 46" Mower Deck
Bearing, Bal!, Mandrel #6204
Shaft Asm. w/Lower Bearing
(Includes Key No. 12)
Housing, Mandrel
Bearing, Ball, Mandrel
Stripper, Mower Round
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
Stifliner, Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector Mower
Washer 11/32 x 5/8 x 16 G&
Rod, Hinge
Screw, Hex Head, Thdrolt
Washer, Spacer Mower Vented
Putiey, Mandrel
Nut, Fig Top Lock Cntr. 9/16
Anchor, Spring Deck 46"
Screw, Thdroll 3/8-16 x 1-3/4 Tytt
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Puiley, Idler, Driven
Spring, Secondary 44/46/50 Vent
Screw, Thdro!l 3/8-16 x 1-1/4 Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Cover, Mandrel Deck
Screw, ThdrolL 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-t6 x 1-1/2 Gr. 5
Washer, Felt

PART
NO.

52
53
54
55
58
59
60
6t
62
63
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
87
92
101
102
103
104
105
106
116
117
118
1 '19
126
127
...

156493
19131312
74780616
72140608
156488
157034
156722
139888
131870
156473
74760512
156487
73350600
142028
133551
19111116
76020412
156474
127847
154809
127845
127498
153701
121748X
12000029
4497H
129803
149846
158373
73800600
145579
71161010
10071000
19061216
130758
2029J
137644
133957
73930600
19121414
156472
146763
157112

..

143651

DESCRIPTION
Pulley, Idler, Flat, 46 Prio Drive
Washer, 13/32 x 13/16 x 12 Ga..
Bolt, Fin. Hex 3/8-16 x 1 Gr. 5
Bolt, RDHD Sqnk 3/8-16 UNC x 1
Link, Brake 46" Mech
Guide, Belt 46" Mower
Arm Assm. Brake 46"
Bolt, Shoulder 5/16-18 Type TT
Spring Return
Bracket, Clutch Rod Pivot
Bolt, Hex Head 5/16-18 x 3/4
Rod, Clutch
Nut, Hex Jam 3/8-16 Unc
Trunnion, Adj. 94
Rod, Pivot with Nibs
Washer 11/32 x 11/t6 x 16 Ga
Pin, Cotter 1/8 x 3/4
Link, Clutch 46" Mech.
Arm, Clutch Secondary
Lever, Assm Clutch Primary
Keeper, Spring
Bushing, ..747 OD. x .'794 ID.
Spring, Mower Clutch
Washer 25/32 x 1-5/8 x 16 Ga_
Ring, Clip
Retainer Spring 1"
Bolt, Shoulder 3/8-'16 Unc
Knob, Custon Oval
Bracket, Extension
Locknut, Hex, w/lnsert 3/8-16 UNC
Cover, Mulching
Screw
Washer, Lock #10
Washer
Latch Asm. Bagger
Nut, Weld
Bolt, Shoulder
Gauge Wheel, Wide
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 G&
Arm, Idler, Deck 46" Mech_
Pulley, Idler, V-Groove Dim. 4.25
Deck Complete (Stdo Deck-Order
separately mulcher plate and gauge
wheel components Key Nos. 101106 and 1t6-118)
Mandrel Assm Service

NOTE: All component dimensions given in U.S inches


1 inch = 25..4 mm

45

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.258661

SEAT ASSEMBLY

KEY
NO.

PART
NO,

1
2
3
4
5
6
7
8
9
10
12

140123
140551
74760616
19131610
145006
STD541437
124181X
17490616
19131614
155925
121246X

DESCRIPTION

KEY
NO,

PART
NO.

Seat
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16 UNC x 1
Washer Flat I3/32 x i x 10 Ga
Clip Push-In ..........
Nut Lock Hex W/Ins 3/8 -16 UNC
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16x!
Washer 13/32 x i x 14 Ga
Pan Pnt Seat (blk)
Bracket Pnt Mounting Switch

13
14
15
16
17
21
22
23
24
25
26

121248X
72050411
134300
121250X
123976X
153236
STD541431
74780814
19171912
127018X
STD551150

DESCRIPTION
Bushing Snap Blk Nyl 50 ld
Bolt Rdhd Sht Nk 1/4-20xl-3/8
Spacer Spilt 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock1/4 Lge Ftg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Lock Hex W/Ins 5/16-18
Bott Fin Hex 1/2-13 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy HIc! Spr 1/2

NOTE: All component dimensions


1 inch = 25,4 mm

46

given in UoS. inches

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

917.258661

DECALS
7

17

10
9

22
19
14

13

14

2
15

KEY
NO.
1
2
3
4
6
7
9
10
11
13

PART
NO,
156439
273503
151299
151300
133644
150927
146709
150333
156368
146046

WHEELS

KEY
NO.

DESCRIPTION
Decal Fender Danger Sears
Decal, Engine 19.5 HP Turbo
Decal Hood Rh Craftsman
Decal Hood Lh Craftsman
Decal Maint Customer Sears Dom
Decal Panel Side B&S
Decal Fender Craftsman Gold
Decal Cap CNSMR Hetp Line SRS
Decal Fender STLT Oper Inst E/S
Decal V-belt Dr Sch Tractor E

!4
I5
17
19
20
22
-----_

PART
NO.
151432
139346
158215
138047
156787
149516
1383'I 1
154515
154516
159742
159743

KEY
NO.

& TIRES

PART
NO.

1 59192
2 65139
3 106222X
4 59904
7
2 _,8

7_

4,t 0
3,9

5
6
7
8
9
10

106732X427
278H
9040H
106108X427
122082X
7152J

11
--

104757X
144334

NOTE:

47

DESCRIPTION
Decal Chassis 46"
Decal Mower Drive Schematic
Decal Insert, Hood
Decal Battery Diehard Sears
Decal Deck Mower EZ3 Mulching
Decal Battery
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's (Spanish)

DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only)
Bearing, Flange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz_ Tube)

All component dimensions given in U, S, inches


1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
PEERLESS

TRANSAXLE

- MODEL

-- MODEL NUMBER
NUMBER

917.258661

930-057A

31
35

77
29

83

/
13

15

23

45

79
900

48

REPAIR PARTS
TRACTOR
PEERLESS

REF PART
NO. NO.
1
2
3
4
5
6
7
8
8A
9
10
11
12
13
14
15
17
18
20
2t
22
23
25

772t08A
780086A
770102A
776260A
776219B
778139
778136
792136A
792047
784352
784355
778229
778113A
778221
778068
778260
786139
786102
792077
792078
792079
788061
792073

26

792125

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

792035
788040
780072
780108
780001
792001
788095
780t05A
780118A
790003
790007
799021
786026
792076A
790079
792073

42A 792085A

TRANSAXLE

- MODEL

- - MODEL NUMBER
NUMBER

917.258661

930-057A

REF PART
NO. NO.

DESCRIPTION
Cover, Transaxle
Bearing, Needle
Case, Transaxle
Shaft, Counter
Shaft and Pinion Assembly, Output
Gear, Output, 35Teeth
Gear, Spur, t5 Teeth, Steel
Key, Shift
Key, Woodruff
Collar, Shifter
Rod and Fork Assembly, Shift
Gear, Bevel, 42 Teeth
Bevel Pinion, Input
Gear, Bevel, 16 Teeth
Gear, Bevel Pinion
Gear, Ring
Pin, Drive
Spacer, Neutral
Ball, Steel 5/16" diameter
Set Screw 3/8-16 x 3/8
Spring
Ring, Seal
Screw, Flanged Hex Head, Thread
Forming 1/4_20 x 1ol/4
Ring, Retainer
(4 Required, Package of 2)
Ring, Retainer
Ring, Retainer
Washer, Thrust
Washer, Thrust
Washer
"O" Ring
Seal, Square Cut
Bushing, Flanged
Bushing, Flanged
Disk, Brake
Plate, Brake Pad
Pad, Brake (Package of 2)
Pin, Dowel
Washer, Flat
Lever, Brake
Screw, Flanged Hex Head, Thread
Forming I/4-20 x 1-1/4
Screw 1/4-20 x 2-1/4

43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
65
66
67
68
69
70
71
72
72A
76
77

792075
790025
786066
786086
774690
774691
778215
778125
778124A
778123A
778122A
778273
778230
778151
778126A
778127A
778128A
778163
780109
776135
7763!5A
7861t6A
780051
786118
788069
792165
788091
780090
788078A

79
81

792144
786081

82
83
90
103
104
150
900

786082
786123
788067B
792166
792167
788093
794602

DESCRIPTION
Locknut 5/16-24
Holder, Brake Pad
Spacer
Bracket, Brake Lever
Axle 11-5/16" long
Axle 16-1/2" long
Gear, S _ur, 37 Teeth,
Gear, S }ur, 35 Teeth
Gear, S 3ur, 30 Teeth
Gear, S :)ur, 25 Teeth
Gear, S 3ur, 22 Teeth
Gear, S }ur, 19 Teeth,
Gear, S 3ur, 12 Teeth,
Gear, S _ur. 15 Teeth
Gear, S 3ur, 20 Teeth
Gear, S 3ur, 25 Teeth

Steel (1,,)
(2_)
-7(3)
(4.)
_'(5)
Steel (6_)
Steel (1,,)
(2.,)
(3_)
(4.)

Gear,
_ur, 28
Gear, S
S)ur,
31 Teeth
Teeth f5,
6_t
Washer Thrust
Shaft, In 3ut
Shaft, Brake, 4 Keyed
Plug
Washer, Thrust
Spacer
Square Cut Ring
Plug, Threaded 9/16-18
"O" Ring
Washer, Thrust
Ring, Retaining, Inverted
(Package of 2)
Spring, Brake
Chain, Roller
(Number 41 Chain, 24 Links)
Sprocket, 9 Teeth (Reverse)
Sprocket, 18 Teeth (Reverse)
Grease, Bentonite, 32 Ounce Bottle
Screw 1/4-20 x 2
Locknut 1/4-20
Gasket Eliminator (Loctite #515)
Replacement Transaxle

NOTE: All component dimensions given in U.S inches


'1 inch = 25.4 mm
Parts must be ordered from Tecumseh Products Co,

49

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER

- MODEL NUMBER

42E707,

917.258661
TYPE NUMBER

1631-01

615 q_

W24 634A
552A

668 _

@40

35

615
v

33

552
9A
220 @

230

12

534

?
219
u

642

i,ii ill

643

535

523
._-,.i

842

445

284A
L

525

524

v _._I-

__.._ ...

C)
I ""'
537

5O

161

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER

- MODEL

NUMBER

917.258661

42E707,

TYPE

NUMBER

1631-01

51
1358

GASKET

SET 1

108
51A

t'861 PUMP
, ,.,,1

1121

REPAIR

KI_

52

] ,,,

CARBURETOR

KIT
102
104

205

103

634
232

_119
98

_=_

202
257

394
859
93
392
434

%_

_117

52

54

257

76
356

334

851

468
332

7s
188

'1006

I OO5
337

_635
383

51

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER

- MODEL

NUMBER

917,258661

42E707,

TYPE NUMBER

1631-01

801
783

802

311

803

653

209A

209
J

414 207 y
3O7

22cJ
592

52

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

-- MODEL NUMBER 917.258661

- MODEL

NUMBER

42E707,

TYPE NUMBER

1631-01

22

881
8A

244

10A

1!o_8OWNER'S
MANUAL
! !1019
LABEL
KITI

lO

"A"REQUIRES SPECIAL TOOLS


TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL=

305
305

304

308A
307

308
306

.....

305
307

53

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

KEY PART
NOo NO,
1
2
3
4
5
5A
7
7A
8
8A
9
10
10A
11
12

497074
399265
391086
493304
493457
493458
271867
271868
495754
222892

27803
94382
94830
280225
273208
271188
271189
13 94565
15 94239
18 394028
94196
20 291675
22 94724
23 491180
24 222698
25 498584
498585
498586
498587
26 394959
394960
394961
394962
27 263129
28 498319
391286
29 394306
397158
32 94671
33 390420
34 261528
35 65906
36 26828
40 221596
41 292260
42 494553
45 261368
46 2'13520
50 213290
51 271412
51A 281411
52 27O884
53 93970

ENGINE

- - MODEL NUMBER

- MODEL NUMBER

917.258661

42E707,

TYPE NUMBER

KEY PART
NO. NO.

DESCRIPTION
Cylinder Assembly
Bushing
*Seal, Oil
Sump, Engine
Head, Cylinder #1
Head, Cylinder #2
* Gasket, Cylinder Head #1
* Gasket, Cylinder Head #2
Breather Assembly #1
Cover, Breather Cylinder #2
(Used Only on Key #572,
Air Baffle with Holes for Mounting)
*Gasket, Breather
Screw, Seres
Screw, Seres
Tube, Breather
* Gasket, Crankcase, ..015" Thick
* Gasket, Crankcase, .005" Thick
* Gasket, Crankcase, .009" Thick
Screw, Cylinder Head
Plug, Oil Drain
Crankshaft
Timing Gear Key
* Seal, Oil
Screw, Sems
Flywheel
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly, .010" Oversize
Piston Assembly, .020" Oversize
Piston Assembly, .030" Oversize
Ring Set, Standard Size
Ring Set, .010" Oversize
Ring Set, .020" Oversize
Ring Set, _030" Oversize
Lock, Piston Pin
Pin, Piston, Standard Size
Pin, Piston, .005" Oversize
Rod, Connecting, Standard Size
Rod, Connecting, _020" Undersize
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve, Intake
Spring, Valve, Exhaust
Retainer, Valve, Intake
Retainer, Valve, Exhaust
Keeper, Valve
TalSpet, Valve
Gear, cam
Manifold, Intake
Gasket, Carburetor Mounting
Spacer, Carburetor
* Gasket, Intake Manifold Mounting
Screw, Hex Head,
Carburetor to Manifold

54
75
78
90
91
93
94

93208
222511
95039
495181
495035
231209
491538

95
96
97
98
99
102
103
104
105
107
108
109
116
117

93499
221939
392672
9'I920
26157
271607
298514
231435
394683
491543
223534
392673
280474
231338
231333

t19
121
127
161
'165
187
188
201
202
203
205
206
207
209
209A
2'19
219A
220
222
224

94152
491539
223472
496599
94289
299146
94627
262683
262684
280997
93971
94298
262337
262352
261563
394348
393415
222773
491282
94297

DESCRIPTION
Screw, Phillips
Washer, Spring
Screw, Hex
Carburetor
Body Assembly, Upper
Bushing, Throttle Shaft
** Valve, Idle Adjust
Screw_ Sems
Valve, Throttle
Shaft, Throttle
Screw, Fillister Head
Spring, Throttle Adjust
** Gasket, Carburetor Body
Float, Carburetor
** Pin, Float Hinge
** Valve, Needle
Body Assembly, Lower
Valve, Choke
Shaft, Choke
* O-Ring
Jet, Needle Valve, Fixed
Jet, Needle Valve, Fixed,
High Altitude
Screw, Hex Head
Carburetor Kit
"* Plug, Welch
Base, Air Cleaner
Nut, Wing
Line, Fuel, 28" Long (Cut to Suit)
Screw
Link
Link
Crank, Bell
Screw, Hex Head
Nut
Spring, Control, Rod
Spring, Governor
Spring, Governor Idle
Gear, Governor
Oil Slinger
Washer, Thrust
Bracket, Control
Screw, Torx

Included in Gasket Set (495868)

**

Included in Carburetor Kit (491539)

***
.....

Included in Carburetor Kit (491539),


and PumpRepair Kit (393397)

....

Included in Gasket Set (495868),


and Carburetor Kit (491539)

NOTE:

54

1631-01

All component dimensions given in U.S. inches


1 inch = 25.4 mm

REPAIR PARTS
TRACTOR
BRIGGS

& STRATTON

ENGINE

- - MODEL NUMBER

- MODEL

KEY PART
NO, NO.

DESCRIPTION

227
229
230
235
240
244
257
258
259
265
267
284
284A
304
305
306
306A
307
308
308A
309
310
311
332
333
334
337
356
358
363
383
387
392
394
414
422
432
434
435
445
468
474
482
510
523
524
525
528
534
535
537
544
552

491297
62199
223882
224995
394358
230318
93897
94623
223890
221535
94906
94674
94882
495469
94786
222846
223734
94930
224774
224775
497596
94003
497608
230674
394891
9473'I
802592
494705
491856
19203
89838
280197
261395
270988
220680
222875
221377
223688
93829
394019
497908
393474
93621
497606
494947
271157
495348
393815
94823
272490
2714tl
497603
262332

Lever Assembly, Governor


Washer
Washer, Governor Crank, Inside
Shield, Fuel Spray
Filter, Fuel
Connector, Fue! Line
Screw, Sems
Screw, Seres
Bracket, Cable
Clamp, Casing
Screw, Seres
Screw, Hex Head
Screw, Hex Head
Housing, Blower, Red
Screw, Sems
Shield, Cylinder
Shield, Cylinder
Screw, Self-Tapping
Cover, Air Guide
Cover, Air Guide
Motor, Starter
Bolt, Thru
Brush Set
Nut, Hex
Armature, Magneto
Screw, Sems
Plug, Spark
Wire, Stop
Gasket Set
Flywheel Putler
Wrench, Spark Plug
Body, Pump
Spring, Diaphragm
Diaphragm, Carburetor
Washer
Bracket, Oil Fill
Cap, Spring
Cover, Diaphragm
Screw, Diaphragm Cover
Filter, Air
Screen, Rotating
Alternator
Screw,
Drive, Starter
Cap, Oil Fill
Seal, Fill Tube
Tube, Oil Fill (Includes Seals
Hose, Vacuum
Screw, Air Cleaner
....
Filter, Air
Gasket, Air Cleaner
Armature, Starter
Lower Bushing, Governor

552A

262331

***
***

***

....

NUMBER

917.258661

42E707,

KEY PART
NO. NO,
556
562
567

93585
93853
9481t

569
572
573
592
601
615
615A
616
634
634A
635
642
643
653
726

272645
2248t6
491304
92278
93053
94296
263080
491530
271013
491287
66538
225008
496700
93585
391362

741
783
801
802
803
819
842
847
851
858
859
860
861
868
869
870
871

262989
280104
394860
497607
497604
94675
270920
495715
493880
270989
271025
261358
393397
497212
261463
213316
261961
231218
393456
495901
397882
281053
224901
496726
272112
497605

877
881
955
1005
1006
1019
1058
1090
*

Upper Bushing, Governor

TYPE NUMBER

1631-01

DESCRIPTION
Screw, Hex Head
Bolt, Governor Lever
Screw, Hex Head.
Back Plate to Cylinder
* Gasket, Base
Baffle, Air, Cylinder #2
Ptate, Back
Nut, Hex.
Clamp, Hose
Retainer, E-Ring
Retainer
Crank, Governor
** Washer, Throttle Shaft
* Seal, Governor Shaft
Boot, Spark Plug
Cover, Air Cleaner
Plate, Air Cleaner
Screw, Hex Head
Gear, Ring
(Includes Mounting Parts)
Gear, Timing
Gear, Starter
Cap, Drive
Cap, End
Housing, Starter
Screw, Hex Head
* Seal, Cap
Tube Assembly, Oil
.Terminal, Cable
*** Diaphragm, Carburetor
*** Gasket, Pump
*** Spring, Diaphragm
Repair Kit, Pump
Seal. Valve
Seat, Valve, Intake
Seat, Valve, Exhaust
Bushing, Guide (Exhaust Only)
Bushing, Guide (Intake, Brass)
Wire, Alternator
Plate, Cover
Plug and Seal, Solenoid
Fan, Flywheel
Retainer, Fan
Label Kit
Owner's Manual
Retainer, Brush

Included in Gasket Set (495868)

**

Inciuded in Carburetor Kit (491539)

***

Included in Carburetor Kit (491539),


and Pump Repair Kit (393397)

....

Inciuded in Gasket Set (495868),


and Carburetor Kit (491539)

NOTE: All component dimensions given in U,,S_inches


1 inch = 25,4 mm

55

ii

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SERVICE NOTES
'

'

ii1,,1111 i,

56

....

...................

ii

SERVICE

57

NOTES

ii1,11111

SERVICE
..................

iiiii

NOTES
i

58

...................

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LI.

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_----1_

OWNER'S
MANUAL

19.5 HP
ELECTRIC START
46" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR

MODEL NO.
917.258661

Each tractor has its own model number.


its own model number.

Each engine has

The model number for your tractor will be found on the


model plate located Ltnder the seat..
The model number for your engine will be found on the
blower housing of the engine.
All parts listed herein may be ordered from any Sears,
Roebuck and Co.. Service Center/Department and most Retai.I Stores.

IF YOU NEED
REPAIR SERVICE
OR PARTS:

WHEN ORDERING REPAIR PARTS, ALWAYS


FOLLOWING INFORMATION:

FOR REPAIR SERVICE, CALL


THIS TOLL FREE NUMBER:

1-800-4-REPAIR

GIVE THE

PRODUCT - TRACTOR
MODEL NUMBER - 917.258661

(1-800-473-7247)

o ENGINE MODEL NO. - 42E707-1631-01

FOR REPLACEMENT PARTS


INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:

1-800-FON-PART
(1-800-366-7278)
FOR CONSUMER ASSISTANCE
HOT LINE, CALL THIS
TOLL FREE NUMBER:

PART NUMBER
', PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians..,
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we sell

1-800-659-5917

....

_-

159742'

Rev. 2

03.28.97

RH!KFSW

Printed iiiU,SA,

''"""'""'11'1
'IIII

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