Liden 1988
Liden 1988
Liden 1988
Department of Chemical Engineering , University of Minnesota# , 19, 151 mundson Hall 421
Washington Ave, S.E. Minneapolis, Minn, 55455, U.S.A.
b
To cite this article: A.G. LIDEN , F. BERRUTI & D.S. SCOTT (1988) A KINETIC MODEL FOR THE PRODUCTION OF LIQUIDS FROM
THE FLASH PYROLYSIS OF BIOMASS, Chemical Engineering Communications, 65:1, 207-221, DOI: 10.1080/00986448808940254
To link to this article: http://dx.doi.org/10.1080/00986448808940254
The model provides a very good agreement with the experimental results obtained using a pilot
plant fluidized bed pyrolysis reactor.
The proposed model is shown to be able to predict the organic liquid yield as a function of the
operating parameters of the process, within the optimal conditions for maximizing the tar yields, and
the reaction rate constants compare reasonably well with those reported in the literature.
KEYWORDS
Flash biomass pyrolysis
Tar
Reaction model,
Fluidized bed reactor
INTRODUCfION
The thermal conversion of biomass to organic liquid products can be accomplished using several techniques. One possible method is biomass flash pyrolysis.
Biomass flash pyrolysis is a rapid heating-rate process occurring at moderate
temperatures (typically from 400C to 600C) in which a high yield of liquid
tar/oil product is obtained (Scott and Piskorz, 1982, 1984). The process requires
vapor residence times less than 1 second and solids residence times slightly higher
but of the same order of magnitude (Scott and Piskorz, 1982).
A fluidized bed reactor has been used successfully in the flash pyrolysis process
to produce a liquid oil from a wide variety of biomass feedstocks, with organic
liquid yields as high as 60-70% by weight (on a moisture free basis) of the
material fed, using hardwoods such as aspen-poplar and maple (Scott and
Piskorz, 1982, 1984, 1985).
207
208
GAS
BIOMASS
TAR (DILl
<
GAS
CHAR
CHAR
prtmory
reactLons
FIGURE I
secondary
reoctl.ons
209
and divided the products into three groups: gas, tar (oil) and char. They
calculated rate constants and concluded that the reaction was chemically
controlled in their method for biomass particles smaller than 2 mm and
temperatures between 325 and 385C.
A recent and extensive study was conducted by Hajaligol et al. (1982). Kinetic
parameter values were reported from their investigation of cellulose pyrolysis for
a large number of low molecular weight compounds which were assumed to be
ultimate decomposition products.
Kosstrin (1980) reported kinetic values for both primary and secondary
pyrolysis reactions for a number of different biomass materials. The secondary
reactions of the tar were assumed to be first order surface reactions.
In general, from a survey of the published works, it can be seen that the
reported kinetic parameter values show a considerable scatter, possibly because a
wide variety of different techniques and operating conditions have been used by
the various researchers.
Important factors influencing the nature of the kinetics of the pyrolysis
reactions include the residence time of the volatiles in the solid biomass matrix,
the residence time of the volatiles in the reactor, heating rate of the biomass and
the temperature range of the operation. Interpretation of kinetic parameters for
different pyrolysis conditions is not completely satisfactory as yet and requires a
better knowledge of the actual reaction mechanisms. Examples of kinetic studies
reported in the literature are summarized in Table I.
TABLE I
Some kinetic studies reported in the literature
Author
Biomass
Method
Temperature
Heating rate
Kinetic eqn.
Parameters
Lewellen et at.
( 1977)
(1981)
Cellulose
Oak sawdust
Electric heater
250-1000"C
400-1O,000"C/S
-dW/dt=kW
k = k"exp[-E,,/RT]
Tube furnace
325-385"C
-dW/dt=k,W
Kosstrin (1980)
Sawdust, paper, rice straw,
pine bark
Fluidized bed reactor
430-960"C
"Fast"
primary step: dW /dt = k(W - W)
secondary step: first order
surface reaction
= 1 = char
Sawdust: W = 0.3
k Ol = 7.377 lOs (S-I) primary: k o = 1013 (S-I)
E OI = 106.5 kJ/mole
E" = 183.3 kJ/mole
t=2=tar
secondary: k o = 3.8 m/s
6
k 02=4.125 10 (S-I)
Eo = 72.80 kJ/mole'
E02 = 112.7 kJ/mole
Paper: W = 0.604
t = 3 = gas
primary: k" = 8. 9 . 1012 (S-I)
E" = 183.3 kJ/mole
k OJ = 1.435 . 10' (S-I)
E 0 3 = 88.6 kJ/mole
secondary: k o = 5.0 m/s
E" = 65.7 kJ/mole
t
210
KINETIC MODELLING
The pilot plant unit used for obtaining kinetic data is schematically shown in
Figure 2. A fluidized bed reactor was employed for carrying out the pyrolysis
reaction. The biomass was fed into the fluid bed containing sand with a twin
screw feeder. The fluidizing gas consisted of recycled gaseous products after they
passed through a preheating chamber to reach a temperature of about 650C. The
operating conditions for the reactor were set so that gases, vapors and char
products left the reactor from the top, while the sand was retained into the bed.
The char product was separated in a cylclone and the condensable liquids in two
condensers in series. A portion of the product gases was then recycled and used
as fluidizing gas and the remaining part collected for analyses and mass balances.
A detailed description of the equipment used has been reported elsewhere (Scott
and Piskorz (1984.
Typical experimental results in terms of product yields versus temperature
which were obtained from the fluidized bed pilot plant pyrolysis reactor (Scott
and Piskorz (1982, 1984, 1985)) are shown in Figure 3. It is evident from the
general trend of the experimental results, particularly for the yields of liquids,
that a kinetic model able to predict such product yields must consider both
primary and secondary reaction steps if the observed maximum is to be described
by the model.
As discussed earlier, Kosstrin (1980) appears to be the only investigator who
reported in the literature kinetic parameters for both primary and secondary
pyrolysis reaction steps.
Very recently Diebold (1985) presented kinetic parameters for the secondary
vapor cracking reaction using a model slightly more complex than the one used by
Kosstrin. In Diebold's model, the primary vapor formed could react either to
FLUID 8EO
REACTOR
FIRST
CONDENSER
SECOND
CONDENSER
FillER
FURNACE
TAR PRODUCTS
LIGHT TAR
ANl\lYSIS
FLOW CONTROLLER
PRESSURE REGUL'TOR
COMPRESSOR
211
0
0
"'o
TAR loLLl
CHAR
.J
",0
.
.nlil
..:
GAS
Ec.
-ci
co
'"
(flo
-'~
w
>-<
'-'0
:::oi<l
0
0
""
CL
0
0
iOO
i50
550
500
600
650
T ( Q Cl
FIGURE 3 Experimental results in terms of product yields versus temperature obtained from the
Waterloo fluidized bed pilot plant using hardwood as biomass feed. A gas residence time of 0.5
seconds has been used for all runs (Scott and Piskorz , 1982. 1984, 1985).
(1)
rl=k1CW
(2)
rz = kZC T
(3)
and
where k = k,
the reactor.
212
TAR
GAS
(T)
"
(G)
\1000
( \I )
(GAS
CHAR)
(G)
FIGURE 4
(C)
o ac;
- - - d = -k,Cw
+ k 2C r
(4)
Being Q not a function of the axial coordinate z, the differential time (dt) can be
defined as
dt =A dz l Q
(5)
sc;
---;jt = k , Cw
- k 2Cr
(6)
Equation (6) can be integrated for the time interval t = 0 to t = G, with the
boundary condition
Cr(O) = 0
(7)
(8)
To find the wood concentration in the bed (C w ) , the following assumptions are
213
made:
(9)
If a time interval ilt is considered, the wood input is defined as Sm. The reaction
term is:
REACTION = kCwV dt
(10)
Sm exp( -kt)E(t) dt
(11)
For a PFR output, the exit age distribution curve E(t) is:
= c5(t -
E(t)
(12)
Ts )
(13)
By substitution of the input, output and reaction terms into Eq. (9), the following
expression for the wood concentration is obtained:
C _ m[1 - exp( -kTs )]
wVk
(14)
where m = Sm] t!.t = wood feed rate. Equation (14) can then be substituted into
Eq. (8) to give the tar concentration at the bed outlet:
- k}m[1 - exp( -kTs)] [1- exp( -kzTc)]
CT ( Tc ) .
kV
kz
(15)
The maximum theoretical tar yield, or ultimate tar yield, can be defined as
<p* = k-f k:
(16)
kz
(17)
214
During the time T:G' rilT:G weight units of biomass have been fed to the bed. The
tar yield can then be expressed by division of Eq. (17) with rilT:GI V. Thus, the tar
yield, denoted as cp, can be expressed by the following equation:
cp = CP*[1 -
(18)
If the value of kr:s is larger than 7, the second factor on the right hand side of Eq.
(18) will be larger than 0.999. Further, if kr:s is at least 10 times larger than kzT:G'
Eq. (18) can be approximated by
cp =
(19)
The residence time of the biomass particles in the fluidized bed reactor is of the
order of a few seconds (Berruti et ai. (1986)) and the overall decomposition
constant (k) has been shown to have at 500C a value of about 4 S-1 (Kosstrin
(1980)).
The gas residence time used in flash pyrolysis is of the order of 0.5 seconds, and
k z has been reported by Diebold (1985) with values of the order of 0.2 S-I. Thus,
the use of the simple form of Eq. (19) and 500C appears to be justifiable. The
basic assumption behind Eq. (19) is that primary tar-forming reactions occur
much faster than secondary reactions and thus the tar yield is largely determined
at short reaction times by the extent of the decomposition step.
If the kinetic coefficients k and k z are assumed to follow an Arrhenius law, then
the reaction model described by Eq. (19) consists of three parameters: a
preexponential factor, an activation energy and a theoretical maximum tar yield,
as described by the ratio CP* of the primary tar-forming decomposition step to the
char-forming step.
Experimental data, shown in Table II, from the flash pyrolysis pilot plant using
Brockville whole-tree poplar wood, and clean lEA aspen-poplar wood, have
been employed for the purpose of finding values of the three model kinetic
parameters characteristic of the pyrolysis behaviour of both these very similar
poplar woods.
The reactor was assumed to contain a homogeneous mixture of sand and wood
throughout the entire volume. This assumption is based on the very well known
good mixing feature of the fluidized bed reactor. A nonlinear iterative program in
SAS (Statistical Analysis System) was used for the parameter fitting. The results
obtained by application of Eq. (19) using all the available data in the temperature
range 500C to 650C were the following:
CP* = 0.703
k zo = 4.28 . 106 S-I
z = 107.5 kl/mole
(20)
It should be pointed out that the experimental information was not sufficient to
confirm a unique validity for the model, nor to give highly accurate values of the
model parameters. The obtained parameters should then be seen as preliminary
(um)
recovery
Overall
Char
Gas
95.2
55.82
5.30
25.46
8.57
Tar (oil)
Water
1.68
0.69
6.3
(kg/hr)
Feed rate
Gas Res.
Time (s)
content %
Moisture
595
450
Temp. C
Part. size
33
Run no.
95.1
65.78
4.30
13.21
11.85
1.34
0.60
6.3
-595
500
31
96.5
61.96
5.30
10.64
18.56
1.46
0.56
6.3
-595
550
32
99.\
61.97
6.61
18.29
9.25
2.14
0.75
6.3
-595
490
36
98.4
61.7
10.4
13.04
13.18
1.22
0.67
4.5
-1100
509
37
94.2
55.97
10.5
J1.43
16.34
2.22
0.53
4.5
-1100
550
38
3.61
0.55
5.2
-1100
466
48
1.71
0.58
5.2
-1100
450
49
99.4
50.43
11.8
26.96
10.20
99.8
58.15
9.75
22.47
9.41
100.4
56.44
10.6
23.56
9.82
3.93
0.68
5.2
-1100
460
47
97.2
58.99
10.2
10.63
17.39
4.12
0.57
5.2
-1000
555
50
99.7
62.94
10.3
14.41
12.03
2.24
0.64
5.2
-1000
497
51
99.1
60.17
8.78
20.01
10.10
1.97
0.51
5.2
-1000
455
52
Some experimental results (pilot plant) using Brockville poplar (whole tree)
TABLE"
100.1
9.61
29.34
11.2
49.93
2.02
0.48
5.2
-1000
588
53
98.4
58.45
12.8
15.33
11.75
1.47
0.49
5.2
-1000
497
54
100.5
62.89
9.66
16.46
11.53
2.10
0.47
5.2
-1000
504
58
100.3
57.6
13.2
10.6
18.8
0.85
0.69
5.2
-1000
551
60
216
0
g
TAR YIELD DATA PDINTs (Scott ond
I/)
.j
1/)0
o .
.ali!
.:
- iii
Downloaded by [University of Illinois at Urbana-Champaign] at 15:26 29 October 2013
Eo
'"
U10
--'~
,..
..... 0
'-'
5~
a
"" d
Q..
100
150
500
550
600
650
T( DC)
FIGURE 5 Model prediction (solid line) compared to tar yield experimental results, for a gas
residence time of 0.5 seconds.
(21)
From the available data for runs at temperatures below the optimal pyrolysis
temperature for high liquid yields of about 500C (Table II), estimates of ts can
217
TABLE III
T(C)
k (5-')
k 2 (S-I)
Tar yicld
30
33
49
52
425
450
450
455
0.194
0.578
0.578
0.660
0.0387
0.0735
0.0735
0.0831
0.559
0.558
0.564
0.6017
8.4
2.9
3.0
3.2
be calculated, as reported in Table III. The results reported in Table III show
that the residence time for the biomass particles of Run 30 is higher than the
residence time for the other runs. A more detailed study of the residence time
distribution of low density particles in a fluidized bed reactor which has been
reported elsewhere (Berruti et al. (1986 shows that the wood particles are not
entrained from the bed until their densities are below a certain limiting value.
Thus, at lower temperatures, a longer residence time would be expected because
of the lower decomposition rate of the wood. However, it is reasonable to assume
a residence time of about 3 seconds for temperatures around 450C. For lower
temperatures, the residence time will be longer and the model represented by Eq.
(18) will thus underestimate the wood conversion. At temperatures below 450C,
char formation becomes a more important route for wood pyrolysis, and the
kinetic model assumed may lose some of its validity. Thus, until further data is
available, only limited extrapolation of the model represented by Eq. (18) is
recommended outside the temperature region of 450C to 600C and a range of
gas residence times of 0.4 to 0.7 seconds.
o
r-----------......---..,....---..---.....,
=g~
~'3 ~ ~
We
,...
-------------------L--
-~
a:
'"
oL-_ _---'
..... 0
0.2
-'-
o.s
0.6
_ _--l
0.8
(s)
FIGURE 6 Influence of the gas residence time on the tar yicld at 500 and 6OQC, according to the
model prediction.
218
Model predictions for some different operating conditions are shown in Figures
5 to 6. The graphs are slightly extended outside the recommended applicable
region to show that the trend is quite reasonable. Experimental results obtained
from the pilot plant pyrolysis unit are also shown in Figure 5, where the tar yield
is plotted versus temperature at a gas residence time of 0.5 seconds. The tar yield
dependence on gas residence time is shown in Figure 6 at 500 and 600C. At
500C, the tar yield is fairly independent of gas residence time, whereas at 600C
the tar yield clearly decreases with increasing gas residence time.
DISCUSSION
The model presented in this work appears to be a useful kinetically based
prediction model for the tar yield from fluidized bed flash pyrolysis of wood
particles.
It is of interest to compare the kinetic parameters determined in the present
work with other reported parameters for secondary cracking reactions. Kosstrin
(1980) expressed the secondary kinetic parameters on a surface basis. In order to
compare his results to those found in this work, the rate constants obtained by
Kosstrin must be converted to a volume basis. Assuming that the particle size
used by Kosstrin was about 700 jlm, the secondary' reaction parameters reported
for sawdust become:
k zo = 3.26.104 S-I
(22)
= 72.80 kJ/mole
Kosstrin (1980)
500
600
700
(') Extrapolations.
0.40
\.44
4.03
k 2 (S-I)
Diebold (1985)
This work
0.19(')
0.89
3.07
0.23
1.58
7.23 (')
219
s)] ext
[1 -
-k 2 't'c) ]
(18)
20
where
ljJ*
k
= 0.703
= 10'3 exp(-183.3
103/(RT (S-I)
Care should be taken in using the various parameters given for modelling
pyrolysis reactions occurring at conditions different than those used for the
derivation of the model itself since model parameters cannot be correlated as yet
to the physical or chemical properties of the biomass used. However, as shown by
Liden (1985), the model should be valid for most biomass particles under 2 mm in
size, when pyrolyzed in a fluidized bed reactor at temperatures of 450C or
higher.
The model provides very reasonable predictions within the range of operating
conditions studied, and the secondary reaction rate constant (k z) compares very
well with other secondary reaction constants reported in the literature.
ACKNOWLEDGEMENTS
The research reported was supported through a Natural Sciences and Engineering
Council of Canada grant. The authors are grateful to Mr. Jan Piskorz for having
provided the experimental flash pyrolysis data and to Mr. Peter Majerski for his
technical help.
NOMENCLATURE
A
CT
Cw
220
Eo
E2
E(I) .
kl
k2
k 20
k3
m
Q
r
T
V
eC)
Greek Leiters
<5
rp*
rp
1:0
1:s
dirac function
ultimate tar yield (maximum theoretical tar yield)
observed tar yield
gas residence time (s)
solids residence time (s)
Subscripts
C
G
S
T
W
1
2
char
gas
solid
tar
wood
primary reaction step
secondary reaction step
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Barooah, J.N., and Long, V.D., Fuel, 55, 116-120, (1976).
221
Berruti, F., Liden, A.G., and Scott, D.S., Proc. 36th Can. Chern. Eng. ConL, Sarnia, Ont., (1986).
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