Guidelines and Legislation For Dye House Ef Uents: C. Hessel, C. Allegre, M. Maisseu, F. Charbit, P. Moulin
Guidelines and Legislation For Dye House Ef Uents: C. Hessel, C. Allegre, M. Maisseu, F. Charbit, P. Moulin
Guidelines and Legislation For Dye House Ef Uents: C. Hessel, C. Allegre, M. Maisseu, F. Charbit, P. Moulin
Review
Laboratoire en Procedes Propres et Environnement (LPPE-UMR6181), Universite Paul Cezanne dAix-Marseille III,
Europole de lArbois, BP 80, 13545 Aix en Provence cedex 04, France
b
Clariant, 70 avenue du General de Gaulle, 92058 Paris la Defense cedex, France
Received 4 February 2005; received in revised form 6 February 2006; accepted 6 February 2006
Available online 15 May 2006
Abstract
Increasing attention has been paid over the years to the environmental problems related to industrial activities. Environmental
standards have been established and control organisms have been created with a view to applying restrictive legislation. In the dyeing
industry, ennoblers discharge in the environment large volumes of strongly coloured efuents that are heavily loaded with pollutants and
highly concentrated in salts. This chemical load is generated during the different steps of textile preparation. After reviewing the
characteristics of these efuents, this paper gives a comparative review of the current legislations on the dyeing industry emissions. It
examines more closely the discharge legislation, rst in France and then in other countries around the world. A comparison of the six
most representative parameters shows how different the applied constraints are in different countries.
r 2006 Elsevier Ltd. All rights reserved.
Keywords: Dye-house; Environment; Guidelines; Legislation
Contents
1.
2.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dyeing efuents. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1. Mineral salts and hydrolysed reactive dyes in
2.2. Protocol for reactive dyeing . . . . . . . . . . . .
3. Standards and legislation . . . . . . . . . . . . . . . . . . .
3.1. Legislation in Europe and France . . . . . . . .
3.2. Dye house efuents in France . . . . . . . . . . .
3.3. Legislation and norms in other countries . . .
3.3.1. Colour . . . . . . . . . . . . . . . . . . . . .
3.3.2. BOD5 . . . . . . . . . . . . . . . . . . . . . .
3.3.3. COD. . . . . . . . . . . . . . . . . . . . . . .
3.3.4. Suspended solids . . . . . . . . . . . . . .
3.3.5. Salinity . . . . . . . . . . . . . . . . . . . . .
3.3.6. Detergents and oil and grease . . . . .
4. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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42
42
42
43
44
44
45
45
46
47
47
47
47
47
50
50
50
ARTICLE IN PRESS
42
25000
20000
(x 103 Tons)
1. Introduction
15000
Emerging countries
USA
Eastern Europe
Western Europe
Japan
10000
5000
0
1960
1970
1980
Year
1990
2000
2. Dyeing efuents
2.1. Mineral salts and hydrolysed reactive dyes in
wastewater
In the textile industry, water is used as the main solvent
for removing impurities and applying dyes and nishing
ARTICLE IN PRESS
C. Hessel et al. / Journal of Environmental Management 83 (2007) 4150
agents. The various baths are discharged in the environment as aqueous efuents (a small amount of water
evaporates during the drying step). An overview of the
environmental loads is given in Table 1. The data reported
here were obtained from an extrapolation to the whole of
Europe from the results of a research study carried out in
Germany and Austria. The report shows that a large
percentage of the pollution generated by textile industry
activities can be attributed to substances that are already
present on the raw material. From the data reported in
Table 1, it can be seen that the pollutant load is mostly
salts, detergents, and organic acids. Dyestuffs have been
omitted because they do not represent a signicant load
compared to the other substances used in the process.
Nevertheless, they are responsible for the efuent colouration, which, apart from being unaesthetic, may reduce light
transmission to aquatic life.
The degree of xation of a dye on a bre varies
depending on the type of bre to be dyed, the shade of
the dye, and the dyeing parameters. Therefore, the xation
rates of different dyes can only be given as guidelines
(Table 2). Dyestuffs, and more especially reactive dyes,
may have poor xation rates and, hence, may be hard to
remove from wastewaters because of their low biodegradability and their low level of absorption onto activated
Table 1
Main charging from textile industry in Europe (http://www.textile.fr/
autres/eurat0.htm)
Substances
Environmental loads
(tonnes year1)
Salts
Sizing agents
Preparation agents (mainly mineral oil but
also ester oil)
Surfactants (detergents, dispersing agents)
Natural bre impurities and associated
material)
Carboxylic acid
200,000250,000
80,000100,000
25,00030,000
20,00025,000
50,000100,000
15,00020,000
Table 2
Percentage of non-xed dye that may be discharged in the efuent as a
function of dye classes
Dyestuffs
EPA
OECD
Spain
Acid dyes
Basic dyes
Direct dyes
Disperse dyes
Azoic dyes
Reactive dyes
Metal complexes
Chrome dyes
Vat dyes
Sulfur dyes
1020
1
30
525
25
5060
10
25
25
720
23
520
820
510
2050
25
520
3040
515
02
520
010
1025
1035
515
510
530
1540
43
Table 3
Quantity of mineral salt used during the exhaust of cotton with reactive or
direct dyes
Shade
Dye (%)
Amount of salt
applied with direct
dyes (g L1)
Amount of salt
applied with reactive
dyes (g L1)
Paste/light
Medium
Dark
o1.5
1.02.5
42.5
2.57.5
7.512.5
12.520
3060
7080
80100
ARTICLE IN PRESS
C. Hessel et al. / Journal of Environmental Management 83 (2007) 4150
44
Table 4
Principal pollution caused by different dye baths
Bath
1Bleaching
2Rinsing
3Neutralization
4Dyeing
5Rinsing
6Rinsing
7Soaping
8Rinsing
1850
515
292
501
312
169
312
110
1805
530
252
199
289
118
244
107
5700
1540
830
1440
970
590
960
310
5300
1550
575
590
600
330
655
250
3.2
1.0
0.3
78
20.2
5.0
1.5
0.3
2.8
0.78
0.37
67.7
17.4
4.3
1.1
0.24
ARTICLE IN PRESS
C. Hessel et al. / Journal of Environmental Management 83 (2007) 4150
(mg.L-1)
1400
COD
BOD
SS
Ntot
1200
1000
800
600
400
200
0
1953
1993
Year
1998
45
ARTICLE IN PRESS
C. Hessel et al. / Journal of Environmental Management 83 (2007) 4150
46
Table 5
French discharge norms for textile dye manufacturers as a function of discharge location
Compounds
Particular conditions
Particular
conditions
Discharge location
Municipal
wastewater
treatment
pH
Temperature
Color
BOD5 (for no
decanted efuent)
COD (for no
decanted efuent)
SS (total)
Total nitrogen
Chloride
Fluoride
Sulphate
Total
hydrocarbons
Oil and greases
Detergent
Cyanides
Boron
Phenol
Halogenous
organic
compounds
Arsenic
Chromium total
Chromium
hexavalent
Copper
Manganese
Nickel
Lead
Tin
Zinc
Total metals
Nature
Discharge location
Municipal
wastewater
treatment
5.5opHo8.5
30 1C
100 mg Pt L1
100
30
Flux415 kg day1
Fluxo15 kg day1
800
300
Flux445 kg day1
2000
Nature
100
800
o300
125
2000
600
100
35
150
Flux415 kg day1
Fluxo15 kg day1
Flux415 kg day1
600
100
30
30
150
15
10
15
Flux41 g day1
10
Flux4100 g day1
100
Flux41 g day1
0.1
Flux41 g day1
0.1
Flux43 g day1
Flux430 g day1
0.3
1
Flux43 g day1
Flux430 g day1
0.3
5
Flux45 g day1
Flux41 g day1
0.5
0.1
Flux41 g day1
Flux45 g day1
Flux41 g day1
0.1
0.5
0.1
0.5
1
0.5
0.5
2
2
Flux4100 g day1
15
0.3
ARTICLE IN PRESS
C. Hessel et al. / Journal of Environmental Management 83 (2007) 4150
47
Australia
Austria
Belgium
Canada
Toxics and Pollution Prevention Section, Environmental Protection Branch, Quebec Region
http://services.ville.montreal.qc.ca/air-e_Hlt43787722a_Hlt43787722
http://www.menv.gouv.qc.ca/indexA.htm
Spain
Parametres dabocament xats al Reglament Guia de lU`s i els Abocaments dAigues Resduals al Clavegueram, juin 1999
Chile
Anteproyecto de norma para la regulacion de contaminantes asoceados a` las descargas de residuos liquidos a` aguas superciales
Norma de emision para la regulacion de contaminantes asociados a las descargas de residuos industriales liquidos a sistemas de alcantarillado
ARTICLE IN PRESS
Clariant society
Argentina
48
Table 6
Current norms for the six most representative parameters for the textile industry, according to discharge location and country
Czechoslovakia
France
Germany
Clariant company
Great Britain
Hong Kong
Clariant company
Handy reference book for pollution prevention and control, bleachers and dyers
Hungary
India
Clariant company
The Environment (Protection) Rules, 55, 1986
Indonesia
Clariant company
Italy
Clariant company
Tabella 3. Valori limiti i emissione in acque seperciali e in fognatura
Japan
Clariant company
Malaysia
Clariant company
Malaysian textile manufacturers association
Mexico
Morocco
Clariant company
New Zealand
Pakistan
Clariant company
Pakistan national efuent quality standard
Portugal
CITEVE (Technological Center for the Textile and Garment Industries of Portugal)Decreto-Lei 236/98236/98, Annexe XVIII
Portaria 423/97, du 25 juin 1997
Quebec
Clariant company
Section, environnemental protection branch, Quebec region
http://services.ville.montreal.qc.ca/air-eau/fr/reglairf.htm
http://www.menv.gouv.qc.ca/indexA.htm
Singapore
http://app10.internet.gov.sg/scripts/nea/cms/htdocs/article.asp?pid=963
Code of practice on pollution control, annexe IX
South Africa
Clariant company
Switzerland
Thailand
www.ostc-was.org/environment/water.html#3.2.1
Trinidad and
Tobago
Clariant company
Permissible levels of water pollutants into the environment
Turkey
Clariant company
Venezuela
ARTICLE IN PRESS
http://www.epa.gov.tw/english/LAWS/Efuent.htm
China
49
ARTICLE IN PRESS
50
4. Conclusion
Acknowledgements
References
(Date of the web page access for all web-based references:
1 January 2004).
Allegre, C., Moulin, P., Charbit, F., Maisseu, M., Golder, M., 2002.
Traitement des bains de teinturerie en vue de la reutilisation de leau et
du NaCl dans le procede. Patent FR 0211363.
Allegre, C., Moulin, P., Maisseu, M., Charbit, F., 2006. Treatment and
reuse of reactive dyeing efuents. J. Membrane Sci. 209, 1534.
Dulak, C., 1990. Les matie`res colorantes: evolutions et perspectives.
Lindustrie Textile 1215, 8084.
http://www.textile.fr/autres/eurat0.htm.
http://aida.ineris.fr/.
http://www.legifrance.gouv.fr.
http://www.environnement.gouv.fr.
http://www.access.gpo.gov/cgi-bin/cfrassemble.cgi?title 200240.
http://www.menv.gouv.qc.ca/indexA.htm.
http://www.epa.vic.gov.au/Water/EPA/#Other.
Environmental regulations and standards, OSTC; Science, Technology
and environment in Thailand, www.ostc-was.org/environment/water.
html#3.2.1