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    Torque TDS4 Pocket Guide-2 PDF

    Uploaded by

    Haridev
    This document provides information about torque values for drill stem connections and bolts. It includes tables that list the minimum and maximum torque and resulting clamp force for various bolt diameters when lubricated with anti-seize compound or light machine oil. It also provides the torque values in foot-pounds for different sizes of drill stem connections from the swivel to main shaft down to the saver sub.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Torque TDS4 Pocket Guide-2 PDF

    Uploaded by

    Haridev
    512 views5 pages
    This document provides information about torque values for drill stem connections and bolts. It includes tables that list the minimum and maximum torque and resulting clamp force for various bolt diameters when lubricated with anti-seize compound or light machine oil. It also provides the torque values in foot-pounds for different sizes of drill stem connections from the swivel to main shaft down to the saver sub.

    Original Title

    Torque TDS4 Pocket Guide-2.pdf

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    © © All Rights Reserved

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    This document provides information about torque values for drill stem connections and bolts. It includes tables that list the minimum and maximum torque and resulting clamp force for various bolt diameters when lubricated with anti-seize compound or light machine oil. It also provides the torque values in foot-pounds for different sizes of drill stem connections from the swivel to main shaft down to the saver sub.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    512 views5 pages

    Torque TDS4 Pocket Guide-2 PDF

    Uploaded by

    Haridev
    This document provides information about torque values for drill stem connections and bolts. It includes tables that list the minimum and maximum torque and resulting clamp force for various bolt diameters when lubricated with anti-seize compound or light machine oil. It also provides the torque values in foot-pounds for different sizes of drill stem connections from the swivel to main shaft down to the saver sub.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Adjusting the Torque

    Wrench
    Torque Wrench Control Manifold

    Pipehandler
    Consummables
    Typical for PH-60 and PH-85

    Torque Gauge
    0 - 2500 PSI

    90

    500

    60

    1500
    1000

    50

    10

    20

    40

    2000

    80

    70

    2500

    Make/Break
    Valve

    10

    Torque Wrench
    Manifold

    30

    PRV

    Link Adapter
    Wear Shoe

    Upper IBOP
    Valve Seals
    Lower IBOP
    Valve Seals

    CLAMP

    Clamp
    Sequence
    Valve

    Saver Sub

    LIFT LOWER

    RECYCLE

    Torque
    Sequence
    Valve

    Tong Dies
    Guide Flippers

    Recycle
    Sequence
    Valve

    Lift/Lower
    Flow Control
    Valve

    Hydraulic
    Pressure
    Return
    26

    Hydraulic
    Pressure
    Inlet

    See Technical Drawing Book


    for Varco part numbers
    27

    MAINTENANCE / SPARES

    MAINTENANCE / SPARES

    TORQUE

    IBOP Actuator
    Cam Followers

    Wash Pipe Assembly


    Typical Assembly View

    The wash pipe nut


    and the packing
    box have
    left-handed
    threads
    Slide the
    wash pipe nut
    and the packing
    box together
    for installation

    Dowel
    Pin

    Hand pack all


    seals with
    multipurpose
    lithium-based or
    high temperature
    moly-based grease
    completely filling
    the void

    The wash pipe should be replaced when any measurable


    wear or grooving is present
    If the packing box is properly tightened, and a leak is still
    present, do not attempt to eliminate the leak with additional
    hammering (See Installation Procedure)

    28

    Installation Procedure
    1. Install the wash pipe assembly on the Top Drive and
    hand tighten the wash pipe nut and packing box
    (apply pipe dope to the threads)
    2. Manually rotate the mainshaft 1 or 2 revolutions to
    seat and align the pipe in the packing box
    3. Set the Top Drive brake
    4. Tighten the packing box first with the wash pipe
    wrench or by hammering a few blows on every other
    lug, releasing the brake, turning the mainshaft and
    reseting the brake with each blow (the packing box
    should tighten at approximately 3/4 turn or advance
    1/4 inch from the hand tightened position)
    5. Tighten the wash pipe nut next with the wash pipe
    wrench or by hammering gently on a lug (the wash
    pipe nut should tighten at approximately 1/4 turn or
    advance 1/10 inch from the hand tightened position)
    6. Apply 6 to 8 pumps of multipurpose lithium-based or
    high temp moly-based grease to the grease fitting
    7. Rotate the Top Drive at approximately 50 rpm for 1
    minute without mud pumps
    8. Turn on the mud pumps and check for leaks (if leaks
    occur, disassemble and repeat all previous steps)
    9. If leaks continue, see the Top Drive service manual
    for inspection of alignment and runout of mating parts.
    29

    MAINTENANCE / SPARES

    MAINTENANCE / SPARES

    Ensure that the nose of the


    socket head dog nose screw
    is fully engaged in the groove of
    the lower spacer

    Wash Pipe Assembly


    Reassembly Procedure
    1. With the packing box upside down, assemble the
    packing seals and spacers into the packing box using
    care to line-up the upper spacer slot with the dowel pin
    2. Hand pack all seals with multipurpose lithium-based or
    high temperature moly-based grease using care not to
    grease the outside diameter of the spacers
    3. Install the socket head dog nose screw, ensuring that
    the screw nose is fully engaged in the groove of the
    lower spacer
    4. Install the grease fitting and turn the packing box upright
    5. Install the wash pipe into the packing box assembly
    (slotted end up)
    6. Install the wash pipe nut onto the wash pipe
    7. Grease the packing seal and install into the holding
    ring using care not to grease the outside diameter
    of the holding ring
    8. Install the packing seal and holding ring over the
    slotted end of the wash pipe
    9. Install the snap ring
    10. Install the upper and lower o-rings using grease to
    hold them in place
    11. Compress the assembly to the length of the wash pipe

    Wash Pipe Assembly

    Wash Pipe Assembly

    Special Tools

    Wash Pipe Wrench

    Parts Breakdown

    Recommended for proper


    tightening of the wash pipe
    nut and packing box

    3" Bore
    Wash Pipe Wrench
    30150084
    4" Bore
    Wash Pipe Wrench
    141481

    4" Bore Packing Kits

    4" Bore

    O-Ring
    51300-348-F
    Snap Ring
    123562
    Holding Ring
    123288
    Packing Seal
    (5 per Set)
    123292-2 or
    123292-3

    O-Ring
    51300-359-F
    Snap Ring
    123634
    Holding Ring
    123437
    Packing Seal
    (5 per Set)
    123584-2 or
    123584-3

    Wash Pipe
    Nut
    123284

    Wash Pipe
    Nut
    123431

    Part #'s

    Contents

    Comments

    Wash Pipe
    123289
    *123289-TC
    * Tungsten Coated

    Wash Pipe
    123438
    *123438-TC
    * Tungsten Coated

    123440-PK
    (Standard)

    (1) Packing Set 123584-2


    (2) O-Rings 51300-359-F
    (1) Grease Fitting 53219-1

    Nitrile/Cotton, Pressure
    rated at 5,000 psi
    (Use with Wash Pipe
    123438 or 123438-TC)

    123440-PK-1 (1) Packing Set 123584-3


    (High Pressure) (2) O-Rings 51300-359-F
    (1) Grease Fitting 53219-1

    Nitrile/Armide, Pressure
    rated at 7,500 psi
    (Use with Wash Pipe
    123438-TC only)

    Packing Box
    123563

    Packing Box
    123626

    Grease
    Fitting
    53219-1
    Socket Head
    Dog Nose Screw
    123564

    Grease
    Fitting
    53219-1
    Socket Head
    Dog Nose Screw
    123564

    3" Bore Packing Kits


    Part #'s

    Contents

    Comments

    Long-Arm
    Allen Wrench
    53303-14
    Upper Spacer
    123285

    Long-Arm
    Allen Wrench
    53303-14
    Upper Spacer
    123434

    123290-PK
    (Standard)

    (1) Packing Set 123292-2


    (2) O-Rings 51300-348-F
    (1) Grease Fitting 53219-1

    Nitrile/Cotton, Pressure
    rated at 5,000 psi
    (Use with Wash Pipe
    123289 or 123289-TC)

    123290-PK-1 (1) Packing Set 123292-3


    (High Pressure) (2) O-Rings 51300-348-F
    (1) Grease Fitting 53219-1

    Nitrile/Armide, Pressure
    rated at 10,000 psi
    (Use with Wash Pipe
    123289-TC only)

    Middle Spacer
    123286

    Middle Spacer
    123435

    Middle Spacer
    123286

    Middle Spacer
    123435

    Lower Spacer
    123287

    Lower Spacer
    123436

    O-Ring
    51300-348-F

    O-Ring
    51300-359-F

    30

    123440 &
    123440-750

    31

    MAINTENANCE / SPARES

    MAINTENANCE / SPARES

    3" Bore

    123290 &
    123290-1000

    Drill Stem
    Torque Values

    Drill Stem
    Rotating Head
    Inside
    Diameter
    (inches)

    Connection

    Outside
    Diameter
    (inches)

    Swivel to Main Shaft


    3
    7-5/8 API Reg.
    8-5/8
    Link Adapter

    Torque
    Arrestor
    Link Adapter
    Support Plate

    Torque
    (ft-lb)

    65,500

    3-1/2

    8-5/8

    65,500

    8-3/4

    71,000

    3-1/2

    8-3/4

    71,000

    8-7/8

    77,000

    3-1/2

    8-7/8

    75,000

    83,000

    3-1/2

    79,000

    9-1/4

    88,000

    3-1/2

    9-1/4

    79,000

    Main Shaft to Upper IBOP Valve


    3
    6-5/8 API Reg.
    7-3/4
    52,000

    1735

    Upper IBOP Valve to Lower IBOP Valve


    3
    6-5/8 API Reg.
    7-3/8
    48,000
    1600

    Upper
    IBOP Valve

    Lower IBOP Valve to Saver Sub


    3
    6-5/8 API Reg.
    7-3/8
    46,000

    1535

    Crossover Sub to Lower IBOP Valve


    3
    6-5/8 API Reg.
    7-3/8
    46,000
    1535
    * Read the psi at the gauge on the torque wrench manifold

    IBOP
    Valve Actuator

    Lower
    IBOP Valve

    Saver Sub
    32

    33

    MAINTENANCE / SPARES

    MAINTENANCE / SPARES

    Pressure
    (psi*)

    Torque Values

    Torque Values

    Bolts Lubricated with


    Anti-seize Compound

    Bolts Lubricated with


    Light Machine Oil

    Grade 5

    Grade 5
    Max.
    Torque
    (ft lb)

    Clamp
    Force
    (lb)

    Coarse Thread Series, UNC


    1/4
    20
    7.6
    8.4

    2020

    Diameter

    Threads
    per inch

    Min.
    Torque
    (ft lb)

    Threads
    per inch

    Max.
    Torque
    (ft lb)

    Coarse Thread Series, UNC


    5.7
    6.3
    1/4
    20

    Clamp
    Force
    (lb)

    2020

    5/16

    18

    16

    18

    3340

    5/16

    18

    12.1

    13.4

    3340

    3/8

    16

    29

    32

    4940

    3/8

    16

    21.4

    23.6

    4490

    7/16

    14

    48

    53

    6800

    7/16

    14

    36

    39

    6800

    1/2

    13

    71

    79

    9050

    1/2

    13

    53

    59

    9050

    9/16

    12

    105

    116

    11600

    9/16

    12

    78

    87

    11600

    5/8

    11

    143

    158

    14400

    5/8

    11

    107

    118

    14400

    3/4

    10

    247

    273

    21300

    3/4

    10

    185

    205

    21300

    7/8

    409

    452

    29400

    7/8

    306

    339

    29400

    608

    672

    38600

    456

    504

    38600

    1-1/8

    760

    840

    42300

    1-1/8

    570

    630

    42300

    1-1/4

    1064

    1176

    53800

    1-1/4

    798

    882

    53800

    1-3/8

    1387

    1533

    64100

    1-3/8

    1040

    1150

    64100

    1-1/2

    1843

    2037

    78000

    1-1/2

    1382

    1528

    78000

    Fine Thread Series, UNF


    1/4
    28
    9.5

    Fine Thread Series, UNF


    7.1
    1/4
    28

    7.9

    2320

    5/16

    24

    18

    20

    3700

    5/16

    24

    13.5

    15.0

    3700

    3/8

    24

    33

    37

    5600

    3/8

    24

    25

    28

    5600

    7/16

    20

    52

    58

    7550

    7/16

    20

    39

    43

    7550

    1/2

    20

    86

    95

    10700

    1/2

    20

    64

    71

    10700

    9/16

    18

    114

    126

    12950

    9/16

    18

    86

    95

    12950

    5/8

    18

    162

    179

    16300

    5/8

    18

    121

    134

    16300

    3/4

    16

    285

    315

    23800

    3/4

    16

    214

    236

    23800

    7/8

    14

    447

    494

    32400

    7/8

    14

    335

    370

    32400

    14

    665

    735

    42200

    14

    499

    551

    42200

    1-1/8

    12

    836

    924

    47500

    1-1/8

    12

    627

    693

    47500

    1-1/4

    12

    1178

    1302

    59600

    1-1/4

    12

    884

    977

    59600

    1-3/8

    12

    1596

    1764

    73000

    1-3/8

    12

    1197

    1323

    73000

    1-1/2

    12

    2090

    2310

    87700

    1-1/2

    12

    1568

    1733

    87700

    10.5

    2320

    T.S. = 120,000 psi to 1" dia. Proof Strength = 85,000 psi


    T.S. = 105,000 psi 1-1/8" to 1-1/2" dia. Proof Strength = 74,000 psi

    34

    T.S. = 120,000 psi to 1" dia. Proof Strength = 85,000 psi


    T.S. = 105,000 psi 1-1/8" to 1-1/2" dia. Proof Strength = 74,000 psi

    35

    GENERAL INFORMATION

    GENERAL INFORMATION

    Diameter

    Min.
    Torque
    (ft lb)

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