Electrical Steel Product Brochour

Assignment
Product Catalogue PowerCore

Edition December 2007
Editor
ThyssenKrupp Electrical Steel India Private Limited
Responsible For Contents
Sales & Marketing
Application Engineering
Details of conditions, utilization of material or
products are for guidance only commitments to
particular properties or a specific purpose always
require special agreement in writing.
PowerCore is a registered brand name of ThyssenKrupp Electrical Steel.
Contents
About Us
PowerCore Product Family
PowerCore Non Grain Oriented Fully Processed Steel - NGO FP
11
PowerCore Non Grain Oriented Fully Processed High Permeability Steel - (AP) Type
12
PowerCore Non Grain Oriented Semi Processed Steel - NGO SP
15
PowerCore Non Grain Oriented Semi Processed High Permeability Steel - (PP) Type
16
PowerCore Pole Sheets
17
PowerCore Non Grain Oriented Steel - Dimensions & Tolerances
18
PowerCore Grain Oriented Steel
19
PowerCore Grain Oriented Steel - Further Processing Hints
20
Insulation Types
22
PowerCore Non Grain Oriented Steel - Further Processing Hints
24
Packing
27
Packaging Specifications
28
Conversion Table Of Units
29
Contacts
About Us
ThyssenKrupp Electrical Steel India Private

Limited (TKES India), a wholly owned
subsidiary of ThyssenKrupp Steel, Germany,
was formed in September 2000.
Our core business is Electrical steel: An
Energy Efficient Steel of national
importance for electrical equipment.
Electrical steel products of ThyssenKrupp are
called PowerCore in all forms worldwide.
TKES India is the only company in India
producing & offering entire range of nonageing, electrical steel.
Our PowerCore products are Cold Rolled Non
Grain Oriented Electrical Steel in fully & semi
processed varieties (NGO FP & NGO SP) and
Cold Rolled Grain Oriented Electrical Steel.

We also produce special qualities of Carbon
Steel products for Automotive, White Goods
and Engineering Applications.
Quality and Environment Management systems
of ISO 9001 and ISO 14001, updated to latest
revision, ensure our efficiency and a responsible
treatment of environment. The quality of our
products outperform national and international
standards.
TKES India is providing complete business
solutions and enjoys long-term trust and
business association of customers in India and
worldwide.
The Application Engineering activities at

ThyssenKrupp Electrical Steel India are focused
to meet the demand of our customers with
centralized R & D support from Europe. Main
task of our Application Engineering are:
Analysis of feasibility and application of

new technologies for improving production
process.
2. Co-operation with customers in developing
optimal solutions for the electromagnetic
systems by:
Development of tailor made grades for
special application.
Right choice and economic use of electrical
steel for various applications.
The vast technological know how and experience
within ThyssenKrupp enable us to carry out
Application Engineering activities.
PowerCore Product Family
PowerCore Products
Conventional
Grades
Non Grain Oriented Electrical

Steel (CRNGO)
Grain Oriented Electrical Steel

(CRGO)
Fully
Processed
Conventional
Grain
Oriented (CGO)
Semi
Processed
High Permeability AP Grades
Conventional High Permeability PP Grades

Grades
coatings & nominal thicknesses,

slit widths and cut sheets in
rectangular or parallelogram
shapes. The designer can select
optimal grade required from
standard high permeablity and
superior core losses for
applications starting from micro
motors to power generators and
transformers. Our highly skilled
Application Engineering team
works very closely with our
Our PowerCore products come to customers to develop and supply
customised PowerCore products.
you with a host of advantages
like several choices of insulation
Electrical Steel comprise of
large family of Steels, generally
called "soft magnetic materials".
Without electrical steel the economic generation, distribution &
utilization of electricity would not
be practical. Wide diversity of
electrical machines, equipment
and systems requires specific
electro-magnetic and mechanical behaviour of core material
Hi-Permeability
Grain Oriented
(HiB)
Offered.
Produced in
Europe.
PowerCore Non Grain Oriented

Fully Processed Steel - NGO FP
Properties
Thickness
(mm)
PowerCore
Grade
(1)
Core Loss
W/kg at 1.5T
at 50Hz
Guaranteed Typical
Magnetic
Polarization (2)
B@2500 (A/m)
(Tesla)
Typical
Magnetic
Polarization
B@5000 (A/m)
(Tesla)
Guaranteed Typical
Hardness @1kg
Vickers
0.35
35C250
2.50
2.45
1.53
1.60
1.63
220+15
0.35
35C270
2.70
2.60
1.53
1.60
1.63
21520
0.35
35C300
3.00
2.85
1.55
1.60
1.63
20020
0.35
35C330
3.30
3.15
1.58
1.60
1.63
18015
0.50
50C250
2.50
<2.50
1.50
1.60
1.61
21520
0.50
50C270
2.70
2.60
1.51
1.60
1.63
21520
0.50
50C290
2.90
2.75
1.51
1.60
1.63
21520
0.50
50C310
3.10
2.95
1.54
1.60
1.63
20020
0.50
50C330
3.30
3.15
1.54
1.60
1.64
18015
0.50
50C350
3.50
3.35
1.56
1.60
1.64
18015
0.50
50C400
4.00
3.85
1.56
1.63
1.64
15520
0.50
50C470
4.70
4.20
1.56
1.64
1.66
14515
0.50
50C530
5.30
4.70
1.59
1.65
1.67
15015
0.50
50C630
6.30
5.70
1.61
1.65
1.70
13015
0.50
50C700
7.00
6.30
1.61
1.69
1.71
13015
0.50
50C800
8.00
7.20
1.62
1.70
1.71
12510
0.65
65C330
3.30
3.15
1.49
1.60
1.62
21520
0.65
65C350
3.50
3.35
1.53
1.60
1.63
21520
0.65
65C400
4.00
3.85
1.53
1.62
1.63
18015
0.65
65C470
4.70
4.30
1.54
1.63
1.64
16015
0.65
65C530
5.30
4.70
1.55
1.64
1.65
15020
0.65
65C800
8.00
7.40
1.61
1.70
1.71
13015
(1) For grades other than mentioned above please enquire separately.
(2) The Magnetic Polarization values at 2500 A/m are reference values and for information only.
The quality characteristics of

PowerCore fully processed
grades are fully developed and
guaranteed in as supplied
condition. Typical Core Loss &
Magnetic Polarization values
outperform the standard values.
Our extensive expertise in
production processes, the use
of modern testing equipment &
updated measuring methods
results in an extremely uniform
product.
The Core Loss is influenced by

Carbon, Silicon and Aluminum
contents in steel. The Volume
resistivity of metal increases
with increasing alloying content
reducing the eddy current loss.
Additionally, the coercive field
strength & the heat conductivity
are reduced whereas hardness
and strength increases.

Production flow
Pickling
The starting material is ultra pure hot rolled coils
supplied to precisely determined specifications by
carefully selected suppliers. The hot rolled coils are
cleaned and descaled in Pickling line.
Cold Rolling
After pickling the coils are cold rolled to desired
thickness with very close thickness tolerances by
using modern guage control methods.
Tandem Annealing, Decarburizing and Coating

The cold rolled coils are treated in state of the art
continuous annealing, decarburizing and coating
line. During decarburizing, the carbon content of the
strip is reduced to a level which avoids magnetic
ageing. Precisely controlled furnace parameters like
strip speed, temperatures and composition of inert
gas atmosphere are determined as per customer's
requirement of properties. The strip is coated on
both sides with one of our wide choice of
insulations customized to final application
requirements.
Slitting / Trimming
The finished coils, after extensive quality tests, are
slitted / trimmed to the dimensions required by our
customers with close width tolerances.
Cut to Length
Coils are sheared to customer's specified lengths.
Coils can also be sheared in shapes like
parallelogram etc.

Grades according to standards
Thickness
(mm)
Core loss
@1.5T,
50Hz (W/Kg)
PowerCore
Grade
0.35
2.50
0.35
0.35
Grades according to
IEC 60404-8-4:
1998
IS 648:
2006
JIS C 2552:
2000
ASTM
A677M: 1999
Former
AISI
35C250
M250-35 A5
35C250
35A250
36F145
M15
2.70
35C270
M270-35 A5
35C270
35A270
36F155
M19
3.00
35C300
M300-35 A5
35C300
35A300
36F175
M22
0.35
3.30
35C330
M330-35 A5
35C330
36F185
M36
0.50
2.50
50C250
M250-50 A5
50A250
0.50
2.70
50C270
M270-50 A5
50C270
50A270
0.50
2.90
50C290
M290-50 A5
50C290
50A290
47F165
M15
0.50
3.10
50C310
M310-50 A5
50C310
50A310
47F180
M19
0.50
3.30
50C330
M330-50 A5
50C330
50A330
47F190
M27
0.50
3.50
50C350
M350-50 A5
50C350
50A350
47F200
M36
0.50
4.00
50C400
M400-50 A5
50C400
50A400
47F240
M43
0.50
4.70
50C470
M470-50 A5
50C470
50A470
47F280
0.50
5.30
50C530
M530-50 A5
50C530
M45
0.50
6.30
50C630
M630-50 A5
50C630
0.50
7.00
50C700
M700-50 A5
50C700
50A700
47F400
M47
0.50
8.00
50C800
M800-50 A5
50C800
50A800
47F450
0.65
3.30
65C330
M330-65 A5
65C330
0.65
3.50
65C350
M350-65 A5
65C350
64F200
M19
0.65
4.00
65C400
M400-65 A5
65C400
64F225
M27
0.65
4.70
65C470
M470-65 A5
65C470
64F275
M43
0.65
5.30
65C530
M530-65 A5
65C530
0.65
8.00
65C800
M800-65 A5
65C800
65A800
(M47)
Designation within "( )" indicates approximate equivalence

Main applications
PowerCore Grade
MACHINES
Large Rotating
Machines
Rotating Machines
Medium Capacity
Rotating Machines
General Use A.C
Motors
Hermetically Sealed
Motors
Home Appliance
Motors
Small Motors
Fractional Horse
Power Motor
Domestic Fan &
Industrial Motors
Small Power
Transformer
Static Machines
Reactor
Audio Transformer
Instrument
Transformer
Ballast
Welding
Transformer
Magnetic
Switches
Gr1000
65C800
50C800
50C700
50C630
50C470
50C530
65C530
50C400
50C350
65C400
50C330
35C300
50C310
50C290
35C250
50C270 35C270 50C250
65C350 65C330
11
PowerCore Non Grain Oriented Fully Processed

High Permeability Steel - (AP) Type
Properties and Applications
Thickness
mm
PowerCore
Grade (2)
Core Loss
W/kg at 1.5 T at 50Hz
Guaranteed
Typical
Magnetic Polarization
Typical
B@ 2500 (1) B@ 5000
(A/m) (Tesla) (A/m) (Tesla)
Permeability
Typical (1)
0.50
50C350 - AP
3.50
3.35
1.58
1.67
> 1100
0.50
50C400 - AP
4.00
3.85
1.56
1.66
> 1200
> 1600
> 2000
0.50
50C470 - AP
4.70
4.20
1.62
1.71
0.50
50C630 - AP
6.30
5.50
1.63
1.73
(1) The Magnetic Polarization values at 2500 A/m & permeability are reference values and for information only.

Fully Processed High Permeability Steel has been developed
for the first time in the country
by TKES India with technological
know-how provided by
ThyssenKrupp, Germany. They
are called PowerCore AP
Grades and designated by
suffix AP.
Magnetic properties in all directions are significant for
PowerCore AP grades. We
achieve this by means of a
special manufacturing
technology which results in an
advantageous isotropic texture
in all directions in the plane of
the sheet.
At medium field strength
PowerCore AP grades can be
more readily magnetized resulting

into increased magnetic
polarization value (Permeability).
PowerCore AP grades offer
decisive advantages especially
for higher field strength, mini
motors in the field of application
up to 200 Hz and medium sized
motors for which a good heat
conductivity of the steel sheet is
important. For ballasts, these
grades enable a higher rated
working induction.
In general, PowerCore AP
grades help in downsizing the
motor and reduce the overall
cost of electrical equipment due
to reduced consumption of
Copper as well as Steel.
The following points are note worthy for PowerCore AP Grades:

For a given core loss, these steels exhibit substantially higher Magnetic
polarization values (by about 3-8%) than standard PowerCore Non grain
Oriented Fully Processed Grades.
Permeability at 1.5 T is higher by more than 30% over standard
PowerCore Non grain Oriented Fully Processed Grades.
Core Loss
Application
Higher
W 15/50
6.00 - 8.00 W/kg
Higher efficiency motors for consumer goods (Washing

machines, food processors, car window motors, etc.)
Medium
W 15/50
3.50 - 6.00 W/kg
Hermetically sealed motors used in A.C. and refrigeration

industries
Low
W 15/50
<_ 3.50 W/kg
Electrical automobile engines and

Hybrid motors

Semi Processed Steel - NGO SP
Properties
Thickness
mm
Power Core
Grade (3)
Core Loss (1)

W/kg at 1.5T at 50Hz
Guaranteed Typical
Magnetic Polarization(1,2) Magnetic Polarization(1)

B@2500(A/m)(Tesla)
B@5000(A/m) (Tesla)
Typical
Guaranteed Typical
Hardness
@1kg
Vickers
0.50
50SP340E
3.40
3.20
1.58
1.62
1.64
205 15
0.50
50SP390E
3.90
3.60
1.58
1.64
1.66
205 15
0.50
50SP450E
4.50
3.80
1.59
1.65
1.67
180 15
0.50
50SP560E
5.60
4.30
1.60
1.67
1.69
165 15
0.50
50SP660D
6.60
4.80
1.62
1.70
1.70
150 15
0.50
50SP890D
8.90
6.00
1.61
1.68
1.69
145 15
0.50
50SP890DSHP
8.90
6.00
1.62
1.68
1.71
120 10
0.50
50SP890DS
8.90
6.50
1.62
1.68
1.70
125 10
0.65
65SP390E
3.90
3.60
1.56
1.62
1.65
205 15
155 10
0.65
65SP630E
6.30
5.40
1.60
1.66
1.68
0.65
65SP800D
8.00
6.30
1.61
1.70
1.71
160 10
0.65
65SP1000DS
10.00
8.00
1.61
1.68
1.70
130 12
(1) Magnetic Properties are after Quality Evaluation Annealing by Epstein test.
(2) The Magnetic Polarization values at 2500 A/m are reference values and for information only.
TKES India was the first company in India to develop Non

Grain Oriented Semi Processed
Steel confirming to national and
international standards. We also
offer ageing free predecarburized PowerCore grades
enabling our customers to avoid
decarburizing of lamination
thereby use of expensive and
explosive Hydrogen gas.
Our vast range of NGO SP steel
is ideally suitable for motors
20HP or below.
In PowerCore Non Grain
Oriented Semi Processed Steel,
the magnetic properties are fully
developed only after the Decarburization and Annealing of

laminations. Magnetic properties
are indicated in the test certificates, based upon annealing of
Epstein samples according to the
process conditions specified in
IEC specifications (IEC 60404-8
-2 & IEC 60404-8-3). Typical
magnetic properties vastly out
performs the national and
international standards.
Semi Processed Steel is supplied in uncoated condition with
high matt finish to avoid
lamination sticking in annealing.

Production flow
Pickling
The starting material is ultra pure hot rolled coils
supplied to precisely determined specifications by
carefully selected suppliers. The carbon content is
maintained at lower levels to facilitate final
decarburization of laminations. The hot rolled coils
are cleaned and descaled in Pickling line.
Cold rolling
After pickling the coils are cold rolled to desired
thickness with very close thickness tolerances by
using modern guage control methods.
Recrystallization Annealing
The cold rolled coils are annealed in hydrogen
atmospheres in batch or continuous furnace as per
customer need.
Critical Deformation
Subsequent skin pass rolling ensures good
mechanical properties. This operation enables
development of large grains during lamination
annealing.
Slitting / Trimming
The finished coils, after extensive quality tests, are
slitted / trimmed to the dimensions required by our
customers with close width tolerances.
13

Grades according to standards
Core loss @
1.5T, 50Hz
(W/Kg)
Thickness
(mm)
3.40
0.50
50SP340E
M 340-50 E
M 340-50 E 5
50SP340E5
3.90
0.50
50SP390E
M 390-50 E
M 390-50 E 5
50SP390E5
4.50
0.50
50SP450E
M 450-50 E
M 450-50 E 5
50SP450E5
5.60
0.50
50SP560E
M 560-50 E
M 560-50 E 5
50SP560E5
6.60
0.50
50SP660D
M 660-50 D
M 660-50 D 5
50SP660D5
8.90
0.50
50SP890D
M 890-50 D
M 890-50 D 5
50SP890D5
8.90
0.50
50SP890DSHP
8.90
0.50
50SP890DS
3.90
0.65
65SP390E
M 390-65 E
M 390-65 E 5
65SP390E5
6.30
0.65
65SP630E
M 630-65 E
M 630-65 E 5
65SP630E5
8.00
0.65
65SP800D
M 800-65 D
M 800-65 D 5
65SP800D5
10.00
0.65
65SP1000D
M 1000-65 D
M 1000-65 D 5
65SP1000D5
PowerCore Grade
EN10126/165:
1996
Grades according to
IEC 60404-8-2 &
IEC 60404-8-3:
1998
IS 15391:
2003
PowerCore Non Grain Oriented Semi Processed

High Permeability Steel - (PP) Type
Properties
Thickness
mm
PowerCore
Grade
Core Loss
W/Kg at 1.5T at 50 Hz
B@5000 (A/m) (Tesla)
Permeability
at 1.5 T
Guaranteed
Typical
Typical
Typical
0.50
390-50 PP
3.90
3.50
1.73
> 2500
0.50
560-50 PP
5.60
4.80
1.74
> 2800
Properties in the above table are after SRA (i.e 790 0C for 2 hrs in neutral or reducing atmosphere).
For other grades, please enquire separately.

Semi Processed High Permeability Steel has been
developed for the first time in
the country by TKES India with
technological know-how
provided by ThyssenKrupp.
They are called PowerCore
PP Grades and designated by
suffix PP.
Magnetic properties in all
directions are significant for
PowerCore PP grades.
PowerCore PP grades
optimize two related characteristics of various electrical
steels which are important for
the designer: the low core loss
of high alloyed grades and the
high magnetic polarization of
low alloyed grades. A strongly
developed texture provides
especially good longitudinal
and transverse magnetic

properties. PowerCore PP
grades are supplied in predecarburized condition with anti
stick weldable insulation
coating.
PowerCore PP grades develop
final magnetic properties after
Stress Relief Annealing of
laminations and decarburization annealing is avoided.
PowerCore PP grades offers
better punchability over
standard semi processed
grades even on alloy steel
tools due to lower Yield
Strength to Tensile Strength
ratio and insulation coating.
PP grades are ideal choice for
energy efficient motors and
motors for home appliances
working at medium field
strength.
15
PowerCore Pole Sheets

Properties
Thickness PowerCore Grade

mm
2.00
1.00
Yield Strength
YS
Guaranteed
(min)
N/mm2
Tensile Strength
UTS
Guaranteed
(min)
N/mm2
% Elongation
(80GL)
Guaranteed
(min)
%
AT 15000 AT/M
Guaranteed
(min)
(Tesla)
250-200TF
250
325
16
1.83
300-200TF
300
375
15
1.82
350-200TF
350
425
13
1.81
400-200TF
400
450
10
1.80
450-200TG
450
550
14
1.79
600-200TG
600
700
10
1.78
250-100TF
250
325
16
1.83
300-100TF
300
375
15
1.82
350-100TF
350
425
13
1.81
400-100TF
400
450
10
1.80
450-100TG
450
550
14
1.79
550-100TG
550
650
12
1.78
For grades in other thickness, please enquire separately.
Cold rolled pole sheets, also

called tensile steel, are graded
according to the 0.2% proof
stress. Minimum values of
tensile strength and elongation
are defined as is magnetic polarization at field strength of
15,000 AT/m.
Hot rolled material is carefully
selected and processed
according to a production
technology related to the grades,
enabling us to guarantee
minimum values for our
PowerCore grades. PowerCore

grades are preferred for use in
the poles of large high speed
machines for poles and rims.
PowerCore grades in thickness
of < 1.0 mm can also be
delivered with C6W insulation for
better surface resistivity.
Dimensions, tolerances and
geometric deviations are
confirmed for PowerCore grades
according to specification IEC
404-8-5: 1998.
Grades according to the standards

Grades According to
PowerCore
Grade
JIS C 2555
250-...TF
IEC 404-8-5:
1998
250-...TF183
300-...TF
300-...TF182
PCYC300
350-...TF
350-...TF181
PCYC350
400-TF
400-TF180
PCYC400
450-...TG
450-...TG179
PCYH450
550-...TG
550-...TG178
PCYH550
600-...TG
600-...TG178
PCYH600
Designation of Grades
Minimum 0.2 % Proof Stress

in N/mm2
100 x Nominal Thickness

in mm
Characteristic letters:
TG for Hot Rolled
TF for Cold Rolled
PCYC250
17
PowerCore Non Grain Oriented Steel

Dimensions and Tolerances
Nominal Thickness (1)

Maximum deviation from minimal thickness
mm
0.35
0.50
0.65
0.02
0.02
0.03
Maximum thickness variation parallel to

rolling direction within a sheet or strip with
a length of 2 m.
Maximum thickness variation transverse to
rolling direction mm (measurements being
mm
made at least 30mm from slit edge)

Minimum Width
mm
50
Standard Width
mm
1000
50
Maximum Width
mm
1120
1200*
1120
Minimum Length (2)
mm
1500
1500
1500
Standard Length
mm
2500
2500
2500
Maximum Length
mm
3500
3500
3500
1000 & 1200*
50
1000
Width Tolerance for width (3)
Length Tolerance
Upto 150
mm
+ 0.20 / - 0.00
151-300
mm
+ 0.30 / - 0.00
301-500
mm
+ 0.50 / - 0.00
501-1000
mm
+ 1.00 / - 0.00
>1000
mm
+ 1.50 / - 0.00
mm
+ 3.00 / - 0.00
(1) For thickness > 0.65 mm please enquire separately.

(2) Material in sheet from available only for standard widths. For other requirements, please enquire separately.
(3) Negative tolerance available on specific agreement prior to ordering.
* Depends on the grade.
The specified tolerances on thickness, width and length can be customized to suit individual requirements on
specific agreement prior to ordering.
Edge camber:
The edge camber shall not exceed for a measuring length of 1m.
- 0.5 mm for a nominal width > 150 mm.
- 1.00 mm for a nominal width between 30 - 150 mm.
Flatness:
Flatness does not apply to materials of width less than or equal to 100mm.
The wave factor expressed as ratio of wave height to wavelength in percentage will be below 1.5%.
Burr level:
The burr level of CR slit edge will be 50 microns max, typically it will be 30 microns.

Properties
Grades of TKES India

Property
PowerCore C 120-27
PowerCore C 130-27
PowerCore C 140-27
M 130-27S 5
M 140-27S 5
27G120
27G130
27G140
27CG120
27CG130
27CG140
C 5 (G)
C 5 (G)
C 5 (G)
C5 over C2
C5 over C2
C5 over C2
0.27
0.27
0.27
Equivalent Grade as per

IEC 60404-8-7 : 1998
Equivalent Grade as per
JIS C 2553 : 2000
IS 3024 : 2006
Coating designation at
TKES India
Equivalent Coating designation
as per AISI : 1983
Thickness in mm
Guaranteed
Typical
Guaranteed
Typical
Guaranteed
Typical
0.03
+ 0.01/-0.02
0.03
+ 0.01/-0.02
0.03
+ 0.01/- 0.02
@ 1.70 Tesla
1.20
1.19
1.30
1.26
1.40
1.32
@ 1.50 Tesla (Indicative)
0.80
0.79
0.85
0.83
0.89
0.86
1.75 Min.
1.78
Tolerance Thickness in mm
Core Loss in W/Kg at 50 Hz
1.80 Min.
1.82
1.78 Min.
1.82
IR (cm /La)
10 Min.
> 10
10 Min.
> 10
5 Min.
>5
Stacking factor (%)
95 Min.
96
95 Min.
96
95 Min.
96
1.5 % Max.
< 1.0 %
1.5 % Max.
< 1.0 %
1.5 % Max.
< 1.3 %
Magnetic polarization at 800 A/m
Flatness: Wave height to Wave length

ratio
Grain oriented electrical steel consists of a

Silicon iron alloy with a body-centered cubic
lattice . The cube edges of the crystals are the
direction of the easiest magnetization and the
lowest core loss.
The concept of orienting grains in
magnetically favorable direction was discovered
by N.P.Goss. The corresponding texture (110),
<001> is referred as Goss texture, also called
Applications of CRGO

Power Transformers

Distribution Transformers

Welding Transformers

Instrument Transformers

Current Transformers

Potential Transformers

Rectifiers and Reactors

UPS & Inverters.
Cube-on-Edge (COE)
CRGO steels are produced under carefully
controlled conditions to develop optimum magnetic properties in the rolling direction. CRGO
steel develops low core loss at high induction
levels when used as a core material in designs
with flux path parallel to rolling direction. This
contributes to low core loss in the transformers.

Further Processing Hints
Direction for use: As the best

magnetic property exist in
Rolling direction, it is absolutely
necessary to constrain the
magnetization in the whole
magnetic circuit as exactly as
possible in the rolling
direction.
Stress : Mechanical stresses
exert a significant effect on the
magnetic properties of the
grain oriented electrical steel.
Such stresses can be
introduced into the strip in
many ways, like -by external
forces (external stresses), by
plastic deformation (internal
stresses). External stresses
may arise if the laminations in a
magnetic core are pressed into
a wavy or curved shape by

excessive or uneven
compression. Internal stresses
are generated along the cut
edges during each slitting
operation and as a result of
bending the sheet or subjecting
it to tension beyond the yield
point.
Stress relieving : By stress
relief annealing it is possible to
reduce these unavoidable
stresses almost completely.
This annealing can be done in
a continuous furnace under air
(short annealing cycle) or in a
batch type furnace under
nitrogen (batch annealing
cycle).
Short term annealing cycle:

For the annealing of
laminations the short annealing
cycle in a roller hearth or mesh
belt furnace is advantageous.
This cycle lasts only few
minutes, the annealing time
being 1-2 mins between 800860 deg. C, in air
atmosphere.
Long Term annealing cycle:
The long term annealing cycle
is recommended for wound or
small stacked cores. It is
performed continuously in a
mesh-belt furnace or as batch
annealing in a bell type
furnace. For such an annealing
cycle the following cycles are
19
Insulation Types
PARAMETER
AISI CLASS
C3 M
C3 ML
C3 Y
Organic
Organic
Organic
C3
C3
C3
Water Soluble Polyster Base
Water Soluble Polyster Base
Water Soluble Modified

Phenolic Resin
Small and Medium

Electrical Machines
Small and Medium

Electrical Machines
Medium to Large Machines,

Traction Motors, High Voltage
machine & Turbogenerators
Golden Yellow
Light Golden Yellow
Grey
3.0 1.0
1.5 0.5
5.0 1.0
>97.0
>97.5
>96.0
0.23
0.40
0.17
Cannot Withstand
Cannot Withstand
Cannot Withstand
No
No
8H
8H
8H
3.0 X
3.0 X
2.0 X
Good
Satisfactory
Very Good
Resist
Resist
Resist
--
--
--
1 - Colour deviation is possible without effect on coating properties.

2- Coating Thickness is checked by FISCHER DELTASCOPE Coating Thickness Tester.
3 - Space factor is checked in accordance, with IS 649 : 1997.
4 - Insulation Resistivity is checked in accordance, with IS 649 : 1997.
5 - x - Punchability of Bare Steel.
6 - Only for PowerCore CRGO
* - Yes (Conditions Apply).
C3 M / C3 ML: The C3 M / C3
ML coating, equivalent to C3 of
AISI, improves punchability up
to three times as compared to
uncoated electrical steel. It is
resistant to normal operating
temperatures & is highly
corrosion resistant (C3 M / C3
ML coatings can be used as a
corrosion undercoat for C6
coatings) but will not withstand
stress-relief annealing (SRA). It
is suitable for applications
where high level of inter
laminar resistance is required.
Suitable for small & medium
sized motors as well as small
transformers.
C3Y: C3Y coating equivalent

to C3 of AISI, provides thick
coating with excellent surface
insulation resistivity. This
coating has better corrosion
resistance than C3M/C3ML.
This coating cannot with stand
stress relief annealing. It is
suitable for applications where
very high level of inter laminar
resistance is required such as
in medium to large machines,
traction motors, high voltage
machines & turbogenerators.
C6A : C6A coating, equivalent
to C6 of AISI, provides ridge
free thick
coating and therefore increases

surface insulation resistivity.
Inorganic fillers are added to
increase the insulating ability of
the coating .It has good
punchability & withstands high
temperature " burn off "
treatments used during
rebuilding of motors. This
coating exhibits low shrinkage
(compressibility) and has
excellent thermal coefficient of
expansion due to high pigment
concentration.
Suitable for large and
medium sized motors, H2
cooled generators & large turbo
generators. Ideal for magnetic
21
C6 A
Semi Organic
C6 WH
Weldable
C6 W
Weldable
C6 U
Semi Organic
C5 (G)
Inorganic
C6
C5
C5
C5
C5
Water Soluble modified

Phenolic Resin
Polyacrylo Nitrile Resin

in Chromate Base
Polyacrylo Nitrile Resin

in Chromate Base
Inorganic Organic
Pigmented Phosphate base
Phosphate over glass film
Large Machines, H2 Cooled

Generators, Compatible for motor
with Epoxy impregnated Resins
All round varnish

for Small to
medium Motors
All round varnish

for Small to
medium Motors
All round varnish

for Small to
medium Motors
Power & Distribution

transformer
Grey
Apple Green
Light Apple Green
Grey
Grey
7.0 1.5
1.5 0.50
0.60 0.30
1-4
2-5
>96.0
>97.5
>97.5
>97.0
>96.0
0.08
0.50
0.70
>0.38
>0.38
Cannot Withstand
Can Withstand
Can Withstand
Can Withstand
Can Withstand
No
Yes
Yes
Yes
8H
8H
8H
8H
1.5 X
2.0 X
2.0 X
1.5 X
Very Good
Satisfactory
Satisfactory
Good
Good
Resist
Resist
Resist
Resist
Resist
--
Resist
Resist
Resist
cores of contactors and high

frequency application because
of it's capability to withstand
vibration.
C6WH / C6 W : C6W coating,
equivalent to C5 of AISI,
provides good surface resistivity
both before and after stress
relief annealing. Presences of
organic part ensures improved
punch and die life during
stamping operations. During
annealing, the organic part of
the coating volatilizes but
inorganic part remains to
provide an adherent film with a
high level of surface
resisitivity. No significant
flaking occurs at the punched
edges of laminations.
Significant punchability
improvement (min 2 times of
bare steel) & adequate surface
insulation resistance despite
low coating thickness are
obtained with this type of
coatings.
Used for refrigerator
motors, small to large sized
motor. C6W / C6WH coatings
are useful for small and
medium sized motors where
high temperature resistance
and weldability are required.
C6 U: Is a pigmented organic
coating. It displays good
weldablity and punchability at
low coating thickness. It offers
good corrosion protection and
high elevated temperature
strength. The insulation is ideal
for operations where the
material is exposed to thermal
stresses i.e. welding, die
casting, SRA etc.
C5 G: Grain oriented steel

strips are usually delivered with
a thin inorganic coating applied
on both surfaces, on the top of
the so called glass film layer
formed during annealing. The
coating thickness of 2-5 m
provides good electrical
resistance simultaneously
ensuring a high stacking factor.
The stress relief annealing of
wound cores or punched
laminations, usually performed
at temp. around 8400C. It is
unaffected by, and in turn does
not affect, the various types of
oils used in transformers.
PowerCore Non Grain Oriented Steel

Further Processing Hints
Steam Bluing
Applicable to Fully Processed Products coated with C6W Coating.
Bluing parameters
1
Punching Oil on Lamination
The Laminations should be thoroughly cleaned to
Furnace atmosphere
Controlled Oxidising & non Carburising atmosphere
Oxygen content in side the bluing furnace
< 1000 PPM
Heat Resistance in Open Air
200 10 C
Introduction of Steam
Super saturated steam, Temp > 160 C to have a
remove punching oil for better results
dew point in bluing furnace > 15 C. Steam purging

0
to be started at 200 C and continue till 450 C.

6
450 10 C
Bluing Temperature
Heating rate till 450 C
100 C / Hr
Soaking Time
1 to 2 Hrs Depending on Charge Weight in presence of steam
Unloading Temperature
200 C. Steam purging to be on till the furnace reaches
down to 200 C
SRA (Stress Relief Annealing) & Bluing

Applicable to Fully Processed, PP grades and Pre-decarburized semi processed
(Input Carbon < 50 PPM) Products coated with C6W Coating.
Annealing parameters
1
Furnace atmosphere
The Laminations should be thoroughly cleaned to remove

punching oil for better results
Preferably dry i.e. Neutral or reducing atmosphere.
(N2 80%, H2 20 %).
The Atmosphere should be non oxidizing & Non Carburising
Dew point of the gas inside the
Negative i.e. below 00C
annealing furnace
4
Oxygen content in side the
< 1000 PPM
annealing furnace
5
Heat Resistance in Open Air
200 100C
Annealing temperature
790 100C
200 0C / Hr
Soaking time
2 Hrs
Cooling rate till 4500C

Bluing parameters
25 0C / Hr
10
Furnace atmosphere
11
Oxygen content in side the bluing furnace
< 1000 PPM
12
Introduction of Steam
Super saturated steam, Temp > 1600C to have a dew

point in bluing furnace > 150C.
13
Bluing Temperature
450 100C
14
Soaking Time
15
Unloading Temperature
2000C
23
Decarb Annealing & Bluing

Applicable to semi processed material (Input Carbon > 50 PPM)
Decarb & Annealing parameters
1
Furnace atmosphere
Preferably Wet Atmosphere

(N2 80%, H2 20 %).
The Atmosphere should be non oxidizing & Non Carburising
3
Dew point of the gas inside the
Positive i.e. between 15-300C, depending on H 2 / H2O ratio.
annealing furnace
4
Oxygen content in side the
< 1000 PPM
annealing furnace
5
Annealing temperature
0
790 840 100 C Depending on grade
Max. 2000 C / Hr
Soaking time
Min 2 Hrs
Cooling rate till 4500C
Max. 25 0C / Hr
Bluing parameters
9
Furnace atmosphere
10 Oxygen content in side the bluing furnace
< 1000 PPM
11 Introduction of Steam
Super saturated steam, Temp > 1600 C to have a dew

point in bluing furnace > 150 C.
12 Bluing Temperature
450 100 C
13 Soaking Time
14 Unloading Temperature
2000 C
Weldability
Applicable to fully processed and PP grade Products coated with C6W / C6WH Coating.
Welding parameters
1
Burr on Edges
< Than 30 microns
Type of Welding
Plasma TIG Welding
Shielding Gas
Argon (99.9 % Purity)
Argon Gas Flow
4-5 Lit / Min
Electrode Dia
1.6 mm
Gap Between Electrode and Material
1.8 - 3.2 mm
Clamping Pressure
5 Kg / cm, min.
Welding Current
18 - 24 Amps
10
Torch Speed
30 - 35 cm / Min

Packing
Extensive efforts are made in packaging of our

products to ensure the safe receipt of material
by our customers depending on the mode of
transportation, material handling methods and
climatic conditions.
The packing methods are constantly upgraded
with improvements in packing materials. Over
and above the standard packing codes, special
/ BSH 1V
efforts are made to accommodate the

customized packing request from our customers.
Material used in our packing is either biodegradable or recyclable. VCI paper, HDPE,
LDPE and Stretch film can be disposed off along
with other solid waste in accordance with
Central/State/Local pollution and environment
control regulations.
BSH 3 / BSH 3V
GP Edge
Protector
Top HDPE Calender

Sheet Cover
HDPE Sheet/ VCI Paper

(HDPE laminated) Envelope
HDPE Sheet/ VCI Paper
(HDPE laminated) Envelope
LDPE Sheet (Envelope)

LDPE Sheet (Envelope)
NCH 1
NCH 3
GP Jacket
HDPE Calender Sheet

Side Washer
GP Side Washer
HDPE Calender
Sheet Jacket
GP
GP
Stretch Film
(LDPE)
ID GP Sheet
HDPE Calender
Sheet in ID
V C I Paper
(HDPE Laminated)
Wooden Pallet
Above are schematic drawings of normal packing. The actual packing shall be as per packing code schemes agreed at the time of ordering.
Packing
25
Wider
GP Top Cover
WCV 1
GP Top Cover
Stretch Film
GP Jacket
GP Bottom Washer
HDPE Calender
Sheet Cover
Inner Edge Metal Protector

Outer Edge
GP Protector
Wider
WCH 3
HDPE Calender
Sheet Side Washer
GP Side Washer
Inner Edge
Metal Protector
Metal
I D HDPE Calender Sheet

HDPE Calender
Sheet Jacket
GP Sheet Jacket
Out Side Diameter Of Coil And

Storage Recommendations
Outside diameter of coil depending on coil weight and width
900
1000
1250
500
600
400
300
200
260
75
100
120
150
50
60
40
Inside Diameter
508 mm
1250
Widt
1300
h 30
mm
1350
Outside Diameter mm
1200
1150
1100
1050
1000
950
900
850
800
10
100
Weight (Kg)
1000
10000
100000
Recommended Storage Condition
Sr
Product
Packing coils or sheets
Dry Season
Monsoon Season
CRFH
Without metal packing
30
25
With metal packing
45
30
30
25
With metal packing
45
30
CRNGO fully
45
35
Finished
With metal packing
60
45
CRNGO semi
30
25
Finished
With metal packing
45
30
CRGO
With metal packing
45
30
No
1
2
3
4
5
CRCA
Max. No. of days age*
* Recommended maximum age from the date of finished goods to customer usage.
Packaging Specification
Item
Packing Code
27
WCH1
WCH3
WCV1
NCV1
BSH1
NCH1
NCH3 #
BSH3
Hard board sleeve
Metal Sleeve
Number of Circumferential
strapping (Outside + Inside)
3+0
2+0
1+1
1+1
3@
4+0
3+0
3@
Number of Radial
strapping (Outside + Inside)
3/4 + 0
3+0
2+4
2+4
3/4 !
5+2
4+2
3/4 !
VCI paper laminated

with HDPE
HDPE
LDPE
Stretch film
Inner metal edge
protector (Both sides)
Inner metal edge
protector (Bottom end)
Outer GP edge protector
(Both ends & both sides)
GP side washer (Both ends)
OD GP Jacket
ID GP Sheet
OD HDPE Calender Sheet Jacket
HDPE Calender Sheet Side
Washer (Both ends)
ID HDPE Calender Sheet
Outer GP edge protector
(Bottom end)
HDPE Calender Sheet Side
Washer (Bottom)
GP Sheet Side
Washer (Bottom)
Top GP cover (For Narrow slits)
Top GP cover (For sheets)
Top HDPE Calender Sheet Cover
(For sheets)
Wooden pallet
Wooden Spacers
* Metal sleeve is provided for CRFH & CRCA coils up to 0.4 mm thickness, Hard board sleeve is used up to 0.35mm for Electrical Steel coils
"@" Lateral
! Longitudinal
# Wooden blocks are provided along with strapping on the edges of coil in radial direction.
VCI Paper Laminated with HDPE is used for Electrical Steel, semifinished and unoiled material
Conversion Table of Units
Term
To convert from
to be multiplied by
Magnetic flux density (B)
Tesla ( Wb/m2 ) to Gauss
104
Gauss to Tesla ( Wb/m )
10-4
Ampere-turns/meter to Oersted
0.0126
Magnetic field strength (H)
Core Loss
Oersted to Ampere-turns/meter
79.6
Ampere-turns/meter to Ampere- turns/inch
0.0254
Ampere-turns/meter to Ampere- turns/cm
0.01
Watt/kg to Watt/pound
0.4536
Watt/pound to Watt/kg
2.205
Watts/Kg at 60 Hz(1.5T) to Watts/Kg at 50Hz(1.5T)

Watts/lb at 60 Hz(1.5T) to Watts/Kg at 50Hz(1.5T)
0.75 for GO, 0.79 for NGO

(approximate)1.65
for GO, 1.74 for NGO
0.3937
Length (l)
Centimeter to Inch
Inch to centimeter
2.54
Area (A)
Square cm to Square inch
0.155
Volume (V)
Mass (m)
Tensile strength (Rm)
Square inch to Square cm
6.45
cm3 to cubic inch
0.061
cubic inch to cm3
16.4
gm to Ounce
0.0353
Kg to pound
2.205
Ounce to gm
28.35
Pound to Kg
0.4536
N/mm2 to Kg/mm2
2
Kg/mm to N/mm
Temperature (T)
0.102
9.81
C to F
x 1.8 + 32
F to C
x 0.556 - 17.8
Contacts
29
Head Office & Works:

At Post: Gonde,
Village Wadivarhe, Taluka: Igatpuri,
District: Nashik, Maharashtra 422 403 India.
Tel: ++91 (2553) 225182 88
Fax:: ++91 (2553) 225181, 225266
Website : www.tkesindia.com
Postal Address: Post Box No.31, Nashik ,GPO 422001
Sales Offices:
Bangalore
Delhi
Delhi
37.Phase III
Peenya Industrial Area,
Behind Arvind Motors,
Bangalore - 411 018
Tel: +91 (80) 28392368
Fax : +91 (80) 28391654
C/O ThyssenKrupp Elevator

(India) Private Limited
330, Functional Industrial Area
Patparganj, Delhi - 110 092
Tel: +91 (11) 41770280-00
Fax:: +91 (11) 41770275
M/S. K.D. Associates Pvt Ltd

308, Sethi Bhavan
7, Rajendra Place
New Delhi 110 008
Tel: +91(11) 25781019, 41538630
Fax: +91(11) 25785573
Hyderabad
Indore
Mumbai
M/s. Vee S Gee Agencies

8-2-679, Road No.12
Banjara Hills
Hyderabad 500 034
Tel: +91 (40) 23375934
Fax: +91 (40) 23316484
M/s. Crossword Marketing

101, Amar Darshan
Saket Square,
Indore 452 001
Tel: +91 (731) 4073636
Fax: +91 (731) 4072626
508, Powai Plaza

Hiranandani Business Park
Powai,
Mumbai - 400 076
Tel: +91 (22) 25709360 61
Fax: +91 (22) 25709355
Pune
Vododara
C/o. ThyssenKrupp Industries India Private Ltd

Pimpri
Pune- 411 018
Tel: +91 (20) 27425710,27425612,
Fax: +91 (20) 27425612
C/o. ThyssenKrupp Electrical

Steel India Private Limited
Block No - 41
Por , Ramagandi , Gidc, Por , Vadodara 391243
Tel: +91 (265) 2831289
Fax: +91 (265) 2831289
Contacts
Warehouse Facility
Bangalore
Coimbatore
Delhi
37.Phase III
Peenya Industrial Area,
Behind Arvind Motors,
Bangalore - 411 018
Tel: +91 (80) 28392368
Fax : +91 (80) 28391654
17-B
Bharti Street
Chinnavedampatty,
Ganapathi So,
Coimbatore,
Tamil Nadu -641006
412/1,
Mundka,
Near Ram Dharam Kanta
Delhi.110041
Tel.+91 (11) 28344110.
Faridabad
Hyderabad
Indore
14/3
Mathura Road,
Amarnagar
Faridabad -121003
Tel: +91(129) 3250208
119/B, S.E.I.E.
Katteden Indl. Estate
Hyderabad. 500077.
Tel: +91 (40) 24360926-27
Fax : +91 (40) 24360925
Plot No. 10, bearing No.

K-26/6, Lasudia Moree,
Dewas Naka, A.B. Road,
Indore (M.P.)
Tel : +91 (731) 6452626
Jalandhar
Vadodara
Thyssen Krupp Electrical Steel

V & Po - Lidran Amritsar
Bypass Road
Jalandhar
Thyssen Krupp Electrical Steel

Block No - 41
Por , Ramagandi , Gidc
Por , Vadodara 391243
Gujarat
Tel:.(0265) 2831289
ThyssenKrupp Electrical Steel India Private Limited

A company of ThyssenKrupp Steel
At Post Gonde, Village Wadivarhe,

Taluka Igatpuri, District- Nashik, Maharashtra - 422 403, India
Tel. ++91 2553 225182
Fax ++91 2553 225281
E-mail : INDIA_MARKETING@thyssenkrupp.com
www.tkesindia.com
Postal Address : P.O. Box No.: 31, Nashik GPO - 422 001
Our Product
Mild Steel
Mild Steel
Product Details
Introduction
Mild steel comprises a large family of steel,
generally called 'Carbon Steel' which are usually
used in Automobile Industry, White Goods
Industry & Engineering Applications. Mild steel
comprises of CRCA (Cold Rolled Closed Annealed)

and CRFH (Cold Rolled Full Hard). Both the
products are produced in Bright finish and Matt
finish
Properties:
YS in MPa
TS in MPa
% E (80 GL)min.
Hardness HRB
D (Drawing)
Grade
240
275 - 370
28
65 max
r 90 min
-
DD (Deep Drawing)
220
275 - 350
34
57 max
1.30
EDD (Extra Deep Drawing)
210
275 - 350
38
50 max
1.60
IFS (Interstitial Free Alloyed)
180
275 - 350
40
40 max
1.80
55 min
85 min
CR Full Hard
* All above qualities are available in bright as well as matt surface finish.
Applications:
CRFH
D
D / DD
IF / EDD / DD /D
Galvanizing, White Goods

Panels, Furniture Drums, White Goods
General Engineering, White Goods Industry
Automobile Application
THICKNESS:
Specified Thickness (mm)
Tolerance for Thickness (mm)
Above
Up to
Up to 650mm
Over 650mm
0.14
0.40
0.025
0.030
0.41
0.80
0.030
0.040
0.81
1.50
0.040
0.050
1.51
2.50
0.050
0.060
2.51
3.15
0.060
0.070
WIDTH:
Specified Width (mm)
Tolerance for Width (mm)
Above
Up to
0.14 - 0.40
0.41 - 1.60
1.61 - 3.15
100
250
0.15
0.20
0.25
251
630
0.20
0.25
0.30
631
1270
0.40
0.50
0.50
Width tolerance can be one sided with above said band.

Length
For all length from 1000 - 4000mm, Tolerance is + 3.0mm / - 0.0mm
SURFACE FINISH: Bright finish and Matt finish.

Bright Finish
Suitable for electro plating & electro hot dip galvanizing products.
Matt Finish
Surface roughness for deep drawing & painting operation.
Comparison with standards:

IS 513 1994
JIS G3141 1994
EN 10130
DIN 1623 PART 1
BS 1449
ASTM
SPCC
FePO1
ST-12
CR4
A366
ISO 35741999
CR2
DD
SPCD
FePO3
ST-13
CR3
CR3
EDD
SPCEN
FePO4
ST-14
CR2
A620
CR4
IFS
FePO6
ST-15
CR1
CR5

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Assignment

Product Catalogue PowerCore

PowerCore Product Family

PowerCore Non Grain Oriented Fully Processed Steel - NGO FP

PowerCore Non Grain Oriented Semi Processed Steel - NGO SP

PowerCore Pole Sheets

PowerCore Non Grain Oriented Steel - Dimensions & Tolerances

PowerCore Grain Oriented Steel

PowerCore Grain Oriented Steel - Further Processing Hints

PowerCore Non Grain Oriented Steel - Further Processing Hints

Conversion Table Of Units

ThyssenKrupp Electrical Steel India Private

Cold Rolled Grain Oriented Electrical Steel.

The Application Engineering activities at

Analysis of feasibility and application of

PowerCore Product Family

Non Grain Oriented Electrical

Grain Oriented Electrical Steel

High Permeability AP Grades

Conventional High Permeability PP Grades

coatings & nominal thicknesses,

PowerCore Non Grain Oriented

The quality characteristics of

The Core Loss is influenced by

PowerCore Non Grain Oriented

Tandem Annealing, Decarburizing and Coating

PowerCore Non Grain Oriented

Designation within "( )" indicates approximate equivalence

PowerCore Non Grain Oriented

PowerCore Non Grain Oriented Fully Processed

PowerCore Non Grain Oriented

more readily magnetized resulting

The following points are note worthy for PowerCore AP Grades:

Higher efficiency motors for consumer goods (Washing

Hermetically sealed motors used in A.C. and refrigeration

Electrical automobile engines and

PowerCore Non Grain Oriented

Core Loss (1)

Magnetic Polarization(1,2) Magnetic Polarization(1)

TKES India was the first company in India to develop Non

developed only after the Decarburization and Annealing of

PowerCore Non Grain Oriented

PowerCore Non Grain Oriented

PowerCore Non Grain Oriented Semi Processed

PowerCore Non Grain Oriented

and transverse magnetic

PowerCore Pole Sheets

Thickness PowerCore Grade

For grades in other thickness, please enquire separately.

Cold rolled pole sheets, also

PowerCore grades. PowerCore

Grades according to the standards

Minimum 0.2 % Proof Stress

100 x Nominal Thickness

PowerCore Non Grain Oriented Steel

Nominal Thickness (1)

Maximum thickness variation parallel to

made at least 30mm from slit edge)