Copper Alloy Casting JIS 5120
Copper Alloy Casting JIS 5120
Copper Alloy Casting JIS 5120
Copper
castings, class 1
Symbol
(old
symbol)
CAC101
(CuCl)
Alloy series
Copper
castings, class 2
CAC102
(CuC2)
Cu series
Copper
castings, class 3
CAC103
(CuC3)
Cu series
Brass castings,
class 1
Brass castings,
class 2
Brass castings,
class 3
CAC201
(YBsC1)
CAC201
(YBsC1)
CAC203
(YBsC3)
Cu-Zn series
Easy to braze.
Cu-Zn series
High strength
brass castings,
class 1
CAC301
(HBsC1)
Cu-Zn-MnFe-Al series
High strength
brass castings,
class 2
CAC302
(HBsC3)
Cu-Zn-MnFe-Al series
High strength
brass castings,
class 3
CAC303
(HBsC3)
Cu-Zn-MnFe-Al series
High strength
brass castings,
class 4
CAC304(
HBsC4)
Cu-Zn-AlMn-Fe series
Bronze castings,
class 1
CAC401
(BC1)
Cu-Zn-Pb-Sn
series
Cu series
Cu-Zn series
Division of
casting
methods
Sand mold
casting,
metal mold
casting,
centrifugal
casting and
precision
casting
Informative reference
Characteristics of alloys
Good in castability and
good in conductivity,
thermal conductivity and
mechanical properties.
Better in conductivity and
thermal conductivity than
CAC101.
Examples of uses
Tuyere, large tuyere, cold
plate, hot air valve,
electrode holder, general
machine parts, etc.
Tuyere, electrical
terminal, diverging sleeve,
contact, conductor,
general electric parts, etc.
Lance nozzle for
converter, electric
terminal, diverging sleeve,
current-carrying support,
conductor, general electric
parts, etc.
Flanges, electric parts,
general machine parts, etc.
Electric parts, meter parts,
general machine parts, etc.
Water-supply and drain
metal fittings, electric
parts, building metal
fittings, general machine
parts, domestic wares and
miscellaneous goods, etc.
Propeller for ship,
propeller bon-net, bearing,
valve seat, cage of
bearing, lever, arm, gear,
equipments for ship, etc.
Propeller for ship,
bearing, cage of bearing,
slipper, end plate, valve
seat, valve rod, special
cylinder, general machine
parts, etc.
Low speed and high load
moving parts, large-size
valve, stem, bushing,
worm gear, slipper, cam,
hydraulic cylinder parts,
etc.
Low speed and high load
moving parts, base plate
for bridge, bearing,
bushing, nut, worm gear,
abrasion resistant plate,
etc.
Bearing, identification
plate, general machine
parts, etc.
Table 1 (continued)
Classification
Bronze castings,
class 2
Symbol
(old
symbol)
CAC402
(BC2)
Alloy series
Cu-Sn-Zn
series
Bronze castings,
class 3
CAC403(
BC3)
Cu-Sn-Zn
series
Bronze castings,
class 6
CAC406
(BC6)
Cu-Sn-Zn-Pb
series
Bronze castings,
class 7
CAC407
(BC7)
Cu-Sn-Zn-Pb
series
Phosphor
bronze castings,
class 2, A
CAC502A
(PBC2)
Cu-Sn-P
series
Phosphor
bronze castings,
class 2, B
CAC502B
(PBC2B)
Cu-Sn-P
series
Phosphor
bronze casting ,
class 3, A
CAC503A
Cu-Sn-P
series
Phosphor
bronze castings,
class 3, B
CAC503B
(PBC3B)
Cu-Sn-P
series
Lead bronze
castings, class 2
CAC602
(LBC2)
Cu-Sn-Pb
series
Lead bronze
castings, class 3
CAC603
(LBC3)
Cu-Sn-Pb
series
Lead bronze
castings, class 4
CAC604
(LBC4)
Cu-Sn-Pb
series
Division of
casting
methods
Sand mold
casting,
metal mold
casting,
centrifugal
casting and
precision
casting
Informative reference
Characteristics of alloys
Good in pressure
tightness, abrasion
resistance and corrosion
resistance and, moreover,
in mechanical properties.
Good in pressure
tightness, abrasion
resistance and mechanical
properties, and better I
corrosion resistance than
CAC402
Good in pressure
tightness, abrasion
resistance, machinability
and castability.
Better in mechanical
properties than CAC406.
Sand mold
casting,
centrifugal
casting and
precision
casting
Metal mold
casing and
centrifugal
casting
Sand mold
casting,
centrifugal
casting and
precision
casting
Metal mold
casting and
centrifugal
casting
Sand mold
casting,
metal mold
casting,
centrifugal
casting and
precision
casting
Good in corrosion
resistance and abrasion
resistance.
Examples of uses
Bearing, sleeve, bushing,
pump barrel, impeller
valve, gear, side scuttle for
ship, electric motor parts,
etc.
Bearing, sleeve, bushing,
pump barrel, impeller,
valve, gear, side scuttle for
ship, electric motor parts,
general machine parts, etc.
Valve, pump barrel,
impeller, water tap faucet,
bearing, sleeve, bushing,
general machine parts,
landscape castings, art
castings, etc.
Bearing, small-size pump
parts, valve fuel pump,
general machine parts, etc.
Gear, worm gear, bearing,
bushing, sleeve, impeller,
general machine parts, etc.
Good in pressure
tightness and abrasion
resistance.
Suitable for bearing of
high plate pressure and
good in conformability.
Better in conformability
than CAC603
Table 1 (concluded)
Classification
Symbol
(old
symbol)
CAC605
(LBC5)
Cu-Sn-Pb
series
Aluminium
bronze castings,
class 1
CAC701
(AlBC1)
Cu-Al-Fe
series
Aluminium
bronze castings,
class 2
CAC702
(AlBC2)
Cu-Al-Fe-NiMn series
Aluminium
bronze castings,
class 3
CAC703
(AlBC3)
Cu-Al-Fe-NiMn series
Aluminium
bronze castings,
class 4
CAC704
(AlBC4)
Cu-Al8MnFe-Ni series
Silzin bronze
castings, class 1
CAC801
(SzBC1)
Cu-Si-Zn
series
Silzin bronze
castings, class 2
CAC802
(SzBC2)
Cu-Si-Zn
series
Silzin bronze
castings, class 3
CAC803
(SzBC3)
Cu-Si-Zn
series
Lead bronze
castings, class 5
Alloy series
Division of
casting
methods
Sand mold
casting,
metal mold
casting,
centrifugal
casting and
precision
casting
Informative reference
Characteristics of alloys
Of the lead bronze
castings, good in
particular in
conformability and
baking proof.
High in strength and
toughness and strong
against bending. Good in
corrosion resistance, heat
resistance, abrasion
resistance and lowtemperature
characteristics.
High in strength, and
good in corrosion
resistance and abrasion
resistance.
Examples of uses
Middle and high speed and
low load use bearing,
bearing for engine, etc.
Main composition
Cu
99.5 min.
99.7 min.
99.9 min.
83.0 to
88.0
65.0 to
70.0
58.0 to
64.0
55.0 to
60.0
55.0 to
60.0
60.0 to
65.0
60.0 to
65.0
79.0 to
83.0
86.0 to
90.0
86.5 to
89.5
83.0 to
87.0
86.0 to
90.0
87.0 to
91.0
87.0 to
91.0
84.0 to
88.0
84.0 to
88.0
82.0 to
86.0
77.0 to
81.0
74.0 to
78.0
70.0 to
76.0
85.0 to
90.0
80.0 to
88.0
78.0 to
85.0
71.0 to
84.0
84.0 to
88.0
78.5 to
82.5
80.0 to
84.0
Sn
Ph
Zn
Fe
Ni
Al
Mn
Si
11.0 to
17.0
24.0 to
34.0
30.0 to
41.0
33.0 to
42.0
30.0 to
42.0
22.0 to
28.0
22.0 to
28.0
0.5 to 1.5
0.1 to 1.5
0.5 to 2.0
0.5 to 2.0
0.1 to 3.5
2.0 to 4.0
3.0 to 5.0
2.5 to 5.0
2.0 to 4.0
5.0 to 7.5
2.5 to 5.0
0.5 to 3.0
0.5 to 3.0
0.5 to 1.5
2.0 to 4.0
3.0 to 7.0
8.0 to 12.0
7.0 to 9.0
3.0 to 5.0
9.0 to 11.0
1.0 to 3.0
4.0 to 6.0
4.0 to 6.0
4.0 to 6.0
5.0 to 7.0
1.0 to 3.0
3.0 to 5.0
12.0 to
15.0
12.0 to
15.0
9.0 to 11.0
4.0 to 6.0
0.05 to
0.20
0.15 to
0.50
0.05 to
0.20
0.15 to
0.50
9.0 to 11.0
9.0 to 11.0
14.0 to
16.0
16.0 to
22.0
1.0 to 3.0
0.1 to 1.0
8.0 to 10.0
0.1 to 1.0
2.5 to 5.0
1.0 to 3.0
8.0 to 10.5
0.1 to 1.5
3.0 to 6.0
3.0 to 6.0
8.5 to 10.5
0.1 to 1.5
2.0 to 5.0
1.0 to 4.0
6.0 to 9.0
7.0 to 15.0
9.0 to 12.0
9.0 to 12.0
7.0 to 9.0
6.0 to 8.0
9.0 to 11.0
14.0 to
16.0
13.0 to
15.0
3.5 to 4.5
4.0 to5.0
3.2 to 4.2
CAC101 (CuC1)
CAC102 (CuC2)
CAC103 (CuC3)
CAC201 (YBsC1)
CAC202 (YBsC2)
CAC203 (YBsC3)
CAC301 (HBsC1)
CAC302 (HBsC2)
CAC303 (HBsC3)
CAC304 (HBsC4)
CAC401 (BC1)
CAC402 (BC2)
CAC403 (BC3)
CAC406 (BC6)
CAC407 (BC7)
CAC502A (PBC2)
CAC502B (PBC2B)
CAC503A
CAC502B (PBC3B)
CAC602 (LBC2)
CAC603 (LBC3)
CAC604 (LBC4)
CAC605 (LBC5)
CAC701 (AlBC1)
CAC702 (AlBC2)
CAC703 (AlBC3)
CAC704 (AlBC4)
CAC801 (SzBC1)
CAC802 (SzBC2)
CAC803 (SzBC3)
Conductance test
Conductance
%IACS
50 min.
60 min.
80 min.
Tensile test
Tensile
strength
N/Mmm
175 min.
155 min.
135 min.
145 min.
195 min.
245 min.
430 min.
490 min.
635 min.
755 min.
165 min.
245 min.
245 min.
195 min.
215 min.
195 min.
295 min.
195 min.
265 min.
195 min.
175 min.
165 min.
145 min.
440 min.
490 min.
590 min.
590 min.
345 min.
440 min.
390 min.
Hardness test
Elongation
%
Brinell hardness
HB
35 min.
35 min.
40 min.
25 min.
20 min.
20 min.
20 min.
18 min.
15 min.
12 min.
15 min.
20 min.
15 min.
15 min.
18 min.
5 min.
5 min.
1 min.
3 min.
10 min.
7 min.
5 min.
5 min.
25 min.
20min.
15 min.
15 min.
25 min.
12 min.
20 min.
Informative reference
Tensile test
Hardness test
0.2 % proof
Brinell hardness.
stress
HB
N/mm
140 min.
90 min. (10/1 000)
175 min.
100 min. (10/1 000)
305 min.
410 min.
120 min.
145 min.
135 min.
145 min.
100 min.
80 min.
80 min.
60 min.
245 min.
270 min.
Presented by
A unit of
Flow Control Engineering Co., Ltd.
5