Pumps Specifications For 1 HP Pump Drinking Water

Ministry of New and Renewable Energy
Jawaharlal Nehru National Solar Mission

SOLAR PHOTOVOLTAIC WATER PUMPING SYSTEMS
For Drinking Water Applications
(2014-15)
I.
INTRODUCTION
A Solar Photovoltaic (SPV) Water Pumping System consists of:
PV Array :
PV Array Capacity should be Minimum 900Wp. It should be mounted on a
suitable structure with a provision of tracking the sun.
Motor Pump Set (Surface or submersible) :

It could be installed on a suitable bore-well, open well, Water Reservoir, Water
stream, etc. It could be:
- D.C. Motor Pump Set (with Brush less D.C.)
OR
- A.C. Induction Motor Pump Set with a suitable Inverter
Electronics :
-
Maximum Power Point Tracker (MPPT)
Inverter for A.C. Motors

B.L.D.C. Motor Pump set
Electronic Protections.
Interconnect Cables and
On-Off switch.
or appropriate Electronic Controller in case of
II.
PERFORMANCE SPECIFICATIONS AND REQUIREMENTS
Under the Average Daily Solar Radiation condition of 7.15 KWh / sq.m. on the
surface of PV array (i.e. coplanar with the PV Modules), the minimum water
output from a Solar PV Water Pumping System, comprising B.L.D.C. or PMDC
or A.C Motor and submersible pumps, at different Total Dynamic Heads
should be as specified below :
(i)
Minimum 20000 liters of water per day from a Total Dynamic

Head of 30 metres and the shut off head being at least 45 metres.
(ii)
Minimum 10000 liters of water per day from a Total Dynamic Head of
60 metres and the shut off head being at least 90 metres.
(iii)
Minimum 5000 liters of water per day from a Total Dynamic Head of 90
metres and the shut off head being at least 120 metres.
The actual duration of pumping of water on a particular day and the quantity of
water pumped could vary depending on the solar intensity, location, season, etc.
Indicative performance specifications for the Shallow and Deep well SPV Water
Pumping Systems are given in the Annexure I.
III.
PV ARRAY
The SPV water pumping system should be operated with a PV array capacity of 900
Watts peak, measured under Standard Test Conditions (STC). Sufficient number of
modules in series and parallel could be used to obtain the required PV array power
output. The power output of individual PV modules used in the PV array, under STC,
should be a minimum of 74 Watts peak, with adequate provision for measurement
tolerances. Use of PV modules with higher power output is preferred.
Indigenously produced PV module (s) containing mono/ multi crystalline silicon solar
cells should be used in the PV array for the SPV Water Pumping systems.
Modules supplied with the SPV water pumping systems should have certificate
as per IEC 61215 specifications or equivalent National or International/
Standards.
Modules must qualify to IEC 61730 Part I and II for safety qualification testing.
The efficiency of the PV modules should be minimum 14% and fill factor should
be more than 70%.
The terminal box on the module should have a provision for Opening for
replacing the cable, if required.
IV
There should be a Name Plate fixed inside the module which will give:
a.
Name of the Manufacturer or Distinctive Logo.
b.
Model Number
c.
Serial Number
d.
Year of manufacture
MOTOR PUMP-SET
The SPV water pumping systems may use any of the following types of motor
pump sets:
a.
Submersible motor pump set
b.
Any other type of motor pump set after approval from Test Centers of the
Ministry.
The Motor Pump Set should have a of 1 hp and should have the following
features:
The motor should be AC, PMDC or BLDC type.
Submersible pumps could be used according to the dynamic head of
the site at which the pump is to be used.
It is recommended that all parts of the pump and the motor of the submersible
pumps should be made of stainless steel.
The manufacturers of pumps should self certify that, the pump and all external
parts of motor used in submersible pump which are in contact with water, are of
stainless steel.
V.
The following details should be marked indelibly on the motor pump set
a) Name of the Manufacturer or Distinctive Logo.
b) Model Number.
c) Serial Number.
The delivery pipe (GI/HDPE), electric cables, floating assembly, civil work and
other fittings required to install the Motor Pump set.
MOUNTING STRUCTURES and TRACKING SYSTEM.
The PV modules should be mounted on metallic structures of adequate strength and

appropriate design, which can withstand load of modules and high wind velocities up
to 150 km per hour. The support structure used in the pumping system should be hot
dip galvanized iron with minimum 80 micron thickness.
To enhance the performance of SPV water pumping systems, manual or passive or
auto tracking system should be used. For manual tracking, arrangement for
seasonal tilt angle adjustment and three times manual tracking in a day should be
provided.
VI.
ELECTRONICS AND PROTECTIONS
Maximum Power Point Tracker (MPPT) should be included to optimally use the
Solar panel and maximize the water discharge so as to achieve the desired
water output.
Inverter to operate an A.C. Motor
Appropriate Electronic Controller in case of B.L.D.C.
Adequate protections should be incorporated against dry operation of motor

pump set, lightning, hails and storms.
Full protection against open circuit, accidental short circuit and reverse polarity
should be provided.
VII.
ON/OFF SWITCH
A good reliable switch suitable for DC use is to be provided. Sufficient length of
cable should be provided for inter-connection of the PV array, Controller / Inverter
and the motor pump set.
VIII.
WARRANTY
The PV Modules must be warranted for output wattage, which should not be less
than 90% at the end of 10 years and 80% at the end of 25 years.
The whole system including submersible/ surface pumps shall be warranted for 5
years. Required Spares for trouble free operation during the Warrantee period
should be provided along with the system.
The pumps used for solar application should have a 5 years warranty and 10 years
service life and therefore it is essential that the construction of the pump be made
using parts which have a much higher durability and do not need replacement or
corrode for at least 5 years.
IX.
OPERATION AND MAINTENANCE MANUAL

An Operation and Maintenance Manual, in English and the local language, should
be provided with the solar PV pumping system. The Manual should have information
about solar energy, photovoltaic, modules, DC/AC motor pump set, tracking system,
mounting structures, electronics and switches. It should also have clear instructions
about mounting of PV module, DO's and DONT's and on regular maintenance and
Trouble Shooting of the pumping system. Name and address of the person or
Centre to be contacted in case of failure or complaint should also be provided. A
warranty card for the modules and the motor pump set should also be provided to
the beneficiary.
X.
NOTES
The type of pump set used must match the total dynamic head requirement of
the site (i.e. the location at which it is installed). Moreover, it should be
appropriately tested and certified by the authorized test centres of the Ministry
to meet the performance and water discharge norms specified in section II
above.
There should not be any compulsion to use only one or the other type of
Motor-pump set. The beneficiary may select an appropriate Model (i. e.
Capacity of PV Array and Type of Motor Pump Set) as per site requirement.
ANNEXURE I
Indicative Technical Specifications
Description Model III
Model IV
Model V
PV array
900 Wp
900 Wp
Motor
pump
type
900 Wp
1hp
Submersible 1hp
1hp Submersible B.L.D.C.
set B.L.D.C. or A.C with
or A.C. with electronic
Submersible
electronic controller/
controller/ inverter
B.L.D.C.
or
A.C.
inverter
with
electronic
controller/ inverter
Max. Shut 45 metres

off head
90 Metres
120 Metres
Module
mounting
structure
MS
hot
dipped
galvanised,
three
times
manual
tracking facilities
MS
hot
dipped MS hot dipped galvanised,
galvanised,
three three
times
manual
times
manual tracking facilities
tracking facilities
Water
Output*
20,000 litres per 10,000 litres per day 5,000 litres per day from a
day from a total from a total dynamic total dyanamic head of 90
dynamic head of 30 head of 60 mtrs
mtrs
mtrs
*Water output figures are on a clear sunny day under the Average Daily Solar
Radiation condition of 7.15 KWh/ sq.m. on the surface of PV array (i.e. coplanar
with the PV Modules).
Note: For higher or lower heads or in between various models; water output could
be decided on prorates basis

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Ministry of New and Renewable Energy

Jawaharlal Nehru National Solar Mission

Motor Pump Set (Surface or submersible) :

Maximum Power Point Tracker (MPPT)

Inverter for A.C. Motors

Interconnect Cables and

or appropriate Electronic Controller in case of

PERFORMANCE SPECIFICATIONS AND REQUIREMENTS

Minimum 20000 liters of water per day from a Total Dynamic

Submersible motor pump set

MOUNTING STRUCTURES and TRACKING SYSTEM.

The PV modules should be mounted on metallic structures of adequate strength and

ELECTRONICS AND PROTECTIONS

Inverter to operate an A.C. Motor

Appropriate Electronic Controller in case of B.L.D.C.

Adequate protections should be incorporated against dry operation of motor

OPERATION AND MAINTENANCE MANUAL

Description Model III

Max. Shut 45 metres

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