Servo Motor VI Fortuna Serie 6

R
Version 1.0
USER S MANUAL
PARTS BOOK
FORTUNA
series 6
ISO 9001 Certification of Quality System
1) FOR AT MOST USE WITH EASINESS,

PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
SunStar CO., LTD.
MEE-091201
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1. Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of users needs.
2. Please read this users manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4. This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.
SUNSTAR CO., LTD.
USERS
MANUAL
CONTENTS
1. Safety instruction 6
2. Precautions before use 8
3. Locating and using parts of the controller box 10
4. Installation 11
1) Mounting your Servo Motor on the table 11
2) Assembling the belt cover and adjusting the belt tension 12
3) Mounting and adjusting the foot-lift solenoid 13
4) Mounting the position sensor (Synchronizer) and setting the film 14
5) How to equip and adjust a built-in location detector(synchronizer) 16
6) Mounting the Program Unit(P/U) 18
7) An example of installing the SunStar sewing machine 19
5. Wiring and grounding 20

1) Specification of the power plug 20
2) Specification of electric current in wiring of power plug 20
3) Name and description on the outside connector of control box21
6. Connection the earth wire of the sewing machine and motor22

7. Things to be checked after installation 22
8. Program unit part names and method of use 23
1) Program unit part names 23
2) Program Unit Method of Use 23
3) Start and End Backtack Stitch Correction Method 34
4) Method of Use: Inertia Tuning Function 37
5) Advanced Pattern Sewing Functions 38
6) Use of Detailed TPM(Total Production Maintenance) Functions 40
9. Fortuna series software method of use43

1) Basic Functions of the Fortuna Series Software 43
2) Fortuna Series Software Specific Parameters 44
3) Method of Use and Explanations for Specific Items of the Parameter 57
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B) 61
10. Breakdown and troubleshooting 67

11. How to place for controller68
PARTS BOOK69
SAFETY INSTRUCTION
Be sure to read and keep in mind the following instructions before you install and use
thr FORTUNA SERVO MOTOR.
1) Use and Purpose
This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for
other than industrial purpose.
2) Working Environment
Power Source
It is desirable that voltage of the power source be kept within the range of 10% of the rated voltage.
It is desirable that frequency of the power source be kept within the rage of 10% of the rated frequency.
(50/60)
The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept.
Electromagnetic Noise
It is desirable that those equipments causing strong electromagnetic field or high frequency not use the
same electrical outlet as this on and stay away from it.
Temperature and Humidity
Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade.
Never use it outdoors and avoid direct ray of light.
Keep it away from an hot object like a stove.
Keep the ambient humidity above 30% and below 95%.
Never use it near gases and explosives.
Do not use it at a spot located 1,000m or higer above sea-level.
Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when
not in use.
3) Installation
Follow the instruction carefully when installing it.
Be sure to start installing it after pulling the power plug off the outlet.
Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with.(keep
distance of at least 25mm from them.)
Be sure to have the Controller, the Motor and the sewing Machine grounded.
Be sure that the voltage of power source fits the specification of the Controller before the power is on
Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller.
4) Disassembly
Indisassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the
power source after turning it off.
When pulling off the plug from the power source, be sure to hole the plug itself instead of the wire connected
to the plug.
5) Service and Maintenance

Make sure that service and maintenance are carried out by a skilled technician.
Never try to operate with the Motor and the Controller open.
When inserting a thread into or touching the machine, be sure to turn the power off and step down from the
platform.
Be sure to use standard products specified for replacement of parts.
6) Other Safety Instructions

Tack care not to let your fingers touch any moving parts including belts.
In case of remodelling or fitting of additional device, be sure to follow safety standards and do not ever try to
go ahead based on your own judgments.
Do not try to operate with the safety device removed.
Take care not to let water or coffee or something like those admitted into the Controller or the Motor.
Never drop the Controller or the Motor to the ground.
The instructions presented above are for the safer and more proper operation of the Fortuna Servo
Motor. Ignoring such instructions could cause damage to the machine or physical injury of the user.
Please follow all the instructions when operating the machine.
PRECAUTIONS BEFORE USE

1. Do not turn on the power while stepping on the pedal.
2. Turn off the power when leaving the servomotor overnight.
3. Turn off the power when servicing the servomotor or changing

the needle.
4. Be sure to keep the servomotor securely grouned.
5. Do not connect multiple servomotor power plugs to the same

power strip.
6. Install the servomotor away from noise sources, such as highfrequency equipments and welding machines.
7. Avoid electrical shock when servicing the controller box. (Wait for 6
minutes before opening the cover after turning off the power.)
8. When an error messageErsppears on the digital display,

take a note of theEr code, and then turn on and off before
resuming operation(Contact the local dealer ifEr message
persists on the display)
9. Adjust the belt tension to the optimum level.
10. Clean it every two or three weeks so that no dirt or a dirty

substance may be piled up.
Belt-tension adjustment should

be performed after the motor is
mounted on the table : First,
loosen both the upper and
lower anchoring bolts(, ).
The belt tension will then be
adjusted by the weight of
servo motor itself. Fasten both
anchoring bolts.
11. When replacing the fuse, use a standard item, opening the
cover as shown in the diagram.
Digital board
F1
250[V]/1[A]
Filter board
F2. F3
250[V]/6.3[A]
12. Make the length of the cable connected with an outside parts
like stand-up pedal as short as possible.
LOCATING AND USING PARTS OF THE CONTROLLER BOX

1) Left and right side of control box
Control box left side
Control box right side
Motor Encoder Connector

knee lifting solenoid (green color)
Motor Power Connector
Basic solenoid connector

Main AC Power
Program unit connector (white color)

Resolver connector (Black color)
12V LEC lighting connector

(orange color)
2) Rear panel
Caution
WARNING
Hazardous voltage will cause injury.

Be sure to wait at least 360 seconds before
opening this cover after turn off main switch and
unplug power cord.

360
.
Motor
AC INPUT
10
INSTALLATION
1) Mounting your Servo Motor on the table
Make sure that the holes are bored on the table as shown in the
figure.
Table
Belt Hole
41 Cable-Hole
Insert three motor-fixing bolts through the three holes on the table. Attach the motor base padded with vibration-proof rubber, and slide
flat and spring washers over the bolt stems, and then fasten the bolts with nuts.
Motor-Fixing Bolts
Table
Motor-Fixing Bolts(3ea)
Vibration-Proof rubber
Flat Waser
Spring Waser
Nut
Base
Motor-Fixing Bolts(3ea)
Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor-fixing bolts and nuts.
11
2) Assembling the belt cover and adjusting the belt

tension
Pulley
(1) Belt cover assembling procedure

Upon the completion of the motor mounting, bring the two
pulleys of motor and sewing machine closer to each other, by
pulling back the sewing machine. You can then mount the belt
easily as shown in the figure.
Warning
Controller Box
Belt Guide
Make sure that the power is off before

assembly.
Place the belt coverB, making sure that the belt cover does
not contact the belt, and then fasten the cover with the fixing
screw.
Warning
Belt Guide
Fixing
Screw
Do not remove the belt cover.

If a finger slips into the belt, it might be broken or
cut off.
Belt CoverA
Belt
Belt CoverB
Belt Guide Fixing Screw
Belt Cover Fixing Screw
(2) Adjusting the belt tension

Optimum Tension LevelThe optimum tention level is
achieved when the belt is pushed by 5-10mm when the top
surface portion of the belt at about 30-50mm above the tabletip
is pressed by a finger with a force of~1m/sec2 or 1 Newton.
Adjusting the Tension LevelIf the tension level is out of the
optimum range, adjust the tension as follows. First, loosen both
the upper and lower nuts for the anchor bolt, letting the belt be
stretched by the motor weight itself. Second, tighten the upper
nut only to the extent that the motor does not move. Third,
fasten the bottom nut tightly so that the motor is securely fixed.
12
5~10mm
30~50mm
Upper Nut for the Anchor Bolt
Lower Nut for the Anchor Bolt
3) Mounting and adjusting the foot-lift solenoid
Solenoid Bracket A
Cover for Foot-Lift Solenoid
(1) SunStar KM-250 Model

First, assemble a panel for the attachment of presser foot
solenoid on the back of KM-250.
Attach the presser foot solenoid to a bracketA.
Attach the bracketAwith the presser foot solenoid to the
panel above.
Attch a crank to a solenoid shaft and then connect it to a
sewing machine.
Place a cover on the solenoid.
KM-250 Rear Panel
(2) Adjusting the stroke(Gap) of the automatic foot-lift

solenoid
Check point
Check to make sure that the stroke-adjusting screw is

located at the center of the solenoid axis, i.e., the solenoid
should be assembled in parallel with the bottom surface of
the table. If the solenoid is not in paralle, make an
adjustment so that the screw is in parallel with the center of
the solenoid axis using the connection link-fixing screw.
Adjusting Procedure
The verical travel distance of the presser foot can be adjusted by
the stroke-adjusting screw. First, Loosen the two fixing screws,
and adjsut the vertical stroke using the stroke-adjusting screw.
loosening and tightening the stroke-adjusting screw will decrease
and increase the verical stroke of the presser foot respectively.
After the adjustment, fasten the fixing screw tightly.
Connection LinkFixing Screw
Oil Pan
Stroke-Adjusting Screw
Fixing Nuts
Solenoid Axis
13
4) Mounting the position sensor (Synchronizer) and

setting the film
L Wrency
Pulley
(1) Mounting the position sensor(Synchronizer)
Synchro shaft-fixing screw(2)
SunStar thread-cutting sewing machine.
Synchro shaft
All SunStar thread-cutting sewing machines are equipped

with a position sensor. Users, therefore, are required to the
adjust the film position, if necessary, as shown in the figure.
Photo film
(Adjusted left and right)
Photo INTERRUPT
Upper Shaft
P.C.B Holder
COVER
All other sewing machines(including other manufacturers brands)
First, attach the position sensor-mounting adapter to the upper shaft of the sewing machine. Second, attach the position sensor-fixing
plate to the body of the sewing machine as shown below in the figure. Third, secure the position sensor to the adapter with the fixing
screws.
Adapter
Position Sensor-Fixing Bolts
Pulley
Position SensorFixing Plate(Type A)
Position Sensor
Cable
Position Sensor-Fixing Plate(Type B)

Nylon Cable Tie
14
Fiixing Bolt for Position

Sensor-Fixing Plate
(2) Adjusting the film of the position sensor

Assemble the films and position sensor in the order as shown
in the figure.
Fixing Washer
Fixing Bushing
Film-Fixing Screw
Position Sensor Shaft
Upon the completion of the assembling, position the needle shaft tight at the rising point from the lowest needle position by manually
rotating the pulley. Loosen the film-fixing screw, and adjust the DOWN film so that the film-adjsting line and the sensor housing
calibration line are matched. Tighten the film-fixing screw just to the extent that the film can not be rotated. Likewise, position the thread
take-up at the highest position. Loosen the film-fixing screw, and adjust the UP film as shown in the figure, while using caution not to
move the DOWN film which is already adjusted earlier. Tighten the adjusted film with the fixing screw.
Setting Position
Fixing Nut
Fixing Nut
2mm turning around

Down Film Adjustment from the lowest
position of needle bar
Up Film Adjustment
Sensor Calibration Line

Film-Adjusting Line
The highest position

of take-up lever
Sensor Housing
(3) Adjustion the films of reverse rotation sewing machines

For reverse-rotation sewing machines, the film-adjusting lines located at right edge of theUPandDOWNfilm should be matched to
the center line of the sensor.
Setting Position
Fixing Nut
Fixing Nut
Sensor Calibration Line

Film-Adjusting Line(Reverse Rotation)
Down Film Adjustment 2m turning around

from the lowest
Caution
Up Film Adjustment

of take-up lever
Sensor Housing
After adjustment the film of the position detector, be sure to rotate the motor for 3~5 seconds by pedalling so
that the Controller may remember location of the film.
15
5) How to equip and adjust a built-in location

detector(synchronizer)
Locate detector
(synchronizer)
Position magnetic up
(1) How to equip the built-in location detector

(synchronizer)
In case of a SunStar thread trimmer
When a built-in location detector(synchronizer) for the

sewing machine with the SunStar thread trimmer is
equipped, all that the users need to do is to simply adjust the
location of magnetic for detection according to their needs.
Upper
Shaft
Position magnetic down
Position magnetic up
Sewing machine
pulley
Locate detector
(synchronizer)
Sewing machine
Position
magnetic down
16
(2) How to adjust the magnet of the location detector

Assemble the detector in order following the pictures.
Locate detector(synchronizer)
Once assembling is completed, power the controller on and step on the pedal. At this time, make sure that the needle moves up and down.
Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops.
of take-up lever
Normal rotation
direction
Locate detector
(synchronizer)
Normal rotation
direction
2mm turning around

from the lowest
(3) How to adjust a location detector in case of a reverse rotation sewing machine
It is the same as that used for the normal rotation direction
of take-up lever
Reverse rotation
direction
Locate detector
(synchronizer)
Caution
Reverse rotation
direction
2mm turning around

from the lowest
After adjusting a location detector, rotate the motor by stepping on the pedal for 3~5 seconds so that a
controller can remember the location.
17
6) Mounting the Program Unit(P/U)

(1) SunStar KM-235 Sewing Machine
First, attach the P/U bracket to the P/U using three fixing screws
and a supporting bolt with nut attached on it as shown in the
figure. Second, securely attach the P/U to the head of the sewing
machine using two fixing screws and washers, keeping a 3~4mm
distance between the bottom surface of the nut and the base of the
supporting bolt.
(2) Other SunStar thread-machine

First, attach the P/U bracket to the P/U using the four fixing screws. Second, attach the P/U to the main body of the sewing machine using the
three bracket-fixing screws as shown in the figure.
Program Unit
Program Unit
P/U Bracket
P/U Bracket-Fixing
Screw(3)
Fix the cable using the cable tie so that cable is not in the way of the belt.
Caution
18
7) An example of installing the SunStar sewing machine
19
WIRING AND GROUNDING

1) Specification of the power plug
(1) Single phase 200V~240V
Switch Box
220V
Control Box
EARTHV
(2) Three phase 200V~240V
Switch Box
Control Box
220V
EARTHV
(3) Three phase 380V
Switch Box
380V
Control Box
EARTHV
Be sure to connect Protective Earth
2) Specification of electric current in wiring of power plug

Be sure to use wiring materials which can stand electric current of higher than 15A.
20
3) Name and description on the outside connector of control box

Standard solenoid connector
[ Shape of pin ]
[ No. of pin ]
1, 5Back Tack Solenoid

2, 6Thread-Cutting Solenoid
3, 7Wiper Solenoid
11, 12Button for manual backtack operation
Foot-lift solenoid
Connector ColorGreen
Foot-Lift Solenoid Switch
Foot-Lift Solenoid
21
CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR

Method
Connect the motor and sewing machine using the ground wire
(green, green/yellow) as shown in the figure. Make sure that the
factory-connected ground wire between the controller box and
motor is securely in place.
Caution
Failure to ground the motor can cause abnormal

operations, such as overspeed rotation or unwanted
stitching.
THINGS TO BE CHECKED AFTER INSTALLATION

1) Before the power is on...
Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control box.
Check whether the following connectors are connected.
Connector for incoming AC power source
Connector for motor power
Connector for motor encoder
Connector for pedal
Connector for position detector
Connector for others (option, knee-lift, program unit etc.)
Check to see whether the belts are in touch with the wiring.
Check the tensile strength of the belts.
Check to see the fixing nuts for pulley are tightly fastened.
2) After the power is on...

Check whether the lamp for the position detector is on. (Except in the case of built-in position detector)
Check whether the program unit is working.
Check the direction of rotation of the Sewing Machine.
In case the direction of rotation is not right, action shall be taken to change set it right, referring tothe methods of changing the
program and the list of changing functions(N. 65 in GroupA)
Check to see whether there are abnormal heat, smell or noise nearby.
In case there are, turn the power off and call our regional office.
22
PROGRAM UNIT PART NAMES AND METHOD OF USE

1) Program unit part names
Start B/T Selection Button
End B/T Selection Button
2--Digit Displayer
Sunstar Logo
4-Digit Displayer
Button to Select Needle Plate Location When Machine Stops

Button to Select Presser Foot-lift Location When Machine Stops
Thread-trimmer and Wiper Selection
Button to Change the Sewing Speed Installation
Pattern Work Connecting Button

Constant Sewing Speed Selection Button
Pattern Work Selection Button
1/2 Stitch Button

Button for Program Change
Button for Counter Use after Counter Programming
Button to use Edge Sensor Selection after Edge Sensor Programming
Button to Save Program Changes
2) Program Unit Method of Use

(1) 4-Digit Displayer and 2-Digit Displayer Functions and Method of Use
A. 4-Digit Displayer and 2-Digit Displayer Functions
<Initializing screen>
When you turn the power on, you will see a screen as shown in the figure.
The 4-digit displayer shows the start and end B/T sewing and the 2-digit
displayer shows the current abbreviation for the letters or numbers shown in
the 4-digit displayer (bt: the abbreviation for back tack),
<Example of error detection>
The 4-digit displayer shows the error number for each type of error
discovered and also shows the programmed value after it has been
programmed. The 2-digit displayer shows the number of the parameter
specific item's content or name which is shown in the 4-digit displayer.
Caution
<Example of selection of number 2 item in Group A>
The 4-digit displayer and 2-digit displayer show the current condition. Therefore the user should always check it
before using the machine.
23
B. Method of Use: 4-Digit Displayer and 2-Digit Displayer

a. Method to change the start and end B/T stitch numbers
In order to change the start B/T stitch numbers which is programmed when you
first purchase this machine, you must use the
,
buttons. If you want to
change the end B/T stitch numbers, you must use the
,
buttons.
The program range is from 0 to 9.
(Ex: How the screen looks when changing both start and end B/T stitch
numbers to 4).
b. Method to check or change the specifics of the parameter
Press the
button and as you press it, also press the
button. Then
you can either check or change the programming items for the parameter of
group A. (A group
, B group
, C group
, D group
)
Users should turn the machine off to select B, C, or D group. While
pressing the
button, turn the power switch on. The screen will be
changed to the initial screen after showing the "PrEn" message. Then, the
users can select B, C, or D group by pressing B, C, or D button while
holding program
button.
You can move to the parameter item you want with the
and
buttons. The parameter item number will appear in the 2-digit displayer and
the wanted value will appear in the 4-digit displayer.
(Ex) Screen showing the maximum speed limit preset in the item 2 of A group)
After using the
(increase) button and
the value you want, press the
(decrease) button to choose
(Enter) button and save the value you
chose. (Ex: Reducing the maximum sewing speed limit from 4000RPM to
3000RPM).
After saving, press the
Caution
button and go back to the initial screen.
Be aware that if you don't press

after changing the programmed value for the parameter item, the value will not be saved.
When the B, C, or D group selection is completed, users should turn off the machine first and restart to secure the selected
group.
If the user changes the programmed value from the parameter specifics carelessly, the user may cause break down or physical
damage to the machine. The user must therefore be well-trained before changing the parameter group.
(2) Method of Use

When necessary, make
Stitch Button Function

stitches by pressing the
stitch (
) button.
When the needle plate makes a down stop, shortly press the
stitch (
) button once and the needle plate will make an up stop.
And when the needle plate makes an up stop, shortly press the
stitch (
) button once and the needle plate will make a down stop.
Be aware that if you are continuously pressing the

Caution
24
) speed.
) button, the machine will keep on moving at the
stitch
(3) Method of Use: Start B/T Button

This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change. This button offers the following three functions.
When sewing starts, B/T

sewing does not operate.

sewing is operated with
the

sewing is operated with
the
button.
button.
Using the A, B buttons in the 4-digit displayer, the user can program the B/T number of stitches he/she wants.
Be aware that if the start B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution
(4) Method of use: End B/T Button

This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change. This button offers the following three functions.
When sewing ends, B/T

sewing does not operate.

sewing can be operated
with the

sewing can be operated
with the
button.
button.
Using the C, D buttons in the 4-digit displayer, the user can program the B/T number of stitches he wants.
Be aware that if the end B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution
(5) Method of Use: The Needle Plate Position Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel needle plate is always left on. The
user can change the stop location by pressing the button.
When machine stops while sewing, the
needle plate makes an up stop.
When machine stops while sewing, the

needle plate makes a down stop.
25
(6) Method of Use: The Presser Foot-lift Location Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel pressser foot-lift is always left on.
The user can change the stop location by pressing the button.
When the machine stops while sewing, the
presser foot-lift stops at the bottom.
When the machine stops while sewing, the

presser foot-lift stops at the top.
Caution
If the user uses the automatic up stop function of the presser foot-lift when the sewing machine stops while sewing, it
may cause damage to it because it has been left up for an unnecessarily long time. Be aware that to prevent the
foot-presser solenoid from being damaged, it is programmed to automatically come down when a certain amount of
time passes.
(7) Method of Use: Automatic Thread Trimmer and Wiper Selection Buttons
These buttons offer the function of automatic trimming and wiping after sewing. By pressing these buttons in sequence, the user can use
one of the following three functions. The light shows the function that is currently being used.
Automatic trimmer and wiper

do not operate
Only automatic trimmer

function is operate
Both automatic trimmer and

wiper operate
(8) How to use product counter and bobbin counter

How to set product counter and bobbin counter
A. Set/clear product counter and bobbin counter using the
Repeatedly press the (
button in the program unit
) button in the program unit to change the status of the lamp and functions as below.
When product counter and bobbin counter are not used

<When the lamp is off>
When product counter function is set

<When the lamp is on>
When bobbin counter function is set

<When the lamp is flashing>
To use the counter function, set the detailed functions under parameter B-Group.
26
How to use detailed functions of product counter and bobbin counter

A. How to use the detailed functions of product counter
To use the counter function, set the detailed functions beforehand.
To use the product counter function, first set the value of the parameter B-35
(group B, item 35) as desired.
0: Set the external counter switch on
1: Set the automatic counter on after trimming
As the default value is set0, the counter will not run if there is no external counter
switch.
Set the parameter B-36 to select the type of product counter

1: Up counter
0: Down Counter
The default value is set at1.
<The current amount>
Press the counter

button to set the counter function. Press the button to check and
set the detailed data of the counter.
Cn: The current counter amount
rn: The remaining amount
%: The progress
tn: Total target amount (Default: 100)
Press
button repeatedly to see the above detailed data in order. The user may
set up the current counter amount (Cn) and the total target amount (tn) as desired.
After the total target amount is set, use B-37 and B-38 to set the movements.
<Set value of B-37>
0: When work is finished, the buzzer will go off and sewing may begin
1: When work is finished, the buzzer will go off and sewing may begin only when
the
button is pressed
2: When work is finished, the buzzer will not go off and sewing may begin
< Set value of B-38>
0: No returning to automatic initial value when counting is complete
1: Returning to automatic initial value when counting is complete
<The remaining amount>
<The progress>
<Total target amount>
[ Caution ]
When B-38 is set at0, the value will keep on going up/down even when counting is complete. The user will need to re-set the
value of Cn to restart.
27
B. How to use the detailed functions of bobbin counter

Bobbin counter is designed to check the remaining amount of the lower thread.
a. To use the counter, set detailed functions beforehand.
To use the bobbin counter function, first set the value of the parameter B-39
(Group B, item 39).
0: Bobbin counter function not used
1: Bobbin counter function used
The default value is set at0. At this point, the bobbin counter will not start even
when the counter button in the program unit is set at bobbin counter function.
b. Detailed functions of bobbin counter
Select the bobbin counter function by pressing

button to get the lamp flashing.
Press
button and the display will change
as shown in the right.bcstands for bobbin counter.
At this point, press
button to change the display toUP. Press
button again
to go back to the initial display of3333 bt. Press
again to change tobcas
explained in . The display will change by pressing
button.
[bc]
It stands for the Bobbin Counter; the value will be increased from 0.
(Initial value: 0, Set range: 0~9999, How to set: use
/
button)
[UP]
This value will go up in proportion to the increasing ratio ofBC(Bobbin Counter). Use this value to get the
initial value ofBC(Bobbin Counter)
(Initial value: 0, Set range: 0~9999, Set manual increase/decrease function with C/D button)
[bt]
Back-tack function that is shown in the initial display
[ Caution ]
Pay caution when using and
button, designed to perform special functions for bobbin counter.
button (Store counter value) : Press
button whenbcorUPis shown on the display. The current indicated value
will be stored as value of bobbin counter.
28
c. Setting Bobbin Counter Functions

When you start new sewing work, you must re-set the value of bobbin counter. Refer
to the following if you do not know your re-set value.
First move toUPdisplay and use
,
button to change the value to0.
Replace old lower thread with the new one. The amount of the lower thread must be
consistent.
Begin sewing. The more you sew, the higher the value ofUPwill be.
Continue sewing until you run out of the lower thread.
When there is no lower thread left during sewing, press
button to store the
counted value.
Before saving, subtract some 10~20 from the value in order to reflect the counted
value after the lower thread ran out.
When the bobbin counter setting is complete, move tobcdisplay.
The value of BC(Bobbin Counter) increases gradually when sewing begins after
completing set-up.
[ Caution ]
Before using the bobbin counter function, move tobcdisplay or initial display. If you start working fromUPdisplay, the
value of counter will go up.
29
d. When bobbin counter is complete
Replace the old lower thread with the new one and start sewing, then the value of
BC(Bobbin Counter) will go up gradually.
Take note that the buzzer will go off when the value goes up, and the gap between that
value and setting value narrows under 20. This is to warn that there is little lower
thread left.
The value of Bobbin Counter is reached at setting value, the stitching will be stopped
and the buzzer will go off and the monitor will start blinking.
When sewing stops after counting is complete, use the following method to return.
Press the
button to change the value of BC to the 0 automatically.
(AUTO CLEAR/PRESET)
[ Caution ]
To use the bobbin counter function, first set B-Group 39 to 1.
Use
button to change the display to set/clear the value of bobbin counter during sewing.
Wind the lower thread with consistency to ensure the proper use of bobbin counter functions. Counter functions may work
differently depending on lower thread and sewing conditions.
30
(9) Method of Use: Pattern Work Selection Button

A. Method to Set Up the Pattern Work Function
This function is used when you need to continuously work on a sewing material. If the
light goes on after pressing the button, you can use the pattern sewing function.
B. Method of Use of Pattern Sewing Specific Functions

Cautionary words when using the pattern function
Before using the pattern function, finish the trimming work and turn on the pattern switch light.
If the user presses the pattern switch twice when he/she is not using the pattern function, the light will go off and he/she will be
able to go back to normal sewing. However, if the pattern mode has not been completely finished, the pattern light will not go
off.
The pattern function sewing speed will be the programmed speed.
The value set in each pattern mode is not erased when the power is turned off. Therefore, if you want to use the same pattern
again, press the same mode again to use it. However, if the program is initialized, all the formerly programmed information will
be erased and the user must reset the information again.
Method of use:
function
first press the

button and select the pattern sewing function.
Select the pattern you want and the light will go on the pattern you selected.
If you press the
button, the screen will change and you can use the stitches of
each side of the pattern you chose to program the value.
< Method to program the value of each pattern side >
Method by using the
,
buttons
Inputting directly the number of stitch the user wants by using the buttons C and D.
This method is used when the user already knows the length of the stitches he/she
is choosing.
Method using the pedal movement
This is a function used when the user does not know the stitch length and sews
directly to check the number of stitches for the pattern he/she wishes to program. If
the user presses on the pedal after the programming screen comes on, the pedal can
program the number of stitches by using the accelerating and decelerating
characteristics through the pedal's sensors. The standard for choosing the number
of stitches here is slower than the normal sewing speed and the programmed
pattern sewing speed.
Method using the A button and 1/2 stitch button
This function is used when the user needs to make small adjustments at the end of
the pattern work. It allows the user to check and program the pattern length while
he/she sews at a slow speed or sews half stitches.
After programming is finished, press the
<Screen showing thef programming of

stitch numbers for each side>
PWhen the AUTO light is off, the machine

stops when the pedal is released while
sewing.
AWhen the AUTO light is on, the machine
will finish sewing the pattern section even if
user releases pedal while sewing.
button and save the set up value. Then press the
button. After the stitch numbers of each side disappear from the screen, you can start
sewing with the programmed value in the pattern sewing function.
The pattern sewing speed is constant because it sews at a programmed speed not by the
acceleration or deceleration of the pedal. If you press the pedal after pressing the
button and
see the light blink, sewing will continue until it is finished even if you release the pedal.
Caution
After setting each side of the stitches, the user must press the
button to save the programmed value.
When the pattern has more than one side, the pattern work only operates for the number of stitches programmed
for each side.
31
Specific items of each pattern

A convenient pattern for straight sewing at constant speed for a definite length. The
sides can be set from 0 to 999 stitches.
A convenient pattern for repetitive 3-sided sewing. Each side can be set from 0 to 999
stitches.
A convenient pattern for 4-sided sewing. Each side can be set from 0 to 999 stitches.
(Used often in square sewing)
A convenient pattern when forward/backward sewing is needed continually.
forward/backward sewing is possible 9 times. Also each side can be set from 0 to 999
stitches.
(This pattern is used for continuous work on back tags of leather belt rings).
A convenient pattern when the user wants to make many-sided patterns. The user can
make patterns of up to 20 sides. Each side can be set from 0~999 stitches.
Method of UseChain function (pattern linking function)
First press the
button and select the pattern sewing function
Next, press the
button.
If you press the
button, the screen will change as the figure shows on the right.
You can change the number of chains with buttons , .

If you want to program the number of chains in the pattern you want, use buttons
and, to go to the item you want and press the pattern button.
At this time when you press the button , the screen is changed like the picture and
the screen for setting how many times you operate a desired pattern with a desired
number is displayed.
The performance frequency can be input by using button
and .
Input range: 1~250 times (standard: 1 time)
Example: No.1 pattern (5 times) No.2 pattern (10 times)
After programming the chain numbers as explained above, press the
the change of value will be saved. Then press the
button and
button to come out from the
chain programming screen.

If you operate the programmed sewing work, the pattern with the blinking light is
the current work being done and the pattern with the light on continuously is the next
programmed pattern.
If the user presses the when using the pattern sewing function, the
the programmed pattern section even if the user releases the pedal.
After programming the chain function and pressing the
light will go on and the machine will automatically sew
button, the set up value is saved.
If you change the pattern program while sewing, it will sew with the new programmed pattern.
Caution
32
If the last chain pattern is finished, it will automatically go to the first sewing pattern.
(10) Method of Use: Constant Speed Sewing (AUTO) Selection Button

This button is used to choose the sewing speed. It offers two functions according to where the light turns on.
When the light is blinking

- If the user presses on the pedal, the
machine will sew at the programmed
sewing speed.
When the light is off

- The machine will sew according to the
amount of pressure given to the pedal by
the user.
This button works in a different way when using the pattern function. Please refer to section 10).
Caution
(11) Method of Use: Sewing Speed Program Changing Button

A. Method to Check Sewing Speed
If you want to check the current programmed sewing speed, you must press the
button. If you briefly press the
button
button once, the screen shown on your
right will appear briefly and then return to the initial screen.
The speed on the screen is the limit of the maximum sewing speed.
The maximum speed and minimum speed limits can be changed by changing the parameter's specific items.
Caution
B. Sewing Speed Changing Method
When you want to change the sewing speed, you can see the screen that shows the
current sewing speed by pressing the
button or
button.
If you see the current speed on the screen, you can change the speed by using the
and
button before going back to the initial screen.
When you press the buttons twice in sequence: The sewing speed increases/decreases
by 40RPM.
When you keep pressing the button: The sewing speed increases/decreases rapidly.
Caution
-Be aware that if you don't press the

or
button, the screen will automatically go back to the initial screen.
-The maximum speed and minimum speed limits can be changed by changing the parameter's specific items.
33
3) Start and End Backtack Stitch Correction Method

Since backtack stitches may vary according to the type of sewing machine, use the following stitch correction method.
To adjust the stitch fast and clean, users should check the stitch condition before commencing the correction.
Classification according to backtack sewing condition
The backtack sewing condition can be classified as follows (When A: 3 stitches, B: 3 stitches, C: 3 stitches, D: 3 stitches)
A. When one more or less stitch than the set stitch number is sewn
Classification
Sewing condition where few backtack

stitches are sewn
Correct backtack sewing condition
Sewing condition where more

backtack stitches are sewn
When sides A and B each have

one less stitch sewn
When sides A and B each have 3

stitches correctly sewn
When sides A and B each have

one more stitch sewn
When sides C and D each have

one less stitch sewn
When sides C and D each have 3

stitches correctly sewn
When sides C and D each have

one more stitch sewn
Start backtack
Sewing condition
End backtack
Sewing condition
B. When one more or one less stitch is sewn than the programmed stitch number
Classification
B/T condition where the stitch length

comes out shorter
Correct B/T sewing condition
Start backtack
Sewing condition
When the length of the last three stitches
in sides A and B have been sewn short.
When sides A and B have 3

stitches correctly sewn.
When sides A and B each have 3 stitches

and a half stitch (or less than one stitch) sewn
End backtack
Sewing condition
When the length of the first stitch in sides
C and D have been sewn short.
Caution
34
When the sides of C and D have 3 stitches When the sides of C and D each have 3 stitches
correctly sewn
and a half stitch (or less than one stitch) sewn.
The figures above show each representative sewing condition. And there may be some differences according to the
conditions of the sewing machine and it is normal that two types of conditions occur at the same time.
Start/End B/T stitch number correction method

The method to correct B/T stitch numbers may differ according to the user. However it is basically done in the following order.
A. When the machine sews one less or one more stitch than the programmed number of stitches.
First, fully check the B/T sewing condition
: Commence sewing and check the current sewing condition. Refer to the figure above.
If you have checked the sewing condition, first correct the stitch number that differs by
one or more stitches to the programmed stitch number.
Correction method for stitch numbers with more than one stitch difference
Program range: -6 stitches ~ 6 stitches
Program unit: 1 stitch
Method to apply correct stitch number (program using buttons A, B, C and D).
Side A programmed value
3(programmed stitch number) + (3-actual stitch number sewn on side A)
Side B programmed value
3(programmed stitch number) + (3-actual stitch number sewn on side B)
Side C programmed value
3(programmed stitch number) + (3-actual stitch number sewn on side C)
Side D programmed value
3(programmed stitch number) + (3-actual stitch number sewn on side D)
<Initial screen>
After programming, press the

and
buttons simultaneously.
Ex) When there is one less Start or End B/T stitch sewn.
a In the initial screen use buttons
b After programming it to4 4 4 4press the
to change it from3 3 3 3to4 4 4 4.
button. Then press the 1/2 stitch
button. You
will see the lettersbt-Cand the buzzer will ring three times and the screen will automatically
return to the initial screen.
c The changed initial screen will continue to display the wanted B/T programmed value of3 3 3 3.
d Recommence sewing and check the corrected stitch number
e If the corrected sewing condition continues to show more than one stitch difference, repeat steps
(a~d) and make corrections.
The example above is an explanation of when one B/T stitch number comes less than one
When there is more than one stitch is added or missing, you can correct the stitch number as explained above.
Caution
The stitch number correction value program range is between -6 stitches to 6 stitches. You cannot see the
currently applied correction value on the initial screen. If you want to see the currently applied correction value,
press the
button and then the
button and either check the programmed value of each side or check
items 30(side A's correction value), 31(side B's correction value), 32(side C's correction value) and 33(side D's
correction value) from Group B of the parameter.
If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct in the manner mentioned above when there is more than one stitch difference. And you
can correct when there is less than one stitch difference with the item mentioned in the next page.
35
B. When the machine sews less than a stitch more or less than the one programmed.
<Initial screen>
If there are still problems with the B/T sewing condition even after correcting the stitch
numbers for more than one stitch difference based on item "A," refer to figure -B and
check the sewing condition again.
Look at the sewing condition and make the correction as follows:
Program range for making stitch corrections for less than one stitch:(Prog+Auto)
-6 stitches ~ 6 stitches
Program unit: 0.05 stitches (Corrections are done by dividing one stitch into 20 parts).
Initial program: A(00.30), B(00.30), C(00.40), D(00.40)
Correct stitch number application method (use C and D buttons for programming).
When the stitch length comes out short(the third stitch of sides A and B/ the 1st stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value
(Currently programmed corrected value)

+ (01.00-the length of the 3rd stitch sewn in side A)
+ (01.00-the length of the 3rd stitch sewn in side B)
+ (01.00-the length of the 1st stitch sewn in side C)
+ (01.00-the length of the 1st stitch sewn in side D)
<When the stitch length comes out short>
<When the stitch length is less than one stitch>
<When the stitch comes out less than one stitch longer> (the last stitch of sides A and
B/ and the first stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value
(currently programmed correction value)

- the length of the extra part of the stitch sewn on side A
- the length of the extra part of the stitch sewn on side B
- the length of the extra part of the stitch sewn on side C
- the length of the extra part of the stitch sewn on side D
The shadowed part is the currently saved correct value.

Caution
After programming, press the
button and save the programmed value.
Ex) When the Start/End B/T stitch length is shorter than the programmed stitch length (by around half a stitch).
a In the initial screen, press the
button and then also press the
button.
b The screen will then go to the stitch number correction screen. Using the
,
buttons you
can change the length of each side (A,B,C and D) in this screen.
c If you have finished programming the new correction values to sidesA, B, C and D, press the
button and save the corrected value. If you press the

button, you will return to the
initial screen. (A:00.30, B:00.30, C:00.40, D:00.40) (A:00.50, B:00.50, C:00.75, D:00.75)
d Commence sewing and check the B/T sewing condition.
e If the corrected sewing condition still shows differences between the programmed value, the
repeat steps (a~d) and continue correction.
Caution
36
If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct for when there is more than one stitch difference with item A. However, with item B, you
can correct when there is either more or less than one stitch difference.
Make sure to press the
button and save the programmed value when you finish programming sides A, B, C
and D's new correction value.
4) Method of Use: Inertia Tuning Function

The inertia tuning function enables the machine to save the gain value of the motor
that matches the loaded inertia. If you simultaneously press buttons
and
,
you will see the inertia tuning screen. Then, you will see the words "TUNE" blinking.
When the screen changes, you must press the pedal until the buzzer rings. If you
release the pedal before the buzzer rings the inertia tuning won't be completed.
Therefore, you must press on the pedal until the buzzer rings.
(When doing inertia tuning, the sewing machine will operate and stop 10 times).
<Inertia tuning initial screen>
<Initial screen>
When inertia tuning is completed, the buzzer will ring and it will automatically return
to the initial screen.
Caution
Inertia tuning can only be carried out when the controller is attached to the sewing machine for the first time and when
the sewing machine does not accelerate or decelerate quickly.
37
5) Advanced Pattern Sewing Functions

(1) Related Parameters
Parameter No
Parameter Name
Set Value
A-76
Pattern Advanced Function
0(Disable) / 1(Enable)
(2) Features of Function

Item
Description
Supporting existing pattern

functions
If Parameter A-76 is set at (0) for Disable, the existing pattern functions can be used as same.
Max. Pattern Value
Up to 15 patterns can be used.
How to set
Parameter A-76 can be set in two ways.

A. Setting by parameter adjustment
a. Press
to move to Parameter Group A.
b. Use
and
to move to A-76.
c. Use
and
to change a set value.
d. Press
to save a set value and press
to revert to
the initial screen.

B. Setting with hotkeys
a. Press
b. Use
c. Press
and
to move to Parameter Group A.
to change a set value.
to save a set value and then press
to
revert to the initial screen.

Considerations
38
When using hotkey functions, press PATTERN to turn off LED before use.
When using extended pattern functions, make sure of using No. 1 pattern.
(3) Detailed Functional Setting and Use

Sequence
Enable the Pattern Extension
Function
Set A-76 at 1, and use hotkey functions to amend the set value from
0 to 1.
Check No. 1 pattern setting
Check if Pattern No. 1 LED is on.

- In the event that LED is on for other patterns, press No. 1
to select.
Enter the set values for pattern stitch

count as many as desired among 15
patterns.
Remarks
Description
button
buttons: Move around patterns from 1 to 15 to select a desired
pattern.
buttons: Enter the stitch count into the pattern number currently
marked.(The set value is automatically saved)
Yes is displayed on the screen.
No.10 : A
No.11 : B
No.12 : C
No.13 : D
Set 11 stitches for No. 1 pattern.
No.14 : E
No.15 : F
Set 10 stitches for No. 14 pattern.
When one among set patterns is used Use

In the event of conducting chain
sewing in the set pattern order
Notice
and
buttons to move to a desired pattern and begin sewing.
Press
button to turn on CHAIN LED, and then begin sewing.
- Start sewing from No.1.
Possible to use
and
buttons to change the start position.
During the chain sewing, if an encountered patterns stitch count is zero
(0), it is automatically converted to No. 1 pattern and sewing continues.
When using the pattern extension function,
and
buttons indicate
the pattern number currently under work.
To release the function, press
button to turn off PATTERN LED
and set A-76 at zero(0).
39
6) Use of Detailed TPM(Total Production Maintenance) Functions

(1) Activating TPM Functions
Explanation
Remarks
Use parameters F-01 ~ F-09 to set a desired TPM number at 1.
Users can selectively set desired TPMs only.

Example) Set TPM 1, TPM 3 and TPM 5 only while the rests remain
unused.
Up to 9 can be simultaneously set.
When setting multiple TPMs, alarms for each TPM could be issued
simultaneously.(see the code entry function)
Check if F-41 Parameter is set at 1.
F-41 is 0 : TPM is unused.

F-41 is 1 : Among F-01~09, the TPM set at 1. only is activated.
(2) Time Setting

A. Use of hot keys
Explanation
When
button +
Remarks
button are pressed simultaneously, the
screen displays XXXX r1.

(In the case of small-type PU, press the
Press the
button +
button)
Currently Set Time
Abbreviation Display of
TPM 1 Remain Time
Currently Set Time
Abbreviation Display of
TPM 1 Target Time
button, and the screen is changed to XXXX r1.
- When continuously pressing the E button
Continuous pressing of the

Pressing the
button moves up to next step.
button moves to previous steps. (Able to check the
currently set time and remain time)
- When continuously pressing the F button

During the moves across screens, pressing the
the set value by one, while pressing the
button increases
button decreases the set
value by one.
(Unless Parameters F-1 ~ F-9 are set at 1(Enable), hot keys cannot be
used to change target time and remain time.)
Caution
40
[ Caution ]
- Changing the target time value automatically resets the remain
time value to be same as the target time value.
- After the target time value is changed, the screen displays the
value before the change. However, after exiting the setup mode
by pressing the
button and making re-entry, the changed
value is displayed.
Unless Parameters F-1 ~ F-9 are set at 1(Enable), hot keys cannot be used to change target time and remain
time.)
B. Use of Parameters
Explanation
With the
Press
Use the
Remarks
button pressed, turn on the power.
button to move to Parameter Group F.
(Up) and
(Dn) buttons to move to F-11 ~ 19.
Set TPM time respectively at F-11 ~ 19.
(3) Password Setting

Classification
Password Setting
Explanation
Move to Parameter F-50 and the screen displays 0000(initial

password).
Use buttons A to D to change each digit of a password from 0 to 9.
Replace the initial password with the desired one and press the
button to save the setting.
Enabling Password
Function
Set Parameter F-42 to decide enable/disable of a password function.

Set Parameter F-31~39 to enable a password function for TPM.
Features of Password
Function
When sewing is conducted after TPM setup, TPM alarm is issued in a

certain time.
To stop alarming by pressing
, the password function is enabled.
(The screen shows PASS ED and then 0000.)
If
is pressed after wrong password entry, short beep sound is
issued three times and the screen stands by for password entry.
Remarks
Button A: Set the first digit

Button B: Set the second digit
Button C: Set the third digit
Button D: Set the fourth digit
When a password is unused and an
alarm is issued, simply pressing
Enter leads to the reset to default
value and the alarm is stopped.
Displaying an alarm issued for the first

TPM time
[ Caution ]
In the case of using the password function, without proper
password entry, the screen exit is not possible (The screen lock is
not released even after power-off and power-on.)
Alarm Issuance
Abbreviation of Password. E in Ed
represents W.
When the TPM function is used, an alarm is issued in the set time.
(Displayed as CHEC XX. XX represents concerned TPM number and is displayed as one among 0~9
indicating the checkup number subject to alarm.)
If multiple TPMs are set, over time, alarm timings could coincide to be same. In this case, the alarm of a lower
number is issued first. After machine check and alarm release (Press
), the alarm of next number is issued for
checking out other parts of the machine.
41
(4) Detailed Description on Time Setting

Classification
Related Parameters
F-43 : Setting the rated speed of a machine

F-44 : Applicable environmental variable when the set time is reduced
F-45 : Speed adjustment unit when adjusting time depending on current speed
Detailed Description
on F-43
By comparing the current speed with the rated speed, a value is set to reflect time variables against the current
speed.
If the current speed is higher than the rated speed, the remainder of the set time is reduced, and otherwise, the
remainder of the set time is increased.
The remainder of the set time can be increased/decreased at the degree set in F-44~45.
on F-44
When the remainder of the set time is reduced, the applicable environmental variable can be set at 1~20(0~50[%]).
The reduction ratio of a set time can be adjusted in reflection of current speed, temperature, and humidity.
on F-45
The parameter takes into consideration the current speed vs the rated speed as part of the time reduction factors.
The parameter sets the speed range.
Example
F-43 : Set 3000[spm] (rated speed)

F-45 : Set 400[spm] (When adjusting time in line with the current speed, this is the speed adjustment unit)
Current user speed: 2500[spm]
Result
Between 3000 ~ 2600[spm] (Step 1 for extending the speed reduction time) and 2600 ~ 2300 (Step 2 for extending
the speed reduction time), the current speed belongs to Step 2 so that the concerned amount of speed reduction time
will be extended.
Caution
42
Explanation
1. Due to the environmental factors as stated above, actually an alarm is issued not at the set time but according to
the value considered at F-43/44/45.
2. Unless special change is made, F-43/44/45 is set at default values, and their values are reduced at a certain
reduction ratio. In the event that mismatch between the actual checkout time and the alarming time occurs, the
set time can be adjusted.
FORTUNA SERIES SOFTWARE METHOD OF USE

1) Basic Functions of the Fortuna Series Software
(1) Initializing
This function is used when the user randomly changes the parameter's programmed value, and forgets the original program contents.
Method of initializing: Turn the power on by simultaneously pressing the buttons in the figure above which are the start B/T button + end B/T
button + needle plate up/down stop button.
Caution
If you initialize, all the changes made by the user are changed to the original values programmed when the
machine was delivered from the factory, therefore only change the value if absolutely necessary.
After initializing, rotate the machine for 1000RPM or more for approximately 5 seconds. You must make the
machine remember the location of the FILM.
(2) Sewing Machine Up/Down Stop Location Automatic Recalling Function

When first purchasing the controller, if the user steps on the pedal for 5 seconds and runs the motor before beginning the sewing work, the
machine will automatically remember the sewing machine's up/down stop location. However, when using a synchronizer this step is not
necessary.
(3) Method of Use and Functions of the Program Unit and the General Control Box's Simple Operation Box.
Please refer to the former explanation for details of program operation panel.
(4) Function Parameter

Parameter group
Functions
Group A
General functions of the sewing machine
Group B
All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing machine models and
thread trimming sequence programming
Group C
Pedal acceleration/deceleration curve, slow starting speed and input/output port change related parameters
Group D
All types of gain parameter related motor control
Group F
TPM(Total Production Maintenance)-related Parameters
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine. Therefore the
user must be well-trained before using it.
43
2) Fortuna Series 6 Software Specific Parameters

(1) Group A Parameter: General functions of sewing machine
No.
Function
1
2
3
200spm
4000spm
300spm
20~510
40~9960
20~510
2spm
40spm
2spm
Minimum speed of pedal (limit of sewing machine's minimum speed)

Maximum speed of pedal (limit of sewing machine's maximum speed)
Thread trimmer speed
(Sewing machine speed from beginning to end of thread trimming when using CAM type)
Program Unit + 1 stitch speed (
Key's performance speed)
100spm
20~510
2spm
5
6
Lifting of needle plate with button A, dropping speed (

Pedal degree of acceleration (Pedal Curve)
300spm
255
20~510
1~255
2spm
1
1700spm
1700spm
100ms
20~2000
20~2000
4~1020
10spm
10spm
(When doing an aging test,
the value is equal to the running time)
200ms
4~1020
(When doing an aging test, the value

is equal to the thread trimming time)
255
0~255
4ms
4~1020
48ms
40ms
100ms
3000.1sec
4~1020
4~1020
4~1020
5~1000
4ms
4ms
4ms
0.5sec
100ms
4~1020
4ms
0
0
0/1
0/1/2
2000spm
200~2000
1=lift selection
0=step backward thread trimming
1=1 step backward thread trimming
2=thread trimming at neutral position
10spm
200ms
0
4~1020ms
0/1
4ms
Choose between 1 or 2
0/1
Choose between 1 or 2
0=CAM type machine

1= thread trimming after up-stop
2=thread trimming after low-stop
0=B-55 exclusive sequence is used
1= default sequence is used
(
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Start Back-Tack Speed

End Back-Tack Speed
Thread trimming operation time
(The A24 used in PNEUMATIC = must be 1)
(The Solenoid operation time)
Tension release operation time (The A24 used in PNEUMATIC = must be 1)
Tension release time (In CAM type, the used A24 = must be 0)
(In CAM type, the tension release is the value of the moving CAM angle)
Waiting time for the next operation after thread trimming
(This is the delaying time to carry out the next operation after thread trimming is finished)
Wiper operation time (Wiper Solenoid operating time)
Waiting time after wiper operation(presser foot-lift etc.)
Automatic presser foot-lift delaying time
Automatic presser foot- lift maintaining time
(After programmed time the presser foot-lift is automatically released)
Automatic presser foot-lift drop waiting time for next operation
(The delaying time, or the time that the foot-presser lift is maintained,
the pedal is started until the presser foot-lift drops and the sewing machine is started)
Selection for automatic foot-presser lift after thread trimming
Selection for pedal thread trimming position
The maximum sewing speed for the KM-1060BL-7 presser foot-lift

with mutual crossing quantity of 4.8 ~ 7.0[mm]
Delaying time for complete release of KM-1060BL-7 B/T Solenoid
Select to operate 2 start B/T
)
Select to operate 2 end B/T

(
24
Selection of thread trimming conditions

(selection according to sewing machine type)
0/1/2
25
Whether or not to use default sequence when A24 = 1

(This is a sequence determined on A9,A10 value)
0/1
Caution
44
's performance speed)
Step
;When the maximum speed is put in 255 steps)
(
23
Initial value Range
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine.
Therefore, the user must be well-trained before using it.
No.
Function
Initial value Range
Step
26
Selection of B/T Solenoid operation position
0/1
27
Setting the maximum sewing speed of the machine according to

presser foot-lift height of the KM-1060BL sewing machine.
28
29
30
31
Needle bars automatic stop at the highest position

Pedal analog filtering difference
When using an angle 2-needle, select the semi-automatic corner operation
Speed when selecting a semi-automatic corner
(parameter used only when used after selecting number 30)
After selecting the left needle the first sewing stitch
After selecting the left needle the second sewing stitch
After selecting the right needle the first sewing stitch
After selecting the right needle the second sewing stitch
Maintaining time for the left/right needle solenoid
(After the programmed time the solenoid is automatically released)
NOT USED
NOT USED
Stopping function during AUTO mode and while pedal is neutral
0
15
0
200spm
0/1
1~200
0/1
20~2000
1
1=selection of semi-automatic
10spm
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
3 stitches
0~255
1 stitch
4500.1sec
50~1000
0.5sec
0/1
0=does not stop

1=stops
1active low
1 stitch
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Caution
Selection of type of N-stitch Sensor

The number of stitches done after the N-stitch Sensor has finished sensing.
(After sensing, it will sew the programmed number of stitches and stop)
N-stitch sewing speed
Selection of One Touch function replaced by AUTO Key function
(Used in the sewing mode that uses the auto function)
Selection of One Touch function replaced by AUTO sewing mode programming
(If there is no thread trimming signal when selected, sewing will continue even if user releases pedal)
One-Shot sewing speed When using AUTO function, it is programmed with the speed Up/Dn Key
N-stitch sewing mode selection a sewing mode that inputs a sensor signal
in the edge sensor port and uses it as an edge sensor
Selection of pre-stitch function (When selected it will perform only
the programmed stitches before the actual sewing work starts)
Pre-stitch number of stitches
Pre-stitch speed
Selection of start B/T operating conditions
( 0 : if pedal is released during back tack, it will stop)
( 1 : if pedal is released during back tack, the work will still be completed)
( 2 : it will perform the exact amount of back tack stitches)
Selection of end back tack performance condition
(It will perform the exact amount of stitches for end back tack )
Back tack initial first stitch speed during back tack exact performance
0= lower position
1= upper position
program P1xx P2xx P3xx
in order
Less than P1xx:3500[spm]
More than P3xx: A20[spm]
0
0active high
3 stitches
0~255
1000spm
0
20~2000
0/1
10spm
1=Auto Mode
0/1
1=One-Shot Mode
2000spm
0
40~9960
0/1
40spm
1=N-stitch Mode
0/1
1=selection
3 stitches
2000spm
0~255
1 stitch
20~2000
10spm
0 : B/T stop function selected
1 : B/T work completion
2 : B/T exact stitch performance
0/1
200spm
20~1000
1= exact stitch performance

10spm
If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
45
No.
Function
Initial value Range
53
54
Change between B/T and switch with buttons A or B during sewing

Selection of button A function
0
2
55
Selection of Button B function
56
Selection of speed during manual back tack during sewing
57
58
59
60
61
62
63
64
NOT USED
Thread Trimming Sequence Selection of SunStar Chain Stitch Machine
Thread Trimming Sequence Selection of other Company chain Stitch Machine
Selection of reverse rotation after trimming
Reverse rotation distance when selecting reverse rotation after thread trimming
When machine stops fix pulley (When machine stops fix the motor by force)
Power to fix the A number 62 Pulley
Distance recovered after fixing A number 62 Pulley and rotating it by force
65
Select the motor rotating direction (
CCW
CW
0/1
1= Select with button B
0 : Only B/T operates
1 : Lift and drop needle plate with one movement.
2 : Lift needle plate with one movement.
Drop needle plate with two movements
3 : Slow performance when stopped
(1/2 stitch speed)
0 : B/T delete insertion
1 : Lift and drop needle plate with one movement
2 : Slow performance when stopped
(1/2 stitch speed)
3 : Only B/T operates
0/1
0 : current sewing speed
1: initial reverse speed
1
0
0
20degree
0
40
20degree
0/1
0/1
0/1
0~250
0/1
10~100
10~100
1
1
1:selection of reverse direction
1degree
1: fix when machine stops
1
1degree
0/1
1000spm
40~9960
1 : clockwise
0 : counterclockwise
40spm
0/1
3
0
3~250
0/1
100
100~250
10[ms]
10[ms]
0
2~1020[ms]
2~1020[ms]
0/1
0/1
clockwise /counterclockwise
66
67
68
69
71
72
73
74
75
76
Delay start time duration setup

Setup of needle bar's stop at the lowest position after trimming when the
pedal is pressed
Setup of the duration of needle bar's stop at the lowest position after
trimming when the pedal pressed
Not Used
Detection time of over-voltage error
Not Used
Detection time of low voltage error
Not Used
Setting pattern sewing extension
77
Automatic changes of twin needles
78
79
80
81
82
Start Backtack ON Duration

Start Backtack OFF Duration
End Backtack ON Duration
End Backtack OFF Duration
Stitch width reduction during backtacking
83
Sewing speed screen display
84
Program unit type selection.
Not Used
70
85~89
Caution
46
Target speed : If this speed is reached or passed, a signal saying

Target speed has been reachedwill appear.
(As an interior Port it is alloted and used in theCGROUP-Default is auxiliary)
Delay start setup
Step
4[ms]
4[ms]
4[ms]
100[ms]
0
0=normal start
1=Delay start
1100[ms]
0=disabled
1=enabled
1[ms]
2[ms]
2[ms]
0 : No pattern extension
1 : Pattern extension
0 : Teach stitch not used
1 : Teach stitch used
4~1020[ms]
4[ms]
4~1020[ms]
(Parameter run when the Backtack
4~1024[ms] accuracy function is used)
4~1020[ms]
0/1
0=disabled
1=enabled
0/1
0=disabled
0=Simplified Manipulation
0/1
1=Full Function
-
(2) Group B Parameter : All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing
machine models and thread trimming sequence programming.
These are functions not used by general users and must be regulated by an A/S technician.
No.
Function
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Back Tack Solenoid Initial Full On Time

Presser Foot-Lift Solenoid Initial Full On Time
T/T Solenoid Initial Full On Time
Wiper Solenoid Initial Full On Time
Tension Release Solenoid Initial Full On Time
Left Solenoid Initial Full On Time (For Twin Needle)
Right Solenoid Initial Full On Time (For Twin Needle)
Auxiliary Solenoid Initial Full On Time
Left LED Initial Full On Time (For Twin Needle)
Right LED Initial Full On Time (For Twin Needle)
Needle plate up-stop signal Initial Full On Time
Needle plate down-stop signal Initial Full On Time
Signal notifying motor running Full On Time
Signal notifying target speed achieved Full On Time
Back Tack Solenoid Duty Ratio
Presser Foot-Lift Solenoid Duty Ratio
Thread Trimming Solenoid Duty Ratio
Wiper Solenoid Duty Ratio
Tension Release Solenoid Duty Ratio
Left Solenoid Duty Ratio (For Twin Needle)
Right Solenoid Duty Ratio (For Twin Needle)
Aux Solenoid Duty Ratio
Left LED Duty Ratio (For Twin Needle)
Right LED Duty Ratio (For Twin Needle)
Signal for up stopping needle Duty Ratio
Signal for low stopping needle Duty Ratio
Signal notifying motor running Duty Ratio
Signal notifying target speed reached Duty Ratio
NOT USED
Start Back Tack A number of stitches correction value
Start Back Tack B number of stitches correction value
End Back Tack C stitch correction value
End Back Tack D stitch correction value
Selection for maintaining reverse solenoid movement when thread trimming (C Only B/T)
Programming count condition
(program whether or not automatic counter will be operated)
When automatically counting, select Up/Down count after thread
trimming (thread trimming function must be enabled)
36
Initial value Range
Step
1020ms
200ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
50%
20%
100
100
100
50
50
100
100
100
100
100
100
100
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
10%
10
10
10
10
10
10
10
10
10
10
10
10
10
00.30
00.30
00.40
00.40
0
0
6~6
6~6
6~6
6~6
0/1
0/1
0/1
0.05 Stitch
0.05 Stitch
0.05 Stitch
0.05 Stitch
1=reverse direction maintained
0=counter used
1=automatic counter after thread trimming
1=Up COUNT
0=DOWN COUNT
0=buzzer rings, sewing is allowed
1=buzzer rings, sewing is not allowed
(If you press the Prog Key, set up is cancelled)
2=No buzzer ring, sewing is allowed
1=AUTO
CLEAR/PRESET
37
When count in completeded, the next operation is programmed
0/1/2
38
When count is completed, select the counter auto clear/preset
0/1
39
NOT USED
Items No. 30~33 : These are the items that make the number of stitches match when back tack number of stitches do not match.
Solenoid Duty Ratio : The power that holds and maintains the solenoid.
Solenoid initial full on time : The time it takes to pull the solenoid to the maximum in the outset.
Caution
47
No.
Function
Initial value
40
Checks operation of B/T solenoid
(OUTPUT00)
41
Checks operation of P/F solenoid
(OUTPUT01)
42
Checks operation of T/T solenoid
(OUTPUT02)
43
Checks operation of W/P solenoid
(OUTPUT03)
44
Checks operation of T/R solenoid
(OUTPUT04)
45
Checks operation of left solenoid
(OUTPUT05)
46
Checks operation of right solenoid
(OUTPUT06)
47
Checks operation of Aux. solenoid
(OUTPUT07)
48
Checks operation of Left LED solenoid
(OUTPUT10)
49
Checks operation of Right LED solenoid
(OUTPUT11)
50
Checks operation of needle when signal notifies up stop
(OUTPUT12)
51
Checks operation of needle when signal notifies down stop (OUTPUT13)
52
Checks operation of signal notifying motor running
(OUTPUT14)
53
Checks operation signal notifying target speed has been reached
(OUTPUT15)
Range
Step
After matching the number of the solenoid being

tested, press the+1stitch(
)key and check
the condition of the movement.
- Along with the output, it will sayon, oroff
Select [Thread trimming sequence]

- The default is set to '0'. If you wish to input another sequence apart
54
from the thread trimming sequence provided in
0~64
the system input the newly composed sequence number.

(Refer to the sequence composition method)
55
Thread trimming sequence data writing function

Selecting sewing machine model
- write the number that fits the sewing machine model provided in
the full function manual..
56
- thread trimming sequence in the pertinent machine is copied.

- if you want to correct the thread trimming sequence, change
1
0
0~127
58
59
(non-order made)
the contents of item B-55. (However, be aware that if you initialize
75~118
the parameter, the newly programmed changes will disappear and
(order-made)
the thread trimming sequence will change to that of [SunStar 235/250]).

57
0~ 74
Independent operation of trimming sequence

Presser foot-lift solenoid slowing down time #1
(Applied only when it is full-on condition)
Presser foot-lift solenoid slowing down time #2
(Applied only when it is PWM)
(Refer to attached material)

0=operation after trimming
0/1
40ms
2~510ms
2ms
30ms
2~510ms
2ms
1=independent operation
Items No. 40~53 : functions that check if solenoid and other output signals are working properly.
Select Item No. 55 and press the Enter key. Along with the buzzer sound you will see the wordsSeq 55appear on the screen.
Thread trimming sequence composition permitting condition is now possible. You can program a thread trimming sequence to a
maximum of 64 bytes. (For thread trimming sequence program method, refer to attached material).
Caution
48
No.
Function
Initial value
Range
60
Checks the signal input INPUT00
(Button A)
61
(Button B)
62
(1/4 stitch Switch)
63
(2/4 stitch Switch)
64
(3/4 stitch Switch)
65
(4/4 stitch Switch)
66
(Left Switch)
67
(Right Switch)
68
(Manual presser foot-lift Switch)
69
(Counter Switch)
70
(PU 1/2 stitch Button)
71
(Safety Switch)
72
(Edge Sensor)
73
(Thread trimming not allowed)
74
(First step for pedal going forward)
75
(First step for pedal going backwards)
76
(Second step for pedal going backwards)
77
Checks the solenoid movement voltage
0~64
78
Checks external volume value
0~64
79
Checks the pedal analog output
0~64
80
Checks the synchronizer signal
81
Checks the signal from encoder A/B
82
Checks the signal from encoder R/S/T
83~
NOT USED
89
NOT USED
Step
Along with the input, it will say "on" oroff"
Increases by each rotation

of the sewing machine
1) increases when sewing machine
rotates clockwise
2) decreases when sewing machine
rotates in counterclockwise
1) When sewing machine is rotating
clockwise
101100110010
011001101
2) When sewing machine is rotating
counterclockwise
101 001 011 010
110 100 101
Items No. 60~76: functions that check individual normal movement.

Items No. 77~79 : functions that check each analog input normal movement.
Item No. 80 : function that checks whether the synchronizer signal is working properly.
Item No. 81 : function that checks whether the encoder A/B is working properly.
Item No. 82 : function that checks whether the encoder R/S/T is working properly.
Caution
49
No.
Function
90
Sewing machine pulley size
91
Distance between up-stop ~ low-stop

(the standard is the pulley's normal direction rotation)
92
Initial value
Range
Step
0~9999
1pulse
0~9999
1pulse
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0~359
1degree
0/1
0=manual set up
Programming the upper stop location

- Not valid for model S-III
93
Programming the low-stop location

- Not valid for model S-III
94
Index pulse occurring position

- Turn the pulley manually and stop it in the position you want.
95
CAM type thread release solenoid operation position

96
CAM type thread release solenoid release position

97
CAM type thread trimming solenoid operation position

98
CAM type thread trimming solenoid release position

- Turn the pulley manually and stop it in the position the user wants
99
Manual and automatic set up of solenoid operation /

release position in CAM type thread trimming
Caution
50
1=automatic set up
(3) Group C Parameter: Pedal acceleration/deceleration curve, slow starting speed and input/output port change
related parameter
These are functions not used by general users and must be regulated by an after-sales service engineer.
No.
Function
Initial value
Range
Step
1
2
3
4
5
6
7
8
9
10
1 step section where pedal moves forward

Sewing speed value in the 1 step where pedal moves forward
Select slow start after thread trimming
(After performing thread trimming, start the next sewing work slowly)
Select slow start after sewing machine stops
(After performing sewing machine stops, start the next sewing work slowly)
10
15
31
40
52
440spm
920spm
4000spm
5480spm
9960spm
0~64
0~64
0~64
0~64
0~64
40~9960
40~9960
40~9960
40~9960
40~9960
1
1
1
1
1
40spm
40spm
40spm
40spm
40spm
0/1
1=selection
0/1
1=selection
0/1
400spm
400spm
640spm
1000spm
1680spm
3000rpm
400.1sec
300.1sec
40~9960
40~9960
40~9960
40~9960
40~9960
20~3400
5~1275
5~1275
1=Use C14~C18 value

0=Use default value
40spm
40spm
40spm
40spm
40spm
20rpm
0.5sec
0.5sec
4ms
4~1020
4ms
4
4
4
1255
1255
1255
1
1
1
1~2
11
12
13
When starting slowly, select sewing speed change
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
The speed of the first stitch when starting slow

The speed of the second stitch when starting slow
The speed of the third stitch when starting slow
The speed of the fourth stitch when starting slow
The speed of the fifth stitch when starting slow
Limited maximum motor speed
Synchronizer sensor rotation sensing time
Overload sensing time
NOT USED
Power - Off detection time
NOT USED
Bad siginal of the Encoder A and B phase detecting number of time
Back siginal of the Encoder R, S and T phase detecting number of time
Bad siginal of the Encoder R, S and T phase detecting number of time
NOT USED
Automatic scaling to the speed curve selected by each set mode
- Mode 0 : Use a curve based on the set values from C-1 to C-10
- Mode 1 : Scaling to the speed set at A-2
- Mode 2 : Scaling to the speed set using the Speed Up/Dn key
29
Items No. 1~5Equal division of pedal stroke in 64 steps, The speed curve of the pedal
stroke changes according to how many steps are set up for the divided
pedal stroke of each forward pedal step. (Used when adjusting pedal
sensor)
No. 20If a synchronizer signal comes, but the next synchronizer signal does not come within the sensing time, an error
message will appear .
No. 21If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction, an error
message will appear.
Caution
51
This item is operated by the factory only, so general users and A/S technicians should not use it.
No.
Function
Initial value
30
OUTPUT00 (B/T Solenoid)
: Low Active
0(Fixed)
31
OUTPUT01 (P/F Solenoid)
: Low Active
1(Fixed)
32
OUTPUT02 (T/T Solenoid)
: Low Active
33
OUTPUT03 (W/P Solenoid)
: Low Active
34
OUTPUT04 (T/R Solenoid)
: Low Active
35
OUTPUT05 (Left Solenoid)
: Low Active
36
OUTPUT06 (Right Solenoid)
: Low Active
37
OUTPUT07 (AUX Solenoid)
: Low Active
38
OUTPUT10 (Left LED)
: High Active
39
OUTPUT11 (Right LED)
: High Active
40
OUTPUT12 (Needle upper stop notifying signal)
: High Active
10
41
OUTPUT13 (Needle lower stop notifying signal)
: High Active
11
42
OUTPUT14 (Signal notifying motor is running)
: High Active
12
43
OUTPUT15 (Signal notifying target has been reached)
: High Active
13
Step
Output port changing function

- write the function number on
the output PIN you want to
change after referring to the
table below
A : Output PIN function

Function No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
200
H/W type actual output name

B/T Solenoid
(with duty)
P/F Solenoid
(with duty)
T/T Solenoid
(with duty)
W/P Solenoid
(with duty)
T/R Solenoid
(with duty)
Left Solenoid
(with duty)
Right Solenoid
(with duty)
AUX Solenoid
(with duty)
Left LED
(with duty)
Right LED
(with duty)
Needle Up-stop notifying signal
(with duty)
Needle Down-stopnotifying signal
(with duty)
Sewing machine runningnotifying signal (with duty)
Target speednotifying signal
(with duty)
Trimmingnotifying signal
(without duty)
"End Back Tack" notifying signal
(without duty)
Emergency stopnotifiying signal
(without duty)
- A signal appears when the motor stops for any error.
Roller Lift Solenoid
(without duty)
Hemming Device Output
(without duty)
First step forward pedalnotifying signal
(without duty)
Low signal
(without duty)
Function No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
201
H/W type actual output name

inv. B/T Solenoid
(with duty)
inv. P/F Solenoid
(with duty)
inv. T/T Solenoid
(with duty)
inv. W/P Solenoid
(with duty)
inv. T/R Solenoid
(with duty)
inv. Left Solenoid
(with duty)
inv. Right Solenoid
(with duty)
inv. AUX Solenoid
(with duty)
inv. Left LED
(with duty)
inv. Right LED
(with duty)
inv. Needle Up-Stopped
(with duty)
inv. Needle Down-Stopped
(with duty)
inv. Motor Running
(with duty)
inv. Target Speed
(with duty)
inv. Trimming
(without duty)
inv. End Back Tack
(without duty)
inv. Emergency Stopped
(without duty)
-A signal appears when the motor stops for any error
inv. Roller Lift Solenoid
(without duty)
inv. Hemming Device Output
(without duty)
inv. Pedal Start
(without duty)
High signal
(without duty)
If an output signal has been sent twice in the OUTPUT00~OUTPUT15 output pin, the same signal will appear in two different output pins.
Ex) if OUTPUT00 = 0 & OUTPUT03 = 0, then B/T signal is output from both OUTPUT00 & OUTPUT03 pin
When setting up other functions apart from the function numbers listed above, the pertinent output pin functions are disregarded.
Roller Lift Solenoid = Presser Foot-Lift solenoid + Back Tack solenoid + Roller Lift Switch
43~
NOT USED
49
NOT USED
Caution
52
No.
Function
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Initial value
Step
0
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
Output port changing function

- Write the function number
on the output PIN you want
to change after referring to
the table below
INPUT00 (Button A)
INPUT01 (Button B)
INPUT02 (1/4 stitch Switch)
INPUT06 (Left Sol. Switch)
INPUT07 (Right Sol. Switch)
INPUT10 (Presser Foot-Lift Switch)
INPUT11 (Counter Switch)
INPUT12 (P/U 1/2 stitch Switch Signal)
INPUT13 (Safety Switch Signal)
INPUT14 (Edge Sensor Signal)
INPUT15 (Thread trimmer not allowed Signal)
INPUT20 (Pedal Start Signal)
INPUT21 (Pedal Presser Foot-Lift Signal)
INPUT22 (Pedal Trim Signal)
B : Input PIN function

No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Actual Hardware Output Name

Button A Switch
Button B Switch
1/4 stitch Switch
2/4 stitch Switch
3/4 stitch Switch
4/4 stitch Switch
Left Solenoid Switch
Right Solenoid Switch
Presser Foot-Lift Switch
Counter Switch
Program Unit 1/2 stitch Switch
Safety Switch
Edge Sensor Signal
Thread Trimmer Signal
Roller Lift Switch
N_AUTO Switch
Pedal Start Signal
Pedal Presser Foot-Lift Signal
Pedal Thread Trimming Signal
External Signal
No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
Actual Hardware Output Name

inv Button A Switch
inv Button B Switch
inv 1/4 stitch Switch
inv Left Solenoid Switch
inv Right Solenoid Switch
inv Presser Foot-Lift Switch
inv Counter Switch
inv Program Unit 1/2 stitch Switch
inv Safety Switch
inv Edge Sensor Signal
inv Trimming Disabled Signal
inv Roller Lift Switch
inv N_AUTO Switch
inv Pedal Start Signal
inv Pedal Presser Foot-Lift Signal
inv Pedal Thread Trimming Signal
inv External Signal
The hardware of input switches and sensors are done witha point of contact/Active Highinput as the standard.
When setting up other functions numbers apart from the ones listed above, the pertinent output pin functions are disregarded.
Caution
Caution : When any inputs PIN No. INPUT00 INPUT22 are overlapped, it works as the "OR" circuit.
Ex) if INPUT00 = 0 & INPUT01 = 0, then it is recognized asbutton A= INPUT00 + INPUT01.
70
Output Signal Level Collective Reverse Function
0/1
1=Output signa Collective Reverse selection
71
Input Signal Level Collective Reverse Function
0/1
1=Input signal Collective Reverse selection
72~
NOT USED
99
NOT USED
Caution
53
(4) Group D Parameter: All types of gain parameter related motor control
These are functions not used by general users and must be regulated by an A/S technician.
No.
Initial Value
Range
Step
speed P-gain
Kvp
30
0~30
speed D-gain
Kvd
0~3000
location P-gain
Kpp
200
0~1000
location D-gain
Kpd
1000
0~5000
acceleration A
accelA
65
1~100
acceleration B
accelB
70
1~100
acceleration C
accelC
30
1~100
acceleration D
accelD
10
1~100
sewing machine inertia value
Inertia
40
0~255
10
positioning speed
Wpos
220rpm
100~510
2rpm
11
stopping speed
Wstop
75rpm
0~255
2rpm
12
Stop delaying time
StopDelay
80ms
4~1020
4ms
13
Positioning distance
DIST1
110degree
24~255
1degree
14
upper speed instruction unit
spd_unit
100spm
1~100
1spm
15
Positioning P-gain
Kpp2
270
0~9999
16
Positioning D-gain
Kpd2
2027
0~9999
17
Positioning P-gain
Kpp3
200
0~9999
18
Positioning D-gain
Kpd3
1000
0~9999
19
NOT USED
20
Overload rate limit function setting
0/1
21
Pre-set overload rate
100[%]
0~255[%]
22
Pre-set overload rate limit duration
23~
NOT USED
99
NOT USED
Caution
54
Function
In case where the

rated voltage of
motor is 100[%], it
can be set by 1[%].
Depending on
the pre-set
overload rate, Parameter exit and re-entry should be
limit duration is conducted.
automatically
calculated.
(5) Group F Parameter : TPM(Total Production Maintenance) related Parameters

No.
Function
Initial Value
Range
TPM 1 Enable / Disalble
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
10
11
12
13
14
15
16
17
18
19
20
Not Used
TPM 1 time setting
TPM 2 time setting
TPM 3 time setting
TPM 4 time setting
TPM 5 time setting
TPM 6 time setting
TPM 7 time setting
TPM 8 time setting
TPM 9 time setting
Not Used
750
1
1
1
1
1
1
1
1
1 ~9999
1 ~9999
1 ~9999
1 ~9999
1 ~9999
1 ~9999
1 ~9999
1 ~9999
1 ~9999
21
Initialize the remain time when changing the TPM 1 set time.
0/1
22
0/1
23
0/1
24
0/1
25
0/1
26
0/1
27
0/1
28
0/1
29
0/1
30
Not Used
Caution
Step
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
1[Hour]
1[Hour]
1[Hour]
1[Hour]
1[Hour]
1[Hour]
1[Hour]
1[Hour]
1[Hour]
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
55
No.
Initial Value
Range
31
Set the TPM 1 password entry function
0/1
32
0/1
33
0/1
34
0/1
35
0/1
36
0/1
37
0/1
38
0/1
39
0/1
40
Not Used
41
Enable the TPM function
0/1
42
Set the TPM password entry function
0/1
43
44
45
Machine rated speed

Environmental variable applied in the event of the set time reduction
Speed adjustment unit when adjusting time in line with current speed
3600[spm]
20
400[spm]
40~5000[spm]
0 ~ 20
400~2000[spm]
46
TPM test mode (900[Stitch]/1[Hour]
0/1
47
48
49
50
Not Used
Not Used
Not Used
User password
0000
0000 ~ 9999
Caution
56
Function
Step
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
0 : Disable
1 : Enable
40[spm]
1
40[spm]
0 : Disable
1 : Enable
Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
3) Method of Use and Explanations for Specific Items of the Parameter

(1) Method of Use and Explanations for Specific Items of the Group A Parameter
(General functions of sewing machine)
A. Minimum/maximum sewing speed limit set up method and thread trimming speed set up method
Item No.
A-1
A-2
A-3
Name of function
Method of use and explanation
Minimum sewing
speed limit set up
Maximum sewing
speed limit set up
This item allows user to set up the minimum sewing speed limit or the minimum sewing speed
given whenthe pedal is pressed.(20~510rpm, Initial value : 200rpm)
This item allows user to set up the maximum sewing speed limit or the maximum sewing
speed given when the pedal is pressed.(40~9960rpm, Initial value : 4000rpm)
This item allows the user to set up the thread trimming speed when the thread trimming
function is operating after sewing
Thread trimming speed set up
B. Set up method of stitch speed by program unit(P/U) and needle plate lift/drop by button A
Item No.
Name of function
A-4
Set up method of
stitch speed by program unit (P/U)
A-5
Set up the speed of lift/drop

of needle plate with button A
This item allows user to set up the stitch speed by program unit (P/U) and hence sets up the
stitch operating speed. However, if set up to a rapid speed, many stitches may be
sewn after pressing the button.
This item allows user to set up the speed of lift/drop of the needle plate with button A.
However, if set to a rapid speed, many stitches may be sewn after pressing the button.
C. Start B/T sewing speed and end B/T sewing speed set up method
Item No.
Name of function
A-7
Start B/T speed set up
This item allows user to set up the start B/T speed. If the speed is changed, the stitch
correction value also has to be set again.
A-8
End B/T speed set up
This item allows user to set up the end B/T speed. If the speed is changed, the stitch
correction value also has to be set again.
D. Selection method of thread trimming location with pedal

Item No.
A-19
Name of function
Start B/T speed set up

You can change the thread trimming operation through pedal position by making the following
changes to the set up values.
0When the pedal position is backward 2 gear, operate thread trimming(Starting set up value).
1When pedal position is backward 1 gear, operate thread trimming
2When pedal position is neutral, operate thread trimming.
E. Edge Sensor method of use Item No.

Item No.
Name of function
A-40
Selection of edge sensor type
The set up method changes according to the set up parts of edge sensor
0 : When edge is sensed and using high output sensor.
1 : When edge is sensed and using low output sensor.
A-41
Stitches performed after

edge sensor sensing
A function that programs the machine to stop after sewing

a programmed amount of stitches when edge is sensed.
A-42
Sewing speed of stitches performed

after edge sensor sensing
A function that programs the sewing speed after sewing

a programmed amount of stitches when edge is sensed.
A-46
Selection of edge sensing sewing mode

(select N-stitch mode)
A function that programs the edge sensor to operate normally,

even when other sensor signals are inputted in the edge sensor port.
Caution
57
F. Pre-stitch function method of use and explanation

Item No.
Name of function
A-47
Selection of pre-stitch function
The pre-stitch function is a function that programs the machine to sew a certain amount of stitches before
commencing the actual sewing work.(0 : disable, 1 : enable)
A-48
Set pre-stitching stitch number
This item sets the number of stitches when using the pre-stitch function (0~255 stitches, Initial value : 3 stitches)
A-49
Set pre-stitching speed
This item sets the sewing speed when using the pre-stitch function.
(20~2000rpm, Initial value : 2000rpm)
G. Method to select beginning/ending reverse sewing conditions

Item No.
Name of function
A-50
Selection of start B/T conditions

(Initial value : 1)
The start B/T function can be one of the following three operations according to their set up value
0 : If user releases pedal during B/T operation, sewing stops.
1 : If user releases pedal during B/T operation, sewing stops after finishing work.
2 : The exact amount of stitches is operated, notwithstanding the number of stitch
corrections. However, if this function is used, B/T will no operate naturally.
A-51
Selection of end B/T conditions

(Initial value : 0)
This item selects whether or not to use the end B/T's exact number of stitches function operation
0 : exact number of stitches function disabled
1 : exact number of stitches function enabled
(If this function is used, reverse sewing will no operate naturally)
A-52
The speed of the first stitch during

B/T exact performance
This item selects the speed of the initial reverse stitch when user has selected the exact
number of stitches function in the B/T operation(20~1000rpm, Initial value : 200rpm)
H. Method to select buttons A/B functions

Item No.
Name of function
A-54
Selection of button A function

(Initial value : 2)
A-55
Selection of button B function

(Initial value : 0)

The function of button A can be one of the following four operations according to their set up value.
0 : If user presses A button while sewing, B/T sewing is operated while user keeps on pressing it.
1 : If user presses the A button while sewing, B/T sewing is operated.
If user stops sewing and presses A button once the needle plate is lifted.
If user presses it once more, the needle plate is dropped
2 : If user presses the A button while sewing, B/T sewing is operated
while user keeps on pressing it. If user stops sewing and presses A button once,
the needle plate is lifted. If user presses it twice consecutively,
the needle plate is dropped.
3 : If user presses A button while sewing, B/T sewing is operated while user keeps on pressing
it. When user stops sewing and presses the A button, 1/2 stitch speed is operated.
The function of button A can be one of the following four operations according to their set up value.
0 : This item has the function of inserting/deleting the B/T sewing when user presses the B button.
If the user presses the B button where there is no B/T sewing section, B/T sewing is inserted
and when it is pressed where there is a B/T sewing section, B/T sewing is deleted.
1 : If user presses the B button once, the needle plate is lifted and if user presses it once more, it is dropped
2 : When user stops sewing and presses the B button, 1/2 stitch speed is operated while user presses it.
3 : When sewing, B/T sewing is operated while user presses B button.
I. Method of use of motor rotating direction selection function

Item No.
A-65
Caution
58
Name of function
Selecting the motor's rotating
direction

This item sets up the set up value according to the motor's rotating direction
0 : clockwise rotation
1 : counterclockwise rotation(Initial value)
CCW CW
(2) Group B Parameter Specific Method of Use and Explanation (All types of output, Full-on Time/PWM Duty,
checking the input/output movements, sewing machine models and thread trimming sequence programming)
These are functions not used by general users and should be regulated by an A/S technician.
A.
Item No. B-1 ~ B-28
<Type of wave that has a certain amount of Full-on Time and 50% duty>
This figure explains the Full-on Time and PWM Duty. This figure shows the wave type graph where the machine maintains the
power 'ON' for a certain amount of time and when that 'Full-on Time' passes, changes itself to a PWM signal with a certain duty. In
other words, the certain amount of time that each device starts operating until they become completely, the output wave type
maintains itself "On", and when it maintains itself operating the output becomes the duty PWM wave type to maintain operation.
B. B/T stitch correction set up method

Item No.
Name of function
B-30
Start B/T A side stitch correction value
B-31
Start B/T B side stitch correction value
This item has the function of correcting the B/T

sewing stitch that has not been shaped well, and
you can change the value of sides A, B, C, D.
B-32
End B/T C side stitch correction value
The programmed value in the beginning

A : 3, B : 3, C : 4, D : 4
B-33
End B/T D side stitch correction value
Program range : 0 ~ 9
If the stitch correction values is changed using the program unit, the item value will automatically change. Reversely, if you
change the programmed value of the items above, the stitch correction values will also automatically change.
Detailed correction principles and methods of use are the same as the program unit's stitch correction method.
Please refer to the program unit method of use of start/end B/T stitch correction method.
C. Counter function method of use

Item No.
Name of function
B-35
Counter condition set up
B-36
When using automatic counter after trimming,

select increasing/decreasing counter
B-37
After counter operation is over, set up the next operation
B-38
After counter operation is over, select the automatic

erasing operation
Caution
For detailed method of use and explanation of counter function, refer to the
program unit's counter set up button method of use.
59
(3) Group C Parameter Specifics Method of Use and Explanation

(Pedal acceleration/deceleration curve, slow starting speed, input/output port change related parameter)
These are functions not used by general users and should be regulated by an A/S technician.
A. Pedal stroke step by step section and speed set up method
Item No.
Beginning
value
Name of function
C-1
pedal forward first step section
10
C-2
pedal forward second step section
15
C-3
pedal forward third step section
31
C-4
pedal forward fourth step section
40
C-5
pedal forward fifth step section
52
C-6
sewing speed during pedal forward first step
440rpm
C-7
sewing speed during pedal forward second step
920rpm
C-8
sewing speed during pedal forward third step
4000rpm
C-9
sewing speed during pedal forward fourth step
5480rpm
C-10
sewing speed during pedal forward fifth step
9960rpm
After dividing the pedal stroke to 64 steps, the pedal stroke's

acceleration/deceleration curve changes according to which
stroke step is programmed from pedal forward steps 1 through
5.
The pedal stroke's acceleration/deceleration curve changes

according to how the pedal forward step by step sewing
speed set up is done.
B. Slow-start sewing method of usethis function allows to start the sewing slowly and the user can set up the following specific items.
Item No.
Name of function

These items help you choose at which point you can apply slow start. If you
want to apply it after thread trimming set item No. C-11 value to 1. If you want to
apply it after when you start sewing after stopping set item No. C-12 to 1. If both
these items are set to 0, the slow starting function will not operate.
C-11
Slow Start after thread trimming
C-12
Slow Start after sewing machine stops
C-13
When Slow Starting, change Slow- starting speed
C-14
When Slow Starting, the operation speed of beginning stitch
C-15
When Slow Starting, the operation speed of second stitch
C-16
When Slow Starting, the operation speed of third stitch
C-17
When Slow Starting, the operation speed of fourth stitch
C-18
When Slow Starting, the operation speed of fifth stitch
When using the slow start function, this item gives you the option of maintaining
the same starting speed or setting up a new speed. If you want to set up a new
speed, use items No. C-14~C-18 and set up a new speed.
When the item No. C-13 set up value is1, the slow start beginning
values
(the specific items that change the set up value) are
1 : 400rpm 2 : 400rpm 3 : 640rpm 4 : 1000rpm 5 : 1680rpm
C. Motor maximum speed limit set up method

Item No.
C-19
Caution
60
Name of function
Set up motor maximum speed limit

This function allows you to limit the maximum motor speed, and the starting value is
set to 3000 rpm.
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B)
Thread trimming sequence function characteristics
The thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special
simple repetitive function is required .
The user composes the thread trimming sequence he wants, and can program the machine or motor's operation during thread trimming.
When necessary, the user can change it to exclusive mode and can program all types of special operations.
The program size is 64 bytes, so compose the program within this size limit.
The program code is composed of the command field and the data field.
The thread trimming related parameters are items No. 54, 55, 56 from Group B.
Item No.
Function
B-54
This item that provides the function of thread trimming sequence selection which allows the user to select and use the
sequence from item No. B-55
B-55
This item provides the function of allowing the user to compose the thread trimming sequence himself.
B-56
This item provides the function of allowing the user to select other company sewing machine models, and makes automatic
changes in the thread trimming sequence that fit the selected sewing machine.
(1) Thread Trimming Sequence Function Related Parameter Method of Use and Explanations
A. Thread Trimming Sequence Data Input Function (Item No. B-55)
This function allows the user to compose the thread trimming sequence himself. In
order to do this, the user must first enter parameter Group B.
If the screen changes, go to the specific items and choose item No. 55 from Group B.
Then the user will see the letter "Seq blink.
( Use buttons
,
)
If you press the
button where it says "Seq 55", you can now choose the thread
trimming sequence. In the figure. you can see the command --80 which indicates
the sequence start. The command 01 is a number within the sequence (01~64) of
the--80command.
If you use buttons
,
to increase the numbers, you can see the sequence that
was set up in the start. Their contents are explained below
01 --08
:
Sequence starting code
02 --F3
:
General sequence
03 --00
:
Sequence ending code
Now the user can change the sequence function according to his objectives but the
remember that the program size cannot exceed 64 bytes. Also you can set up several
short sequences and then use the sequences you want by using item No. B-54. When
you setting this up, each sequence must always have a starting and ending code.
Refer to sequence code list
Caution
If you don't press the

button after changing the parameter item set up value, the set up value will not be
saved, so use caution when using it.
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the
machine. Therefore, the user must be well-trained before using it.
61
B. Thread Trimming Sequence Selection Function Method of Use (Item No. B-54)
This function is used when the user wants to use other sequences apart from the
sequences that are basically provided. If you want to use this function, first enter Item
No.54 in parameter Group B. Then you will see the screen shown in the figure.
The starting value is set to0. If you change this number to a value in the sequence
of Item No. B-55, you can now use the extra programmed sequence.
( Use the
,
buttons )
( Ex : if you want to use the fourth sequence and change the sequence set up )
The user can use Item No. B-55 to save and use several frequently used sequences
whenever he needs them.
Caution
C. Thread Trimming Sequence Automatic Change According to Sewing Machine Model Selection
This function allows automatic change of thread trimming sequence when user
attaches the controller to a sewing machine other than the one being currently used. If
you want to use this function, first enter Item No.56 in parameter Group B. You will
see then the screen shown in the figure.
If you press the
button after changing the set up value to fit the new sewing
machine model number, the matching thread trimming sequence is duplicated.
Refer to the sewing machine list
( Ex : when using the SunStar KM-790BL-7 sewing machine )
The duplicated thread trimming sequence can be check in the Item No. B-55 and if
you want to change the contents you can do so using Item No. B-55
Caution
(2) Basic Structure of Thread Trimming Sequence Program Code

A. The thread trimming sequence program code is basically composed of the command field and data field which comes
according to the command field. The size of the program cannot exceed 64 bytes.
Explanation of function
PosStopUp
Needle plate up-stop after sewing given

stitch numbers at given speed.
Command
field
1st
Data field
2nd
CE H
0~5000[rpm](20rpm)
0~255[stitch]
3rd
B. The table above is an example of the program code structure. If you want to use the function "Needle plate up-stop after
sewing given stitches at given speed you must first select the command codeCE H" and set up the data value according to
the command code. In other words, the given sewing speed is the first data and the given stitch numbers is the second data
and both of these form the data field. Depending on the command code, there can exist a data field or exist three data in the
data field.
62
(3) Thread Trimming Sequence Program Code List

Category
Output
Port
Control
(Total 40)
Explanation
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Hemming Device Output
Pedal Forward Step1 Signal
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Hemming Device Outout
Pedal Forward Step1 Signal
Cmd Field
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
1st
Data Field
2nd
3rd
81H
82H
83H
84H
85H
86H
87H
88H
89H
8AH
8BH
8CH
8DH
8EH
8FH
90H
91H
92H
93H
94H
98H
99H
9AH
9BH
9CH
9DH
9EH
9FH
A0H
A1H
A2H
A3H
A4H
A5H
A6H
A7H
A8H
A9H
AAH
ABH
Delay by 1[ms] unit
B0H
Delay by 2[ms] unit
B1H
Delay by 4[ms] unit
B2H
Delay by 0.5[s] unit
B3H
Time Delay
0~255[ms]
(1ms)
0~510[ms]
(2ms)
0~1020[ms]
(4ms)
0~127.5[s]
(0.5s)
63
Category
Explanation
On Hold
Cmd Field
1st
Data Field
2nd
Motor-Holding Start
C0H
Off Hold
Motor-Holding Stop
C1H
Set Dir CW
Set CW direction)
C2H
Set Dir CCW
Set CCW direction)
C3H
Set Speed
Make Motor Run with given Speed
C4H
Set SpdByPed
Make Motor Run with Speed given by pedal
C5H
Up Stop
Make Stop in Needle Up (stop)
C6H
DN Stop
Make Stop in Needle Down (stop)
C7H
Up Stop InSpd
Make Up Stop with given Speed (stop)
C8H
0~500[spm]
(2spm)
Dn Stop InSpd
Make Dn Stop with given Speed (stop)
C9H
0~500[spm]
(2spm)
Dacc Up Edge
Decel. in Speed at Up Edge (not stop)
CAH
0~500[spm]
(2spm)
Dacc Dn Edge
Decel. in Speed at Dn Edge (not stop)
CBH
0~500[spm]
(2spm)
3rd
0~5000[spm]
(20spm)
Motor
Control
Move Up Edge
Move to Up Edge with given Speed (not stop)
CCH
0~500[spm]
(2spm)
Move DnEdge
Move to Dn Edge with given Speed (not stop)
CDH
0~500[spm]
(2spm)
Pos Stop Up
Up Stop after sewing given stitch with given Speed
CEH
0~5000[spm]
0~255[stitch]
(20spm)
Pos Stop Dn
Dn Stop after sewing given stitch with given Speed
CFH
0~5000[spm]
0~255[stitch]
(20spm)
Pos Dacc Up
Pos Dacc Dn
Dacc Dn Edge after sewing given stitch with given Speed

Dacc Up Edge after sewing given stitch with given Speed
D0H
D1H
0~5000[spm]
0~500[spm]
(20spm)
(2spm)
0~5000[spm]
0~500[spm]
(20spm)
(2spm)
L Move Stop
Move given distance with given Speed
D2H
0~ 500[spm]
(2spm)
SpdInPos
Make motor given Speed in given Position
D3H
0~5000[spm]
0~357[deg]
Random Stop
Stop randomly
D4H
Wait Pos1
When position aleady passed, return
E0H
0~357[deg]
E1H
0~357[deg]
(20spm)
Wait Pos2
Position
/Speed
Check
and then return
Wait Up Edge
Wait until Up Edge detected.
E2H
Wait Dn Edge
Wait until Dn Edge detected
E3H
Chk Pos
Check the posiiton passed & branch to the address
E4H
0~357[deg]
Chk Up Edge
Check Up Edge detected & branch to the address
E5H
0~64 (address)
Chk Dn Edge
Check Dn Edge detected & branch to the address
E6H
0~64 (address)
Clr Up Edge
Clear Up Edge FG (mark UpEdge not detected)
E7H
Clr Dn Edge
Clear Dn Edge FG (mark DnEdge not detected)
E8H
Wait Speed
Wait until motor speed is target speed
E9H
Chk Speed
64
When position aleady passed, wait next position
Check if motor speed is target speed &

branch to the address
EAH
0~64 (address)
0~5000[spm]
(20spm)
0~357[deg]
0~64 (address)
0~255[stitch]
0~255[stitch]
0~357[deg]
Category
Explanation
Cmd Field
Button A
0(Input Port No
Button B
Switch 1/4 stitch
Switch 2/4 stitch
Switch 3/4 stitch
Switch 4/4 stitch
Pressor Foot Lift Switch

Counter Switch
Wait until
the port
signal detected
Input
Port
Check
WaitPort
(Check the
port and
branch
the given
address)
10
Safety Switch
11
Edge Sensor
12
Trimming Disable Switch
13
Roller lift Switch
14
N-AUTO Switch
15
Pedal Start Input
16
Pedal Pressor-Foot Input
17
Pedal Thread Trimming Input
18
19
Button A
0 (Port No
Button B
0~64
Switch 1/4 stitch
0~64
Switch 2/4 stitch
0~64
Switch 3/4 stitch
0~64
Switch 4/4 stitch
0~64
0~64
0~64
t Switch
0~64
0~64
Counter Switch
Caution
3rd
Button 1/2 switch on P/U Box
F1H
0~64 (address
Button 1/2 switch on P/U Box
10
0~64
Safety Switch
11
0~64
Edge Sensor
12
0~64
Trimming Disable Switch
13
0~64
Roller lift Switch
14
0~64
N-AUTO Switch
15
0~64
Pedal Start Input
16
0~64
Pedal Pressor-Foot Input
17
0~64
Pedal Thread Trimming Input
18
0~64
19
0~64
External Input
Sequence
Control
Data Field
2nd
8
F0H
External Input
BrChkPort
1st
Branch
Branch to given address
F2H
GenSeq
General Trimming Sequence
F3H
StartSeq
Start of the sequence
80H
EndSeq
End of the sequence
00H
0~64 (Address
[ Caution ]
Every the conditional Branch is made to the appropriate number when it is on "No(False)"
When makingthe sequence program, please check and use its function because the wrong sequence program can
cause the mechanical trouble and the physical damage.
65
(4) Examples of the Function of Thread Trimming Sequence

Yamato Three-needle Trimming
Timing of Thread Trimming Sequence
Up
Down 5ms
100ms
5ms
100ms
5ms
100ms
5ms
Flow Chart of Tread Trimming Sequence & Program Code

Flow chart
START of Sequence
Needle Up Stop with 200spm
wait for 5ms
T/T sol. on
wait for 100ms
T/T sol. off
wait for 5ms
T/R sol. on
wait for 100ms
T/R sol. off
wait for 5ms
W/P sol. on
wait for 100ms
W/P sol. off
wait for 5ms
End of Sequence
Code
number
Comm.
field
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
--80
--C8
Data field
1st
200
--B0
5
Explanation
3rd
Start of Sequence
Stop after moving to needle of upstop
at 200spm
Wait for 5[ms]
Thread Trimming solenoid , On
--83
--B0
100
Wait for 100[ms]

T/T sol.(off)
--9A
--B0
5
Wait for 5[ms]

T/R sol.(on)
--85
--B0
100
Wait for 100[ms]

T/R sol.(off)
--9C
--B0
5
Wait for 5[ms]

W/P sol.on(on)
--84
--B0
100
Wait for 100[ms]

Wiper solenoid off
--9B
--B0
5
--00
2nd
Wait for 5[ms]

End of Sequence
Operates Presser Foot Solenoid by "Lefting Up function of Automatic Presser Foot after Trimming" being set to A18=1
As every command field is displayed close to "--", it is distinguishable from Data Field
All Data Fields are displayed easily enough to distinguish them from others, differently from S-ll and there's no necessity of
transforming the number and conversing the unit
66
BREAKDOWN AND TROUBLESHOOTING

If the machine breaks down while using the servo motor due to an unforseen change in the machine, the error indicators mentioned
below will appear in the displayer of the program unit or simple program unit according to the self-checking function of the machine.
The machine will then stop along with the sound of a warning buzzer. When an error indicator appears, follow the solution steps
described below and resume work. If the problem is not solved after taking these measures, contact a company branch office.
Order
Error
indicator
PU26 Er
60 Er
Cause of breakdown
Troubleshooting
Trouble with program unit connection
Check program unit cable and connector
61 Er
This error sign is seen when the user connects

the location sensor while the power is still on
This error sign is seen when the user the user
removes the location sensor while the power is still on
Turn the power off and on

again before using it.
Turn the power off and on
again before using it.
126 Er
This error sign is seen when the motor's rotor magnet

and stator coil's electric current flow does not match
Check the condition of the motor's
127 Er
This error sign appears when the direction of encoders

R S T and the direction of A B do not match.
Check the encoder cable and

the connector
128 Er
When there is no signal from encoders R S T
Check the encoder cable and

the connector
129 Er
When the motor is overloaded
Turn the machine manually and

check the machine load
130 Er
When there is no signal from the location sensor
Check the location sensor cable

and connector
131 Er
When there is an electric current overflow in the motor

and problems with the connector
Check the motor cable and the connector
10
133 Er
When theelectric current overflow of the IPM stops
Turn the power off and on again

before using it.
11
132 Er
When does not presume a speed
Turn the power off and on again

before using it.
12
135 Er
At the time of the brake resistance which was Input voltage confirmation
caused by with overvoltage input or fuse damage Check brake resistance and fuse. Use after changing
13
136 Er
Undervoltage error
Check supply voltage
14
137 Er
Excessirve error of current sensing
Check motor current
15
138 Er
Disorder error of the inside fan of the control box
Check the disorder of the inside fan of the

control box
16
140 Er
Initial current sensing error
Check initial current sensing-related voltage

setting values
17
141 Er
Control power error over 20V
Check SMPS
18
142 Er
Control power error over 12V
Check SMPS
19
200 Er
Excessive error of a motor load factor
Check motor load factor
67
HOW TO PLACE FOR CONTROLLER

S6AC55
a : Sub classification according the details of

the medal
A : SunStar KM-235A/B, 250A/B-7, 250BH-7,

250AU-7
1 : 1220V
2 : 3220V
3 : 3380V
Only control box is classified

by applied voltage and motor
is used in all voltages.
OREDER Ex. S6AC55-2A refers to SERIES6, 1Phase 220V, CONTROL BOX for normal drop feed.
68
PARTS BOOK
69
CONTENTS
A
B
C
D
Motor Mechanism
- - - - - - - - - - 71
Control Box Mechanism - - - - - - - - 7 2

Program Unit Mechanism
- - - - - - 74
Pedal Mechanism - - - - - - - - - - - 76
Remarks
Please let us get the additional details according to the itemized list below for the
better service when ordering spare parts for SunStar motors.
Order for spare parts for servo motor
1) Serial number
2) Type of control box & model name
3) Electric specification (Phase, Volt, Hz)
4) Machiness model name
Motor Mechanism
Ref. No.
A-1
Parts No.
MT-000643-00
Note
Name of Parts
OEM Motor Ass
y
OEM ()
Q ty
Applied
Period
1Set
71
Control Box Mechanism
17
24
19
21
15
14
9
11
22
12
28
6
26
26-1
27
3
26-2
16
9
29
20
4
13
2
10
9
25-1
8
30
25-3
25-4
25-2
25
18
23
72
Ref. No.
Parts No.
Note
Name of Parts
Q ty
B-1
EA-000459-00
Control Box
()
B-2
BD-000836-00
Digital B/D
B-3
CA-004864-00
Motor Power Cable
B-4
CA-004865-00
Solenoid Cable
B-5
CA-004869-00
PF Solenoid Cable
B-6
CA-004870-00
Synchro Cable
B-7
07-027S-SW66
Screw for Pedal (M5*L10)
(M5*L10)
B-8
09-007A-HB10
Ceramic Resistor 160 40W
160 40W
B-9
10-002S-SW66
Screw for Board (M3*L8 set)
(M3*L8 set)
12
B-10
01-004S-2070
Screw for Resistor (M4*L8)
(M4*L8 set)
B-11
10-004M-SW68
Screw for Plate (B) (M3*L5)
Plate (B) (M3*L5)
B-12
10-074S-3701
Nut for Plate(A) Synchro M3
Plate(A) M3
B-13
SC-000395-00
Screw for SPM (M3*L10 set)
SPM (M3*L10 set)
B-14
10-002S-SW66
Screw for Plate(A) (M3*L8 set)
Plate (A) (M3*L8 set)
B-15
SC-001099-00
Screw for Plate(A) Synchro (M3*L7 set) Plate(A) (M3*L7 set)
B-16
SC-000459-00
Screw for Encoder BD (ST3*L8)
(ST3*L8 )
B-17
GP-011049-01
Principle Sticker
B-18
GP-044647-00
Front Cover for Control Box
B-19
GP-044618-00
Rear Cover for Control Box
B-20
GP-044619-02
Base for Control Box
B-21
GP-044748-01
Plate Port (A)
(A)
B-22
GP-044749-01
Plate Port (B)
(B)
B-23
GP-045251-00
Front Cover Sticker
B-24
GP-045255-00
Model Sticker
B-25
EA-000477-00
F-6 Cooling Fan Assemble
F-6 ()
B-25-1 EP-000465-00
Cooling Fan (DFB601512M)
(DFB601512M)
B-25-2 CA-004913-00
Cooling Fan Cable
B-25-3 GP-046264-00
Plate Port (C)
Plate Port (C)
B-25-4 04-001C-SE50
Screw for Cooling Fan (M5*L16)
(M5*L16 )
B-26
Encoder Jender Assemble
()
B-26-1 BD-000838-00
Encoder Jender BD
B-26-2 CA-004866-00
Encoder Jender Cable
B-27
BD-000837-00
Noise Filter BD
B-28
CA-004871-00
Power Input Cable
B-29
CA-004867-00
Power Ouput Cable
B-30
11-015B-SE55
Ceramic Resistor Cable
EA-000543-00
Applied
Period.
73
Program Unit Mechanism
4
5
10
7
74
Ref. No.
Parts No.
Note
Name of Parts
Q ty
C-1
EA-000467-00
F-6 P/U(Program Unit) Assembly
F-6 P/U( ) ()
C-2
CA-004891-00
Cable for P/U Box
P/U
C-3
BD-000255-02
P/U BD
P/U
C-4
01-036S-1701
Screw for P/U (M3*L12)
P/U (M3*L12 )
C-5
09-023C-SC53
QC Passed Sticker
QC
C-6
91-001C-SE50
Screw for P/U Bracket (M4*L6)
P/U (M4*L6)
C-7
GP-024743-00
Front Cover for P/U
P/U
C-8
GP-024744-00
Rear Cover for P/U
P/U
C-9
GP-024745-00
Membrane
C-10
91-200A-SE55
KM-250 P/U Bracket
KM-250 P/U
Applied
Period.
75
Pedal Mechanism
1
13
14
15
16
4
6
3-1
17
3-3
3
7
3-2
8
26
29
25
24
10
11
23
18
27
28
12
30
2
18
19
20
22
31
76
21
Ref. No.
Parts No.
Note
Name of Parts
Q ty
D-1
EA-000460-00
F-6 Pedal Unit Assembly
F-6 ()
D-2
GP-014593-01
Pedal Base
D-3
EE-002736-00
Pedal BD Assembly
()
D-3-1 CA-004873-00
Cable for Pedal Unit
D-3-2 BD-000252-01
Pedal Board
D-3-3 10-014B-SC53
Hall Sensor Housing
D-4
10-028S-SC53
Screw for Pedal Unit (M3L7)
() (M3L7)
D-5
06-001C-SE55
Rubber Cap for Up Pedal Base
D-6
10-016A-SC53
Spring Housing
D-7
10-024P-SC53
Spring Guide (A)
D-8
10-025P-SC53
Spring Guide (B)
D-9
10-019G-SC53
Pressure Spring for Pressure Foot
D-10
10-020G-SC53
Pressure Spring for Thread Trimming
D-11
10-029P-SC53
Stopper for Pressure Spring (A)
D-12
10-030P-SC53
Stopper for Pressure Spring (B)
D-13
10-021S-SC53
Pressure Control Screw (M4L10)
(M4L10)
D-14
Pressure Control Nut (M4)
(M4)
D-15
Spring Washer for Pressure Control (4)
(4)
(4)
Applied
Period.
1Set
D-16
10-031W-SC53
Washer for Pressure Control (4)
D-17
10-031S-SC53
Screw for Spring Housing (M4L6) (M4L6)
D-18
11-012C-3701
Bushing for Pedal Control Lever
D-19
10-017A-SC53
Pedal Control Lever
D-20
10-025A-SC53
Shaft for Pedal Control Lever
D-21
03-004S-SM5S
Screw for Pedal Control Lever (M5L6)
(M5L6)
D-22
10-024P-3701
Fixing Pin for Pedal Control Lever(4L10) (4L10)
D-23
10-024W-SC53
Flat Washer for Pedal Shaft (8)
(8)
D-24
10-026A-SC53
Base for Pedal Magnet & Film
&
D-25
10-027C-SC53
Pedal Magnet
D-26
03-004S-SM5S
Base Screw for Pedal Magnet&Film (M5L6)
& (M5L6)
D-27
10-018G-SC53
Tension Spring for Pedal
D-28
10-033C-SF55
Rubber Cap for Pedal Base
D-29
91-007A-3701
Pedal Control Rod Assembly
()
D-30
07-027S-SE55
Pedal Screw(M5L10)
() (M5L10)
D-31
09-023C-SC53
QC Passed Sticker
QC
77

Servo Motor VI Fortuna Serie 6

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What are the main parts of the sewing machine?

What are the main parts of the sewing machine?

What are the safety instructions mentioned in the manual?

What are the safety instructions mentioned in the manual?

R

1) FOR AT MOST USE WITH EASINESS,

SunStar CO., LTD.

SUNSTAR CO., LTD.

5. Wiring and grounding 20

6. Connection the earth wire of the sewing machine and motor22

9. Fortuna series software method of use43

10. Breakdown and troubleshooting 67

5) Service and Maintenance

6) Other Safety Instructions

PRECAUTIONS BEFORE USE

2. Turn off the power when leaving the servomotor overnight.

3. Turn off the power when servicing the servomotor or changing

4. Be sure to keep the servomotor securely grouned.

5. Do not connect multiple servomotor power plugs to the same

8. When an error messageErsppears on the digital display,

9. Adjust the belt tension to the optimum level.

10. Clean it every two or three weeks so that no dirt or a dirty

Belt-tension adjustment should

LOCATING AND USING PARTS OF THE CONTROLLER BOX

Control box right side

Motor Encoder Connector

Motor Power Connector

Basic solenoid connector

Program unit connector (white color)

12V LEC lighting connector

Hazardous voltage will cause injury.

2) Assembling the belt cover and adjusting the belt

(1) Belt cover assembling procedure

Make sure that the power is off before

Do not remove the belt cover.

Belt Guide Fixing Screw

Belt Cover Fixing Screw

(2) Adjusting the belt tension

Lower Nut for the Anchor Bolt

3) Mounting and adjusting the foot-lift solenoid

Cover for Foot-Lift Solenoid

(1) SunStar KM-250 Model

KM-250 Rear Panel

(2) Adjusting the stroke(Gap) of the automatic foot-lift

Check to make sure that the stroke-adjusting screw is

Connection LinkFixing Screw

4) Mounting the position sensor (Synchronizer) and

(1) Mounting the position sensor(Synchronizer)

Synchro shaft-fixing screw(2)

SunStar thread-cutting sewing machine.

All SunStar thread-cutting sewing machines are equipped

All other sewing machines(including other manufacturers brands)

Position Sensor-Fixing Bolts

Position SensorFixing Plate(Type A)

Position Sensor-Fixing Plate(Type B)

Fiixing Bolt for Position

(2) Adjusting the film of the position sensor

Position Sensor Shaft

2mm turning around

Sensor Calibration Line