Epas NC II CBC Final
Epas NC II CBC Final
Epas NC II CBC Final
CURRICULUM
Sector:
ELECTRONICS
Qualification:
Developed by:
Victor S. Rosales
TABLE OF CONTENTS
Page
A...COURSE DESIGN.........................................................................................
B. MODULES OF INSTRUCTION..................................................................10-91
BASIC COMPETENCIES............................................................................
o Participating in workplace communication......................................11-13
o Working in a team environment......................................................14-17
o Practicing career professionalism...................................................18-21
o Practicing occupational health and safety procedures...................22-26
COMMON COMPETENCIES....................................................................
o Applying quality standards..............................................................28-31
o Performing computer operations.....................................................32-37
o Performing mensuration and calculation.........................................38-41
o Preparing and interpreting technical drawing..................................42-46
o Using hand tools..............................................................................47-51
o Terminating and connecting electrical wiring and electronics
circuits.............................................................................................52-55
o Testing electronic components .......................................................56-61
CORE COMPETENCIES...........................................................................
o Assembling electronic products......................................................63-72
o Servicing consumer electronic products and systems....................73-82
o Servicing industrial electronic modules, products and systems .........
91
COURSE DESIGN
COURSE TITLE
NOMINAL DURATION
260 hours
COURSE DESCRIPTION :
This course is designed to develop & enhance the knowledge, skills, & attitudes of
an Electronic Products Technician, in accordance with industry standards. It covers the
basic and common competencies in addition to the core competencies such as assembling
electronic products, fabricating PCB modules and installing and servicing consumer and
industrial electronic products and systems.
SUMMARY OF COURSE OUTCOMES:
BASIC COMPETENCIES
Participating in workplace communication
Working in a team environment
Practicing career professionalism
Practicing occupational health and safety procedures
COMMON COMPETENCIES
Using hand tools
Performing mensuration and calculation
Preparing and interpreting technical drawing
Applying quality standards
Performing computer operations
Terminating and connecting electrical wiring and electronics circuits
Test electronic components
CORE COMPETENCIES
Assembling electronic products
Servicing consumer electronic product and systems
Service industrial electronic modules, products and systems
ENTRY REQUIREMENTS:
The trainees who wish to enter the course should possess the following
requirements:
-3-
This list does not include specific institutional requirements such as educational
attainment, appropriate work experience and others that may be required from the trainees
by the school or training center delivering the TVET program.
COURSE STRUCTURE:
BASIC COMPETENCIES
(40 hours)
Units of
Competency
1. Participate in
workplace
communicati
on
2. Work in a
team
environment
3. Practice
career
professionali
sm
4. Practice
occupational
health and
safety
procedures
Module Title
Learning Outcomes
1.1
Nominal Duration
Training
Center
Industry
8 hours
8 hours
8 hours
16
hours
-5-
COMMON COMPETENCIES
(80 hours)
Units of
Competency
1. Apply quality
standards
2. Perform
computer
operations
3. Use hand
tools
4. Perform
mensuration
and calculation
5. Prepare and
interpret
technical
drawings
6. Terminate
and connect
electrical wiring
and electronics
circuit
Module Title
Learning Outcomes
1.1 Applying
quality
standards
Nominal Duration
Training
Center
Industry
4 hours
8 hours
8 hours
8 hours
8 hours
8 hours
-7-
Units of
Competency
Module Title
circuit
7. Test
electronic
components
7. Testing
electronic
components
Learning Outcomes
electronic circuits
6.1.3 Test termination/
connections of
electrical wiring and
electronics circuits
7.1.1 Determine criteria for
testing electronics
components
7.1.2 Plan an approach for
component testing
7.1.3 Test components
7.1.4 Evaluate the testing
process
Nominal Duration
Training
Center
Industry
36
hours
CORE COMPETENCIES
(140 hours)
Units of
Competency
Module Title
1. Assemble
electronic
products
1.1 Assembling
electronic
products
2. Service
consumer
electronic
products and
systems
2. Servicing
consumer
electronic
products and
systems
Learning Outcomes
Nominal Duration
Training
Center
40
hours
50
hours
Industry
Units of
Competency
3. Service
industrial
electronic
modules,
products and
systems
Learning Outcomes
Module Title
3. Servicing
industrial
electronic
modules,
products and
systems
Nominal Duration
Training
Center
Industry
50
hours
ASSESSMENT METHOD
Written Test
Practical Test
Observation in the workplace
Demonstration and Oral Questioning
Interview
Portfolio
COURSE DELIVERY:
The delivery of training should adhere to the design of the curriculum.
Delivery should be guided by the 10 basic principles of the competency-based TVET.
The training is based on curriculum developed from the competency
standards;
Learning is modular in its structure;
Training delivery is individualized and self-paced;
Training is based on work that must be performed;
Training materials are directly related to the competency standards and
the curriculum modules;
Assessment is based in the collection of evidence of the performance of
work to the industry required standard;
Training is based both on and off-the-job components;
Allows for recognition of prior learning (RPL) or current competencies;
Training allows for multiple entry and exit; and
Approved training programs are nationally accredited.
-9-
RESOURCES:
Qty.
1set
TOOLS
Description
Pliers assorted,
Long nose, Side
cutter
1
set
Screw driver
assorted, Phillips,
slotted
1
set
Desoldering tools
1
set
1
set
Wrenches assorted
Allen wrench/key
1 pc
Utility knife/stripper
1
set
Test jigs
1 pc
Wire stripper
Qty.
1unit
EQUIPMENT
Description
Multimeter(analog/
digital)
Qty.
MATERIAL
Description
1
Soldering wire
spool
50 ml SMD soldering paste
500
ml
1 pc.
Cleaning brush
1
Thinner/alcohol
bottle
5ml
Thermal paste
1
Ferric chloride
bottle
Stranded/solid/ hook-up
5m
wires
10m
1 pc
Digital micrometer
1 pc
1 pc
Anti-static strap
Anti-static brush
1pc
Anti-static mat
1
set
Bread boards
1
unit
Electronicallycontrolled soldering
station
Recommended
equipment:
1
Table top reflow
unit oven
1
Lead-free soldering
unit system
10m
10m
10m
10m
10m
10m
1 set
50
pcs
50
pcs
TRAINERS QUALIFICATIONS:
Must be a holder of National TVET Trainers Certificate (NTTC) Level 1
* Must have at least 2-years relevant industry experience.
Must be physically and mentally fit.
* Optional:
MODULES OF INSTRUCTION
BASIC COMPETENCIES
ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II
- 11 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
8 hours
Parts of Speech
Sentence Construction
Effective Communication
CONDITIONS:
The students/ trainees must be provided with the following:
- 12 -
METHODOLOGIES:
Group discussion
Interaction
Lecture
Reportorial
ASSESSMENT METHODS:
Written Test
Direct Observation
Oral Interview
Sentence Construction
Technical Writing
Recording Information
CONDITIONS:
The students/trainees must be provided with the following:
Paper
Pencils/ball pen
References (books)
Manuals
METHODOLOGIES:
Group discussions
Interaction
Lecture
ASSESSMENT METHODS:
Written test
Practical/performance test
- 13 -
Interview
Basic mathematics
Technical writing
Types of forms
CONDITIONS:
The students/trainees must be provided with the following:
Paper
Pencils/ball pen
Reference books
Manuals
METHODOLOGIES:
Group discussion
Interaction
Lecture
ASSESSMENT METHODS:
- 14 -
Written test
Practical/performance test
Interview
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
8 hours
- 15 -
Team Role .
Team Objective
Sources of Information
Team Parameters
CONDITIONS:
The students/ trainees must be provided with the following:
METHODOLOGIES:
Group discussion/interaction
Case studies
Simulation
ASSESSMENT METHODS:
- 16 -
Written test
Observation
Simulation
Case Studies
Scenarios
Team Environment
Team Structure
Roles and Responsibilities
CONDITIONS:
The students/trainees must be provided with the following:
SOP of workplace
Job procedures
Organization or external personnel
METHODOLOGIES:
Group discussion/interaction
Case studies
Simulation
ASSESSMENT METHODS:
Communication Process
Workplace Context
Team Protocols
- 17 -
CONDITIONS:
The students/trainees must be provided with the following:
1. Standard operating and/or other workplace procedures
2. Job procedures
3. Machine/equipment manufacturers specifications and instructions
4. Organizational or external personnel
5. Client/supplier instructions
6. Quality standards
7. OHS and environmental standards
METHODOLOGIES:
Group discussion/interaction
Case studies
Simulation
ASSESSMENT METHODS:
- 18 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
8 hours
- 19 -
Personal Development
Organizational Goals
Performance Evaluation
CONDITIONS:
The students/ trainees must be provided with the following:
Workplace
Code of ethics
Organizational goals
Hand outs and Personal development-social aspects
CDs, VHS tapes, transparencies
Performance Apraisal/test
Psychological Profile
Aptitued Test
METHODOLOGIES:
Interactive -lecture
Simulation
Demonstration
Self-paced instruction
ASSESSMENT METHODS:
- 20 -
Portfolio Assessment
Interview
Simulation/Role-plays
Observation
Third Party Reports
Exams and Tests
CONDITIONS:
The students/ trainees must be provided with the following
Hand outs on
- Work values and ethics
- Company policies and standards
- Sample job targets
Learning guides
CDs, VHS tapes, transparencies
METHODOLOGIES:
Interactive lecture
Group discussion
Structured activity
Demonstration
ASSESSMENT METHODS:
Role play
Interview
Written examination
- 21 -
Qualification standards
Gender and development (GAD) sensitivity
Professionalism in the workplace
List of professional licenses
CONDITIONS:
The students/trainees must be provided with the following
Quality standards
GAD handouts
CDs, VHS tapes on professionalism in the workplace
Professional licenses samples
METHODOLOGIES:
Interactive lecture
Film viewing
Role play/simulation
Group discussion
ASSESSMENT METHODS:
- 22 -
Demonstration
Interview
Written examination
Portfolio assessment
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
16 hours
- 23 -
CONDITIONS:
The students/ trainees must be provided with the following:
Workplace
Personal protective equipment (PPE)
Learning guides
Hand-outs
- Organizational safety and health protocol
- OHS indicators
- Threshold limit value
- Hazards/risk identification and control
CDs, VHS tapes, transparencies
METHODOLOGIES:
Interactive -lecture
Simulation
Symposium
Group dynamics
ASSESSMENT METHODS:
- 24 -
Situation analysis
Interview
Practical examination
Written examination
TLV table
Philippine OHS standards
Effects of hazards in the workplace
Ergonomics
ECC regulations
CONDITIONS:
The students/trainees must be provided with the following
Hand outs on
- Philippine OHS standards
- Effects of hazards in the workplace
- Ergonomics
- ECC regulations
TLV table
CDs, VHS tapes, transparencies
METHODOLOGIES:
Interactive lecture
Situation analysis
Symposium
Film viewing
Group dynamics
ASSESSMENT METHODS:
Interview
Written examination
Simulation
- 25 -
Safety regulations
- Clean air act
- Electrical and fire safety code
- Waste management
- Disaster preparedness and management
Contingency measures and procedures
CONDITIONS:
The students/trainees must be provided with the following:
Hand outs on
- Safety regulations
- Clean air act
- Electrical and fire safety code
- Waste management
- Disaster preparedness and management
- Contingency measures and procedures
OHS personal records
PPE
CDs, VHS tapes, transparencies
METHODOLOGIES:
Interactive lecture
Symposium
Film viewing
Group dynamics
Self-paced instruction
ASSESSMENT METHODS:
- 26 -
Written examination
Interview
Case/situation analysis
Simulation
CONDITIONS:
The students/trainees must be provided with the following
Workplace
PPE
OHS personal records
CDs, VHS tapes, transparencies
Health record
METHODOLOGIES:
Interactive lecture
Simulation
Symposium
Film viewing
Group dynamics
ASSESSMENT METHODS:
Demonstration
Interview
Written examination
Portfolio assessment
- 27 -
MODULES OF INSTRUCTION
COMMON COMPETENCIES
ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II
- 28 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
.
NOMINAL DURATION
- 29 -
CONDITIONS:
Students/trainees must be provided with the following:
Work instructions
Manuals (operation manual of the company/ manufacturers Instruction/ service
manual)
Company/ workplace standards and specifications
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 30 -
CONDITIONS:
Students/trainees must be provided with the following:
Materials and component parts and equipment to be used in a real or simulated electronic
production situation
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 31 -
CONDITIONS:
Students/trainees must be provided with the following:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Hands-on
Direct observation
Practical demonstration
- 32 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
8 hours
- 33 -
CONDITIONS:
Students/trainees must be provided with the following:
Equipment:
1 unit of computer
Voltage regulator / UPS
Learning materials:
Learning manuals
Work Instruction
Hand-outs
Supplies/ materials:
Operating system
Application program
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 34 -
CONDITIONS:
Students/trainees must be provided with the following:
Equipment:
1 unit of computer
Voltage regulator/ UPS
Learning materials:
Learning manuals
Work Instruction
Hand-outs
Supplies/ materials:
Operating system
Application program
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 35 -
CONDITIONS:
Students/trainees must be provided with the following:
Equipment:
1 unit of computer
Voltage regulator / UPS
Learning materials:
Learning manuals
Work instruction
Hand-outs
Supplies/ materials:
Operating system
Application program
Disks
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 36 -
CONDITIONS:
Equipment:
1 unit of computer
Printer
Voltage regulator/ UPS
Learning materials:
Learning manuals
Work Instruction
Hand-outs
Supplies/ materials:
Operating system
Application program
Disks
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 37 -
Systems Maintenance
Security Measures
Anti-Virus Software/programs
File Management
CONDITIONS:
Equipment:
1 unit of computer
Voltage regulator/ UPS
Learning materials:
Learning manuals
Work Instruction
Hand-outs
Supplies/ materials:
Operating system
Application program
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Questioning
Practical demonstration
- 38 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
NOMINAL DURATION
8 hours
- 39 -
CONDITIONS:
The students/trainees must be provided with the following:
Measuring instruments
Vernier caliper
English/Metric rule
Torque gauge
Tri-square
Protractor
Level spirit
Combination gauge
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral questioning
- 40 -
CONDITIONS:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral questioning
- 41 -
- 42 -
CONDITIONS:
Students/trainees must be provided with the following:
Vernier caliper
English/Metric rule
Torque gauge
Tri-square
Protractor
Level spirit
Combination gauge
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral questioning
- 43 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
.
NOMINAL DURATION
- 44 -
Drawing Conventions
Symbols
Dimensioning Conventions
Mark-up/ Notation of Drawings
Types and Kinds of Technical Drawing
CONDITIONS:
Students/trainees must be provided with the following:
Schematic diagrams
Charts
Block diagrams
Layout plans
Location plans
Process and instrumentation diagrams
Loop diagrams
System control diagrams
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
- 45 -
Dimensions Parameters
Standard Symbols
Skills in interpreting electrical/ electronic signs and symbols
CONDITIONS:
The students/trainees must be provided with the following:
Schematic diagrams
Charts
Block diagrams
Layout plans
Location plans
Process and Instrumentation diagrams
Loop diagrams
System control diagrams
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
- 46 -
CONDITIONS:
Students/trainees must be provided with the following:
Components/ dividers
Drawing boards
Rulers
T-square
Calculator
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Practical tasks involving interpretation of a range of technical drawings
Oral questioning
- 47 -
CONTENTS:
CONDITIONS:
Students/trainees must be provided with the following:
Components/ dividers
Drawing boards
Rulers
T-square
Calculator
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Practical tasks involving interpretation of a range of technical drawings
Oral questioning
- 48 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
.
NOMINAL DURATION
- 49 -
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
- 50 -
Oral questioningLO2.
ASSESSMENT CRITERIA:
1. Appropriate hand tools checked for proper operation and safety
2. Unsafe or faulty tools identified
3. Marked all tools for repair according to standard company procedures
CONTENTS:
CONDITION:
Students/trainees must be provided with the following:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral questioning
Demonstration
- 51 -
CONTENTS:
Function of tools
Safety requirements of tools
Proper used of tools
PPE
Creating report for malfunctions, unplanned or unusual events
CONDITION:
Students/trainees must be provided with the following:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
- 52 -
Oral questioningLO4.
ASSESSMENT CRITERIA:
1. Tools used according to tasks undertaken
2. Routine maintenance of tools undertaken according to standard operational
Maintenance of Tools
Storage of Tools
Standard operational procedures, principles and techniques in maintaining a tools
CONDITION:
Students/trainees must be provided with the following:
Cleaning
Lubricating
Tightening
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral questioning
- 53 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
.
NOMINAL DURATION
8 hours
- 54 -
CONTENTS:
Use of Tools
Use of Test Instrument/Equipment
Electrical Theory (AC/DC)
Electrical Wiring
Electronic Circuits
CONDITIONS:
Students/trainees must be provided with the following:
Screw drivers
Pliers
Cutters
Crimper
Soldering tools, materials and equipment
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Hands-on
Observation
Oral Questioning
Practical demonstration
- 55 -
Soldering
Soldering Methods and Techniques
Terminating Methods and Types
Terminating Accessories
CONDITIONS:
Students/trainees must be provided with the following:
Materials
Cables
Soldering lead
Wires
Tools and equipment
Pliers
Cutters
Screw drivers
Soldering gun
Multi-tester
Personal protective equipment
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
- 56 -
Observation
Oral Questioning
Practical demonstration
Testing of Termination/Connections
Testing Procedures
Responding to Unplanned Events/Conditions
CONDITIONS:
Students/trainees must be provided with the following:
Materials
Cables
Soldering lead
Wires
Tools and equipment
- Pliers
- Cutters
- Screw drivers
- Soldering gun
- Multi-tester
Personal protective equipment
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Observation
Oral Questioning
Practical demonstration
- 57 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR
NOMINAL DURATION
:
This module covers the knowledge, skills and attitudes
required to test electronic components. It includes competencies
in determining the criteria for testing electronics components,
planning an approach for component testing, testing the
components and evaluating the testing process.
: 36 hours
- 58 -
CONDITIONS:
Students/trainees must be provided with the following:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
- 59 -
Group discussion
ASSESSMENT METHODS:
Direct observation
Demonstration with oral questioning
Third party report
Written test
Portfolio
- 60 -
CONDITIONS:
Students/trainees must be provided with the following:
Learning Materials/CBLM/Charts/Posters
Tools and equipment
Working area/bench
Electronic components
Testing instruments and equipment
Reporting forms
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Direct Observation
Demonstration with oral questioning
Third party report
Written test
Portfolio
- 61 -
Testing Resistors
Measuring Current And Voltage Using VOM
Analyzing Simple Circuit Using Ohms And Power Law
Analyzing Series/Parallel Circuits Using Ohms And Power Law
Describing Alternating Current Circuits
Observing Waveform Using Oscilloscope
Generating Waveform In Various Frequency Using Function Generator
Measuring Frequency Using Oscilloscope
Measuring Capacitance Using VOM
Describing Capacitance And Identifying Capacitors
Testing Capacitors
Analyzing Series/Parallel Capacitances
Describing Inductance And Identifying Inductors
Testing Inductors
Analyzing Series Parallel Inductors
Describing The Characteristic Of Transformers
Describing And Identifying Semiconductor Diode
Testing Semiconductor Diode
Analyzing Rectifier Circuits
Describing And Identifying Bipolar Transistor
Testing Bipolar Transistor
Analyzing Amplifier Circuit
Analyzing Multi-Vibrator Circuit
Describing And Analyzing Digital Gate
Testing Logic Gates
Analyzing Logic Networks
Analyzing Sequence Circuits
CONDITIONS:
Students/trainees must be provided with the following:
Learning Materials/CBLM/Charts/Posters
Tools and equipment
Working area/bench
Electronic components
Testing instruments and equipment
Reporting forms
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
- 62 -
Direct observation
Demonstration with oral questioning
Third party report
Written test
Portfolio
CONDITIONS:
Students/trainees must be provided with the following:
Learning Materials/CBLM/Charts/Posters
Tools and equipment
Working area/bench
Electronic components
Testing instruments and equipment
Reporting forms
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Direct Observation
Demonstration with oral questioning
Third party report
Written test
- 63 -
Portfolio
MODULES OF INSTRUCTION
CORE COMPETENCIES
ELECTRONIC PRODUCTS ASSEMBLY AND SERVICING NC II
- 64 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR
NOMINAL DURATION
:
This module covers the knowledge, skills and attitudes
required to assemble electronic products and systems for
consumer/industrial uses/applications. It consist of competencies
in identifying electronic components and circuits,
preparing/making printed circuit board (PCB) modules, mounting
and soldering of components, assembling electronic
components and performing mechanical and electrical/electronic
tests.
: 40 hours
- 65 -
- 66 -
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 67 -
ASSESSMENT CRITERIA:
1. PCB layout is verified for conformity with the schematic diagram in accordance with
the layout rules
2. PCB layout is transferred to copper-cladded board following acceptable methods and
standards
3. Visual inspection is performed based on standards procedures.
4. Thru-hole is drilled based on standards procedures
5. PCB is cleaned based on standards procedures
6. Functionality of PCB is tested and visual inspection is performed based on standards
procedures
CONTENTS:
CONDITION:
Cleaning brush
Soldering wire
SMD soldering paste
Stranded/solid/hook-up
wires
Assorted
electronic
components
Working Area/Bench
- 68 -
Learning materials
Books and References
Technical manuals
Documentation forms
Report forms
CBLM
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
ASSESSMENT METHODS:
Written test
Practical test
Direct observation
- 69 -
Soldering Characteristics
Soldering Principles
Fundamentals of Soldering and Desoldering
Fundamentals of Soldering Equipment, Tools and Materials
Mounting of Components
Soldering/Desoldering Techniques/Procedures
Connectors and Terminators
CONDITION:
Students/trainees must be provided with the following:
Function/Signal generator
Multi-testers
(analog/digital)
Utility knife/stripper
Pliers (assorted)
ESD-free work bench with
mirror
Oscilloscope, digital
High-grade magnifying
glass with lamp
Flashlight/headlamp
Cleaning brush
Soldering wire
SMD soldering paste
Stranded/solid/hook-up
wires
Assorted
electronic
components
Working Area/Bench
Learning materials
Books and References
Technical manuals
Documentation forms
Report forms
CBLM
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced instructions
ASSESSMENT METHODS:
CBC Electronic Products Assembly and Servicing NC II
- 70 -
Written test
Practical test
Direct observation
LO4. PERFORM ELECTRONIC PRODUCT ASSEMBLY
ASSESSMENT CRITERIA:
1. Work instructions is followed based on job order or client requirements
2. Assembly procedures are performed in accordance with OH&S policies and work
instructions
3. Modules and accessories are connected/integrated into the final product based on
the client specifications.
4. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.
CONTENTS:
Assembly Procedures
Soldering Technology
Reflow Soldering
Wave Soldering
Hand Soldering
RoHS and Lead-Free Soldering
Non-Solder Connections (terminal block)
Cleaning
Repair and Rework
Safety
ESD protection
3Rs Waste Management Programs
WEEE Directives
CONDITION:
Function/Signal generator
Multi-testers
(analog/digital)
Utility knife/stripper
Pliers (assorted)
ESD-free work bench
with mirror
Oscilloscope, digital
High-grade magnifying
glass with lamp
Flashlight/headlamp
Cleaning brush
Soldering wire
SMD soldering paste
Stranded/solid/hook-up
wires
Assorted electronic
components
Working Area/Bench
Learning materials
Books and References
Technical manuals
Documentation forms
Report forms
- 71 -
CBLM
METHODOLOGIES:
Lecture/discussion
Demonstration
Direct Observation
Self-paced Instructions
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ Oral Questioning
Interview
- 72 -
Portfolio LO5.
PRODUCTS
ASSESSMENT CRITERIA:
1. Finished products are subjected to final visual/sensory inspection and testing in
accordance with quality standards, procedures and requirements
2. Mechanical and electrical/electronic testing is performed in accordance with quality
standards, procedures and requirements
3. Work completion is documented and responsible person is informed in accordance
with established procedures
4. Housekeeping procedures are observed in accordance with 5S discipline and
established procedures
CONTENTS:
CONDITION:
Students/trainees must be provided with the following:
TOOLS
Long-nosed pliers
Diagonal cutters
Standard screwdrivers
Soldering iron, 30w
De-soldering iron,
30w
Screw driver assorted,
Phillips, slotted
Wrenches assorted
Allen wrench/key
Utility knife/stripper
Pliers assorted, long
nose, Side cutter
Test jig
FACILITIES
Working area/bench
Sufficient lighting and
ventilation system
Learning materials
Books and references
Technical manuals
Report forms
Self-paced learning
elements
MATERIALS
Solder lead
Cleaning brush
Lead free solder
Resin core solder
Wire stranded, #22,
different colors)
Silicon grease
Resistors (different
values)
Capacitors (different
values)
Transformer
- 73 -
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
ASSESSMENT METHODS:
- 74 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR
.
NOMINAL DURATION
50 hours
- 75 -
LO1. PREPARE UNIT, TOOLS AND WORKPLACE FOR INSTALLATION AND SERVICE
ASSESSMENT CRITERIA:
1. Complete check-up of consumer electronic products and systems is conducted and defects
are identified, verified and documented against customer description.
2. Manuals and service information required for installation are acquired as per standard
procedure.
3. Repair/maintenance history is verified in line with the company procedures.
4. Workplace is set/prepared for installation job in line with the clients requirements.
5. Necessary tools, test instruments and personal protective equipment are prepared in line
with job requirements
CONTENTS:
Mensuration/Mathematics
Drawing and Schematic Diagram
Environmental Safety
Hand and Power Tools
Proper Care and Use of Tools
Test and Measuring Instruments
Care and use of Test and Measuring instrument
Audio-Video Products and Systems
Domestic Electronic Appliances
Principles Of Electrical Circuits
Fundamentals Of Direct Current Circuits
Fundamentals Of Alternating Current Circuits
Fundamentals Of Electronic Components And Circuits
Fundamentals Of Digital Logics, Components & Circuits
Fundamentals Of Microprocessor Circuits And Programming
Analysis Of Troubles And Isolation Techniques
Principles Of Sound And Acoustics
Fundamentals Of Audio Amplifiers
Fundamentals Of Audio Source & Noise Reduction System
Fundamentals Of AM & FM Receivers
Principles Of Vision And Color
Fundamentals Of Color Television
Fundamentals Of Video Sources & Noise Reduction System
AM Transmission And Reception
FM Transmission And Reception
Analog TV Transmission And Reception
Digital HDTV Transmission And Reception
Audio Video Sources And Formats
Pulse Code Modulation
Home Theater System
Digital Noise Reduction System
CCTV System
Infrared Remote Control System
CBC Electronic Products Assembly and Servicing NC II
- 76 -
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 77 -
CONDITION:
Students/trainees must be provided with the following:
Variable power supply
Variable transformer
Soldering iron
Hot air soldering station
Table top reflow oven
Desoldering tools
Screwdriver (assorted)
Wrenches (assorted)
Allen wrench/key
Function generator
Multi-testers (analog/digital)
Utility knife/stripper
CBC Electronic Products Assembly and Servicing NC II
Pliers (assorted)
- 79 -
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced instructions
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 80 -
LO3.
DIAGNOSE FAULTS AND DEFECTS OF CONSUMER ELECTRONIC
PRODUCTS AND SYSTEMS
ASSESSMENT CRITERIA:
1. Systematic pre-testing procedure is observed in accordance with manufacturers
instructions.
2. System defects/Fault symptoms are identified using appropriate tools and equipment
and troubleshooting techniques and in accordance with safety procedures
3. Test instruments required for the job are used in accordance with user manuals.
4. Circuits are checked and isolated using specified testing procedures
5. Identified defects and faults are explained to the responsible person in accordance
with enterprise or company policy and procedures
6. Control settings/adjustments are checked in conformity with service-manual
specifications.
7. Results of diagnosis and testing are documented accurately and completely within
the specified time.
8. Customers are advised/informed regarding the status and serviceability of the unit
according to procedures.
CONTENTS:
Systematic Pre-Testing Procedure
Troubleshooting Technique
System Defects/Fault Symptoms
Mechanical and Electrical/Electronic Testing
Company Policy/Procedures
CONDITION:
Students/trainees must be provided with the following:
Tools, equipment and test instruments
Needed audio-video products and systems
Needed consumer appliances
Service manuals/schematics
ESD free working area/bench
Needed electronic spare parts/supplies
Service manuals
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
- 81 -
Interview
Portfolio
- 82 -
LO4.
ASSESSMENT CRITERIA:
1. Personal protective equipment is used in accordance with Occupational Health and
Safety practices.
2. Electro-static discharge (ESD) protection procedure is followed in accordance with
current industry standards.
3. Defective parts/components are replaced with identical or recommended appropriate
equivalent ratings
4. Repaired or replaced parts/components are soldered/mounted in accordance with
the current industry standards.
5. Control settings/adjustments are performed in conformity with service-manual
specifications
6. Repair activity is performed within the required timeframe
7. Care and extreme precaution in handling the unit/product is observed as per
procedures
8. Cleaning of unit is performed in accordance with standard procedures
9. Excess components and materials are disposed of based on WEEE directives and
3Rs waste management program.
CONTENTS:
Consumer
Consumer
Electronic Components
Electronic Products
Application of work safety practices and time management
Use and maintenance of test instruments, tools, & equipment
Schematic diagram reading skills
Troubleshooting , Repair and maintenance of electronic products
Analysis of troubles and isolation techniques
Application of troubleshooting technique
Application of substitution technique
Soldering/desoldering and wiring/cabling techniques
Application of work safety practices and time management
Application of substitution techniqueReplacing Defective Parts/Components
3Rs Waste Management Program
CONDITION:
Students/trainees must be provided with the following:
Variable
power
supply
Step-down
transformer
Soldering iron/gun
Desoldering tools
Screwdriver
(assorted)
Test jig
ESD-free work bench
with mirror
Oscilloscope
High-grade
magnifying
glass
with lamp
Flashlight
Learning materials
Wrenches (assorted)
Cleaning brush
Books and References
Allen wrench/key
High voltage probe
Technical manuals
Signal generator Documentation forms
AF/RF
Multi-testers
Report forms
(analog/digital)
CBLM
Utility knife/stripper
Pliers (assorted)
Audio-Video products and systems included but not limited to the following:
AM-FM radio receivers
Audio cassette recorders
DVD/VCD player
Television
PC monitors
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 84 -
LO5.
ASSESSMENT CRITERIA:
1. Repaired units are reassembled according to procedures
2. Reassembled units are subjected to final testing and cleaning in conformity with
manufacturers specifications
3. Service completion procedures and documentations are complied with based on
manual.
4. Waste materials are disposed of in accordance with environmental requirements.
CONTENTS:
Re-assembling Procedures
Service Documentations/Procedures
Environmental Requirements
ECE Law Commisioning Procedures
CONDITION:
Students/trainees must be provided with the following:
Test jig
ESD-free work bench
with mirror
Oscilloscope
High-grade
magnifying glass with
lamp
Flashlight
Cleaning brush
Learning materials
Books and References
Technical manuals
Documentation forms
Report forms
CBLM
Audio-Video products and systems included but not limited to the following:
AM-FM radio receivers
Audio cassette recorders
DVD/VCD player
Television
PC monitors
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced instructions
CBC Electronic Products Assembly and Servicing NC II
- 85 -
ASSESSMENT METHODS:
Practical Demonstration with Oral Questioning
Interview
Portfolio
- 86 -
UNIT OF COMPETENCY :
MODULE TITLE
MODULE DESCRIPTOR :
.
NOMINAL DURATION
50 hours
- 87 -
Necessary tools, test instruments and personal protective equipment are prepared
in line with job requirements
CONTENTS:
Industrial Electronic Components
Industrial Electronic Product
Control boards and modules
Motor controllers and drives
Man-machine interface
Sensors and input devices
Actuators and output devices
Opto-electronics equipment and devices
Data communication systems
Microcontroller-based equipment
- 88 -
Timers
Time Control System
Liquid Level Control System
Optical Sensor
Fiber Optic Cable
Fiber Optic Diode (Tx And Rx)
Optical And Touch Control System
Hall Sensor
Encoder/ Decoder
DC/ AC And Brushless Motor
Stepping And Servo Motor
Pulse Width Modulation
Rotation Control System
Acoustic Sensor
Acoustic Control System
Teaching Pendant
Basic Robotic Principles
Ultrasonic Sensor (Tx And Rx)
Ultrasonic Control System
Infrared Sensor
Motion Sensor
Infrared Control System
Strain Gage
Pressure Sensor
Pressure Control System
Microcontroller
Microcontroller Interfacing
CONDITIONS:
Students/trainees must be provided with the following:
Tools, equipment and test instruments
Access to Industrial electronic products and systems and work environment, e.g.
Control boards and modules
Motor controllers and drives
Sensors and input devices
Actuators and output devices
Opto-electronics equipment and devices
Data communication systems
Microcontroller-based equipment
Service manuals/schematics
ESD free working area/bench
Complete electronic spare parts/supplies
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
CBC Electronic Products Assembly and Servicing NC II
- 89 -
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 90 -
CONDITION:
Students/trainees must be provided with the following:
Variable
power
Test jig
supply
ESD-free work bench
Step-down
with mirror
transformer
Oscilloscope
Soldering iron/gun
High-grade
Desoldering tools
magnifying
glass
with lamp
Screwdriver
Flashlight
(assorted)
Wrenches (assorted)
Cleaning brush
Allen wrench/key
High voltage probe
CBC Electronic Products Assembly and Servicing NC II
Learning materials
Books and References
Technical manuals
- 91 -
Signal generator
AF/RF
Multi-testers
(analog/digital)
Utility knife/stripper
Pliers (assorted)
Industrial electronic products may include the following:
Control boads and modules
Motor controllers and drives
Sensores and input devices
Actuators and output devices
Opto-electronics equipment and devices
Data communication systems
Microcontroller-based equipment
Documentation forms
Report forms
CBLM
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced instructions
ASSESSMENT METHODS:
Written Test
Practical Demonstration w/ oral questioning
Interview
Portfolio
- 92 -
ASSESSMENT CRITERIA:
1.
2.
3.
4.
5.
6.
7.
8.
- 93 -
Portfolio
- 94 -
LO4.
ASSESSMENT CRITERIA:
1.
Test jig
ESD-free work bench
with mirror
Oscilloscope
High-grade
magnifying glass with
lamp
Flashlight
Signal generator
AF/RF
Multi-testers
(analog/digital)
Utility knife/stripper
Pliers (assorted)
Cleaning brush
High voltage probe
- 96 -
LO5.
ASSESSMENT CRITERIA:
1. Repaired units are reassembled according to procedures
2. Reassembled units are subjected to final testing and cleaning in
conformity with manufacturers specifications
3. Service completion procedures and documentations are complied with
based on manual.
4. Waste materials are disposed of in accordance with environmental
requirements.
CONTENTS:
Re-assembling Procedures
Service Documentations/Procedures
Environmental Requirements
ECE Law Commisioning Procedures
CONDITION:
Students/trainees must be provided with the following:
o
o
o
o
o
o
METHODOLOGIES:
Lecture/discussion
Demonstration
Self-paced Instructions
ASSESSMENT METHODS:
Written test
Practical test
Direct observation
- 97 -
The CBC specifies the outcomes which are consistent with the requirements
of the workplace as agreed through the industry or community consultations.
- 98 -