SIRIUS-7040

Vertical Machining Center with 700mm Y-Axis and

Software Optimization

HS-M271-R4.11-20140114

SUPER RIGID ROUGHING

AND ULTRA-PRECISE FINISHING PERFORMANCE

HS-M271-R4.8-20130724

The Spindle in SIRIUS-7040 vertical machining centers is hand crafted for extra machining speed and precision. The spindle is greaselubricated for long life, the motor is coupled directly and no driveline means there are no power lost. The spindle temperature is controlled by
Jacket Circulation cooling system for highest spindle precision and thermal stability. The feed system is equipped with highly rigid roller guide
for enhanced precision during machining and the Y axis implements 4-way roller guide to provide best support stability for workpiece and
precision control during contouring. The software components constantly monitor the variables in different work environments and machining
conditions and make necessary adjustments in real time to give you best quality result every time.

Main Features
1. High-Performance Spindle
Hwacheons Handmade Spindle
Std. 10,000rpm(BT-40): 15/11kW(20/15HP)
Oil Jacket Cooling & Grease Lubrication

2. Best specification in its level class

Axis Stroke (X/Y/Z): 1,500/700/650mm
Rapid Speed (X/Y/Z): 30/30/30m/min
Working Surface: 1,600700mm

3. Compact machine design

Full Splash Guard (Perfect protection of leaking)
Easy Access & Maintenance Design

4. Variety Function
Hwacheons Original Technology
-Std.: HAI(40block)/HECC
-Opt.: HAI(200block)/HTLD/OPTIMA

Spindle Through Coolant(Opt.): 30bar, 70bar

Machine Line Up
HS-M271-R2.2-20121205

SIRIUS-7040
10,000rpm

15 / 11kW

SIRIUS-7040/10,000rpm

11 / 7.5kW
(Spindle Through Coolant)

Grease Lub. + Jacket Cooling

30-tools Magazine
BT-40
CAT-40 (Opt.)

Machine Specification SIRIUS-7040

HS-M271-R3.4-20121205

ITEM

SIRIUS-7040

Travel
X-axis Stroke (Longitudinal Movement of Table)

mm(inch)

1,500 (59.06)

Y-axis Stroke (Cross Movement of Table)

mm(inch)

700 (27.56)

Z-axis Stroke (Vertical Movement of Spindle)

mm(inch)

650 (25.59)

Distance from Table Surface to Spindle Gauge Plane

mm(inch)

150 ~ 800 (5.9 ~ 31.5)

Distance between Columns to Spindle Center

mm(inch)

735 (28.94)

mm(inch)

1,600 (62.99) x 700 (27.56)

kg(lb)

1,500 (3,307)

mm(inch)

18 (0.71) x100 (3.93) 7ea

rpm

10,000

kW(HP)

15/11 (20/15)

ISO#40, 7/24 Taper (BT-40)

mm(inch)

70 (2.76)

Grease Lub. + Jacket Cooling

m/min(ipm)

30 (1,181) / 30 (1,181) / 30 (1,181)

mm/min(ipm)

1~24,000 (945)

Feed Motor (X/Y/Z)

kW(HP)

4 (5.5) / 4 (5.5) / 7 (9.5)

Coolant Motor (Spindlle / Chip Flushing)

kW(HP)

0.4 (0.54) / 0.9 (1.2)

Spindle Cooler (50/60Hz) Inverter type

kW(HP)

0.18 (0.24)

Table
Working Surface
Table Loading Capacity
Table Surface Configuration (T slots WxP No. of slots)

Spindle
Max. Spindle Speed
Spindle Motor
Type of Spindle Taper Hole
Spindle Bearing Inner Diameter
Method of Spindle Lubrication & Cooling

Feedrate
Rapid Speed (X/Y/Z)
Feedrate (X/Y/Z)

Motor

Machine Specification SIRIUS-7040

HS-M271-R3.5-20131203

ITEM

SIRIUS-7040

ATC
Type of Tool Shank

BT-40 (Opt.:CAT-40)

Type of Pull Stud

MAS P40T-1 (45)

ea

30

Max. Tool Diameter (With Adjacent tools/Without)

mm(inch)

85 (3.35) / 170 (6.69)

Max. Tool Length

mm(inch)

300 (11.81)

Max. Tool Weight

kg(lb)

6 (13.23)

Method of Tool Selection

Memory Random

Method of Operation (Magazine/Swing arm)

Geared Motor / Geared Motor

kVA

40

0.5~0.7MPa x 690N/min

Spindle Cooling / Lubrication

(gal)

20 (5.28) / 12 (3.17)

Coolant

(gal)

430 (113.6)

Height

mm(inch)

3,080 (121.26)

Floor Space (Length Width)

mm(inch)

3,780 (148.82) x 3,050 (120.08)

kg(lb)

11,500 (25,353)

Tool Storage Capacity

Power Source
Electric Power Supply
Compressed Air Supply (Pressure x Consumption)

Tank capacity

Machine size

Weight

NC controller

Fanuc 0i-MD

NC SpecificationFanuc 0i-MD
HS-M271-R3.5-20121205

: Not available S: Standard O: Option

Item

Item

Specification

Feed Function

Controlled axis
Controlled axis (Cs axis)
Controlled axis (Cs axis)
Simultaneously Controlled axes
Simultaneously Controlled axes
Least Input Increment
Least Input Increment 1/10
inch/metric Conversion
Stored Stroke Check 1
Stored Stroke Check 2
Mirror IMAGE
Stored Pitch Error Compensation
Backlash Compensation

3-axes
5-axes(Max.)
3-axes
4-axes(Max.)
0.001mm, 0.001deg, 0.0001inch
0.0001mm, 0.0001deg, 0.00001inch
G20, G21

S
O
S
O
S
O
S
S
S
S
S
S

Operation
Automatic & MDI operation
DNC Operation by Memory Card
Program Number Search
Sequence Number Search
Dry run, Single Block
Manual Handle Feed
Manual Handle Feed Rate

PCMCIA card is required

1unit
x1, x10, x100

S
S
S
S
S
S
S

Interpolation Function
Positioning
Linear Interpolation
Circular Interpolation
Dwell (Per Seconds)
Cylindrical Interpolation
Helical Interpolation
Reference Position Return Check
Reference position return
2nd reference position return
Skip

Specification

G00
G01
G02, G03
G04

4-axis interface option is required

Circular Interpolation plus max.2axes
Linear Interpolation
G27
G28, G29
G30
G31

S
S
S
S
S
S
S
S
S
S

Rapid Traverse Override

Feedrate (mm/min)
Feedrate Override
Jog Feed Override
Override Cancel

F0, F25, F50, F100

0-150%
0-4,000 mm/min
M48, M49

S
S
S
S
S

Program Input
Tape Code
Optional Block Skip
Program Number
Sequence Number
Decimal Point Programming
Coordinate System Setting
Workpiece Coordinate System
Workpiece Coordinate System Preset
Additional Workpiece Coordinate Pairs
Manual Absolute on and off
Chamfering / Corner R
Programmable Data Input
Sub Program Call
Custom Macro B
Addition of Custom Macro Common Variables
Canned Cycles for Drilling
Small-hole Peck Drilling Cycle
Automatic Corner Override
Feedrate clamp based on arc radius
Scaling
Coordinate System Rotation
Programmable mirror image
Tape format for Fanuc series 15
Manual guide i

EIA RS244/ ISO840

1ea
O4-digits
N8-digits
G92
G54-G59

48ea

G10
10 folds nested
#100-#199, #500-#999

S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
O

NC SpecificationFanuc 0i-MD
HS-M271-R3.5-20121205

: Not available S: Standard O: Option

Item

Item

Specification

Spindle Speed Function

Data Input/Output

Spindle Serial Output

Spindle Override

Specification

S
50-120%

Reader/Puncher Interface CH1 / CH2

RS232C

Spindle Orientation

Data Server

256MB

Rigid Tapping

Data Server

1,024MB

Tool Function / Compensation

Tool Function
Tool Offset Pairs
Tool Offset Memory C
Cutter Compensation C
Tool Life Management
Tool Length Measurement

S
S

T4-digits

Memory Card Interface

6 digits, 400ea

S
S
S
O
S

Auto Data Backup

Editing Operation
Part Program Storage Length
/Number of register able programs

Ethernet Interface

SRAM + Part program

8.4" color LCD

Others
Display Unit

HWACHEON Machining Software

1,280m(512kB) / 400ea

Background Editing

Extended part program editing

Setting and Display

Hwacheon AI Nano Contour Control System (HAI): 40 Block

Hwacheon AI Nano Contour Control System (HAI): 200 Block

HECC (Hwacheon Efficient Contour Control System)

Clock Function

Self-diagnosis Function

HTLD (Hwacheon Tool Load Detect)

Alarm History Display

OPTIMA (Cutting Feed Optimization System)

Help Function

Run hour and Parts Count Display

Graphic Function

Multi-language Display
(English, German, French, Italian, Chinese, Spanish,
Korean, Portuguese, Polish, Hungarian, Swedish)

4-Axis Interface Function Option

Controlled axes

included 4-axis interface option

Simultaneously Controlled axes

included 4-axis interface option

Control axis Detach

included 4-axis interface option

NC InstructionFanuc 0i-MD
HS-M271-R2.2-20121205

Item
Control axes
Increment System

Item

Explanation
3 Axes (X,Y,Z), 4axis/5axis(Opt. A/B)
Least input increment X, Y, Z-Axes : 0.0001 mm

Least command increment X, Y, Z-Axes : 0.0001 mm

Maximum Command Value 9999.9999 mm

Reference Point return

Positioning
Interpolation Function

Explanation
1) Manual reference point return.
2) Automatic reference point return (G27, G28).
Each axis can independently feed rapidly and
position by G00 command
Linear interpolation : Done by G01 command at

Program Memory Capacity 1,280M(512kb)

feed rate code designated.

Part Program Edit

Circular interpolation : Any circular arc is

Input Format
Decimal Point Edit
Cutting Federate

Part program editing as follows is possible by MDI

operation.
1) Insert, Alter, Delete of word.
2) Delete of block or until the block designated.
3) Register, delete of program.
Block, word, address, format, can be altered (inch
format)
N4 G90 G2 X4.3 R4.3
The following addresses can be used with a decimal
point: X,Y,Z,R,C,I,J,K,A,B
Feed per minute and feed per spindle revolution is
possible.
G94 : Feed per minute. (mm/min)
G95 : Feed per revolution. (mm/rev)
Feed rate range (Feed override 0 - 150% every 10%)
Feed per minute 0 - 1,260 (mm/min)

Auto Acceleration
Rapid Feed : Linear type acceleration/deceleration
Cutting Feed : Exponential acceleration/deceleration
/Deceleration
Coordinate System setting By means of this command, a certain position of the

Command Method
Work Coordinate System
Shift

tool for example, a coordinate system whereby the tip

of the cutting edge becomes (X,Y,Z) of the coordinate
system. This coordinate is called as work coordinates.
G90: Absolute command
G91: Incremental command
When the coordinate system actually set by the G92
command or the automatic coordinate system setting
deviate from the programmed work coordinate system,
the set coordinate system can be shifted

interpolated by G02 or G03, at feed rate F code

designated. G02 : Clockwise.
G03 : Counter Clockwise.
When circular radius is command as R, any circular
arc of 0- 180is interpolated, and when circular
radius is command as address I, K., any circular

Dwell
Backlash Compensation

interpolation of 0- 360can be command

Dwell is executed by the P, X commands. Setting
Range 0 - 999.999 sec. Decimal point be used with
P address
This function compensations for lost motion of the
machine.

Compensation value (0-2,550 mm) is set by

parameter, for each axis (by least command
increment).
All kinds of data information is input and displayed
MDI & LCD
such as LCD character display, program alarm,
diagnosis program, etc.,
Program number of 4 digit continuous to 0 is
Program No. Search
searched by MDI & LCD Panel
By the command of 3 digit figure after the address
Miscellaneous Function
M, ON/OFF control from the machine is possible.
(M function)
Only one M code can be command per block
Spindle Function (S Function)Spindle speed is commanded by the 4-digit figure to
address S.
Tool position can be selected by the command of 4
Tool Function (T Function)
digits after the address T

NC InstructionFanuc 0i-MD
HS-M271-R2.2-20121205

Item
Tool Offset

Explanation

Item

Explanation

Run Hour Display

2 items, moving time and the number of parts are

displays on the position screen.
Part counter : The total number of parts are
displayed . . . counted by either M02, M30.
Run hour : Accumulated running to hour display . . .
accumulated running to hour of automatic
operation.
Cycle time : Cycle time display . . . Running hour
display of one automatic cycle.

Feed rate becomes jog speed (for both cutting feed

and for rapid moves).

Plane Selection

G17 : XY Plane
G18 : XZ Plane
G19 : YZ Plane

Single Block

Program can be executed one step at a time

Portable Tape Reader

Optional block Skip

Turning on the optional block skip switch ignores

the block including "/" code at the beginning.

Program, Parameter and etc., are used for reading

out of NC

Diagnostic Function

Input/Output of alarm display can be signaled by

pressing alarm, DGNOS key of MDI panel

Stored Stroke limit 1

An area inside the area set by parameter is deemed

as prohibited area, when stroke is commanded into
this area, this function makes the axis decelerate
and stop than OT alarm displayed
inch system and Metric system are selected to input
by G code cutting
G20 : inch input. G21 : Metric input

The Tool length & diameter compensation offset are

operated by G code. Each function has 200 pairs.
G40: Cutter compensation cancel
G41: Cutter compensation Left
G41: Cutter compensation Right
G49: Tool length compensation cancel
G43: Tool length compensation + direction
G44: Tool length compensation - direction

Dry Run

Machine LOCK

Feed Hold
Canned Cycle

When the switch is set to the Machine Lock position,

move command pulses are suppressed.
Consequently the display is updated as specified by
the program, but the tool does not move. The M, S,
T and 2nd auxiliary function are executed. This
function is used to check a program
Temporally, machine can stop during the operation
by Feed hold S/W.
G73: Pack Drilling Cycle
G74: Counter Tapping Cycle
G76: Fine Boring
G80: Canned cycle cancel
G81: Drill cycle
G82: Counter Boring cycle
G83: Pack Drilling cycle
G84: Tapping cycle
G85,G86: Boring cycle
G87: Pack Boring cycle
G88,G89: Boring cycle

inch / Metric Conversion

Changing of Tool Offset

Amount
Custom Macro

Offset value can be set program command (G10).

Having registered macro commands as sub
program, in memory.
This function is able to recall at anytime the NC
command program by this simple procedure

External Tool Compensation This is the function to offset the tool offset value

Additional Tool Offset

from out side the CNC. Offset value is automatically

added to the input data of NC
This number of tool offsets compensation is 400
pairs available.

AccessoriesSIRIUS-7040
HS-M271-R3.4-20121205

Standard Accessories
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)

Adjust Bolt, Block & Plate

Air Blower
Base Around Splash Guard
Coil Conveyor (2ea)
Coolant System
Door Interlock
Ethernet Interface
Lubrication System
MPG Handle (1ea)
Oil Skimmer
Operation Manual & Parts List
Part Program Storage Length 1,280m(512kB)
Pneumatics System
Rigid Tapping
Signal Lamp (R/G, 2Color)
Spindle Cooler
Tool Kit & Box
Work Light
Workpiece Coordinate System 48 pairs
8.4 Color LCD Display
Hwacheon AI Nano Contour Control System (HAI): 40 Block
Hwacheon Efficient Contour Control System (HECC)

Optional Accessories
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
25)

Air Dryer
Air Gun
Auto Door
Coolant Gun
Data Server (256MB/1,024MB)
Data Server Interface
High Pressure Coolant 6bar
Lift up Chip Conveyor(Hinge type, scraper type)
Linear Scale (X/Y/Z)
Manual Guide i
Mist Collector
MPG Handle (3ea)
NC Cooler
Oil Mist(Semi Dry Cutting System, Eco Booster)
Signal Lamp (R/G/Y, 3Color)
Slide Cover for Resin Material
Spindle Through Coolant (30 bar, 70 bar)
Tool Life Management
Tool Measuring System Renishaw/Blum (Touch type, Laser type)
Transformer
Workpiece Measuring System Renishaw/Blum (Touch type)
4-axis interface
Cutting Feed Optimization System (OPTIMA)
Hwacheon AI Nano Contour Control System (HAI) : 200 Block
Hwacheon Tool Load Detect System (HTLD)

Machine SizeSIRIUS-7040

45

370 (14.57)

Front

1,650 (64.96)

2,775 (109.25)

910 (35.83) 1,240 (48.82)

1,100 (43.31)

Side

Door open : 1,335 (52.56)

Height=3,080 (121.26)

Length=3,780 (148.82)

(24.61)

2,913 (114.69)

625

585 (23.03)

(24.41)

Top

620

550

Unit: mm(inch)

1,015
(39.96)

(21.65)

605
width=3,050 (120.08)

(23.82)

HS-M271-R3.4-20130401

FoundationSIRIUS-7040
HS-M271-R3.3-20121205

Floor Space (LxW)

Unit: mm(inch)

1,070 (42.13)

50 (2)

360 (14.17)

Height (H)
3,080 mm

Weight

615 (24.21)

3,780 x 3,050 mm

0.5~0.7 MPa

380 (14.96)

Spindle center

675 (26.58)

25 (1)
340 (13.39)

700 (27.56)

Requirement Air Pressure

380 (14.96)

38 SQ

875 (34.45)

Size of Power Cable

2,470 (97.24)

40 kVA / 32 kW

340 (13.39)

360 (14.17)

Electric Power

875 (34.45)

11,500kg

220 (8.66)
600 (23.62) 575 (22.64)

610 (24.02)
3,340 (131.5)

710 (27.95)

625 (24.61)

Table DimensionSIRIUS-7040
HS-M271-R2.2-20121205

Unit: mm(inch)
+Z

1,600 (62.99)
50 100 100 100 100 100 100 50

-Z
-X

+X

700 (27.56)

-Y
+Y

-Y

-X
+X

+Y
650 (25.59)

+Z
+0.027
0

12

+2
0

30

18

-Z
Max. Loading capacity
1,500 kg (3,307 lb)

+2

30 0

Moving RangeATC Interference

HS-M271-R2.2-20121205

Unit: mm(inch)

Spindle Center

1,400 (55.12)
(Max. 170 Tool Change)
1,447 (56.97)
(Max. 85 Tool Change)

700 (27.56)

Head Cover

1,500 (59.06)
(Without Tool Change)
1,600 (62.99)

300 (11.81)

1,400 (55.12)

375 (14.76)

Swing Moving
Range

650 (25.59)

10 (0.39)

5 (0.2)

170 (6.69)

115 (4.53)

Reference Pos. of X axis

Moving RangeInternal Interference

HS-M271-R2.2-20121205

: Moving Range

Unit: mm(inch)

Front Door
Reference Pos. of Y& Z axis
Spindle end
650 (25.59")

343
(13.5")

700 (27.56")

729 (28.7")
150 (5.9")

Table surface

700 (27.56") 29 (1.14")

970 (38.19")-Included machine Plate 30mm

Reference Pos. of X & Z axis

650 (25.59 ")

348
(13.7")

1,500 (59.06)

348
(13.7")
150 (5.9")
Table surface

1,600 (62.99)

Floor

ToolingSIRIUS-7040
HS-M271-R2.2-20121205

CAT-40 Opt.

BT-40 Std.

USA Specification

BT-40

25

Torque DiagramStandard
HS-M271-R3.3-20121205

Power

: 15/11kW (20/15HP)

Max. Spindle speed : 10,000 rpm

Motor

: 12/10,000i

Type of spindle

: Built-out (Direct connection with coupling)

Remark: Incase of Through coolant, Hwacheon will provide

11/7.5kW motor

Torque DiagramOption
HS-M271-R3.3-20121205

Power

: 11/7.5kW (15/10HP)

Max. Spindle speed : 10,000 rpm

Motor

Type of spindle: Built-out (Direct connection with coupling)

Remark: The through spindle coolant is available.

: 8/12,000iT

High-Rigidity C-type Structure

HS-M271-R4.7-20131203

Quick change ATC

High-performance Spindle
Hwacheons handmade

Z-axis
X-axis

Y-axis
Powerful Roller LM Guide (X/Y/Z)
Rapidity & Stability movement

Analysis by FEM(Finite Element Method)

Optimization of design

High-Performance Spindle
HS-M271-R4.5-20121205

Original Technology
Spindle & Motor : High power motor is assembled on the spindle directly with coupling
Minimizing Vibration and Noise in High speed rotation
Minimizing power loss
Maximizing cutting efficiency

Made by HWACHEON

Tool Shank: BT-40(Std.), CAT-40 (Opt.)

Spindle Power: 15/11 kW (20/15 HP) - Std.
Spindle Through coolant 11/7.5 kW (15/11 HP) - Opt.

Max. Spindle speed: 10,000 rpm

Bearing Inner Dia.: 70 (DmN: 900,000)
Bearing Lubrication: Grease Lubrication
Semi permanent Lub.
Perfect protection of chip & dust, coolant with Air Curtain system

Cooling Method: Spindle Frame by Jacket circuit

Unique manufacturing technology and original lubrication system

Spindle Cooling System

HS-M271-R4.6-20131113

Antifreezing liquid and water mix by 1 to 1

Rear Bearing
Fan Cooler
Jacket Cooling
Suction

Oil Tank
Front Bearing

Hwacheon spindle shows outstanding performance for high accuracy and high machining

by minimizing displacement with unique manufacturing technology

Automatic Tool Changer

HS-M271-R4.7-20131203

Type of tool

: BT-40 (Opt.:CAT-40)

Tool storage capacity: 30ea

Max. tool diameter : 85 (with adjacent tools)
170 (without adjacent tools)

Top view of Magazine & Swing arm

Max. tool length

: 300 mm

Max. tool weight

: 6 kg

Tool Change Type : Swing Arm

Method of tool selection: Technical memory random
Drive Type

(without adjacent tools)

170

(with adjacent tools)

85

: Geared Motor

High Precision Axes

HS-M271-R4.6-20131113

Driven type
Directly Connected to drive
Servo motor is connected to ballscrew directly by coupling
without any transmission parts.
Maximize efficiency & minimize backlash in moving.

Guide way (Powerful Roller LM Guide)

Low Friction
Best High-Rigidity in its level class
[Rapidity] for high-productivity
[Rigidity] for stability of heavy cutting
[Durability] much better than ball type LM guide
Accuracy, Machine life

4-Roller Guide Rail for Y-axis

Rigid and Stable movement during the heavy duty cutting

Automatic Oil Supply for Lubrication

Linear guide, Ball screw, Ball screw bearing

Specification
Servo motor Power (X/Y/Z) : 4 / 4 / 7 KW
Rapid Speed (X/Y/Z) : 30 / 30 / 30 m/min

Wide Working Area & Excellent Chip Disposal

HS-M271-R4.5-20121205

Material Removal Rate

Max. 28,200 cc/min(Al)

Traditional C-type structure

Wide Working Area & Convenient Operation

Chip Disposal
High slant angle of cover and chip brushing
coolant (Std.) and coil conveyor which is
installed right and front side of table are
perfectly removed the chip. (Std.)
Lift up Chip conveyor is installed in the left side
and remove the chip perfectly. (Opt.)

Perfect Base around splash guard

Interception of scattering of chip & dust etc.
Interception of coolant leakage when using
the Through coolant with high pressure.

Convenient Operation
HS-M271-R4.5-20121205

680mm

1,335mm / 52.56inch
Crane

650 (25.59)

Max. Work size

Door Open

Providing the convenient operation & easy to access

in the whole table.
It is possible to move the maximum work piece size
into the machine by crane without any interference.
Length x Width x Height (LxWxH): 1,500 x 700 x 650(mm)

Convenient OP Panel
HS-M271-R4.5-20121205

Customization Design
The operator panel is mounted on the right
hand side with pendant arm and it can moves
around working area widely for easy viewing
and accessibility during set-up and operation.
The layout and location of the panel is
ergonomically designed to be efficient and
convenient for the operator.

Lubrication system
HS-M271-R4.6-20131113

Lubrication Method
Lubrication Oil
3-axes guide way, ball screws and ball screws bearing are lubricated by oil.

Automatic Oil Supply system

Oil pump supplies lubrication oil to each parts automatically.
Stable accuracy for 3-axes
Life of parts is increase

Safety
A low level alarm prevents the machine from restarting
without lubricant.

Specification
Type of Oil

: ISO VG 68

Tank capacity

: 12

Discharge rate : 150 cc/min

Pressure

: 17 bar

Power

: 57 W

Coolant Equipment
HS-M271-R4.5-20121205

Coolant system

Specification

External Tank
External coolant tank is installed in the back side of machine
Easy to exchange coolant and clean the tank,maintain pump

Oil Separation from Coolant

Type of Oil

: ISO VG 32

Tank capacity

: 430 (113.6 gal)

Pump power

: 0.4 kW (Spindle)
0.9 kW (Chip flushing)

Oil used to lubricate & drain is separated from coolant

for clean environment & long coolant life
Oil Skimmer (Std.)

Variable Options on the tank

Lift-up chip conveyor : Hinge, Scraper type
High pressure coolant (Opt.): 30 bar, 70 bar
Cool-Jet

[Spindle] Coolant pump

[Chip Flushing] Coolant pump

Spindle Through coolant (Opt.)

Pneumatic system
HS-M271-R4.5-20121205

Compressed air supplier

Air Requirement
- Air Blower
- Automatic Door
- Protect spindle bearing against dust (Air curtain)
- Input the booster for unclamp tool in spindle
- Blow off dirt & chip in spindle taper while tool is changed automatically
- Drive pot on magazine

Using for Option Parts

- Air gun
- Oil mist (Semi dry cutting system)
- Tool measuring system

Specification
Required pressure : 0.5~0.7 MPa
Inlet hose

: 12

Max. consumption rate : 690 N/min

Equipment of oil SeparationStandard

HS-M271-R4.5-20121205

Perfect Oil Separation

Environmentally-friendly unit is designed to keep lubrication
oil separate from coolant.
Working environment is always maintained clean, offensive
smell and pollution is prevented.

Oil Skimmer

Convenient cleaning by drain tank

Tool Measuring & Compensation Option

HS-M271-R4.8-20140114

Model : TS27R

Model : Z-MT

Type : Touch Probe

Type : Touch Probe

Repeatability : 1

Repeatability : 0.4

Model: NC4 F145

Model : LASER NT

Type : Laser

Type : Laser

Repeatability : 1

Repeatability : 0.2

Min. Tool Diameter for Measure : 0.08 mm

Min. Tool Diameter for Measure : 0.03 mm

Workpiece Measuring System Option

HS-M271-R4.5-20121205

Model

: OMP60

Model

: TC50

Type

: Touch Probe

Type

: Touch Probe

Repeatability

: 1

Repeatability

: 1

Operation

: 360, 6 m

Operation

: 360, 6 m

Transmission Type : Optical Type (Infra red)

Transmission Type : Optical Type (Infra red)

Easy ProgrammingOption
HS-M271-R4.5-20121205

Communication Programming Manual Guide i

All-in-one Screen
Only one screen concentrated all operations

Machine Status Window

Machine status such as actual
position, feed rate and load meter
are displayed always

Easy Programming

Realistic Machining Simulation

Based on ISO-code program

format, complex machining
motions can be created
easily by menu form

3-D solid model machining

simulation is available

CAD/CAM

Intuitive Menu Selecting

Good Affinity with CAD/CAM

Menu can be selected easily and

intuitively by soft-key with icon

Most popular ISO-code program format

on CAD/CAM can be dealt as it is

Machining Software Standard

HS-M271-R4.5-20121205

By choosing a process mode fit to

the purpose sharply,
shorten the time for rough, medium,
or precision cutting

What is the HECC?

With smoothing interpolation, the elapsed time for CAM-Data creation and mapping reduced
With the function of overload automatic detection, safe unattended process achieved and machine operation ratio improved
Choice Cycle time or Accuracy as each purpose Maximization of machining efficiency
Programmable by NC program easily (G-code)

Control of cutting speed & accuracy

Control of smoothing interpolation

Level selection for Hwacheon M/C characteristic

R1.0 ~ R9.0 Automatic calculation with 90 level parameters

What is the HECC?

Level (R)
Cutting time
Surface
Process
Tool Life

1.0

1.1

1.2

Fast (1.5~3 times)

No Good
Rough
Good

8.8

Slow
Good
Finish
No Good

8.9

9.0

Level selection according to production purpose

R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters

Level (R)

*.*1

*.*2

Precise contour control

*.*8
Soft contour control

*.*9

Machining SoftwareOption
HS-M271-R4.5-20121205

Protection of machine trouble

What is HTLD?

according to tool damage

Measurement of tool load in real time for safe machining

Prevention against any accident by breakage of tool

Protection of deterioration
according to abrasion of tool

About
tool attrition
load
change
6mm(20 times)

Cutting Length

(Ad=0.3 Rd=20.0 1times=800mm)

9mm(30 times)

12mm(40 times)

15mm(50 times)

18mm(60 times)

Tool attrition

When tool attrition growth up, the cutting load increase in a crack.

Machining Software Option

HS-M271-R4.5-20121205

Advantage of tool break detect

What is the OPTIMA?
With one method of adaptive control, the HTLD OPTIMA
control the feed velocity to keep the cutting load regularity.
The method of existing, the NC-DATA optimized the NCDATA From the PC was the method which it change to the
feed command (F) in NC-Code.

High-Productivity
Reduction of cycle time because of a change the
machining environment inclusive of tool state reacts
immediately

Removal Amount

Tool Path

Work Piece

Providing function with OPTIMA

OPTIMA OFF

Graphic display with Load and Feedrate

Feed : Constant
Load : Variation

Convenient operation with simple G code

Various data control according to Tool & Process

OPTIMA ON

Combined with HTLD function

Reduce the cycle time

Cutting Ability Face Milling

HS-M271-R2.2-20121205

Material Removal Rate

Material

Tool

Spindle Speed

Feedrate

Aluminum (Al)

Aluminum (Al)

: 900 cc/min

Cast Iron (GC300)

: 520 cc/min

Steel(SM45C)

: 300 cc/min

Cast Iron(GC300)

Face mill (80 x 10 Z)

Steel (SM45C)

Face mill (80 x 5 Z)

6,000rpm

1,500rpm

1,500rpm

6,000 mm/min

2,000 mm/min

1,000 mm/min

Cutting width

50mm

65mm

60mm

Depth

3mm

4mm

5mm

Spindle Load(%)

100

102

98

Cutting Ability Drilling

HS-M271-R2.2-20121205

MRR (Material Removal Rate)

189 cc/min

Material

Tool

Spindle Speed

Feedrate

Cutting Width

Spindle Load(%)

Cast Iron (GC300)

40 Drill (HSS)
450 rpm
150 mm/min
20 mm
105

Cutting Ability Tapping

HS-M271-R2.2-20121205

TAP

M33P3.5

M30P3.5

Material

GC 300

GC 300

Spindle Speed

450 rpm

450 rpm

Feedrate

1,575 mm/min

1,575 mm/min

Spindle Load(%)

73

40

Drilling by 27 Drill before Tapping

Cutting Ability Heavy cutting test

HS-M271-R2.2-20121205

Tool

: Face mill (50 x 8R x 5 teeth)

Material

: SM45C

Spindle Speed

: 1,800 rpm

Cutting Speed

: 340 m/min

Cutting Width

: 40 mm

Reference Spindle Load: 50%

6
Axial depth (mm) . . .

5
4
3
2
1
0
0

1000

2000
3000
Feed (mm/min)

4000

5000

Cutting Ability Heavy cutting test

HS-M271-R2.2-20121205

Tool

: Face mill (60 x 5 teeth)

Material

: SM45C

Spindle Speed

: 1,600 rpm

Cutting Speed

: 300 m/min

Cutting Width

: 40 mm

Reference Spindle Load: 50%

6
Axial depth (mm) . . .

5
4
3
2
1
0
0

1000

2000
3000
Feed (mm/min)

4000

5000

Application SIRIUS-7040
HS-M271-R3.3-20121205

Ra : 0.067 m [67 nano]

Tool

125 Face mill

Material

Spindle Speed (rpm)

10,000

Feedrate (mm/min)

1,200

Fluid

Aluminum

Water Flushing

Application SIRIUS-7040
HS-M271-R3.3-20121205

Tool

3R Ball End mill

Material

Spindle Speed (rpm)

10,000

Feedrate (mm/min)

5,000

Fluid

Plastic (ABS)

Water Flushing

Application SIRIUS-7040
HS-M271-R3.3-20121205

Material : Resin (Plastic)

Work size : 200mm 160mm
Fluid
: Water Flushing

Process
Rough
Semi-finish
Finih

Tool

N (rpm)

F (mm/min)

Time

10 Flat Endmill
R3.0 Ball Endmill
R1.5 Ball Endmill
R1.0 Ball Endmill
R0.75 Ball Endmill

6,500
8,000
9,000
9,000
9,000

3,500
3,500
2,500
3,000
800

5min 40sec
19min 42sec
29min 24sec
1H28Min24sec
5min 12sec

Total

2H 28min 22sec

Application SIRIUS-7040
HS-M271-R3.4-20130724

0.3 / 1,000 holes by 1 tool

Tool

Drill 0.3

Material

Aluminum

Spindle Speed (rpm)

Feedrate (mm/min)

Fluid

10,000
50
Water Flushing

Application SIRIUS-7040
HS-M271-R3.4-20130724

Process

Drilling

Tapping

Tool

0.8

M1.0 x P0.25

Spindle Speed

4,000

3,000

Cutting Speed

100

750

Material

Aluminum

Application SIRIUS-7040
HS-M271-R3.3-20121205

Climate Control Parts

Knuckle

Engine Parts

Caliper Housing

Steering & Brake

Power Transmission & Mission

&

Propeller Shaft

Case

parts for Job Shop

Knuckle Arm

Packing DimensionSIRIUS-7040
HS-M271-R2.2-20121205

No

Model

Contents

SIRIUS-7040

Machine

SIRIUS-7040

Machine

Accessory

Transformer

Accessory

Transformer + Chip conveyor

2
3

Packing

With
Wooden
Box

MEASUREMENT()
Length

Width

Height

4,400

3,400

3,500

5,000

3,400

3,900

1,900

CBM

Weight()
N/W

G/W

52,000

11,500

12,800

3,500

59,500

11,750

13,100

1,100

8,000

1,750

1,950

Comparison with CompetitorSIRIUS-7040

HS-M271-R2.3-20131203

ITEM

HWACHEON

DOOSAN

WIA

SIRIUS-7040

NR 700

VX 700/40
[VX 700/50]

UNIT

Travel (X/Y/Z)

mm

1,500/700/650

1,400/700/625

1,400/750/650
[1,350/700/650]

Rapid (X/Y/Z)

m/min

30/30/30

30/30/24

24/24/24

mm

1,600x700

1,500x680

1,600x750
[1,650x700]

kg

1,500

1,000

2,000

rpm

10,000

10,000

15,000 : Belt
[10,000 : Gear]

NT #40

NT #40

NT #40
[NT #50]

Tool Capacity

ea

30

30

24

Max. Tool Diameter

mm

85 / 170

80 / 125

100
[130]

Max. Tool Length

mm

300

350

300 [350]

Max. Tool Weight

kg

8.5

8 [15]

Spindle

kW

15/11

18.5/15

26/26
[27.5/20]

Height

mm

3,080

3,095

3,580

Space

mm

3,780x3,050

4,519x3,084

4,000x3,834
[3,650x3,500]

FANUC 0i-MD

FANUC 0i-M

SINUMERIK-840D

Capacity

Working Surface
Table
Max. Loading weight
Max. Speed
Spindle
Taper

ATC

MOTOR
Machine
Size
NC Controller

(with/without adjacent tool)

Update History
(1) Last Update: Jan. 14th, 2014
(2) Responsible: Marketing team of Institute of R&D
(3) Rectification:
[1.0] Nov. 3rd, 2008: The first edition
[2.1] Nov. 9th, 2009: Upgrade of whole manual with new concept
[2.2] Feb. 8th, 2010: Rectification of typing error of machine & NC specification
Rectification of typing error of sales point
Addition of manual guide I function to sales point
[3.3] May, 6th, 2010: Separation of Sales manual between SIRIUS-7040 and SIRIUS-7050
[3.4]Sep. 10th, 2010: Rectification of HSDC, HAI(200block) from Sta. to Opt., Rectification of HECC from Opt. to Sta. NC Specification
[4.5]Sep. 11th, 2010: Correction of software Cover page, Accessories, Sales point
[4.6]Dec. 5th, 2012: Upgrade of Sales Manual design (Form) and Correction of Sales Manual totally Reference: New catalogue
[4.7]Apr. 1st, 2013: Correction of Machine Size(Length x Width)
[4.8]July, 24th, 2013: Correction of application(Micro Tapping -> Micro Drilling)
[4.9]Nov. 13th, 2013: Upgrade of Spindle Section Graphics
Additional of Lubrication Area (ball screw bearing)
[4.10]Dec. 3rd, 2013: Deletion of Tool to Tool and Chip to Chip data
[4.11]Jan. 14th, 2014: Correction of Tool Measuring system (BLUM: Z-3D -> Z-MT)

Thank you for your attention.