Operating Manual DRS2000 (ENG)
Operating Manual DRS2000 (ENG)
Operating Manual DRS2000 (ENG)
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IMPORTANT NOTICE
If this equipment is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
Manufactured for:
Sakura Finetek U.S.A., Inc., Torrance, CA 90501 U.S.A.
Sakura Finetek Japan Co., Ltd., Tokyo, 103-0023, Japan
Sakura Finetek Europe B.V., !6 !LPHEN AAN DEN 2IJN .,
Made in Japan
0000030-01 5HY(
TABLE OF CONTENTS
Section
Page
INTRODUCTION
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
INSTALLATION
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Environmental Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
External Connection Terminals and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
ROUTINE OPERATION
Starting a Staining Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Starting a Staining Program in the Continuous Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Starting a Staining Program in Batch Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Operations During Staining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Adding Basket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Monitoring a Staining Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Interrupting or Canceling a Staining Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Checking the Endtime for a Staining Run in Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
End of a Staining Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Revised 3/30/2010
iii
Section
5
TROUBLESHOOTING
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
CARE OF INSTRUMENT
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Daily Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Exterior/Interior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Bi-weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Replacement of the Activated Carbon Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Monthly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Drying Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Solution Reservoirs and Slide Baskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1
Reservoir Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
Water Supply Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
Appendix A
iv
Page
STAINING RECORD
Sample Staining Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.3
Revised 3/30/2010
INTRODUCTION
Section 1
General Description
Figure 1-1
Front view of the DRS 2000
(cover closed)
Revised 3/30/2010
1.1
INTRODUCTION
Physical Characteristics
Figure 1-2
1.2
Figure 1-3
Revised 3/30/2010
Figure 1-4
Figure 1-6
Revised 3/30/2010
Figure 1-5
1.3
INTRODUCTION
Leveling Feet/Casters (Figure 1-6)
Figure 1-6
2
Figure 1-7
1.4
Figure 1-8
Revised 3/30/2010
Figure 1-9
Revised 3/30/2010
Figure 1-10
1.5
INTRODUCTION
Principles of Operation
The DRS 2000 is an automated slide stainer designed
for use in both the histology and cytology laboratories. Its
operations include staining of tissue sections mounted on
glass slides, frozen specimens, and cellular specimens,
either non-gynecological or gynecological.
A microprocessor is responsible for controlling the
movement of the robotic arm. It carries the slide baskets to
the appropriate stations, designated by the programs saved
in memory.
Twenty user-defined programs, performing up to fifty
steps each, can be set and stored in memory. The operator
also has the flexibility of creating user-defined names for
both solution and stain methods to personalize all staining
operations.
The staining operations can be performed in either a
batch or continuous mode.
Safety Features
z
Delta [S]:
Revised 3/30/2010
Specifications
Continuous Operation:
Basket sets can be continually loaded on demand as the
start station(s) are available for loading.
Power Required:
North America
Model Number: 4929
Europe
Model Number: 4930
4931
Programs/Methods:
115 VAC 10%, 5.0 amps,
60 Hz
Solution Names:
220/240 VAC 10%, 0.3 amps,
50/60 Hz
220/240 VAC 10%, 2.5 amps,
50/60 Hz (with dryer)
Dimensions:
Width115.0 cm (45 in.)
Height 66.0 cm (26 in.)
Depth 49.0 cm (19 in.)
Weight:
101 kgs (223 lbs)
Operating Conditions:
Temperature 10 C to 40 C (50 F to 104 F)
Relative Humidity 30% to 85% (noncondensing)
Atmospheric Pressure 70 to 106 KPa
(10.15 to 15.37 psi)
Capacity/Fill Volumes:
Solution Reservoirs (total) (26)
Wash Reservoirs (5)
Dryer Stations (1)
Fill level/solution reservoirs 620 - 650 mL
Facilities:
Water Supply: Tap water
Water Pressure:
Dynamic Pressure: 0.098 to 0.441 MPa
(approx 1.0 to 4.5 kgf/ cm2)
Max. Static Pressure: 0.833 MPa
(8.5 kgf/ cm2)
Water Temperature:
Less than 30C (86 F) [not freezing]
Drain Type:
Method Gravity drain
Capacity More than 15 liters (3.96 gal)/minute
Safety Standards:
Complies with: UL 3101-1, 1st ed.
CAN/CSA-C22.2 No. 1010.1-92
EN 61010-1:93- A1:92 + A2:95
European standards for CE Marking.
Batch Operation:
Up to 40 glass slides in two baskets
(2 baskets = 1 basket set)
Revised 3/30/2010
1.7
Section 2
INSTALLATION
General Information
Unpacking
Environmental Factors
Environmental factors influence the selection of a proper
location for the DRS 2000. As with all sensitive electronic
instruments, prolonged exposure to excessive humidity and
temperature should be avoided. T emperature and humidity
should be held relatively constant to obtain the highest
degree of operating stability. The ambient temperature range
for operating the instrument is 10 C to 40 C (50 F to 104
F). The ambient operating humidity range is between 30% to
85% relative humidity.
Locate the instrument in a well-ventilated area, avoiding
exposure to corrosive vapors or temperature extremes.
Avoid proximity to direct sunlight, open windows, ovens,
open flames, hot plates, radiators, and dry ice baths. A void
proximity to any instrument that consumes a high voltage or
large current, including large refrigerators and ovens. The
bench must have a firm level surface capable of supporting at
least 130 kgs (287 lbs.) of weight. Be sure the instrument
will be located near a power source that meets the electrical
requirements (voltage and amperage) specified on the rating
label located on the rear of the instrument. The power
receptacle must be grounded and should be a clean, noisefree, dedicated line. The water supply port is located on the
back of the instrument at the lower left corner . The location
of the DRS 2000 should be positioned to the left of the
external water source making certain the water supply hose
can be properly connected to the instrument and external
water supply.
Revised 3/30/2010
2.1
INSTALLATION
5. The accessory box includes all items necessary for routine
operation. Please verify that all of the following
accessories are included with the instrument. Refer to the
next two pages for a photo of each accessory.
3.
3.
3.
3.
3
3
3
3.
3.
3.
3.
3.
3.
3.
3.
Reagent reservoirs 26
Wash reservoirs 5
Reagent trays (for upper level) 2
Reagent tray (for lower level) 1
Wash reservoir grommets 10 (5 installed)
Wash station plug 3 (2 installed)
Wash nozzle 5 (3 installed)
Reservoir lids 26
Lid for drying station 1
Slide baskets 6
Basket hooks 6
Basket adapters 3
Drain hose 1
Drain hose clamp 1
Drain elbow assembly 1
(includes drain elbow , connecting hose, and two
connecting hose clamps)
Water supply hose set 1
(includes drain hose, washer/filter, and washer)
Activated carbon cartridge filter 1
Filter gasket and metal cover 1 each
Fuse 1
Power cord 1
Labels (Start, End, and PE)
Operating Manual 1
(including W arranty Registration Card U.S.
customers only)
2.2
Revised 3/30/2010
Accessories
Wash Reservoir - 5
Reagent Reservoir - 26
Reagent Reservoir Lid - 26
Wash Nozzle - 5
Wash Cap - 3
Wash Reservoir Grommet - 10
Basket Adapter - 3
Basket Hook - 6
Slide Basket - 6
Drain Hose - 1
Revised 3/30/2010
INSTALLATION
Power Cord - 1
Metal Cover for Carbon Cartridge -1
Revised 3/30/2010
1. Locate the serial number label found on the left side of the
instrument, next to the power cord. W rite the installation
date and instrument serial number on the W arranty
Registration Card found in the front section of this manual.
Completely fill out the Warranty Registration Card and mail
it back to Sakura for registration. The warranty is valid from
1 year after the date of installation.
Instrument Setup
For ease of installation, the power cord, water supply hose,
and drain hose should be secured at the rear of the
instrument prior to placing on a bench or countertop.
3. To in
Revised 3/30/2010
Number of
turns
3 turns
2 turns
1/2 turn
1/4 turn
2.5
INSTALLATION
5. To release the robotic arm, cut the tie wrap and gently
raise the arm . Completely remove the two screws
securing the bracket to the left wall . Next, loosen the
two screws securing the bracket to the tower . Lift the
bracket upward then remove it . Retighten the two
screws on the tower .
6. The three metal trays enclosed in the accessory box fit
securely on both the right and left side of the upper level
and along the lower level. When installing the tray on the
lower level, insert it below the protruding wash nozzles
with the black plastic arrows facing toward you. These
trays ensure the proper placement of the solution
reservoirs. Insert them so that the edges are facing down.
7. The activated carbon cartridge, filter gasket, and metal
cover can be installed in the lower , rear section of the
DRS 2000. Make sure that the robotic arm is positioned
all the way to the right of the instrument over station 27.
Release the metal cover in the rear of the unit by pressing
the black button on the right. The carbon cartridge can be
installed, making sure that the filter gasket is placed onto
the filter housing first, then the filter and the metal cover
last. To secure in place, put the left end of the filter and
metal cover in first, then secure the right side by pressing
on the black button.
TM
EDIT
STATION
MORE
2.6
Revised 3/30/2010
ERROR NO. 1
ERROR NO. 2
ERROR NO. 3
ERROR NO. 10
ERROR NO. 11
[System Error]
[Power Failure]
[Memory Error]
[WARNING: Close the cover.
Pressing exit will abort all runs.
Press resume to continue staining.]
[Robotic arm does not work normally .
Refer to the manual.]
Terminal
Normal Condition
3-4
3-5
Short
Open
Open
Short
Revised 3/30/2010
2.7
INSTALLATION
Precautions
There are several precautions that must be observed
before operating this instrument.
1. Check the fill level of each solution reservoir to ensure
the specified volumes. Overfilling the reservoirs may
cause an overflow and too little solution volume may be
insufficient for adequate staining.
2. Check that the water supply and drain hose are properly
attached. The water supply hose should be securely
connected to the water supply port on the rear, left side of
the instrument and the faucet connection at the sink.
The drain hose should be connected to the instrument at
the rear, left side and checked to be sure it is draining
properly. If the drain hose is not installed correctly , water
may overflow inside the instrument.
Verify the following:
the full length of the drain hose should be lower than
the drain port
the drain hose should be straight, not twisted
the end of the drain hose should be at least 4 inches
or higher from any fluid surface in the sink or drain
3. Check to be certain that the bracket, securing the robotic
arm is removed and the arm can move freely throughout
the instrument.
2.8
Revised 3/30/2010
EXPLANATION OF SOFTWARE/CUSTOMIZATION
General Information
The Tissue-Tek DRS 2000 Automatic Slide Stainer
contains software that can be customized for the routine
work and procedures performed in the laboratory . This
section explains the various operating modes and provides
information on customizing the software. Many of the
procedures in this section will be used upon initial
installation. However , detailed information on the
progression of screen displays and prompts is given here;
therefore, this section should be read thoroughly before
beginning routine operation. Once you are familiar with this
information, Section 4, Routine Operations, can be used as
a quick reference guide for everyday use.
Section 3
TM
EDIT
STATION
UTILITY
MORE
MORE
Revised 3/30/2010
3.1
EXPLANATION OF SOFTWARE
Station Configuration
INSTRUMENT SETUP.
2. Press the [ST ATION] key which will display the Station
Configuration screen. The cursor will initially be on the
station labeled E (end station) at station 14. The arrow
keys on the keypad will move the cursor to any desired
station location on the upper or lower level; however all
start, end, and wash stations must be positioned on the
lower level of the instrument.
If you would like to change the factory set positions in the
station configuration, use the arrow keys to move to the
desired station location and press the function key(s),
[START], [END], [SOLN], [W ASH], and/or [PGM END] to
complete the solution arrangement. The [PGM END] key
can be accessed by pressing the [MORE] key from the
Station Configuration screen.
9 10 11 12 13
E1 E2 16 17 18 19 20 W1W2 W3 24 25 S1 S2 DRY
SOLN
START
END
WASH
UTILITY
MORE
MORE
3.2
Revised 3/30/2010
Revised 3/30/2010
3.3
EXPLANATION OF SOFTWARE
Adding a Solution or Staining Method
Name
This procedure allows you to create and enter user-defined
solution or method names.
To edit a solution or method name:
1. From the Main Menu, press the [EDIT] key . Press the
[MORE] key to access the second group of function keys.
The [NAMES] key, will allow you to add or delete solution
or method names.
2. Press the [NAMES] key to add a solution or method
name.
EXIT
SAVE
EXIT
3.4
Revised 3/30/2010
REMOVE
EXIT
ASSIGN COUNT 0
ALL 0
DISABLE COUNT 0
ALL 0
EXIT
EXIT
ENTER
UP
SOLUTION LIST
E-ALC: 100%
E-ALC: 50%
E-ALC: 70%
E-ALC: 75%
DOWN
EXIT
EXPLANATION OF SOFTWARE
Editing a Staining Method
This section describes the process of creating and editing a
staining method. The edit mode allows you to set up a
staining method to best meet your needs by allowing you to
program times, agitation, and other options to enhance stain
quality. Before editing a method, the station configuration
and solution assignment needs to be set up. Please refer to
pages 3.2 and 3.4 to complete these procedures if they have
not already been completed.
To edit a staining program:
1. From the Main Menu, press [EDIT]. The display will read:
SELECT STAIN METHOD. Any method showing an asterisk
* next to the name means that it has already been
edited and saved in memory.
NOTE: If you are editing a method for the first time, the
only * method will be the factory set HE(Sakura)
method.
STA
10
11
12
13
E*
SOLUTION
E-ALC
XYLENE
XYLENE
DISTILLED WATER
END STATION
EXACT MIX +
WASH
TIME
00'30"
02'00"
03'00"
02'00"
_ _ '_ _"
END
MIX
+
*
+
+
MORE
3.6
Revised 3/30/2010
DELTA [S]:
Revised 3/30/2010
3.7
EXPLANATION OF SOFTWARE
Utility Operations
The [SETUP] function key under utility operations of fers the
user a wide range of user-selected features, which enhance
stain quality. The error log may also be accessed under
[UTILITY] by pressing the [ERR LOG] key.
1. The [UTILITY] function key can be accessed by pressing
the [MORE] key from the Main Menu. The functions
under [SETUP] enable you to set up parameters for all
programs which enhance staining operations.
2. Press in sequence [UTILITY] [SETUP] [MODE].
The Default Parameters screen appears and listed are the
following default settings:
1. MIX AMPLITUDE
25 mm
2. MIX FREQUENCY
3 times
3. MIX SPEED
65C
1min 00 sec.
9. UPS CONNECT
NO
YES
NO
3.8
Revised 3/30/2010
MIX AMPLITUDE:
The travel distance of the robotic arm during the up and
down movement of the mixing cycle.
Range: 10/15/20/25/30 mm.
MIX FREQUENCY:
The number of times the robotic arms moves up and down
during each mixing cycle. Range: (0-10) times.
MIX SPEED:
The speed at which the robotic arms move up and down
during mixing. Range: (1-5). (1, slowest - 5, fastest)
BASKET LIFTING SPEED:
The speed at which the instrument lifts the basket set from
the solution reservoir. Range: (1, slowest - 5, fastest)
UPS CONNECT:
This indicates whether or not the Uninterrupted Power
Supply (UPS) is connected to the instrument. Range:
Yes/No
NOTE: The UPS connect parameter needs to be set at [NO]
if there is no UPS connected to the instrument. If [YES] is
set, the instrument will enter into the power outage
operation mode regardless if a power outage actually
happened.
KEY SOUND:
The operator can select between silent operation or an
audible signal whenever a key is pressed. Range: Y es
(audible)/No (silent).
Revised 3/30/2010
Error Log
The [UTILITY] function key can also be used to view any
errors that may have occurred during staining. The Error
Code Log will display a code, which is identified by a
number, and will provide a brief description of the problem.
If an error has occurred, you can access this display and
refer to the Troubleshooting Chart, beginning on page 5.1, to
review a description of the problem and a possible remedy .
The error codes can be cleared out of the log by pressing
the [CLEAR] key.
3.9
ROUTINE OPERATION
Section 4
Routine Operation
2. Press the [SETUP] key and then the [W ASH ON] key .
The Water Flow Confirmation screen will appear.
1. Press the [MORE] key from the Main Menu to access the
second group of function keys and then press the
[UTILITY] key. The Utility Function Selection screen will
be displayed.
3. The water begins flowing into the wash stations and the
water supply time begins counting when the VALVE IS
OPEN message is displayed.
4. When the water begins flowing through the rectangular
rim of the wash reservoirs, the valve can be turned of f by
pressing [CLOSE]. When the [CLOSE] key is pressed,
the valve shuts off and the water stops flowing to all wash
stations. Once the adjustment is completed, pressing the
[EXIT] key twice will again return you to the Main Menu.
TM
EDIT
UTILITY
STATION
MORE
MORE
Main Menu
Revised 3/30/2010
4.1
ROUTINE OPERATION
Starting a Staining Program in the
Continuous Mode
To begin a staining method in the Continuous Mode follow
the steps below:
1. Press the [ST ART] key from the Main Menu. Place the
basket set to be run in the appropriate Start Station
labeled, S1 or S2.
2. If the BATCH message is displayed on the monitor as
follows: MODE: BATCH , pressing [MODE] key will change
BATCH to CONTINUOUS and toggle between the two,
each time it is pressed. In order to run baskets is a
continuous mode, CONTINUOUS must be displayed
3. If the desired method is not currently displayed at the top
of the screen, press the [METHOD] key to view your
options. Use the arrow keys to scroll through the list of
methods then press [SELECT] to choose the program
you wish to run. T o start the desired method press the
[START] key. The robotic arm will pick up the basket set
and move it to the first programmed station.
NOTE: The [MODE] key cannot be selected while the
instrument is in operation. All baskets must be removed
before changing modes.
4.2
Revised 3/30/2010
START
1
2
9 10 11 12 13
E1 E2 16 17 18 19 20 W1W2 W3 24 25 S1 S2 DRY
ADD
ENDTIME
PAUSE
REMOVE
MAIN
Revised 3/30/2010
4.3
ROUTINE OPERATION
Interrupting or Canceling a Staining
Process
From the Process Monitor screen, the operator may choose
to interrupt or cancel a staining run. During process
interruption, the robotic arm will not move. The interruption
should be as short as possible to avoid af fecting stain
quality if multiple staining programs are in progress.
To interrupt a staining run:
1. Press [PAUSE] from the Process Monitor screen. (If the
robotic arm is moving, the message, PLEASE WAIT will
appear. When the robotic arm has stopped, the Process
Cancellation screen will be displayed.) From this screen,
the operator has three options, pressing [EXIT] will return
you to the Process Monitor screen and staining will
resume, pressing [ST ATUS] will provide an endtime
report of a specific run in progress and pressing [ABORT]
will cancel a staining run.
5
2
9 10 11 12 13
E1 E2 16 17 18 19 20 W1W2 W3 24 25 S1 S2 DRY
ABORT
STATUS
4.4
EXIT
Revised 3/30/2010
STP
3
2
1
STA
2
1
S1
TIME LEFT
00:01:57
00:02:24
00:02:46
EXIT
Endtime Screen
NOTE: The clock is not a real-time clock. Y ou may press
the [UPDATE] key which will update the times left for each
run.
Revised 3/30/2010
4.5
TROUBLESHOOTING
Section 5
General Information
This section helps the operator identify instrument
malfunctions, their probable causes, and corrective actions
that can be taken to remedy the problem. If the malfunction
listed in the troubleshooting section is observed, follow the
instructions given in the REMEDY column. If you have
difficulties in resolving the problem or if the problem is
beyond the scope of this manual, contact Sakura Finetek
for technical support.
The following T roubleshooting Chart lists the warning
messages and error codes that could occur during
operation of the Tissue-Tek DRS 2000 Automatic Slide
Stainer. Possible problems could be electrical, mechanical,
or operational. Probable causes and recommended
remedies are also included so that many isolated problems
can be quickly corrected.
If additional assistance is required concerning an
instrument problem, or if the problem cannot be isolated or
is beyond the scope of this manual, please contact Sakura
Finetek U.S.A. for technical support. Y ou can reach the
Customer/Product Support Department by calling toll free 1800-725-8723, option 2 (U.S. only). If located outside the
U.S., contact the nearest T issue-Tek distributor or
representative for information and assistance.
Revised 3/30/2010
5.1
TROUBLESHOOTING
TROUBLESHOOTING CHART
PROBLEM
POSSIBLE CAUSE
REMEDY
5.2
Revised 3/30/2010
ERROR
CODE
DESCRIPTION
POSSIBLE CAUSE
REMEDY
SYSTEM ERROR
POWER FAILURE
When power is restored, the robotic arm will move to its home position and
the operation will stop. Follow these steps:
1. (Over station 27) P ower failed for only a short period of time, the
operator can decide to continue the staining process at the point
where the interruption occurred.
2. To continue the process where the instrument was interrupted,
press the [RESUME] key. The staining process will resume.
3. To cancel the process, press the [EXIT] key. To confirm, press
[YES] or [NO], then the All Basket Removal Confirmation screen
will appear. Remove all the basket sets from the instrument, and
press the [EXIT] key. The robotic arm will move to the center of the
instrument and the Main Menu screen will be displayed.
3, 5, 6
MEMORY ERROR
BATTERY LOW
Revised 3/30/2010
5.3
TROUBLESHOOTING
ERROR
CODE
11-15
DESCRIPTION
ROBOTIC ARM
MALFUNCTION
POSSIBLE CAUSE
REMEDY
30
SENSOR OPEN
31
SENSOR SHORT
32
TEMPERATURE
LOW
33
TEMPERATURE
HIGH
34
50
FUME FAN
STOPPED
The instrument will continue operation except that the fan will not run
Since there is no ventilation inside the instrument, service is required.
Call the Sakura Customer/Product Support Department.
5.4
Revised 3/30/2010
Daily Maintenance
Exterior/Interior Surfaces
Daily clean the control panel, plastic, and painted areas by
wiping with a clean cloth. Clean the interior of the solution
area by wiping with a clean cloth.
Bi-monthly Maintenance
Replacement of the Activated Carbon Filter
It is recommended that the activated carbon filter be
changed after two weeks or sooner if fume monitoring
reveals elevated reagent vapors.
Keep the filter in place even if there is an internal duct
system attached.
To replace the activated carbon filter , follow these
instructions:
1. Turn the power of f by pressing the O side of the power
switch.
2. Open the lower door first and then the cover and remove
all the solution reservoirs in the lower section of the
stainer.
NOTE: Label the reservoirs so that you can place them
back in their original positions.
3. Pull each wash reservoir gently toward you to drain any
water in the reservoir then remove all wash reservoirs.
4. Move the robotic arm to the right side of the instrument
with enough care to prevent it hitting on the solution
reservoirs in the upper section.
Revised 3/30/2010
Section 6
Monthly Maintenance
Drying Station
The drying station should be cleaned once a month or more
often as needed.
1. Turn the power of f by pressing the O side of the power
switch. The power switch is located on the front side of the
instrument to the right of the lower door . Open the lower
door first and then the cover. Wait until the temperature of
the drying station has reached a comfortable level, then
take out the inner lining of the drying station.
2. Remove the residue from the inner lining by washing with
water and air drying. Return the inner lining to the inside
of the drying station and verify that the raised portion of
the liner is facing the right hand side of the drying
compartment.
6.1
CARE OF INSTRUMENT
Reservoir Trays
The reservoir trays should be cleaned once a month. T urn
power off by pressing the O side of the power switch.
NOTE: If the robotic arm is interfering with the cleaning
procedure gently move the robotic arm out of the way , only
if the power is off.
Open the lower door first and then the cover . Carefully
remove all the solution reservoirs from the instrument.
NOTE: Be sure to label the reservoirs in order to put them
back in their original position once the cleaning procedure is
complete.
Pull each wash reservoir gently toward you to drain out the
water and then remove all solution reservoirs from the lower
section. The lower reservoir tray can be removed by gently
lifting the front edge with both hands and sliding the tray
away from the front of the instrument. Remove the left and
right reservoir trays from the upper section. Clean the
reservoir trays and the inside of the upper and lower
compartments by wiping with a clean wet cloth. Reinstall the
reservoir trays in the upper and lower compartments. The
lower reservoir tray can be reinstalled by gently placing the
tray under the wash nozzles and sliding the tray toward the
front of the instrument. Return the solution reservoirs and the
wash reservoirs to their original positions. Close the cover
first and then the lower door.
6.2
Revised 3/30/2010
Section 7
1-800-725-8723, option 2
In countries other than the United States, contact the
nearest authorized T issue-Tek instrument distributor or
representative for service information and assistance.
Revised 3/30/2010
7.1
Accessories
Description
Product Code
Quantity
Activated Carbon
Filter
2008
2/case
2208
Each
Slide Basket
4768
10/case
Solution Reservoir
4974
Each
Wash Reservoir
4975
Each
Reservoir Lid
4976
Each
Basket Hook
4977
Each
Basket Adapter
4978
Each
4979
Each
Drain Hose
4981
Each
Wash Reservoir
Grommet
4985
Each
4986
Each
4993
Each
Product Code
Quantity
Battery Unit
F51-074-00
Each
7.2
Revised 3/30/2010
STAINING RECORD
Appendix A
Revised 3/30/2010
A.1
A.2
Revised 3/30/2010
Staining Record
Revised 3/30/2010
A.3