Industrial Orientation Report - Smeet Jain
Industrial Orientation Report - Smeet Jain
Industrial Orientation Report - Smeet Jain
Hongkong
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Table of Content
Part
Content
Preface
Acknowledgement
Declaration
Domestic Visit
Domestic Industries Visited
1.1 Shetty Chemicals
1.2 Sunex Tubes
1.3 Sandeep Tubes
1.4 Amul Satellite Station
1.5 Mapro Satara Plant
1.5 Himcast
1.6 Sai Kartik Kaju Packing
1.7 Casino Pride Goa
International Visit
Introduction to China
2.1 Background of China
2.2 Facts about China
2.3 Industries in China
2.4 International Trade in China
2.5 Politics & Government
2.6 Observations and Learnings about China in General
Industries Visited in China
3.1 Maglev Train
3.2 Maglev Museum
3.3 Nanjing Street
3.4 Wal-Mart Shanghai
3.5 IKEA Shanghai
3.6 Silk Factory
3.7 Huangpu River Cruise
3.8 Volkswagen Shanghai
3.9 Bao Steel Plant
3.10 Lenovo Shanghai Factory
3.11 Sunqiao Modern Agriculture Development Zone
3.12 Shanghai World Financial Centre
3.13 Family Business Network
Page
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References
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Page 3
PREFACE
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ACKNOWLEDGEMENT
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PART A:
MALAYSIA VISIT
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Established in 1952
Manufactures Refractory Cement (High Temperature Resistant Cement)
Raw Materials: Bauxite, Chrome, Silicate, Cynate, Water, Grog
Temperature Resistance range of Cement: 1250 C to 1850 C
Other Product: Lubricant used in Drawing
Bauxite is Obtained from Northern Gujarat
It contains high amount of Alumina which acts as a binder
Monopoly Product: Thermotex which withstands 1850 C
One Boiler (approx. 100 sqft area) requires 2 to 3 drums of Thermotex
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Established in 2003
Company is into Fabrication of MS products & Sheet metal processing
It manufactures trolleys, carrying Automobile parts
Durability of trolleys is 4 years
Polypropylene is used for holding the automobile parts in trolleys
Polypropylene is procured in sheet form having 8ftx4ft dimensions
Machines Used: CNC cutting, Arc Welding, Lathe, Spot Welding, Shearing
Machine, Press break bending machine, Milter saw etc.
Majority of the orders from Automobile Sector
Specifications of the trolleys are given by the manufacturer
Capacity: 40 to 45 Ton/day
Annual Capacity : 15000-20000 Trolleys
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Under the able guidance of their mentor, Mr. Sushant Kaisare, they have carved
a niche in the competitive industry and become a single window solution of
sugar mills.
The company is a family owned business in which all six brothers are partner and
actively participate in the day to day functioning of the business. Backed by
sophisticated machines, they have been able to increase their production
competence. Their ability to meet the ever-increasing demands of the clients has
enabled their company to achieve a prestigious status of export house. They
have two offices in Pune, from where they successfully conduct the business
activities.
1.3.1 Learnings and Observations
Established in 1992
Specially Designed machine imported from Germany to manufacture
Products
Products are used for mechanical cleaning of boilers
Flexible shaft machines
Carbon wires are used for descaling the boiler tubes
Dimensions of the Flexible Shaft:
o Min 25 mm ID , Max 200 mm ID
o Length: 25- 30 m long
Production capacity of shaft: 300 m/day
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Established in 1959
25 Acres of Land
4 Plants Mahabaleshwar, Panchgini , Baramati and Satara
Strawberry Jam was the first product followed by Gulab Sharbat
Fruit pulp is exported to other countries
Strawberry and Mango are grown over there
Capacity of Plant: 30,000 Litre
Products: Jams, Falero and Syrup
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Established 1995
20% of the Production is consumed locally whereas rest 80% is Exported
Raw Material: Grey Cast Iron, Spheroidical Cast Iron, Scrap, Charcoal and
Pig Iron
Capacity: 700 ton/month
Export Region: America, Australia, Japan
Manpower: 400 Workers
Plant operates in 3 shifts with 100-150 workers in each shift
Process
1.
2.
3.
4.
5.
6.
7.
8.
9.
Knockout
Decoring
Shot Blasting
Finishing
Grinding
Testing
Drilling
Painting
Dispatch
The cashew tree is a tropical evergreen that produces the cashew nut and the cashew apple.
The cashew nut is served as a snack or used in recipes, like other nuts, although it is actually
a seed. The cashew apple is a fruit, whose pulp can be
processed into a sweet, astringent fruit drink or
distilled into liqueur. The shell of the cashew nut
yields derivatives that can be used in many
applications from lubricants to paints, and other parts
of the tree have traditionally been used for snake-bites
and other folk remedies.
Originally native to north-eastern Brazil, the tree is
now widely grown in tropical regions, Vietnam and
Nigeria being major producers, in addition to India, the Ivory Coast, and Indonesia. The
cashew apple, also called cashew fruit, is the fleshy part of the cashew fruit that is attached to
the cashew nut. The top end of the cashew apple is attached to the stem that comes off the
Institute of Management, Nirma University
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India has only 30% kaju with Goa having only 2% kaju
Goa kaju just has status & is sold only because people believe goa kaju
brand and are sweeter in test
Kaju is more preferred by soldiers as it can easily replace the food (being
light in weight & high in calories)
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Casino Pride Goa is a best premium floating casino in Goa, perhaps one of the casinos in
India that offers the best gaming in India. Casino Pride built upon the vessel MV the Pride of
Goa and berthed on the River Mandovi, is one of Goa's latest and most luxurious offshore
casinos.
1.8.1 Learnings and Observations
Common floor: Normal gaming zone, Roulette, card table, poker room
Morning time only running table are continued, Rest are balanced for
accounting
Games: Roulette, mini backard, casino war, black jack, 3 card poker, 5
card poker, mini flush, slot machine, alpha roulette (machine roulette),
poker, teen Patti.
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Licence fees:
Land - 25 lakh
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PART B:
CHINA VISIT
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The third most visited country in the world for tourism, despite its
separation from most high-disposable-income countries.
The worlds largest population and third largest area.
One of the longest national histories in the world: 3,000 years of
documented history.
A great array of historical relics including: the worlds longest wall, the
Great Wall of China, the worlds largest collection of 2,000-year-old life-size
figurines, the Terracotta Army, and the worlds largest ancient palace, the
Forbidden City
The worlds fastest growing economy for the last 30 years (10% or more
per year).
Fastest urbanization: 300 million people have moved from rural areas to
cities in the last 30 years, and the same is predicted for the next 30
years..
Most construction: Half of the worlds concrete and a third of the worlds
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Power Industry
Manufacturing and Automobiles
Energy Industry
Steel Industry
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The People's Republic of China is one of the world's few remaining socialist states
openly endorsing communism. The Chinese government has been variously
described as communist and socialist, but also as authoritarian and corporatist
with heavy restrictions in many areas, most notably against free access to the
Internet, freedom of the press, freedom of assembly, the right to have children,
free formation of social organizations and freedom of religion. Its current political,
ideological and economic system has been termed by its leaders as the "people's
democratic dictatorship", "socialism with Chinese characteristics" and the
"socialist market economy" respectively.
The country is ruled by the Communist Party of China (CPC), whose power is
enshrined in China's constitution. The Chinese electoral system is hierarchical,
whereby local People's Congresses are directly elected, and all higher levels of
People's Congresses up to the National People's Congress (NPC) are indirectly
elected by the People's Congress of the level immediately below. The political
system is decentralized, and provincial and sub-provincial leaders have a
significant amount of autonomy. There are other political parties in China,
referred to in China as democratic parties, which participate in the National
People's Congress and the Chinese People's Political Consultative Conference
(CPPCC).
The President of China is the titular head of state, serving as the ceremonial
figurehead under National People's Congress. The Premier of China is the head of
government, presiding over the State Council composed of four vice premiers
and the heads of ministries and commissions. The incumbent President is Xi
Jinping, who is also the General Secretary of the Communist Party of China and
the Chairman of the Central Military Commission, making him China's paramount
leader. The incumbent Premier is Li Keqiang, who is also a senior member of the
CPC Politburo Standing Committee, China's de facto top decision-making body.
There have been some moves toward political liberalization, in that open
contested elections are now held at the village and town levels. However, the
Party retains effective control over government appointments: in the absence of
meaningful opposition, the CPC wins by default most of the time. Political
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Economy Capitalist
More than 95 % of Companies are Private owned or Corporate
Feudalist Country
Secretary General of Chinese Communist party and General Commander
of Army Mr. Xi Jinping
Politically it is Dictatorship (Only one voice)
No debate in making decisions
One birth policy to curb the population
1.5 billion population of China
In 1991 Socialism to Capitalism
Before 1991, everything was state owned
Rent 80 cents per month before 1991
Every inch of land is state owned
Land is given on lease
o Living : 70 year lease
o Factory : 40 year lease
o Shop : 20 year lease
Average salary of blue collar worker in Shanghai is 600 1000 USD
including bonus
Working System: 40 hours a week, 8 hours a day, 8x5 system
Extra Wages paid for doing work on
o Extra time : 1.5 times
o Weekend : 2 times
o Holiday : 3 times
Average Salary of White collar worker in metro cities is 1500-2000 USD
Smaller cities average salary is 20% lower
Gasoline and diesel are almost at same rate
Power Cost
o Residential : Day Rs 6/KW , Night Rs 3.5/KW
o Industry and Agriculture : Rs 5.5/KW
o Commercial: Rs 12/KW
Major Reasons for Low Cost Manufacturing
o Productivity
o Proper Planning
o Proximity to Supplies
o Land at Cheaper rate from Government
o Slight variations in specifications within the tolerance limit
Religion: Taoism
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3.1.2 Learnings
Maglev trains use magnets to levitate and propel the trains forward.
The propulsion system consists of aluminum three-phase cable windings in
the stator packs that are on the guideway.
When a current is supplied to the windings, it creates a traveling
alternating current that propels the train forward by pushing and pulling.
When the alternating current is reversed, the train brakes.
Different speeds are achieved by varying the intensity of the current.
Only the section of track where the train is traveling is electrified.
Since there is no friction these trains can reach high speeds.
It is a safe and efficient way to travel.
Governments have mixed feelings about the technology. Some countries,
like China, have embraced it and others like Germany have balked at the
expense.
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3.2.1 Learnings
Guideway: the guideway guides the direction of the trains movement and bears the load of
the train and transmits it to the sub grade. The superstructure of the guideway comprises
Institute of Management, Nirma University
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Vehicle: vehicle is the most important part of the high speed maglev system, comprising
levitation chassis and the magnets mounted on the chassis, secondary suspension system and
vehicle section. Besides it includes such electrical appliances as on-board batteries,
emergency braking system, levitation control system.
Power supply: The power supply system includes substations, trackside feeder cables, switch
stations and other power supply equipment. Power supply system feeds the train with the
power required for the train operation by energizing the long stator windings on the
guideway. First, high voltage alternating current is taken from the 110KV public power grid,
stepped down to 20KV and 1.5KV via step-down transformer, then converted into direct
current via rectifier, then converted back to variable frequency a c current between 0 and
300Hz via rectifier. After step-up, the current will be fed to longstator winding on the
guideway via guideway cables and switch stations, generating propulsion force between the
stator and on-board magnets. The rectification equipment, conversion equipment and motor
stators etc. of the maglev system are all installed on the ground. No strict requirements for the
volume, weight, and anti-vibration of the equipment are available.
Operation control system: It is the fundamental guarantee for the normal operation of the
entire maglev system. It includes all the equipment to be used in security guarantee control,
execution and plan and also includes the equipment to be used in communication among the
equipment. Operation control system consists of operation control center, communication
system, decentralized control system and on-board control system.
Nanjing Road is the main shopping street of Shanghai, China, and is one of the
world's busiest shopping streets. Nanjing Road is the world's longest shopping
district; around 5.5km long, and attracts over 1 million visitors daily.
East Nanjing Road is a dedicated commercial zone. At its eastern end is the
central section of the Bund, featuring the Peace Hotel. Immediately west of the
Bund precinct was traditionally the hub of European-style restaurants and cafes,
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You have not ever been to Shanghai unless you go to the Nanjing Road
China's premier shopping street - extends westwards from the Bund to the
junction of Jing'an Temple and the West Yan'an Road
First choice for many fashion-seeking shoppers
Large shopping malls, time-honoured stores, famous stores and specialty
shops cluster along both sides of the road
You can find whatever you want - commodities, home appliances,
communication equipment, photographic equipment, fitness equipment,
clothing, shoes, fabrics, cosmetics, jewelleries, watches, glasses, books,
food, medicine and children's needs.
3.4-mile-long road has two sections of East Nanjing Road and West Nanjing
Road
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Shanghai Volkswagen was formed in 1984, as a joint venture between Volkswagen and SAIC.
This was a 25-year contract to make passenger cars in Shanghai with a limit of 50 per cent
foreign ownership.
Shanghai Volkswagen's Shanghai plant was by the far the winner among all new JVs, as it
produced cars that could function as taxis, vehicles for government officials and transport for
the newly emerging business elite. Shanghai Volkswagen began automobile production in
1985. As car imports fell to some 34,000 in 1990, Shanghai Volkswagen's production of
Institute of Management, Nirma University
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Standing in the center of Lujiazui Finance & Trade Zone in Pudong, Shanghai
World Financial Center (SWFC) was completed in August 28, 2008, being the
tallest skyscraper in China. Having 101 floors with a height of 492 meters (about
1,614 feet), it ranked the top in the heights of roof and usable floor by the time
when it was built, announced by the Council on Tall Buildings and Urban Habitat
(CTBUH).
Like all skyscrapers in the world, security is a major issue of particular concern.
The capability to withstand fire, wind, impacts, earthquakes and thunder is
considered thoroughly at the very beginning of the design. SWFC can survive a
massive 8 magnitude earthquake. There are fireproofed floors for escape; a
dozen sets of obstacle indicator lights to warn low flying aircraft, as well as two
wind dampers to reduce wind acceleration by 40%. In addition to lightning
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3.12.1 Observations
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Shares best practice and knowledge within a worldwide network at global and local
levels
Promotes the case for family business towards a more sustainable future
3.13.1 Learnings
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Lighting Equipment
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Energy Resources
Chemical Products
Building Materials
Phase 2
Consumer Goods
Home Decorations
Gifts
Recreation Products
Food
Shoes
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4.1 Introduction
Hong Kong is one of two special administrative regions (sars) of the people's republic of
china (prc), the other being macau. Situated on china's south coast and enclosed by the pearl
river delta and south china sea, it is renowned for its expansive skyline and deep natural
harbour. With a land mass of 1,104 km2 (426 sq mi) and a population of seven million people,
Hong Kong is one of the most densely populated areas in the world. Hong Kongs population
is 95 percent ethnic Chinese and 5 percent from other groups.
Hong Kong became a colony of the British Empire after the first opium war (183942).
Originally confined to Hong Kong Island, the colony's boundaries were extended in stages to
the Kowloon peninsula and the new territories by 1898. It was occupied by japan during the
pacific war, after which the British resumed control until 1997, when china regained
sovereignty. The region espoused minimum government intervention under the ethos of
positive non-interventionism during the colonial era. The time period greatly influenced the
current culture of Hong Kong, often described as "east meets west", and the educational
system, which used to loosely follow the system in England until reforms implemented in
2009.
Under the principle of "one country, two systems", Hong Kong has different political system
from mainland china. Hong Kong's independent judiciary functions under the common law
framework. The basic law of Hong Kong, its constitutional document, which stipulates that
Hong Kong shall have a "high degree of autonomy" in all matters except foreign relations
and military defence, governs its political system. Although it has a burgeoning multi-party
system, a small-circle electorate controls half of its legislature. An 800-person election
committee selects the chief executive of Hong Kong, the head of government.
4.2 Economy
Hong Kong was once described by Milton Friedman as the worlds greatest experiment in
laissez-faire capitalism. It maintains a highly developed capitalist economy, ranked the freest
in the world by the index of economic freedom for 15 consecutive years. It is an important
centre for international finance and trade, with one of the greatest concentrations of corporate
Institute of Management, Nirma University
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Superstar is a Leo class cruise ship owned and operated by Star Cruises. She was built in
1999 by the Meyer Werft shipyard in Papenburg, Germany. The 13-storey high SuperStar
Virgo is equipped with 935 cabins, a full range of facilities, including restaurants and bars
offering various cuisines and beverages, performing arts theatre, karaoke, swimming pool,
water fun pool and Jacuzzi, beauty salon, kids climbing wall, gym and meeting rooms. The
endless entertainment on-board guarantees a spectacular cruising experience for cruisers of
all ages, as well as meeting participants and incentive groups.
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Medical center
Outside and inside cabins
Main dining room, Chinese restaurant (The Pavilion Room), outside and
inside cabins
Casino, cafeterias, karaoke bar, reception, Chinese and Italian restaurants,
showroom (lower level), promenade deck
Meeting rooms, cinema, shops, Japanese and Indian restaurants,
showroom (upper level)
Suites, outside and inside cabins
Children's center, games arcade, sun deck, swimming pool, jacuzzi, suites,
outside and inside cabins
Bridge, sundeck, outside and inside cabins
Observation lounge/nightclub, card room, mahjong room, library, activity
center, beauty salon, saunas, gym, sundeck, swimming pool, buffet
restaurant
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