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TLT Techbeat 9 06
TLT Techbeat 9 06
SEPTEMBER 2006
T R I B O LO G Y & LU B R I C AT I O N T E C H N O LO G Y
fuel economy goals and longer drain intervals. Each of these topics is covered below.
Emissions
Much of the traditional additive chemistry
utilized in engine oil packages is based on
sulfur and phosphorus. Dean Anderson,
global manager-automotive for Chevron
Oronite LLC, says, There is a general trend
towards low SAPS (sulfated ash, phosphorus and sulfur) formulations throughout the
world. Lubricants are not only being asked
to play their traditional role of protecting
the engine, they are being formulated to
minimize any impact they may have on the
exhaust aftertreatment devices (e.g. catalytic converters, diesel particulate filters, etc.)
James Puckace, worldwide marketing
manager of engine oils for The Lubrizol
Corp., says, The changing environmental
regulatory landscape often impacts the technical requirements for our products. As
emission control technologies evolve further
to meet more stringent environmental
requirements, it is likely that additive technologies will have additional limitations in
the amounts of SAPS to minimize the potential of aftertreatment device poisoning.
Joan Evans, industrial liaison advisor for
Infineum USA LP, adds, The formulation of
additive systems for motor oils continues to
get more complex as engines and emission
systems evolve to meet more stringent
requirements. The crucial factor in formulating is balance, maintaining engine durability while enabling better fuel economy,
engine efficiency and emission system compatibility.
Tom Cousineau, director of engine oils
customer technical services for Afton Chem-
ACEA C Specifications
Parameter
Sulfated Ash
Phosphorus
Sulfur
Low SAPS C1
0.5 m% maximum
0.05 m% maximum
0.2 m% maximum
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ZDDPs
Low SAPS are very sophisticated lubricants that
are costly to develop, and market penetration
will take time. We need to recognize that striking the right balance between engine durability
and emission system protection is critical and
there may not be much further to go from
where we are already.
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T R I B O LO G Y & LU B R I C AT I O N T E C H N O LO G Y
Fuel economy
Past fuel economy testing has been influenced both by the viscosity of the automotive lubricant and by the presence of boundary lubricity additives in the lubricant which
are known as friction modifiers. As the
industry moves toward the preparation of
GF-5, a new fuel economy test known as the
Sequence VID is being developed.
Parsons says, The Sequence VID is in the
early stages of development, so it is hard to
say how it will drive the formulations and
the use of friction modifiers. They tend to
have a larger effect when boundary lubrication is involved as opposed to hydrodynamCONTINUED ON PAGE 14
ic lubrication.
Cousineau adds, The contribution of the
lubricant viscometric and boundary friction
properties will be investigated by the industrys Sequence VID Development Consortium. Should this engine test respond to
friction modifiers, additive companies will
develop appropriate friction modifier
enhanced formulations for improved fuel
economy while optimizing overall formulation performance.
Evans believes that the Sequence VID test
will respond to both viscometric effects and
to friction modifiers. She says, With respect
to friction modifiers, we expect to see a
response to inorganic friction modifiers and
an increased response to organic friction
modifiers. Such chemistries have been widely used in the past, and if the Sequence VID
is successful it will be able to recognize this
friction modification as is seen in the Federal Testing Procedures (FTP) cycles.
SEPTEMBER 2006
T R I B O LO G Y & LU B R I C AT I O N T E C H N O LO G Y
are concerned for the environment and supportive of lower emissions. We are in favor
of a lower phosphorus content in finished
oils. We would support additional elemental restrictions on phosphorus in GF-5 and,
in addition, support a performance test
based on a GF-5 sequence test.
Evans says, As passenger car motor oils
are mature technologies, we are realistically
looking for incremental benefits. As new
engine and emission technologies are introduced to meet higher fuel economy and
lower emission regulations, these engines
may have diverging appetites requiring specific additive technologies. GF-5 will have to
balance the needs of higher fuel economy,
lower emissions and improved high temperature oil stability, as was done for GF-4.
Cousineau indicated that the automotive
and lubricant industries are combining
resources to deal with the challenges of
developing better test methodologies for
fuel economy and emissions. He says, The
industry has formed a Sequence VID (Fuel
Economy) Test Development Consortium to
which the major additive companies are
members. The purpose of the Consortium is
to develop a new fuel economy engine test
based on real-world fuel economy data
developed by GM and Ford. This test may
offer a different response to additive technology than the current Sequence VIB test
and, if so, additive companies will develop
appropriate chemistry to optimize GF-5 fuel
economy.
Cousineau also said that the Emissions
System Compatibility Improvement Team
(ESCIT) of ILSAC/Oil Committee is determining what testing procedures are
available to assess the impact of
engine oil lubricants on the
catalyst system.
Anderson
believes
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Testing costs
The impending introduction of CJ-4 and the
work being conducted to develop test
methodology for GF-5 raises the concern
about the cost of carrying out the large
number of engine tests needed to approve a
specific automotive lubricant formulation.
Engine oils ultimately need to include the
proper balance of additives to meet the test
requirements.
Parsons says, Engine testing for CJ-4 is
so expensive because this category includes
nine engine tests and six bench tests. It is
the most robust category ever from a test
requirement perspective. Whether each of
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T R I B O LO G Y & LU B R I C AT I O N T E C H N O LO G Y
Backward compatibility
The development of new engine technology
to meet emissions requirements and the
reduction in the use of traditional engine oil
additives such as ZDDPs means that modern engines may have performance features
that differ from those of older engines.
Automotive lubricants prepared for modern
as compared to older engines may require
different engine oil additive formulations.
But current engine oil specifications such as
GF-4 and the impending CJ-4 need to cover
all engines currently used in the marketplace. This issue of backwards compatibility
is a difficult one that the industry currently
has to deal with.
Puckace indicates that the best way to
address the concern about backward compatibility is to do field testing. He says, We
have taken steps to ensure the backward
compatibility of CJ-4 additives by conducting more than 12 million miles of field testing to demonstrate real-world engine protection with the lower SAPS products.
Cousineau adds, Additive companies
must balance the performance needs
desired by the consumer (wear control, oil
drain interval, etc.) with the OEM needs
driven by governmental compliance. Proof
of performance for passenger car engine
backward compatibility is hampered
by the unavailability of historic test engines used
to evaluate wear
protection. A
suitable re-
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References
(1)
Fields, S. (2005),
ZDDP: Going, going
or not? Tribology &
Lubrication Technology,
61, (5), pp. 24-30.
(3)
Canter, N. (2005),
How does ZDDP
function? Tribology &
Lubrication Technology,
61, (6), pp. 20-26.
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