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    Disposable Products Manufacturing

    Uploaded by

    Ajjay Kumar Gupta
    Everyday life products manufacturers worldwide produce a multitude of items that are intended for one use only. A disposable is a product designed for a single use after which it is recycled or is disposed as solid waste. The term often implies cheapness and short-term convenience rather than medium to long-term durability. The term is also sometimes used for products that may last several months distinguish from similar products that last indefinitely. The fast moving life and modernization simultaneously lead to the necessity of disposables in one’s life. One cannot wash utensils all the time, neither can afford to arrange fine and good cutlery of glass or steel in a party for the guest. At such times, people rush for the disposables available in the market with variety of colors and designs. For a manufacturer, to produce disposables is a good deal keeping in view the present demand and growth in the market. This handbook is a complete well to do package for a layman to understand the basic steps to be followed for setting up a plant for a particular disposable product. The book contains raw material details, product manufacturing process, machinery details, images with raw material and machinery suppliers. The Disposable Products Manufacturing Handbook is about producing Plastic Cups, Cutlery, Paper Cups, Banana Leaf Plates, Facial tissues, Wet Wipes, Toilet Paper Roll, Sanitary Napkins, Baby Diapers, Thermocol Products, PET Bottles that are used by masses in their day to day life. This well-established text provides a comprehensive coverage of the manufacturing processes adopted to manufacture various disposable products. It gives a holistic view of products produced, which has inputs from diverse fields. The book discusses the importance and objectives of processes and material used for the production of disposable products. Many examples have been provided to illustrate the concepts discussed. Tags baby diapers and sanitary napkin manufacturing process, banana leaves plates manufacturing, Bottle Making Process, Diapers Bay - Diaper (Nappy) manufacturing, Different uses of polystyrene, disposable glass manufacturing, disposable items manufacturing process, Disposable Bowls, Disposable Plates from Banana Leaves, disposable plates manufacturing business, Disposable Products Manufacturing, Disposable Products Manufacturing book, Disposable Thermocol Paper cup manufacturing business, disposable thermocol plates manufacturing process, Disposable Wet Wipes for Babies, facial tissue manufacturing process, How are plastic cups manufactured?, How are Plastic Cutlery made? , How baby wipes is made, How cutlery is made – material and production process , How to make Plastic Cups and Cutlery, how to manufacture Disposable Products, How to Produce Thermocol & Its Products, How to Start Manufacturing Business of Disposable Products, India Banana Leaf Plate, Injection Molding Process, Manufacturing Disposable Plastic Cutlery, Manufacturing Disposable Plastic ware, manufacturing process of disposable plastic glass, Manufacturing Process of Paper Cups, Manufacturing Process of Plastic Bottles, Paper Cup Making: Small Scale Manufacturing, Paper cup manufacturing business, Paper plate manufacturing, Pet bottle manufacturing process, Pet Bottle Production: Small Scale Manufacturing, pet Plastic Bottle Manufacturing, plastic cups manufacturing process, Plastic Cutlery Manufacturing process, Plastic Glass & Cup Manufacturing, Plastic spoon manufacturing process, plates made of banana leaves, polyethylene terephthalate uses, Polyethylene: Chemical Composition and Properties, Polystyrene Packaging, Processing of Thermoplastic, Production of Disposable Products, sanitary napkin manufacturing Unit, Setup a Toilet Paper Manufacturing Business - Startup Business, Start Diaper Manufacturing Business, Start Manufacturing Toilet Paper, Starting a Paper Cup Manufacturing Business, Starting Toilet Paper & Roll Manufacturing Business, Tech

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Disposable Products Manufacturing

    Uploaded by

    Ajjay Kumar Gupta
    758 views85 pages
    Everyday life products manufacturers worldwide produce a multitude of items that are intended for one use only. A disposable is a product designed for a single use after which it is recycled or is disposed as solid waste. The term often implies cheapness and short-term convenience rather than medium to long-term durability. The term is also sometimes used for products that may last several months distinguish from similar products that last indefinitely. The fast moving life and modernization simultaneously lead to the necessity of disposables in one’s life. One cannot wash utensils all the time, neither can afford to arrange fine and good cutlery of glass or steel in a party for the guest. At such times, people rush for the disposables available in the market with variety of colors and designs. For a manufacturer, to produce disposables is a good deal keeping in view the present demand and growth in the market. This handbook is a complete well to do package for a layman to understand the basic steps to be followed for setting up a plant for a particular disposable product. The book contains raw material details, product manufacturing process, machinery details, images with raw material and machinery suppliers. The Disposable Products Manufacturing Handbook is about producing Plastic Cups, Cutlery, Paper Cups, Banana Leaf Plates, Facial tissues, Wet Wipes, Toilet Paper Roll, Sanitary Napkins, Baby Diapers, Thermocol Products, PET Bottles that are used by masses in their day to day life. This well-established text provides a comprehensive coverage of the manufacturing processes adopted to manufacture various disposable products. It gives a holistic view of products produced, which has inputs from diverse fields. The book discusses the importance and objectives of processes and material used for the production of disposable products. Many examples have been provided to illustrate the concepts discussed. Tags baby diapers and sanitary napkin manufacturing process, banana leaves plates manufacturing, Bottle Making Process, Diapers Bay - Diaper (Nappy) manufacturing, Different uses of polystyrene, disposable glass manufacturing, disposable items manufacturing process, Disposable Bowls, Disposable Plates from Banana Leaves, disposable plates manufacturing business, Disposable Products Manufacturing, Disposable Products Manufacturing book, Disposable Thermocol Paper cup manufacturing business, disposable thermocol plates manufacturing process, Disposable Wet Wipes for Babies, facial tissue manufacturing process, How are plastic cups manufactured?, How are Plastic Cutlery made? , How baby wipes is made, How cutlery is made – material and production process , How to make Plastic Cups and Cutlery, how to manufacture Disposable Products, How to Produce Thermocol & Its Products, How to Start Manufacturing Business of Disposable Products, India Banana Leaf Plate, Injection Molding Process, Manufacturing Disposable Plastic Cutlery, Manufacturing Disposable Plastic ware, manufacturing process of disposable plastic glass, Manufacturing Process of Paper Cups, Manufacturing Process of Plastic Bottles, Paper Cup Making: Small Scale Manufacturing, Paper cup manufacturing business, Paper plate manufacturing, Pet bottle manufacturing process, Pet Bottle Production: Small Scale Manufacturing, pet Plastic Bottle Manufacturing, plastic cups manufacturing process, Plastic Cutlery Manufacturing process, Plastic Glass & Cup Manufacturing, Plastic spoon manufacturing process, plates made of banana leaves, polyethylene terephthalate uses, Polyethylene: Chemical Composition and Properties, Polystyrene Packaging, Processing of Thermoplastic, Production of Disposable Products, sanitary napkin manufacturing Unit, Setup a Toilet Paper Manufacturing Business - Startup Business, Start Diaper Manufacturing Business, Start Manufacturing Toilet Paper, Starting a Paper Cup Manufacturing Business, Starting Toilet Paper & Roll Manufacturing Business, Tech

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    Everyday life products manufacturers worldwide produce a multitude of items that are intended for one use only. A disposable is a product designed for a single use after which it is recycled or is disposed as solid waste. The term often implies cheapness and short-term convenience rather than medium to long-term durability. The term is also sometimes used for products that may last several months distinguish from similar products that last indefinitely. The fast moving life and modernization simultaneously lead to the necessity of disposables in one’s life. One cannot wash utensils all the time, neither can afford to arrange fine and good cutlery of glass or steel in a party for the guest. At such times, people rush for the disposables available in the market with variety of colors and designs. For a manufacturer, to produce disposables is a good deal keeping in view the present demand and growth in the market. This handbook is a complete well to do package for a layman to understand the basic steps to be followed for setting up a plant for a particular disposable product. The book contains raw material details, product manufacturing process, machinery details, images with raw material and machinery suppliers. The Disposable Products Manufacturing Handbook is about producing Plastic Cups, Cutlery, Paper Cups, Banana Leaf Plates, Facial tissues, Wet Wipes, Toilet Paper Roll, Sanitary Napkins, Baby Diapers, Thermocol Products, PET Bottles that are used by masses in their day to day life. This well-established text provides a comprehensive coverage of the manufacturing processes adopted to manufacture various disposable products. It gives a holistic view of products produced, which has inputs from diverse fields. The book discusses the importance and objectives of processes and material used for the production of disposable products. Many examples have been provided to illustrate the concepts discussed. Tags baby diapers and sanitary napkin manufacturing process, banana leaves plates manufacturing, Bottle Making Process, Diapers Bay - Diaper (Nappy) manufacturing, Different uses of polystyrene, disposable glass manufacturing, disposable items manufacturing process, Disposable Bowls, Disposable Plates from Banana Leaves, disposable plates manufacturing business, Disposable Products Manufacturing, Disposable Products Manufacturing book, Disposable Thermocol Paper cup manufacturing business, disposable thermocol plates manufacturing process, Disposable Wet Wipes for Babies, facial tissue manufacturing process, How are plastic cups manufactured?, How are Plastic Cutlery made? , How baby wipes is made, How cutlery is made – material and production process , How to make Plastic Cups and Cutlery, how to manufacture Disposable Products, How to Produce Thermocol & Its Products, How to Start Manufacturing Business of Disposable Products, India Banana Leaf Plate, Injection Molding Process, Manufacturing Disposable Plastic Cutlery, Manufacturing Disposable Plastic ware, manufacturing process of disposable plastic glass, Manufacturing Process of Paper Cups, Manufacturing Process of Plastic Bottles, Paper Cup Making: Small Scale Manufacturing, Paper cup manufacturing business, Paper plate manufacturing, Pet bottle manufacturing process, Pet Bottle Production: Small Scale Manufacturing, pet Plastic Bottle Manufacturing, plastic cups manufacturing process, Plastic Cutlery Manufacturing process, Plastic Glass & Cup Manufacturing, Plastic spoon manufacturing process, plates made of banana leaves, polyethylene terephthalate uses, Polyethylene: Chemical Composition and Properties, Polystyrene Packaging, Processing of Thermoplastic, Production of Disposable Products, sanitary napkin manufacturing Unit, Setup a Toilet Paper Manufacturing Business - Startup Business, Start Diaper Manufacturing Business, Start Manufacturing Toilet Paper, Starting a Paper Cup Manufacturing Business, Starting Toilet Paper & Roll Manufacturing Business, Tech

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    758 views85 pages

    Disposable Products Manufacturing

    Uploaded by

    Ajjay Kumar Gupta
    Everyday life products manufacturers worldwide produce a multitude of items that are intended for one use only. A disposable is a product designed for a single use after which it is recycled or is disposed as solid waste. The term often implies cheapness and short-term convenience rather than medium to long-term durability. The term is also sometimes used for products that may last several months distinguish from similar products that last indefinitely. The fast moving life and modernization simultaneously lead to the necessity of disposables in one’s life. One cannot wash utensils all the time, neither can afford to arrange fine and good cutlery of glass or steel in a party for the guest. At such times, people rush for the disposables available in the market with variety of colors and designs. For a manufacturer, to produce disposables is a good deal keeping in view the present demand and growth in the market. This handbook is a complete well to do package for a layman to understand the basic steps to be followed for setting up a plant for a particular disposable product. The book contains raw material details, product manufacturing process, machinery details, images with raw material and machinery suppliers. The Disposable Products Manufacturing Handbook is about producing Plastic Cups, Cutlery, Paper Cups, Banana Leaf Plates, Facial tissues, Wet Wipes, Toilet Paper Roll, Sanitary Napkins, Baby Diapers, Thermocol Products, PET Bottles that are used by masses in their day to day life. This well-established text provides a comprehensive coverage of the manufacturing processes adopted to manufacture various disposable products. It gives a holistic view of products produced, which has inputs from diverse fields. The book discusses the importance and objectives of processes and material used for the production of disposable products. Many examples have been provided to illustrate the concepts discussed. Tags baby diapers and sanitary napkin manufacturing process, banana leaves plates manufacturing, Bottle Making Process, Diapers Bay - Diaper (Nappy) manufacturing, Different uses of polystyrene, disposable glass manufacturing, disposable items manufacturing process, Disposable Bowls, Disposable Plates from Banana Leaves, disposable plates manufacturing business, Disposable Products Manufacturing, Disposable Products Manufacturing book, Disposable Thermocol Paper cup manufacturing business, disposable thermocol plates manufacturing process, Disposable Wet Wipes for Babies, facial tissue manufacturing process, How are plastic cups manufactured?, How are Plastic Cutlery made? , How baby wipes is made, How cutlery is made – material and production process , How to make Plastic Cups and Cutlery, how to manufacture Disposable Products, How to Produce Thermocol & Its Products, How to Start Manufacturing Business of Disposable Products, India Banana Leaf Plate, Injection Molding Process, Manufacturing Disposable Plastic Cutlery, Manufacturing Disposable Plastic ware, manufacturing process of disposable plastic glass, Manufacturing Process of Paper Cups, Manufacturing Process of Plastic Bottles, Paper Cup Making: Small Scale Manufacturing, Paper cup manufacturing business, Paper plate manufacturing, Pet bottle manufacturing process, Pet Bottle Production: Small Scale Manufacturing, pet Plastic Bottle Manufacturing, plastic cups manufacturing process, Plastic Cutlery Manufacturing process, Plastic Glass & Cup Manufacturing, Plastic spoon manufacturing process, plates made of banana leaves, polyethylene terephthalate uses, Polyethylene: Chemical Composition and Properties, Polystyrene Packaging, Processing of Thermoplastic, Production of Disposable Products, sanitary napkin manufacturing Unit, Setup a Toilet Paper Manufacturing Business - Startup Business, Start Diaper Manufacturing Business, Start Manufacturing Toilet Paper, Starting a Paper Cup Manufacturing Business, Starting Toilet Paper & Roll Manufacturing Business, Tech

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 85

    Disposable Products

    Manufacturing

    INFORMATION ABOUT THE BOOK


    Title:DisposableProductsManufacturingHandbook
    Author:NPCSBoardofConsultants&Engineers
    Format:Paperback
    ISBN:9789381039328
    Code:ENI261
    Pages:528
    Published:2014
    Publisher:NIIRPROJECTCONSULTANCYSERVICES

    www.entrepreneurindia.co

    Everyday life products manufacturers worldwide


    produce a multitude of items that are intended for
    one use only. A disposable is a product designed for a
    single use after which it is recycled or is disposed as
    solid waste. The term often implies cheapness and
    short-term convenience rather than medium to longterm durability. The term is also sometimes used for
    products that may last several months distinguish
    from similar products that last indefinitely.
    www.entrepreneurindia.co

    The fast moving life and modernization


    simultaneously lead to the necessity of disposables in
    ones life. One cannot wash utensils all the time,
    neither can afford to arrange fine and good cutlery of
    glass or steel in a party for the guest. At such times,
    people rush for the disposables available in the market
    with variety of colors and designs.
    For a manufacturer, to produce disposables is a good
    deal keeping in view the present demand and growth
    in the market.
    www.entrepreneurindia.co

    This handbook is a complete well to do package for a


    layman to understand the basic steps to be followed for
    setting up a plant for a particular disposable product.
    The book contains raw material details, product
    manufacturing process, machinery details, images with
    raw material and machinery suppliers.
    The Disposable Products Manufacturing Handbook is
    about producing Plastic Cups, Cutlery, Paper Cups,
    Banana Leaf Plates, Facial tissues, Wet Wipes, Toilet
    Paper Roll, Sanitary Napkins, Baby Diapers,
    www.entrepreneurindia.co

    Thermocol Products, PET Bottles that are used by


    masses in their day to day life. This well-established text
    provides
    a
    comprehensive
    coverage
    of
    the
    manufacturing processes adopted to manufacture
    various disposable products. It gives a holistic view of
    products produced, which has inputs from diverse
    fields. The book discusses the importance and objectives
    of processes and material used for the production of
    disposable products. Many examples have been
    provided to illustrate the concepts discussed.
    www.entrepreneurindia.co

    TABLE OF CONTENTS
    1. INTRODUCTION
    Plastic
    Polypropylene
    Polystyrene (PS)
    Different Types of Disposable Products in Market
    Pet Bottles
    Thermocol & Its Products
    Paper Cup
    www.entrepreneurindia.co

    Plastic Cutlery
    Facial Tissue, Wet Wipes and Toilet Rolls
    Plastic Cups
    Disposable Banana Leaf Plates
    Baby Diaper and Sanitary Napkin
    Diaper
    Sanitary Napkin
    2. PLASTICS
    Introduction
    Composition
    www.entrepreneurindia.co

    Additives
    Classification
    Thermoplastics & Thermosetting Polymers
    Other Classifications
    Biodegradability
    Natural vs. Synthetic
    Crystalline vs. Amorphous
    Properties of Plastics
    Toxicity
    Plastics & Their Uses

    www.entrepreneurindia.co

    3. THERMOPLASTIC
    Stress Strain Graph of Thermoplastic Material
    Acrylic
    Nylon
    Polyethylene
    Polypropylene
    Polystyrene
    Polyvinyl Chloride
    Teflon
    Properties of Various Thermoplastic Products

    www.entrepreneurindia.co

    4. THERMOSETTING PLASTIC
    Process
    Properties and Their Uses
    Examples
    5. POLYETHYLENE
    Structure of Polyethylene
    Process
    Monomer
    Polymerization
    Production of Polyethylene
    www.entrepreneurindia.co

    From Naphtha
    As a Gas
    Properties
    Physical Properties
    Chemical Properties
    Classification
    LDPE
    Properties
    Chemical Resistance
    LDPE Quick Facts
    Production of LDPE
    www.entrepreneurindia.co

    Production of LDPE
    Applications
    LLDPE
    Production and Properties
    Processing
    Properties
    Physical Properties
    Application
    HDPE
    Properties
    Physical Properties
    www.entrepreneurindia.co

    Chemical Properties
    HDPE Resistance
    HDPE Quick Facts
    Production of HDPE
    Applications
    Properties Comparison Chart for LDPE and HDPE
    Processing Polyethylene into Products
    The Making of Molded Products
    The Making of Foil
    The Making of Multi-Layer Foil
    The Making of Sheets
    www.entrepreneurindia.co

    The Making of Foam Applications for Insulation


    Additions
    Joining
    6. POLYETHYLENE TEREPHTHALATE (PET OR PETE)
    Production
    Dimethyl Terephthalate Process
    First Step
    Second Step
    Terephthalic Acid Process
    General Process Involved in the Manufacturing of PET
    www.entrepreneurindia.co

    Properties
    General Properties
    Application
    Sustainable
    Polyethylene Terephthalate Films
    Intrinsic Viscosity
    A PET soft drink bottle
    Fiber Grade
    Film Grade
    Bottle Grade
    Monofilament, Engineering Plastic
    www.entrepreneurindia.co

    Property Chart for PET


    Drying of PET
    Copolymers
    Degradation
    Acetaldehyde
    Antimony
    Safety
    Bottle Processing Equipment
    7. POLYPROPYLENE
    Chemical and Physical Properties
    Polypropylene Resistance
    www.entrepreneurindia.co

    Polypropylene Quick Facts


    Polypropylene Fabrication
    Degradation
    Synthesis
    Industrial Processes
    Manufacturing
    Properties & Applications
    A Common Application for Polypropylene is as Bi-Axially
    Oriented Polypropylene (BOPP)
    Other Useful Properties
    PP Structure
    www.entrepreneurindia.co

    PP Parameters
    Basic Types of PP
    Crystallinity
    Presence of Selected Additives during Polymerization
    Antioxidants and Stabilizers
    Nucleants and Clarifiers
    Antistatic Agents
    Chemical Resistance
    Stress Cracking Resistance
    Permeability
    Organoleptics
    Notch Effects
    www.entrepreneurindia.co

    8. POLYSTYRENE
    Structure
    Polymerization
    Atactic Polystyrene
    Syndiotactic Polystyrene
    Properties of Polystyrene
    Properties of Polystyrene
    Physical Properties
    Mechanical Properties
    Optical Properties
    Thermal Properties
    www.entrepreneurindia.co

    Electrical Properties
    Chemical Properties
    Uses
    Strength, Durability, Comfort, Safety
    Applications of PS
    Packaging
    Appliances
    Consumer Electronics
    Construction
    Medical
    Other
    www.entrepreneurindia.co

    Degradation
    Biodegradation
    Incineration
    Forms Produced
    Sheet or Molded Polystyrene
    Disposable Polystyrene Razor
    Foams
    Expanded Polystyrene
    Extruded Polystyrene Foam
    Fused Cell Expanded Polystyrene Foam
    Copolymers
    Oriented Polystyrene
    www.entrepreneurindia.co

    9. INJECTION MOULDING
    Process Characteristics
    Advantages of Injection Molding
    Disadvantages of Injection Molding
    Applications
    Examples of Polymers Best Suited for the Process
    Equipment
    Mold
    Injection Molding Die with Side Pulls
    Mold Design
    Mold Storage
    www.entrepreneurindia.co

    Tool Materials
    Machining
    Cost
    Injection Process
    What is Injection Molding Cycle?
    Different Types of Injection Molding Processes
    Process Cycle
    Equipment
    Injection Unit
    Clamping Unit
    Machine Specifications
    www.entrepreneurindia.co

    Tooling
    Mold Base
    Mold Channels
    Mold Design
    Materials
    Tolerances and Surfaces
    Power Requirements
    Molding Defects
    Silver Streaks
    Short Shot
    Jetting
    www.entrepreneurindia.co

    Flow Marks
    Color Streaks
    Weld Lines
    Flash
    Delamination
    Stringiness
    Sink Marks
    Warping or Twisting
    10. EXTRUSION MOULDING
    Types of Extrusion
    Plastic Extrusion
    www.entrepreneurindia.co

    Single Screw Extrusion Machinery


    Extrusion Dies
    Screw Design
    Cooling and Sizing Equipment
    Pros and Cons of Extrusion Molding
    Pros
    Cons
    Defects
    11. COMPRESSION MOULDING
    Process Definition
    www.entrepreneurindia.co

    Process Characteristics
    Process Schematic
    Pros & Cons of Compression Moulding
    Pros
    Cons
    12. BLOW MOLDING
    Typologies of Blow Molding
    Extrusion Blow Molding
    Continuous Extrusion Equipment
    Intermittent Extrusion Machinery
    www.entrepreneurindia.co

    Advantages of Blow Molding


    Disadvantages of Blow Molding
    Spin Trimming
    Injection Blow Molding
    Disadvantages
    Injection Stretch Blow Molding Process
    Advantages
    Disadvantages
    Process Explanation
    Advantages
    Disadvantages
    www.entrepreneurindia.co

    What is PET Blow Moulding?


    PET Blow Moulding Process
    Advantages of Blow Molding
    Defects & Troubleshooting
    Blow Moulding Glossary
    13. THERMOFORMING
    Vacuum Thermoforming
    Process
    Applications

    www.entrepreneurindia.co

    Pressure Thermoforming
    Advantages of Pressure Forming
    Applications for Pressure Forming
    Mechanical Thermoforming
    Thin Gauge and Heavy (Thick) Gauge Thermoforming
    Types of Thermoforming Molds
    Applications
    Benefits
    When and Where does Thermoforming Fit?
    Plastics Used
    Thermoforming Materials
    www.entrepreneurindia.co

    ABS
    HDPE
    HIPS
    PETG
    PC
    Acrylic
    Chart of Plastic Materials - Advantages, Disadvantages and
    Industry Examples
    Advantages of Thermoforming
    Pros & Cons of Thermoforming
    Pros
    Cons
    www.entrepreneurindia.co

    14. PLASTIC CUPS


    Introduction
    Plastic Cups
    Manufacturing Method
    Thermoforming
    Heating
    Forming
    Cooling
    Trimming
    Machine Type
    Application of Thermoforming Technique
    www.entrepreneurindia.co

    Raw Material
    Steps
    Polypropylene Characteristics
    Compatibility of Polypropylene with Common Products
    Properties of Poly Propylene
    Specific Gravity
    Mechanical Properties
    Electricals
    Chemical Resistance
    Specification of Thermoforming Machines
    Moulds
    www.entrepreneurindia.co

    Glass
    Cups
    Plates
    Spoons
    Printing on Polypropylene
    Printing on Cups, Glasses and Plates
    Roto Gravure Printing
    For Multicolor Printing
    Flow Diagram for Disposable Plastic Cups
    Plant and Machinery Details
    Thermoforming Machine
    www.entrepreneurindia.co

    Specifications
    Thermoformable Extrusion Line
    Mono & Multilayer Thermoformable Sheet Lines
    Specifications
    Plastic Cup thermoforming Machine
    Usage
    Hydraulic Automatic Cup Making Machine
    Parameter
    Functions and Characteristics
    Complete Line: Extrusion + Cup Making Machine
    Plastic Sheet Extruder
    www.entrepreneurindia.co

    A. Main Parameters
    B. Configuration and Specification
    1. Main Extruder: one
    2. Non-stop Fast Screen Changer With Double-sieve: one set
    3. Die-Head
    Calendar Roll Stack: one
    4. Thermostat System: Two sets (Only use for making PS sheet)
    5. Air Cooling Stand: one
    6. Trimming Unit: one
    7. Haul Off Unit: one
    8. Single-shaft Winder (One set)
    www.entrepreneurindia.co

    9. Electronic Control Cabinet: one set


    10. Waste sheet re-winder: one set
    Main Technical Data
    Feature
    Key Electric Components
    Assistant Machines
    Automatic Cup Stacking Machine
    Usage
    Main Technical Parameter
    Screw Air Compressor
    Industrial Chiller (Air Cooled)
    www.entrepreneurindia.co

    Model Specification
    Thermoforming/Vacuum Forming Sheet Extrusion Line
    PP/PS Specification
    Multi-Laye Cp-Extrusion Sheet Line
    Technical Specification
    Features
    HIPS / ABS / PC / PMMA / PS Extrusion Sheet Line
    Technical Specification
    Suppliers of Plant & Machinery
    Raw Material Suppliers

    www.entrepreneurindia.co

    15. BABY DIAPER & SANITARY NAPKINS


    Introduction
    Baby Diaper
    Types of Diapers
    Disposable
    Reusable: Cloth Diaper
    Sanitary Napkins
    Uses and Applications
    Baby Diaper
    Sanitary Napkin
    Properties of Baby Diapers
    www.entrepreneurindia.co

    Properties of Sanitary Napkins


    Advantages & Disadvantages of Disposable Diaper
    Features of Disposable Baby Diapers
    Components of Disposable Diaper
    Raw Materials for Manufacturing of Disposable Diaper
    Absorbent Pad
    Nonwoven Fabric
    Other Components
    Diaper Structure
    Diaper Acceptance Criteria
    Function of Baby Diaper
    www.entrepreneurindia.co

    Manufacturing Process
    Formation of the Absorbent Pad
    Preparation of the Nonwoven
    Assembly of the Components
    Mathematical Models for Disposable Diaper Manufacturing
    By-Products/Waste
    Quality Control
    Process Flow Sheet for Baby Diapers Manufacture
    Absorbent Pad Formation
    Formation of Tops heet and Bottom sheet from Non-Woven Fabric

    www.entrepreneurindia.co

    Assembly of Components
    Preparatory Processes for Sanitary Napkins
    Opening
    First Stage is Opening
    Second Stage
    Third Stand Kiering Bleaching & Washing
    Bleaching
    Sterilisation
    Dry Heat
    Auto Claving
    Exposure to Ethylene Oxide
    www.entrepreneurindia.co

    Hydro - Extracting
    Drying
    Raw Materials Required
    Raw Materials Description
    Roll Pulp
    Non-Woven Fabric
    Polyethylene Film
    Tissue
    Hot Melt & Polyextruded Adhesive
    Pressure Sensitive Adhesive
    Silicone Release Paper
    www.entrepreneurindia.co

    Specifications of the Raw Materials


    Wood Pulp
    Non-Woven Fabric
    Silicone Release Paper
    Hot Melt
    Process of Maufacture of Sanitary Napkins
    (A) Preparation of Cotton Lint Sliver
    (1) Cotton Opening
    (2) Lapping
    (3) Carding
    (4) Draw Frame
    www.entrepreneurindia.co

    (5) Tissue Paper Wrapping


    (B) Manufacture of Sanitary Napkins
    (1) Cone Winding
    (2) Knitting & Insertion of Tissue paper Wrapped Sliver
    (3) Cutting & Looping of Both Ends of Sanitary Napkins
    (4) Packing
    Process Flow Sheet for Sanitary Napkins
    Disposable Diaper Machine Photographs
    Full Servo Baby Diaper Making Machine
    Specifications
    Full Servo Pull-Up Baby Diaper Machine
    www.entrepreneurindia.co

    Specifications
    Main Technical Parameter
    Main Function Features
    Sanitary Napkins Machinery Photographs
    Fast & Easy Packing Wing Style Sanitary Napkin Equipment
    Equipment Functions
    Structure & Configuration
    Main Technical Parameter
    Fast-Easy Packing Women Sanitary Pad Machine
    Function & Assemble Parts
    Structure & Character
    www.entrepreneurindia.co

    Main Technical Parameter


    Sanitary Napkin Production Line
    Main Machine
    Crusher
    Model: Multiple-Function Machine for Sanitary Napkin
    Main Production Line
    Specifications
    Suppliers of Plant and Machinery (For Baby Diapers)
    Suppliers of Raw Materials
    Suppliers of Plant and Machinery (For Sanitary Napkins)
    Raw Materials Suppliers
    www.entrepreneurindia.co

    16. DISPOSABLE BANANA LEAF PLATE


    Introduction
    Function
    Properties of Banana Leaf Plates
    Use and Application of Banana Leaf Plates
    Utility
    Area of Usage
    Raw Material
    Banana Tree/Leaves
    Manufacturing Process of Banana Leaf Plates
    Process Steps
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    Description
    Flow Diagram
    Machinery Description
    Leaf Plate Making Machine
    Description
    Materials
    Construction
    Working
    Leaf Plate Making Machine
    Machinery Details
    Suppliers of Plant and Machinery
    Suppliers of Raw Material
    www.entrepreneurindia.co

    17. FACIAL TISSUE & BABY WET WIPES


    Introduction
    What is a Tissue Paper?
    Properties
    Production
    Applications
    Hygienic Tissue Paper
    Facial Tissues
    Paper Towels
    Wrapping Tissue
    Toilet Tissue
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    Table Napkins
    Facial Tissue
    Properties
    Manufacturing Process for Facial Tissues
    Steps
    Pulping and Retting
    Pressing
    Creping
    Reeling and Cutting
    Uses of Facial Tissue
    Size
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    Effects
    Wet Wipes
    Introduction
    Production
    Uses
    Baby Wipes
    Cleansing Pads
    Industrial Wipes
    Pain Relief
    Personal Hygiene

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    Manufacturing Process Flow Diagram for Facial Tissue & Wet


    Wipes
    Pet Care
    Healthcare
    Facial Tissue and Wet Wipes Machine Details
    Facial Tissue Machine
    Specifications
    Professional Facial Tissue Machine
    Specification
    Wallet Pocket Facial Tissue Machine
    Specification
    www.entrepreneurindia.co

    Full-Automatic Box-drawing Facial Tissue Machine


    Descriptions
    Function and Features
    Technical Data
    The Name of Spare Part of the Machine
    Specification of Raw Material
    Industrial Facial Tissue Making Machine
    Supplier of Plant and Machinery
    Suppliers of Raw Material

    www.entrepreneurindia.co

    18. PAPER CUPS


    Introduction
    Advantages of Paper Cups
    Waterproofing
    Printing on Paper Cups
    Properties of Paper Cups
    Environmental Impact
    Recycling
    Paper vs. Plastic
    Emission
    Habitat Loss Trees Used
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    Lids
    Uses & Applications
    Per Case Contents Measurements
    Manufacture
    Process Flow Chart
    Other Processes
    1. Paper Cup Manufacturing Process
    Cup Forming Process
    2. Paper Cup Making Machine Technical Data
    Complete Production Line for Paper Cup Forming
    Flow Chart
    www.entrepreneurindia.co

    1. High Speed Extrusion Laminating Machine


    Process 1
    2. Four Color Flexographic Printing Machine
    Process 2
    3. Computerized Micro-Gap Flat Creasing and Die Cutting
    Machine
    Process 3: Cut the Printed Roll Paper into Small Pieces
    4. High Dpeed Paper Slitting Machine
    Process 4: Split the Big Roll PE-Coated Paper into Small Roll
    Paper
    5. Middle Dpeed Paper Cup Forming Machine
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    Machinery with Specifications


    1. High Speed Extrusion Laminating Machine
    Features of High Speed Extrusion Laminating Machine
    Main Parameters of High Speed Extrusion
    2. Four-color Flexographic Printing Machine Laminating
    Machine
    Specifications of Four-color Flexographic Printing Machine
    3. Creasing & Cutting Machine
    Description of Creasing & Cutting Machine
    Features of Creasing & Cutting Machine
    Technical Parameters of Creasing & Cutting Machine
    www.entrepreneurindia.co

    4. Middle Speed Paper Cup Forming Machine


    Characteristics
    Advantages of Middle Speed Paper Cup Forming Machine
    Technical Parameters
    5. Paper Cup Forming Machine
    Main Parameters of Paper Cup Forming Machine
    6. Double Side PE Coated Paper Cup Machine
    Description of Double Side PE Coated Paper Cup Machine
    Technical Parameters of Double Side PE Coated Paper Cup Machine
    Suppliers of Plant and Machinery
    Suppliers of Raw Material
    www.entrepreneurindia.co

    19. PET BOTTLES


    Introduction
    Uses & Applications
    Production of Base (Amorphous) Pet Chips
    Properties
    Main Advantage of PET
    Food Grade
    Aesthetics
    Strength
    Weight
    Airtight & Leak Proof
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    Chemical Resistance
    Manufacturing Process
    Plasticizing the PET
    Injection Molding the PET Preform
    Heating the PET Preform
    Process Flow Diagram
    Stretch Blow Molding the PET Container
    PET Container Ejector
    Machinery Suppliers
    Pet Stretch Blow Molding Machine
    Technical Specifications
    www.entrepreneurindia.co

    Pet Blow Molding Machine


    Specification
    PET Bottle Making Machine
    Technical Specifications
    High Pressure Three Cylinder Air Compressor
    Specification
    Automatic Pet Blow Moulding Machine
    Two Stage PET Blow Moulding Machine
    Features of Automatic Pet Blow Moulding Machine
    Machine Technical Specifications
    Air Recovery System
    www.entrepreneurindia.co

    Hydraulic Injection Moulding Machine


    Injection Moulding Machine
    Injection Moulding Machine
    Horizontal Injection Moulding Machines
    Injection Moulding Machine
    Injection Moulding Machine
    Injection Moulding Machine
    Suppliers of Plant and Machinery
    Suppliers of Raw Material

    www.entrepreneurindia.co

    20. THERMOCOL & ITS PRODUCTS


    Introduction
    Typical Properties
    Applications
    Uses & Applications
    Food Packaging
    Properties of Thermocol
    Light Weight
    Durability
    Moisture Resistance
    Thermal Efficiency
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    Shock Absorption
    Versatility
    Ease of Use
    Environmental Benefits
    Manufacturing Process
    Basic Raw Material Required
    Basic Plant and Machinery Required
    For Plates
    For EPS Glass & Cups
    Method Used
    Process
    www.entrepreneurindia.co

    Making Styrene
    Making Polystyrene
    Preparing the Beads
    Making Expanded Polystyrene Foam (EPF)
    Molding
    Making Extruded, Expanded Polystyrene Foam
    Cutting, Bonding and Coating
    EPS Products (Plates/Cups/Glasses)
    Raw Material & Availability
    Moulding
    Main Equipment and Technical Parameter
    www.entrepreneurindia.co

    For Plates
    1. PS Foam Sheet Extrusion Line
    Components
    A. Mixer
    B. Automatic Feeding System (Automatic Self-control System)
    C. 1st Extruder
    High pressure Butane Pump
    D. 2nd Extruder
    E. Cooling System
    F. Hauling-off System
    G. Winding Device
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    2. Automatic Vacuum Forming Machine


    Components
    3. Double Worktables Hydraulic Cutting off Machine (PLC
    controlling)
    4. Crusher
    5. Recycling System
    For EPS Glass & Cups
    A. Material expander: (1 set)
    B. Dryer: 1set
    C. Crusher: 1set
    D. Central System of Sending Material: 1set
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    E. Foaming Machine: 4 sets


    F. Other Assistant Equipments
    1. Water Tank (10m3): 2
    2. Cooling Water Tower
    3. Centrifuge
    4. Air Compressor
    Manufacturing Process
    Basic Raw Material Required
    Basic Plant and Machinery Required
    For EPS Glass, Cups and Plates
    Process Description
    www.entrepreneurindia.co

    Process Flow Diagram


    Flow Diagram for EPS (Thermocol) Plates/Cups/Glasses
    Raw Material, Product & Machinery Photographs
    Fully Automatic Shape Moulding Machine
    Features & Technical Specification
    Automatic EPS Shape Moulding Machine
    Fully Automatic EPS Shape Molding Machine
    Automatic Thermocol Packing Machine
    EPS Pre-Expander Machine
    EPS Preformer
    EPS/Thermocol Block/Sheet Cutting Machine
    www.entrepreneurindia.co

    Tech Details
    PD Foam Sheet Extrusion Line
    Automatic Vacuum Forming Machine
    Features
    Technical Specification of Automatic Vacuum Forming Machine
    Automatic EPS Foam Cup Molding Machine
    EPS Foam Cup Making Machine
    Foam Cup Manufacturing Machine
    Technical Data
    Suppliers of Plant & Machinery
    Suppliers of Raw Material
    www.entrepreneurindia.co

    21. PLASTIC CUTLERY


    Introduction
    Importance of Plastic Cutlery
    #1 - Cost
    #2 Convenience
    Problems
    #1 The Vast Majority of Plastic Cutlery cannot be Recycled
    #2 It creates Waste
    Properties of Plastic Cutlery Items
    Uses of Disposable Plastic Cutlery Items
    Manufacturing Process
    www.entrepreneurindia.co

    Disposable Plastic Cutlery Items


    Basic Raw Material Used
    Basic Plant and Machineries Required
    Step 1: Loading
    Step 2: Liquification
    Step 3: Mould Loading
    Step 4: Moulding
    Step 5: Packaging
    Product Specification
    Process Flow Diagram
    Plant & Machinery Details
    www.entrepreneurindia.co

    Injection Moulding Machine


    Component List for Injection Moulding Machine
    Technical Parameter
    Types of Machine
    Spare Parts
    Mould for the Production of Plastic Spoons
    Cutlery Packaging Machine
    Product Description
    Scope of Application
    Features
    Universal Machinery
    www.entrepreneurindia.co

    Manufacturing Factory 1
    Manufacturing Factory 2
    Packaging Machine
    Rotary Packing Machine
    I. Main Performance and Structure Features
    II. Application
    III. Optional Devic
    IV. Specification
    Suppliers of Plant & Machineries
    22. TOILET PAPER ROLLS
    Introduction
    www.entrepreneurindia.co

    Description
    Bleaching of Fibers
    Chemicals
    Material
    Color and Design
    Manufacturing Process Flow Diagram for Toilet Paper Roll
    Uses
    Manufacturing Process for Toilet Paper Rolls
    Toilet Paper Machinery Details
    Full-automatic High-speed Rewinding and Perforated Toilet
    Paper Machine
    www.entrepreneurindia.co

    Description of the Equipment


    Features
    Technical Data
    Optional Equipment
    The Name of Spare Part of the Machine
    Specification of Raw Paper
    Toilet Paper Cutting Machine
    Functions and Features
    Main Technology Parameter
    Toilet Roll Embossing Machine

    www.entrepreneurindia.co

    Specifications
    Toilet Paper Processing Equipments
    1. Rewinding Machine
    2. Toilet Paper Rolls Slitter
    3. Sealing Machine
    4. Product
    Supplier of Plant and Machinery
    Suppliers of Raw Material

    See more at: http://goo.gl/igeaGC


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    www.entrepreneurindia.co

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    An ISO9001:2008 Company

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    Niir Project Consultancy Services


    106-E, Kamla Nagar, New Delhi-110007, India.
    Email: npcs.ei@gmail.com
    Tel: +91-11-23843955, 23845654, 23845886
    Mobile: +91-9811043595
    Fax: +91-11-23841561
    Website :
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