Iso 9000
Iso 9000
Iso 9000
ISO 9000 is
maintained by ISO, the International Organization for Standardization and is
administered by accreditation and certification bodies. Some of the requirements in ISO
9001 (which is one of the standards in the ISO 9000 family) would include
Although the standards originated in manufacturing, they are now employed across a
wide range of other types of organizations. A "product", in ISO vocabulary, can mean a
physical object, or services, or software. In fact, according to ISO in 2004, "service
sectors now account by far for the highest number of ISO 9001:2000 certificates - about
31% of the total." [1]
ISO 9001 certification does not guarantee that the company delivers products of superior
(or even decent) quality. It just certifies that the company engages internally in paperwork
prescribed by the standard. Indeed, some companies enter the ISO 9001 certification as a
marketing tool.
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This is the only implementation for which third-party auditors may grant certification. It
should be noted that certification is not described as any of the 'needs' of an organization
as a driver for using ISO 9001 (see ISO 9001:2000 section 1 'Scope') but does recognise
that it may be used for such a purpose (see ISO 9001:2000 section 0.1 'Introduction').
There are many more standards in the ISO 9001 family (see "List of ISO 9000 standards"
from ISO), many of them not even carrying "ISO 900x" numbers. For example, some
standards in the 10,000 range are considered part of the 9000 family: ISO 10007:1995
discusses Configuration management, which for most organizations is just one element of
a complete management system. ISO notes: "The emphasis on certification tends to
overshadow the fact that there is an entire family of ISO 9000 standards ... Organizations
stand to obtain the greatest value when the standards in the new core series are used in an
integrated manner, both with each other and with the other standards making up the ISO
9000 family as a whole".
Note that the previous members of the ISO 9000 family, 9001, 9002 and 9003, have all
been integrated into 9001. In most cases, an organization claiming to be "ISO 9000
registered" is referring to ISO 9001
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In effect, users need to address all sections 1 to 8, but only 4 to 8 need implementing
within a QMS.
• Pages 15 to 22: Tables of Correspondence between ISO 9001 and other standards
• Page 23: Bibliography
In addition to these, ISO 9001:2000 requires a Quality Policy and Quality Manual (which
may or may not include the above documents).
• The quality manual is a formal statement from management, closely linked to the
business and marketing plan and to customer needs. The quality manual is
understood and followed at all levels and by all employees. Each employee needs
measurable objectives to work towards.
• Decisions about the quality system are made based on recorded data and the
system is regularly audited and evaluated for conformance and effectiveness.
• Documents should be adequeate to ensure the fullfilment of traceability
requirements.
• You need a documented procedure to control quality documents in your company.
Everyone must have access to up-to-date documents and be aware of how to use
them.
• To maintain the quality system and produce conforming product, you need to
provide suitable infrastructure, resources, information, equipment, measuring and
monitoring devices, and environmental conditions.
• You need to map out all key processes in your company; control them by
monitoring, measurement and analysis; and ensure that product quality objectives
are met. If you can’t monitor a process by measurement, then make sure the
process is well enough defined that you can make adjustments if the product does
not meet user needs.
• For each product your company makes, you need to establish quality objectives;
plan processes; and document and measure results to use as a tool for
improvement. For each process, determine what kind of procedural
documentation is required. (Note: a “product” is hardware, software, services,
processed materials, or a combination of these.)
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• You need to determine key points where each process requires monitoring and
measurement, and ensure that all monitoring and measuring devices are properly
maintained and calibrated.
• You need to have clear requirements for purchased product.
• You need to determine customer requirements and create systems for
communicating with customers about product information, inquiries, contracts,
orders, feedback and complaints.
• When developing new products, you need to plan the stages of development, with
appropriate testing at each stage. You need to test and document whether the
product meets design requirements, regulatory requirements and user needs.
• You need to regularly review performance through internal audits and meetings.
Determine whether the quality system is working and what improvements can be
made. Deal with past problems and potential problems. Keep records of these
activities and the resulting decisions, and monitor their effectiveness. (Note: you
need a documented procedure for internal audits.)
• You need documented procedures for dealing with actual and potential
nonconformances (problems involving suppliers or customers, or internal
problems). Make sure no one uses bad product, determine what to do with bad
product, deal with the root cause of the problem and keep records to use as a tool
to improve the system.
During WWII, there were quality problems in many British high-tech industries such as
munitions, where bombs were exploding in factories during assembly. The adopted
solution was to require factories to document their manufacturing procedures and to
prove by record-keeping that the procedures were being followed. The name of the
standard was BS 5750, and it was known as a management standard because it did not
specify what to manufacture, but how to manage the manufacturing process. According to
Seddon, "In 1987, the British Government persuaded the International Organization for
Standardization to adopt BS 5750 as an international standard. BS 5750 became ISO
9000." [2] [3]
ISO 9000:1987 had the same structure as the UK Standard BS 5750, with three 'models'
for quality management systems, the selection of which was based on the scope of
activities of the organization:
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• ISO 9002:1987 Model for quality assurance in production, installation, and
servicing had basically the same material as ISO 9001 but without covering the
creation of new products.
• ISO 9003:1987 Model for quality assurance in final inspection and test covered
only the final inspection of finished product, with no concern for how the product
was produced.
ISO 9000:1987 was also influenced by existing U.S. and other Defense Standards ("MIL
SPECS"), and so was well-suited to manufacturing. The emphasis tended to be placed on
conformance with procedures rather than the overall process of management — which
was likely the actual intent.[citation needed]
ISO 9000:1994 emphasized quality assurance via preventative actions, instead of just
checking final product, and continued to require evidence of compliance with
documented procedures. As with the first edition, the down-side was that companies
tended to implement its requirements by creating shelf-loads of procedure manuals, and
becoming burdened with an ISO bureaucracy. In some companies, adapting and
improving processes could actually be impeded by the quality system.[citation needed]
ISO 9001:2000 combines the three standards 9001, 9002, and 9003 into one, now called
9001. Design and development procedures are required only if a company does in fact
engage in the creation of new products. The 2000 version sought to make a radical
change in thinking by actually placing the concept of process management front and
centre. ("Process management" was the monitoring and optimizing of a company's tasks
and activities, instead of just inspecting the final product.) The 2000 version also
demands involvement by upper executives, in order to integrate quality into the business
system and avoid delegation of quality functions to junior administrators. Another goal is
to improve effectiveness via process performance metrics — numerical measurement of
the effectiveness of tasks and activities. Expectations of continual process improvement
and tracking customer satisfaction were made explicit.
TC 176, the ISO 9001 technical committee , has started its review on the next version of
ISO 9001, which will in all likelihood be termed the ISO 9001:2008 standard, assuming
its planned release date of 2008 is met. Early reports are that the standard will not be
substantially changed from its 2000 version.
As with the release of previous versions, organizations registered to ISO 9001 will be
given a substantial period to transition to the new version of the standard, assuming
changes are needed; organizations registered to 9001:1994 had until December of 2003 to
undergo upgrade audits.
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[edit] Certification
ISO does not itself certify organizations. Many countries have formed accreditation
bodies to authorize certification bodies, which audit organizations applying for ISO 9001
compliance certification. Although commonly referred to as ISO 9000:2000 certification,
the actual standard to which an organization's quality management can be certified is ISO
9001:2000. Both the accreditation bodies and the certification bodies charge fees for their
services. The various accreditation bodies have mutual agreements with each other to
ensure that certificates issued by one of the Accredited Certification Bodies (CB) are
accepted world-wide.
The applying organization is assessed based on an extensive sample of its sites, functions,
products, services and processes; a list of problems ("action requests" or "non-
compliances") is made known to the management. If there are no major problems on this
list, the certification body will issue an ISO 9001 certificate for each geographical site it
has visited, once it receives a satisfactory improvement plan from the management
showing how any problems will be resolved.
[edit] Auditing
Two types of auditing are required to become registered to the standard: auditing by an
external certification body (external audit) and audits by internal staff trained for this
process (internal audits). The aim is a continual process of review and assessment, to
verify that the system is working as it's supposed to, find out where it can improve and to
correct or prevent problems identified. It is considered healthier for internal auditors to
audit outside their usual management line, so as to bring a degree of independence to
their judgments.
Under the 1994 standard, the auditing process could be adequately addressed by
performing "compliance auditing":
The 2000 standard uses the process approach. While auditors perform similar functions,
they are expected to go beyond mere auditing for rote "compliance" by focusing on risk,
status and importance. This means they are expected to make more judgements on what is
effective, rather than merely adhering to what is formally prescribed. The difference from
the previous standard can be explained thus:
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Under the 1994 version, the question was broadly "Are you doing what the
manual says you should be doing?", whereas under the 2000 version, the question
is more "Will this process help you achieve your stated objectives? Is it a good
process or is there a way to do it better?".
The ISO 19011 standard for auditing applies to ISO 9001 besides other management
systems like EMS ( ISO 14001), FSMS (ISO 22000) etc .
Over time, various industry sectors have wanted to standardize their interpretations of the
guidelines within their own marketplace. This is partly to ensure that their versions of
ISO 9000 have their specific requirements, but also to try and ensure that more
appropriately trained and experienced auditors are sent to assess them.
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[edit] Debate on the effectiveness of ISO 9000
The debate on the effectiveness of ISO 9000 commonly centres on the following
questions:
1. Are the quality principles in ISO 9000:2000 of value? (Note that the version date
is important: in the 2000 version ISO attempted to address many concerns and
criticisms of ISO 9000:1994.)
2. Does it help to implement an ISO 9001:2000 compliant quality management
system?
3. Does it help to obtain ISO 9001:2000 certification?
[edit] Advantages
However, a broad statistical study of 800 Spanish companies [8] found that ISO
registration in itself creates little improvement because companies interested in ISO have
usually already made some type of commitment to quality and were performing just as
well before registration.[4]
In today's service sector driven economy, more and more companies are using ISO 9000
as a business tool. Through the use of properly stated quality objectives, customer
satisfaction surveys and a well-defined continual improvement program companies are
using ISO 9000 processes to increase their efficiency and profitability.
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[edit] Problems
A common criticism of ISO 9001 is the amount of money, time and paperwork required
for registration.[9] According to Barnes, "Opponents claim that it is only for
documentation. Proponents believe that if a company has documented its quality systems,
then most of the paperwork has already been completed."[5]
According to Seddon, ISO 9001 promotes specification, control, and procedures rather
than understanding and improvement. [2] [3] Wade argues that ISO 9000 is effective as a
guideline, but that promoting it as a standard "helps to mislead companies into thinking
that certification means better quality, ... [undermining] the need for an organization to set
its own quality standards." [6] Paraphrased, Wade's argument is that total, blind reliance on
the specifications of ISO 9001 does not guarantee a successful quality system.
Another problem reported is the competition among the numerous certifying bodies,
leading to a softer approach to the defects noticed in the operation of the Quality System
of a firm.
[edit] Summary
A good overview for effective use of ISO 9000 is provided by Barnes: [5]
"Good business judgment is needed to determine its proper role for a company... Is certification
itself important to the marketing plans of the company? If not, do not rush to certification... Even
without certification, companies should utilize the ISO 9000 model as a benchmark to assess the
adequacy of its quality programs."
Quality Management System (QMS) can be defined as a set of policies, processes and
procedures required for planning and execution (production / development / service) in
the core business area of an organization. QMS integrates the various internal processes
within the organization and intends to provide a process approach for project execution.
QMS enables the organizations to identify, measure, control and improve the various core
business processes that will ultimately lead to improved business performance.
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Contents
[hide]
• 6 External links
Application of statistical control came later as a result of World War production methods.
Quality management systems are the outgrowth of work done by W. Edwards Deming, a
statistician, after whom the Deming Prize for quality is named.
Quality, as a profession and the managerial process associated with the quality function,
was introduced during the second-half of the 20th century, and has evolved since then.
Over this period, few other disciplines have seen as many changes as the quality
profession.
The quality profession grew from simple control, to engineering, to systems engineering.
Quality control activities were predominant in the 1940s, 1950s, and 1960s. The 1970s
were an era of quality engineering and the 1990s saw quality systems as an emerging
field. Like medicine, accounting, and engineering, quality has achieved status as a
recognized profession.
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According to current Good Manufacturing Practice (GMP), medical device
manufacturers should use good judgment when developing their quality system and apply
those sections of the Food and Drug Administration (FDA) Quality System (QS)
Regulation that are applicable to their specific products and operations, 21 CFR 820.5 of
the QS regulation. Operating within this flexibility, it is the responsibility of each
manufacturer to establish requirements for each type or family of devices that will result
in devices that are safe and effective, and to establish methods and procedures to design,
produce, and distribute devices that meet the quality system requirements.
FDA has identified in the QS regulation the essential elements that a quality system shall
embody for design, production and distribution, without prescribing specific ways to
establish these elements. Because the QS regulation covers a broad spectrum of devices
and production processes, it allows some leeway in the details of quality system
elements. It is left to manufacturers to determine the necessity for, or extent of, some
quality elements and to develop and implement procedures tailored to their particular
processes and devices. For example, if it is impossible to mix up labels at a manufacturer
because there is only one label to each product, then there is no necessity for the
manufacturer to comply with all of the GMP requirements under device labeling.
Drug manufactures are regulated under a different section of the CFR: 21 CFR 211.
(ISO 9000:2000 provides guidance on Quality principles and on the common language
used by quality professionals. ISO 9004:2000 provides guidance on improvement
methods. It can be seen that neither of these standards can be used for certification
purposes as they provide guidance, not requirements).
The Malcolm Baldrige National Quality Award is a competition to identify and recognize
top-quality U.S. companies. This model addresses a broadly based range of quality
criteria, including commercial success and corporate leadership. Once an organization
has won the award it has to wait several years before being eligible to apply again.
The European Foundation for Quality Management's EFQM Excellence Model supports
an award scheme similar to the Malcolm Baldrige Award for European companies.
In Canada, the National Quality Institute presents the 'Canada Awards for Excellence' on
an annual basis to organisations that have displayed outstanding performance in the areas
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of Quality and Workplace Wellness, and have met the Institute's criteria with documented
overall achievements and results.
The Alliance for Performance Excellence is a network of state, local, and international
organizations that use the Malcolm Baldrige National Quality Award criteria and model at
the grassroots level to improve the performance of local organizations and economies.
NetworkforExcellence.org is the Alliance web site; browsers can find Alliance members
in their state and get the latest news and events from the Baldrige community.
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