Epson Emp s1 s1h

Multi Media Projector
Service Manual
EMP-S1 (SVGA)
EMP-S1H (SVGA)
EMP-S1/S1H
INTRODUCTION
This Service Manual describes of the hardware information which is necessary for the smooth
field service of the MULTI MEDIA PROJECTOR EMP-S1/S1H (SVGA) and the trouble shooting.
As the primary technologies modification will be supplied with the Technical Information bulletins,
you may update this manual.
HOW TO USE THE SERVICE MANUAL

Since the service manual describes the topics which may be required in the field maintenance, you may
utilize this for repair or diagnosis of failures. The contents are as following.
Before you start the maintenance service, read every safety precautions and observe safety precautions
and observe safety rules.
precautions : SAFETY,MAINTENANCE,PERSON
chapter 1
: GENERAL (PART NAME, SYSTEM FUNCTION, SPECIFICATION, etc.)
chapter 2
: THEORY OF OPERATION (HARDWARE,INTERNAL CONNECTION, FUNCTION OF UNITS, etc.)
chapter 3
: TROUBLE SHOOTING
chapter 4
: DISASSEMBLE & ASSEMBLE (ASSEMBLY PROCESS FOR MAIN FRAME)
chapter 5
: Appendix
VCCI RADIO FREQUENCY INTERFERENCE SELF RESTRICTION

This product is the type 1 information equipment and uses radio frequency energy and fully complies
with the limits for the specifications in the computer information equipment radio interference regulation (VCCI rules). If not installed and used properly manufacturers instructions, may cause interference to radio and television reception.
TRADEMARK
EPSON is the trademark of SEIKO EPSON CORPORATION.
NOTICES
1. This document should not be reproduced in whole or in part without the written permission of
SEIKO EPSON CORPORATION.
2. Any of description in this document is the subject to change without notice in future.
3. The information and specification in this document are the most up-to-date at the time of publication.
However, we are unable to guarantee the accuracy of printed material after the date of publication. In
case of any mistake or lack of description, please kindly notify us to correct.
4. Any influence by utilizing the document may be out of our responsibility regardless the item 3
above.
2004 SEIKO EPSON CORPORATION
SEIKO EPSON
0-2
Revision:C
EMP-S1/S1H
Manual Revision History

History
Date
Detail of change
Rev.A
May 1, 2003
Initial draft
Rev.B
Feb 26,2004
Addition of EMP-S1H
Rev.C
June 10,2004
Correction of the clerical error of "SAFETY TESTING"
Service memo
Make a note here of important technical information from Technical Information bulletins.
SEIKO EPSON
0-3
Revision:C
EMP-S1/S1H
SAFETY INSTRUCTIONS
1. MAINTAINING OPERATOR SAFETY
(1). PREVENTING ELECTRIC SHOCKS
Turn off the power switch and disconnect the power cord from the AC outlet before carrying out
any disassembly and assembly work on this projector.
If power needs to be supplied to the projector while the cover is removed (such as when making
adjustments), take off any metallic objects such as wristwatches, shirt cuff buttons, rings and tie
pins which may pose the danger of coming into contact with the projector.
(2). PREVENTING INJURY
Projector components such as the lamp inner housing and the area around it may still remain hot
after the power has been turned off, even when the cool-down period is compete. Furthermore, if
removing the cover in order to carry out adjustments while power is being supplied to the projector,
be careful not to touch the fans (intake and exhaust).
Always wear gloves when disassembling and reassembling the scanner in order to avoid injury
from metallic parts with sharp edges.
Do not look directly into the projector's lens while power is being supplied to the projector, otherwise injury to the eyes may occur.
(3). PREVENTING ACCIDENTS
Place the projector on a stable, level surface when carrying out any repair or adjustment work, to
prevent the projector and its components from slipping and falling down. Furthermore, do not
place any tools or projector components on top of or underneath the projector.
Avoid working on the projector in places where other people might receive injuries from touching
the projector while it is in a state of disassembly. Furthermore, do not leave the projector unattended in the workplace at such times.
When turning on the projector's power, always use the accessory power cord to connect the projector to the power supply, and always make sure that the power supply is properly grounded.
2. MAINTAINING THE PROJECTOR IN GOOD CONDITION

(1). PREVENTING STATIC ELECTRICAL DAMAGE
When disassembling and assembling the projector, always use a grounding strap and a grounding
mat. Furthermore, when replacing electrical circuit components (such as circuit boards and optical
engine), touch the static-proof bag containing the new parts against a metallic section of the projector before removing the component from the static-proof bag.
(2). USE OF GENUINE PARTS
When replacing the structural components inside the projector (including the lamp inner housing),
use only replacement parts supplied by EPSON and listed in the projector's Parts List.
Use the accessory power cord and interface cable provided with the projector.
(3). SAFETY TESTING
The following tests should be carried out on repair parts used in the LCP.
* These are simplified tests that can be carried out at a repair centre that is not equipped with full
safety testing equipment.
(3-1).Test items
Insulation resistance test
Illumination check
SEIKO EPSON
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EMP-S1/S1H
(3-2).Testing procedure
Carry out testing in the order given below.
Repair
Insulation resistance test
Illumination check
End
Safety inspections
(3-3).Testing methods
1). Insulation resistance test
Testing apparatus: Insulation ohmmeter (Rating: 500 V/100 M)
Check item
Inspection method
Standard/Judgment level
<Insulation resistance check>
Insulation ohmmeter
Insulation resistance
should be 10 M or more
Insulation ohmmeter settings

Line terminal
Ground terminal
Display
1. Set the range selection switch to 500 V.

2. Connect the black lead wire to the ground terminal.
3. Connect the red lead wire to the line terminal.
4. Connect the black lead wire (crocodile clip) to c in order to
measure the insulation resistance (1) (between a and c) in the
diagram below.
5. Next, insert the probe of the red lead wire into a.
6. Set the measure switch to LOCK, and then measure the insulation resistance after 1 minute.
7. Check that the insulation resistance after 1 minute is 10 M or
more.
8. Next, measure the insulation resistance at (2) (between b and
c) in the diagram below in the same way as for (1).
9. Check that the insulation resistance at (2) after 1 minute is 10
M or more.
Measure switch
Power supply
lines
Range selection switch
(1)
Projector AC inlet
(2)
! Caution:
Because high voltages (500 V)
are present, do not touch the
probe during testing.
Exposed metal part of projector
SEIKO EPSON
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Computer connector
Revision:C
EMP-S1/S1H
2). Illumination check

Test conditions: Input a PC or video signal to the LCP and check the illumination for about 5
minutes.
Judgment:
Projector should operate normally with no smoke or fire.
3). Other
Check that the connectors at both ends of the power cord are not dirty or bent, and clean them if
they are dirty. Furthermore, if there is any noticeable discoloration on the power cord, it should be
replaced (to prevent the chance of fire due to flashover).
When connecting the connector cables and interface cables inside the projector, make sure that the
cable connectors are pushed on as far as they will go.
To prevent problems caused by dirt getting into the optical system, always disassemble and assemble the projector in an area which is free from floating dust.
When disconnecting the cable connected to CN400 of the MA board assembly and CN600 of the IF
board assembly from the board connectors, release the connector locks. (When releasing the connector lock, push up both ends of the connector simultaneously with tweezers or like.)
CN400
Enlarged view
Locked
Unlocked
When disconnecting the three FPC cables for the light valves from their connectors, release the
connector locks first.
Locked
SEIKO EPSON
connector lock
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Unlocked
Revision:C
EMP-S1/S1H
3. NECESSARY REQUIREMENTS FOR SERVICE TECHNICIANS

Service technicians who carry out repairs and servicing work on the EMP-S1/S1H must possess the
following knowledge and abilities.
The service technician must have read and fully understood the contents of this Service Manual
(such as the working procedures).
The service technician must have a fundamental knowledge of working with electricity (safety procedures, knowledge regarding electrical circuits, and knowledge regarding static electricity).
4. OTHER
Any questions regarding repairs and service to this projector (such as supply of parts and the contents of this Service Manual) should be directed to EPSON at the address below. Furthermore,
information regarding matters such as technical changes to the projector are released when necessary in the form of Technical Information bulletins, and these should be referred to also.
SEIKO EPSON CORPORATION
ADDRESS 4897 OH-AZA SIMAUCHI,MATSUMOTO-SHI,
NAGANO-KEN,390-8640 JAPAN
TEL.
81-263-48-5437
FAX.
81-263-48-5680
SECTION
VD,CS Quality Assurance Department
SEIKO EPSON
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Revision:C
EMP-S1/S1H
Contents
Chapter 1 Product General
1.1. PRODUCT GENERAL ............................................................................ 1-2
1.2. PART NAME ........................................................................................... 1-3
1.2.1. Outside ............................................................................................ 1-3
1.2.2. Internal components........................................................................ 1-6
1.2.3. Remote control ................................................................................ 1-7
1.3. SPECIFICATIONS .................................................................................. 1-8
1.4. INTERFACE SPECIFICATIONS........................................................... 1-10
1.4.1. Computer Interface, Monitor Out Interface.................................... 1-10
1.4.2. RS-232C........................................................................................ 1-11
1.4.3. Video Interface .............................................................................. 1-11
1.4.4. S-Video Interface........................................................................... 1-11
1.4.5. Audio input Interface ..................................................................... 1-12
1.5. EXTERNAL VIEWS .............................................................................. 1-13
Chapter 2 Theory OF Operation

2.1. OVERVIEW OF HARDWARE................................................................. 2-2
2.1.1. Circuit System Component Connection Diagram............................ 2-3
2.1.2. Circuit Block .................................................................................... 2-4
2.1.3. Optical Engine ................................................................................. 2-5
2.1.4. Lamp inner unit................................................................................ 2-6
2.2. MA BOARD ASSEMBLY ........................................................................ 2-8
2.2.1. Appearance of MA Board ................................................................ 2-8
2.2.2. MA Board Circuit Block ................................................................... 2-9
2.2.3. Overview of Operation................................................................... 2-10
2.3. IF BOARD ASSEMBLY......................................................................... 2-11
2.4. RC BOARD ASSEMBLY....................................................................... 2-12
2.5. LED INDICATOR .................................................................................. 2-13
2.6. POWER SUPPLY UNIT ........................................................................ 2-15
2.7. BALLAST UNIT..................................................................................... 2-18
2.8. SPEAKER ............................................................................................. 2-19
2.9. TEMPERATURE CONTROL ................................................................ 2-20
2.9.1. Sensors and Switches................................................................... 2-20
2.10. FAN OPERATION............................................................................... 2-23
Chapter 3 Troubleshooting
3.1. BEFORE CARRYING OUT TROUBLESHOOTING ............................... 3-2
3.1.1. Troubleshooting Tools and Equipment............................................ 3-2
3.1.2. Field Replacement Parts ................................................................. 3-2
3.2. ENTRY.................................................................................................... 3-3
3.2.1. Exterior Checking ............................................................................ 3-4
3.2.2. Internal Cable Check....................................................................... 3-5
3.2.3. Power Supply ON/OFF.................................................................... 3-7
3.2.4. Image display and image quality ..................................................... 3-9
3.2.5. Audio output .................................................................................. 3-11
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EMP-S1/S1H
3.2.6. Control panel ................................................................................. 3-12

3.2.7. Remote control operation .............................................................. 3-13
3.2.8. Other ............................................................................................. 3-14
Chapter 4 Disassembly & Assembly

4.1. DISASSEMBLY AND ASSEMBLY.......................................................... 4-2
4.2. PROJECTOR DISASSEMBLY AND ASSEMBLY .................................. 4-4
4.2.1. Lens Cap Unit.................................................................................. 4-5
4.2.2. Lamp Inner Unit............................................................................... 4-6
4.2.3. Air Filter ........................................................................................... 4-7
4.2.4. Foot Unit.......................................................................................... 4-7
4.2.5. R. Control Holder............................................................................. 4-8
4.2.6. Case, Upper .................................................................................... 4-9
4.2.7. Speaker ......................................................................................... 4-10
4.2.8. SW Board Assembly ..................................................................... 4-12
4.2.9. Shield Plate, Lamp ........................................................................ 4-13
4.2.10. Shield Plate, MA.......................................................................... 4-14
4.2.11. Panel, IF / Label, IF ..................................................................... 4-14
4.2.12. Main Board Fixing Plate, MA....................................................... 4-18
4.2.13. IF Board Assembly ...................................................................... 4-19
4.2.14. Exhaust Fan Assembly................................................................ 4-20
4.2.15. Lamp Thermistor/Duct, Exhaust Inner/Fan 80/Duct, Exhaust Outer4-21
4.2.16. RC Board Assembly .................................................................... 4-21
4.2.17. Frame, MA Left/Shield Plate, LOW ............................................. 4-22
4.2.18. Power Supply / Ballast Assembly................................................ 4-22
4.2.19. Power Supply / Ballast ................................................................ 4-24
4.2.20. Power Supply Fan ....................................................................... 4-25
4.2.21. Optical Engine ............................................................................. 4-27
4.2.22. Focus Ring .................................................................................. 4-28
4.2.23. Projection Lens Unit .................................................................... 4-28
4.2.24. Fan 100 ....................................................................................... 4-29
4.2.25. Duct, Intake / Frame, MA Left ..................................................... 4-30
4.2.26. Lamp Cover Detection Switch ..................................................... 4-31
4.2.27. Handle ......................................................................................... 4-32
4.2.28. Foot Rubber ................................................................................ 4-32
Chapter 5 Appendix
5.1. AS (After Service) menu ......................................................................... 5-2
5.1.1. How to display AS (After service) menu.......................................... 5-2
5.1.2. Initializing AS (After Service) menu................................................. 5-4
5.1.3. Software DIP switch ........................................................................ 5-4
SEIKO EPSON
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Revision:C
Chapter 1 Product General
EMP-S1/S1H
1.1. PRODUCT GENERAL

The EMP-S1/S1H Multimedia Projector is an SVGA-compatible presentation tool developed to enlarge
and project color images from personal computers, video equipment (VCRs, video cameras, video disc
players, etc.) .
Features of the Projector
Brilliant, attractive images
Having a large-diameter lens, high-luminance lamp inner housing (UHE-132W) and optical block,
the EMP-S1 can project images at a brightness of up to 1200lm.
Having a large-diameter lens, high-luminance lamp inner housing (UHE-130W) and optical block,
the EMP-S1H can project images at a brightness of up to 1400lm.
Full-color, high-resolution capabilities
The projector has three transparent LCD panels (R, G and B), each with 480,000 pixels which can
project images at resolution of up to 800 x 600 dots (approximately 14.40 billion pixels).
Quiet operation
Quiet operation at levels of 33dB.
Functions for Enhancing Projection
(1). Easy to Operate
The accessory remote control can be used for operations such as Freeze and E-Zoom. When the
remote control is not used, it can be contained in the rear of the projector.
(2). Keystone correction
The projector can easily correct keystone image distortion.)
(3). Automatic setup
When projecting a computer image, the projector detects the signal from the connected computer and automatically adjusts to the optimum projection conditions.
(4). Color mode function
The images can be projected at the optimum image quality for the projecting environment by
selecting the image quality mode from one of five preset settings.
SEIKO EPSON
1-2
Revision:C
EMP-S1/S1H
1.2. PART NAME

1.2.1. Outside
Main unit
<Front>
Speaker
Control panel
Remote control
light-receiving area
Air exhaust vent
Focus ring
Handle
Lens cover
Foot unit
Figure 1-1
<Bottom>
Air filter
Suspension bracket fixing points (3 points)
Lamp lid
Handle
Figure 1-2
SEIKO EPSON
1-3
Revision:C
EMP-S1/S1H
<Rear>
Remote control light-receiving area
Input and output connectors
Remote control forder
Security lock
Power inlet
Figure 1-3
Input and output connectors
Video port
S-Video port
S-Video
Video
Computer/
Compornent Video port
Computer/
Compornent Video
L-Audio-R
Monitor out port
Monitor Out
RS-232C
Audio in port
RS-232C port
Figure 1-4
SEIKO EPSON
1-4
Revision:C
EMP-S1/S1H
Control Panel
[ ] [ ][ ][ ] buttons
Used as the up/down button to select the item when the Configuration menu or Help is being displayed.
Used as the left/right button to adjust the set value when the Configuration menu or Help is being displayed.
[ ] [ ] : keystone correction buttons
Press to correct keystone distortion in images.
[ Wide ] [ Tele ] : zoom buttons
Used to adjust the projection size.
[Power] button
Turns the projector on and off.
[Menu] button
Displays or hides the configuration menus.
[Source] button
Switches the input source between the
Computer/Component Video port,
S-Video port and Video port each time the
button is pressed.
Power indicator
Flashes or lights in different
colours to indicate the operating
status of the projector.
Warning indicator
Flashes or lights in different
colours to alert you to problems
with the projector.
[ ] button
Accepts a menu item or advances to the
next screen or menu when viewing
configuration menus.
[Esc] button
Stops the current function.
Displays the previous screen or menu when
viewing configuration menus.
Figure 1-5
SEIKO EPSON
1-5
Revision:C
EMP-S1/S1H
1.2.2. Internal components

Speaker
Control panel
Upper case unit
MA board assembly
Power supply unit

Ballast unit
Optical engine
Exhaust fan
Intake fan
Lower case
IF unit
IF panel
Figure 1-6
SEIKO EPSON
1-6
Revision:C
EMP-S1/S1H
1.2.3. Remote control

Remote control
[E-zoom] button
[ ] : Enlarges parts of images without
changing the size of the projection area.
[ ] : Reduces the parts of images that have
been enlarged using the [ ] button.
Remote control light- emitting area

Outputs remote control signals.
[Source] buttons
[Computer]: Switches to the signal source
being input to the Computer/Component
Video port.
[S-Video/Video]: Switches between the
signal source being input to the S-Video
port and the Video port.
[Power] button
Turns the projector power on and off.
[Color Mode] button

Selects the colour mode. The colour mode
changes in the order of Dynamic, Presentation, Theatre, Living Room and sRGBg
each time the button is pressed.
[Aspect] button
Changes the aspect ratio of images from
4:3 to 16:9.
[ ][ ][
][
] button
Selects menu items and setting values.
[Esc] button
Stops the current function.
Displays the previous screen or menu when
viewing configuration menus.
[Menu] button
Displays or hides the configuration menus.
[Auto] button
Use this button to automatically adjust computer images to their optimum settings when
automatic setup has been set to "OFF".
[Freeze] button
Keeps the current computer or video image
on the screen.
[A/V Mute] button
Momentarily turns off the audio and video.
Figure 1-7
SEIKO EPSON
1-7
Revision:C
EMP-S1/S1H
1.3. SPECIFICATIONS
Model name
EMP-S1
EMP-S1H
Projection System
RGB Liquid Crystal Shutter Projection

System
Projection Method
Front / Rear / Ceiling Mount
Size
0.5inches with MLA (x3)
Driving Method
Poly-silicon TFT Active Matrix
Pixel number
480000 dots (800x600) x3
Native Resolution
SVGA
Aspect ratio
4:3
Pixel Arrangement
Stripe
Manual focus
F-number
1.4
Focal length
16.6mm
Zoom ratio
No Optical Zoom
Digital Zoom 1.0 to 1.2
Type
132W UHE
Life
2000H
Dichroic Mirror Separation & Prism

combine Method
Screen size (Projected Distance)
30 to 300inch [0.9 to 11.3m]
Keystone correction ratio
9.6 : 1
Brightness
1200 ANSI lumens
1400 ANSI lumens
Contrast
400 : 1
500 : 1
Specification of
main parts
LCD
Projection Lens Type
Lamp
Optical System
130W UHE
Brightness Uniformity
85% (Typ.)
Color reproduction
Full Color (16.77million colors)
Sound output
1W Monaural
Effective Scanning Frequency

Range
(Analog)
Pixel Clock
13.5MHz to 162MHz
Horizontal
15KHz to 92KHz
Vertical
50Hz to 85Hz
Adjustment
Function
Projector / Remote Control
Keystone (Vertical)/ Brightness/ Contrast/ Tint/ Saturation/ Sound/ Input signal etc.
Tilt Angle
0 to 10 degrees
Keystone Correction
Vertical: -15 to +15 degrees,
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EMP-S1/S1H
Analog RGB I/O
Display
Performance
Native
800 x 600 dots
Resize
1024 x 768 dots / 640 x 480 dots
Input Signal
Signal type
Separate signal
Video Signal
Analog (0.7Vp-p, 75ohm/ Mac0.714Vpp, 75ohm)
Sync. Signal
Separate (positive & negative, bi-polarity 2-5Vp-p)/

Composite (positive & negative, bipolarity 2-5Vp-p)/
Sync-on-green (negative, 0.3Vp-p)
Audio Signal
500mVrms / 47Kohm
Video
Mini D-sub 15pin x1
Audio
RCA x2 (White/Red)
Output Signal
Signal type
Not analog-RGB standard level
Output Terminal
Video
Mini D-sub 15pin x1
Audio
Stereo mini jack
Display Performance
NTSC: 550 line, PAL: 550 line (Depend

on observation of the multi burst pattern)
Input Signal
Video Standard
NTSC / NTSC4.43 / PAL / M-PAL / NPAL / PAL60 / SECAM
Video signal
Composite Video (1.0Vp-p/ Sync. negative, 75ohm) /

S-Video (Luminous 0.714Vp-p, Chrominous 0.286Vp-p, 75ohm) /
Component Video (Analog Y level 0.7V
75ohm/ Cr Cb level +/-0.35V, 75ohm/
sync. negative 0.3V or 3-state+/-0.3V on
Y) /
Video-RGB (0.7Vp-p, 75ohm/ Mac
0.714Vp-p, 75ohm)
Audio signal
500mVrms / 47Kohm
Video
Composite Video: RCA x1
S-Video: Mini DIN
Component Video: Mini D-sub 15pin

(in common with Analog RGB connector)
Video-RGB: Mini D-sub 15pin

(in common with Analog RGB connector)
Input Terminal
Video I/O
Input Terminal
Audio
RCA x1
USB connector series B x1 (for mouse,

K/B, control)
Operating Temperature
5C to 35C
Cool-down period
about 20 seconds
Start-up period
about 40 seconds
EMP-S1 (100V)
100-120V 10%, 50/60Hz AC
EMP-S1 (200V)
200-240V 10%, 50/60Hz AC
JAPAN
EMP-S1 (100V)
180W (5W at Srandby mode)
Except JAPAN
EMP-S1 (100V)
100 - 120V 2.7A 50/60Hz
200W (5W at Srandby

mode)
EMP-S1 (200V)
200 - 240V 1.3A 50/60Hz
200W (5W at Srandby

mode)
Control I/O
I/O Terminal
Power Supply Voltage

Power
Consumption
SEIKO EPSON
<41F to 95F>
200W (5W at Srandby

mode)
1-9
Revision:C
EMP-S1/S1H
Dimension
Exclude Projection lens & Feet
265 (D) x 370 (W) x 106 (H) mm
Maximum dimension
265 (D) x 370 (W) x 114 (H) mm
Weight
Approx. 7.0lbs / 3.2Kg
Fan Noise
33dB
Accessories
SEIKO EPSON
Power cord
1.8m
Computer cable
1.8m, Mini D-sub 15pin (Male) - Mini

D-sub 15pin (Male)
Audio cable
No
Mouse cable
No
Remote Control
Card type
EPSON Presentation Remote Control Kit
attached
Soft Carrying Bag
attached
Air filter
1 pcs.
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EMP-S1/S1H
1.4. INTERFACE SPECIFICATIONS
S-Video
Computer/
Compornent Video
Video
Monitor Out
L-Audio-R
RS-232C
Figure 1-8
1.4.1. Computer Interface, Monitor Out Interface

HD D-sub, 15pin
CN100: Computer Interface
7513S-15G2-08
CN102: Monitor Out Interface
7513S-15G2
11
6
1
Pin No.
15
10
5
Pin name
Pin No.
Red video signal
9 (None)
(No pin)
Green video signal
10
Sync GND
Blue video signal
11
GND
GND
12
SDA
GND
13
Horizontal sync/
composite
sync signal
GND
14
Vertical sync
GND
15
SCL
GND
SEIKO EPSON
Pin name
1-11
Revision:C
EMP-S1/S1H
1.4.2. RS-232C
D-Sub, 9pin
CN3000
7511P-09G2
1
6
5
9
Pin No.
Signal name
CD
RXD (Receive Data)
TXD (Transmit Data)
DTR
GND
DSR
RTS (Request To Send)
CTS (Clear To Send)
RI
Pin No.
Signal name
GND
CVBS
Pin No.
Signal name
1, 2, 6
GND
Y signal input
C signal input
Input detect pin
1.4.3. Video Interface
CVBS (Yellow)
J200
HTJ-032-05BY
CVBS (Yellow)
DGND
1.4.4. S-Video Interface

4 pin
CN200
TCN7708-012021
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EMP-S1/S1H
1.4.5. Audio input Interface

CN200: Audio Input (S-Video, BNC) Interface
HTP-252V1-06
4
Pin No.
1, 3
GND
Audio input R
Audio input L
R (Red)
L (White)
Signal name
DGND
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EMP-S1/S1H
1.5. EXTERNAL VIEWS
264.7
369
87.6
58
42.3
58.9
62.4
76.6
5.5
18.3
108.6
11.1
104.4
170.
115
127
79.5
88.5
92
M4x8-3
28
84.5
80
12.6
114
41
124
13.9
65.1
73.9
369
106.5
14.4
133.1
80.1
42
15.6
44.5
18.2
25
unit: mm
Figure 1-9
SEIKO EPSON
1-14
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Chapter 2 Theory OF Operation
EMP-S1/S1H
2.1. OVERVIEW OF HARDWARE

The hardware for the EMP-S1/S1H can basically be divided into two sections: the optical engine and
the circuit system.
This section of the manual describes the configuration block diagram or the hardware and gives an outline of the functions.
The optical engine and MA board in the dotted lines are single parts.
Power supply unit

AC input
Circuit DC voltage
generator
Ballast output
generator
Circuit initial setting operations and interface

control
Internal operation control (sensors, cooling fan,
speaker, remote control, etc.)
R/G/B video signal generation
Computer/Component Video
S-Video
Video
Audio
Monitor out
RS-232C
Ballast unit
For lamp inner
unit
AC voltage
Control panel
FAN 100 *1
RC receiver sensor
Light valves
R/G/B
Prism
R/G/B integration
Projection lens uni

(focus)
FAN 80 *2
Lamp inner unit
Light guide unit
*1: The FAN 100 cools the R, G and

B light valves (LCD panels).
132 W
Light source divided into 3

components (R, G and B) by
lenses, filters and mirrors.
*2: The FAN 80 mainly exhausts

heat from the lamp inner unit.
*3: During repair work, the section
enclosed by the dotted lines should
be handled as a single unit.
Figure 2-1
Overview of display operation

1). The MA board receives RGB/Component signals from the Computer/Component Video interface.
The MA board receives video signals (S-Video or Video) from the Video/S-Video interface. (Analog
signals are converted to digital signals by the MA board.)
2). The display signals (in digital format) are momentarily stored in the video memory on the MA
board, and then the DR board generates signals to drive the R, G and B light valves.
3). The R, G and B light valves control the amount of light which passes through the valves.
4). The light which passes through the light valves is integrated by the prism and is then projected as an
image via the projection lens unit.
SEIKO EPSON
2-2
Revision:C
EMP-S1/S1H
2.1.1. Circuit System Component Connection Diagram

The circuit system is shown in the following diagram. The various components are connected to the
MA board which is the central component of the system.
RC Board (F)
Speaker
CN1
2pin
3pin
CN1701 CN603
CN1500
GREEN
Fan80
CN704
CN1600
RED
Fan100
CN1400
BLUE
CN601
3pin
CN702
CN701
CN1800
3pin
2pin L a m p l i d
detection switch
4pin
34pin
Thermistor
LAMP
LAMP
Power
supply
2pin
Control
panel
24pin
CN400
CN602
5pin
Ballast
CN600
S-VIDEO IN AUDIO IN
CN300
J200
BNC IN
CN100
PC OUT
CN102
24pin
CN3002
AUDIO OUT
CN3001
RS-232C
CN3000
REMOTE
IC3000
IF board
Figure 2-2
SEIKO EPSON
2-3
Revision:C
SEIKO EPSON
DSUB15
Sync
RGB
DDC
Y/C
2-4
D-Sub9
COM Port
RCAx2
AUDIO
Speaker
RS Driver
TEA6324T(Philips)
Audio
Controller
(Micronas)
20.25MHz
DIN4
VPX3226E
Chroma
SCART(SYNC)
"KIMURA" Circuit
Sync Correcter
24LCS21A
( Microchip )
DDC EEPROM
Logic
AMP
RCA
CVBS
3RCA
VIDEO
PC
DSUB15
Sync
RGB
PC/VIDEO I/F
Monitor Out
UART
I2C
V PORT
KEY MATRIX
INT
LED
CS/WR/RD
IR
16Mbit
MBM29DL163BD
( Fujitsu )
LAMP STATUS
POWER ON/OFF
1Mbit
SRAM
PW164B
( Pixelworks )
Main CPU
Frame Memory
Resizing
Frame Rate Conversion
Color Space Conversion
OSD
Image Processor
FLASH ROM
CS/WR/RD
HUMAN I/F
PSCI(EV9816CB)
(SANYO)
ADC
3ch Video Amp.
3ch ADC
Sync.Sep.
G
AD9883A
(Analog Devices) PORT
I/F Controller
Memory Control
KeyScan
Download
Vol Controller
UART
Video SW
BA7657F
(ROHM)
MA Board
AC In
NRS
LAMP Ballast
Thermister
LCCOM
POWER SUPPLY
Power Supply
Circuit
FAN Driver
AMP
AMP
Level
Shifter
Serial DAC/ADC
ADT7518ARQ
(Analog Devices)
M62334GP
( MITSUBISHI )
Serial DAC
GAUGE4
Driver ASIC
DEC Driver
PANEL DRIVER BLOCK
DEC Driver
DEC Driver
EMP-S1/S1H
2.1.2. Circuit Block
The control circuits are shown in the following diagram. The various circuits are connected to the MA
board which is the central component of the system.
Figure 2-3
Revision:C
EMP-S1/S1H
2.1.3. Optical Engine

The optical system consists of four blocks (lamp inner unit, light guide unit, POP unit and projection
lens). A set of four units is called an optical engine.
projection lens
POP unit
lamp inner unit
Light guide unit
Figure 2-4
Optical system drive block

Optical engine
Projection lens
Light valve R
Lamp inner unit
(light source)
Light valve G
Light valve B
Light guide unit
Ballast power supply
Prism
( R/G/B integration )
MA board
Figure 2-5
! Caution:
The lamp inner unit, light guide unit, pop unit, and projection lens are handled together under the
name of optical engine.
Do not subject the optical system components to any shocks, and do not disassemble the light guide
unit, otherwise color distortion may occur.
Each component is adjusted at the factory for installation in its particular position.
Furthermore, the data which is used to compensate for optical system characteristics is stored on the
MA board. Accordingly, do not individually replace any of the components with components from
other optical engines.
SEIKO EPSON
2-5
Revision:C
EMP-S1/S1H
Table 2-1.Component Functions

Component name
Function/Other
Lamp inner unit
It is a light source for projecting an image.
Light guide unit
The light guide unit disperses the light from the light source via lens arrays A and B in
order to provide uniform illumination. In addition, a UV filter removes any harmful ultraviolet light from the LCD. After this light is polarized, it is then split into 3 spectrums (R,
G and B).
POP unit
The intensity of the distributed components of the RGB light is controlled by means of
the light valve.
The prism unit integrates the red, green and blue light and sends it through the projection
lens.
Projection lens
The image condensed by the prism is projected.
2.1.4. Lamp inner unit

This unit includes the lamp inner unit (EMP-S1 is UHE-132W. EMP-S1H is UHE-130W.) and ballast
power supply connector. The lamp is a consumable part fastened to the bottom of the projector body
with 2 screws.
The luminance of the lamp inner unit becomes lower over time as the lamp is used. The maximum
degree of luminance is obtained when the lamp is first being used, but after approximately 2000 hours
of usage time, the luminance will drop to about half of this.The ballast power supply connector is used
to supply the AC voltage for driving the lamp to the ballast unit. The lead wires are connected to the
lamp.
Ballast power supply connector
Figure 2-6
As mentioned above, the luminance of the lamp inner unit becomes lower over time as the lamp is used.
This projector's lamp has an operating life of approximately 2000 hours, but it is recommended that you
replace the lamp inner unit before the full 2000-hour period has been reached if it seems that the luminance of the lamp is very low during actual use.
SEIKO EPSON
2-6
Revision:C
EMP-S1/S1H
The cumulative operating time for the lamp inner unit is stored in IC403 (I/F Controller) on the MA
board.
When the cumulative operating time reaches 2000 hours
This represents the end of the useful operating life of the lamp. When the lamp is replaced, the lamp
timer should be reset. Use the "Reset Lamp Timer" function in the "About" menu to reset the lamp
timer. After replacing the lamp, use the "About" menu to reset the lamp usage time.
The circuit diagram is shown in Figure 2-7.
MA board
LED
IC403
(IF-Controller)
Power supply ON/OFF

Power cut detection
Fan control
CN602
CN1800
Ballast output ON/OFF

Blown lamp detection
Lamp Inner unit
Ballast unit
Power Supply unit
Figure 2-7 Lamp Inner Unit Control Circuits
The EMP-S1/S1H has a sleep mode function that will automatically turn off the lamp if no new signals are input for a continuous period (5, 10 or 30 minutes can be set).
SEIKO EPSON
2-7
Revision:C
EMP-S1/S1H
2.2. MA BOARD ASSEMBLY

The MA board carries out the core circuit control for the projector. It includes circuits such as a imaging
processor (PW465), ROM (flash ROM/EE-PROM), digitizer (ADC, video decoder, etc.), memory
(SRAM), interface controller and operation panel control/temperature sensor circuit/fan control/ballast
power supply control/RC board interface.
The MA board carries out all control operations except for display signal generation and audio control.
The MA board is regarded as a single unit for servicing purposes.
2.2.1. Appearance of MA Board

(Front)
Figure 2-8
(Back)
Figure 2-9
* Different MA boards are used in the two models of projector, and the boards are not interchangeable.
SEIKO EPSON
2-8
Revision:C
SEIKO EPSON
2-9
Power Supply
unit
CN1800
RC-232C
CN3000
IC404
RS Driver
CN400
Control Panel
IC3000
Remote Controller
Receptor (Rear)
IC1
Remote Controller
Receptor (Front)
LED Control
CN601
IC303
Audio
CN3001
CN2901
IC300
PW164B
12C
R/G/B DO
[9 0]
CN300
S-Video
J300
Video
IC403
Chroma
CN702
FAN 100
Frame Memory
Resizing
Frame Rate Conversion
Color Space Conversion
OSD
IC1701
Audio Controller
Vol Control
IC301
Speaker
Lamp Cover
Detection
Switch
CN602
Ballast
unit
IC403
IFCPU
CN704
CN701
IC701
Serial DAC
FAN 80
LAMP
Thermistor
R/G/B OUT
[9 0]
CN100
Computer/
Component Video
IC100
ADC
IC105
PIGMON
IC901
GAUGE4
CN102
Monitor out
IC105
PIGMON
IC1300
IC1200
IC1100
DEC Driver
IC1600
IC1400
L/V
B
SVGA
G
SVGA
R
SVGA
EMP-S1/S1H
2.2.2. MA Board Circuit Block
MA board unit circuit block
Figure 2-10
Revision:C
EMP-S1/S1H
2.2.3. Overview of Operation

Projector control
Controls the IF board, RC boards, etc.
Digitalization control of the convert picture signal
Converts the image signals (analog RGB) input from Computer and BNC from analog to digital
form.
Definition transformation control by the digital filter of the input picture signal
Converts the resolution of the image signals input from Video and S-Video with the digital filter.
Frequency transformation control of the input picture signal
Transforms the picture signal into the LCD drives picture signal frequency.
On screen display function
Displays the menu, EMP link function etc. overlay into the input picture signal.
Remote control
Receives the remote control signal and do decodes and control the peripheral circuit by the result.
Lamp control
Controls ballast and do the illumination control of the lamp.
LED control
Controls various kinds of Indicator of the operation, temperature, lamps.
Cooling control
Measures temperature and control the turn of the fan by the temperature condition.
Power supply control
The power supply control function corresponding to low consumption electric power-ization.
SEIKO EPSON
2-10
Revision:C
EMP-S1/S1H
2.3. IF BOARD ASSEMBLY

This circuit board includes interface connectors and audio control circuits so that external sources such
as video equipment and computer audio signal sources can be connected to the projector. The IF board
is equipped with the following connectors.
S-Video port Video port
S-Video
Video
Computer/
Comportment Video port
Monitor Out port
Computer/
Compornent Video
Monitor Out
L-Audio-R
RS-232C
Audio In port
RS-232C port
Figure 2-11
Figure 2-12 shows the circuit block diagram for the IF board.
CN100
S-Video
CN3001
CN200
CN3002
IC1701
Video
Monitor out
J200
Audio in
Audio
Controller
CN102
To CN600
on MA board
Figure 2-12 IF Board Block Diagram
The audio inputs from the DVI, computer, video equipment and BNC enter the audio controller
(IC1701) once and are then amplified. After this, they are either output to the eternal speaker connected
to the Audio Out connector or output to the built-in speaker.
The audio controller selects the audio signal output based on the SCL/SDA (serial data/clock) signal
that is supplied from the MA board.
The sound volume controller adjusts the volume in 20 steps (mute to maximum) based on a signal from
the MA board.
SEIKO EPSON
2-11
Revision:C
EMP-S1/S1H
2.4. RC BOARD ASSEMBLY

The RC board is equipped with elements that are used to detect (receive) infrared signals transmitted
from the remote control. The RC receiver sensors are mounted at the front and on the rear.
RC receiver sensor (Front)
RC receiver sensor (Rear)
Figure 2-13 RC Receiver Sensor
The output signals (serial data) received by the receiver sensors are connected to IC403 (IF-CPU) on
the MA board.
1) The MA board uses the serial data received from the remote control (button switches of the remote
control) to control the power ON/OFF status, a menu start, etc.
2) The serial signals supplied to the MA board are used to control the display (temporary stop, blank,
etc.).
3) The serial signals supplied to the IF board via the MA board are used to control muting, adjust the
tone, and adjust the volume.
The control block is shown in Figure 2-14.
MA board
(Front)
Infrared
Signal
IR
Receiver1
CN603
IC403
Remote Control
IR
Receiver2
(Rear)
IC3000
Figure 2-14 Remote Control Circuit Block Diagram
SEIKO EPSON
2-12
Revision:C
EMP-S1/S1H
2.5. LED INDICATOR

The MA board has three LED indicators that indicate the operating status of the projector.
Power indicator
Warning indicator
Figure 2-15
The following tables show what the indicators mean and how to remedy problems the they indicate.
Power indicator
On
Indicator
status
Projector status
Blink
Problem and remedy
Orange
Standby condition
(No abnormality)
The power cable should only be disconnected when the projector is in this
state.
Press the [Power] button to start projection.
Orange
Cool-down in
progress
(No abnormality)
Wait for a short while.
The cool-down time is about 20 seconds.
This time changes depending on the outside air temperature, etc.
During cool-down, the [Power] button of the remote control or projector is invalid if pressed.
Press it after cool-down is over and the LED has turned to orange ON.
Green
Projection in
progress
(No abnormality)
Green
Warm-up in
progress
(No abnormality)
Wait for a short while.
The warm-up time is 40 seconds. After warm-up, the indicator will turn
from green blink to ON.
SEIKO EPSON
2-13
Revision:C
EMP-S1/S1H
Warning indicator
On
Indicator
status
Projector status
Blink
Problem and remedy
Red
Internal high
temperature
(overheating)
The lamp turns off automatically and projection stops. Wait for about 5
minutes without operating the projector. After about 5 minutes have
passed, unplug the power cable and check the following:
Make sure the air filter and ventilation outlet are clear and that the projector is not positioned against a wall.
If the air filter is dirty, it should be cleaned.
When the power cable is plugged back in, the projector will return to its
previous state. Press the [Power] button on the projector or on the
remote control to turn it back on.
Red
Lamp problem
Disconnect the power cable from the electrical outlet. Remove the lamp
and check that it is not broken. If the lamp is not broken, re-install it.
Reconnect the power cable and press the [Power] button on the projector
or the remote control to turn it back on.
If the lamp is broken, please contact your dealer or the nearest address
provided in the "International Warranty Conditions" in the "Safety
Instructions/World-Wide Warranty Terms" guide. (You will not be able
to use the projector until the lamp is replaced).
Check that the lamp and lamp cover are securely installed. If the lamp or
lamp cover are not securely installed, the lamp will not switch on.
Internal problem
Stop using the projector, disconnect the power cable from the electrical
outlet and contact your dealer or the nearest address provided in the
"International Warranty Conditions" in the "Safety Instructions/WorldWide Warranty Terms" guide.
High-speed
cooling in progress
(This is not abnormal, but, if the temperature rises too high again, projection will stop automatically.)
Set up the projector in a place which is well ventilated and ensure the air
filter and ventilation outlet are clear.
Clean the air filter.
(0.5 second
interval)
Red
(1 second interval)
Orange
SEIKO EPSON
2-14
Revision:C
EMP-S1/S1H
2.6. POWER SUPPLY UNIT

The power supply unit incorporates the AC inlet, filter circuit and fuse, and consists of the power supply, power supply filter and power supply fan.
Power supply
Power supply fan
Figure 2-16
(1). Circuit block

Fuse
AC input
AC100-120V
(AC200-240V)
Power supply filter
AC inlet
Safety switch
Connected to
Ballast unit
Power supply
DC output
Connecter to
MA board CN1800
connector
Figure 2-17
Fuse
EMI filter circuit
SEIKO EPSON
: Overcurrent prevention. It blows when overcurrent occurs due to a

problem with power supply unit operation.
: Eliminates interference from the AC power supply input.
2-15
Revision:C
EMP-S1/S1H
(2). Overview of operation

The output cable of the power supply unit is connected to the CN1800 connector on the MA board.
It allows the following voltages and signals to be transmitted.
DC output
Power supply Fan control signal (FANCTL).Control signal for built-in power supply cooling fan.
Power supply ON/OFF signal (PWON)
! Caution:
If the power cord is still connected to the projector after the power is turned off, background power
is still supplied to the MA board via the CN1800 connector.
The EMI filter circuit/regulator circuit eliminates interference from the AC line and generates a DC
voltage for the regulators.
Regulator circuit generate the DC voltages shown in the table below by means of switching regulator, so that no fluctuations in output potential occur as a result of load fluctuations.Furthermore, the
individual output voltages cannot be adjusted.
Table 2-2: EMP-S1
Nominal
voltage
100V
200V
Rated Output current

current (Output power)
Voltage
rating
(Rated
power)
MIN.
Ripple
MAX
1.5A
100mvpp
Ripple +
Spike
200mvpp
Protection circuit
Overcurrent
Interrupt
Overvoltage
+3.4V
Load
capacitor
+3.3T
+3.3V
1.5A
0.2A
100F
+5T
+5V
1.0A
0.02A
1.0A
100mvpp
200mvpp
Interrupt
+5.2V
200F
+18T
+18V
0.25A
0.2A
0.25A
400mvpp
400mvpp
Interrupt
+23V
47F
+8V
+8V
0.1A
0.02A
0.1A
100mvpp
200mvpp
Interrupt
+11V
200F
+12V
+13V
0.5A
0.2A
0.5A
200mvpp
300mvpp
Interrupt
+16V
600F
BALLAST
255V
(155W)
(0W)
(165W) 25Vpp
25Vpp
+400V
+3.3T
+3.3V
1.5A
0.2A
1.5A
200mvpp
Interrupt
+3.4V
100F
+5T
+5V
1.0A
0.02A
1.0A
100mvpp
200mvpp
Interrupt
+5.2V
200F
+18T
+18V
0.25A
0.2A
0.25A
400mvpp
400mvpp
Interrupt
+23V
47F
+8V
+8V
0.1A
0.02A
0.1A
100mvpp
200mvpp
Interrupt
+11V
200F
+12V
+13V
0.5A
0.2A
0.5A
200mvpp
300mvpp
Interrupt
+16V
600F
BALLAST
295V
(155W)
(0W)
(165W) 25Vpp
25Vpp
+400V
100mvpp
Table 2-3: EMP-S1H

Nominal
voltage
Voltage
rating
Rated Output current

current (Output power)
(Rated
power)
2.0A
MIN.
0.2A
Ripple
MAX
2.0A
100mvpp
Ripple +
Spike
200mvpp
Protection circuit
Overcurrent
Interrupt
Overvoltage
+4.6V
Load
capacitor
+3.3T
+3.3V
100F
+5T
+5V
1.0A
0.02A
1.0A
100mvpp
200mvpp
Interrupt
+7V
200F
+18T
+18V
0.25A
0.2A
0.25A
400mvpp
400mvpp
47F
+8V
+8V
0.1A
0.02A
0.1A
100mvpp
200mvpp
Interrupt
200F
+12V
+13V
0.5A
0.2A
0.5A
200mvpp
300mvpp
600F
BALLAST
255V
(155W)
(1W)
(160W) 25Vpp
25Vpp
+410V
A cooling fan is provided in order to extract the heat that is generated inside the power supply unit.
The heat that is extracted by this cooling fan is dissipated outside the projector by the air exhaust fan
that is connected to connector CN704 on the MA board.
SEIKO EPSON
2-16
Revision:C
EMP-S1/S1H
(3). Connector/Pin layout

CN1800
17
34
18
Figure 2-18
Pin layout for power supply connector (Connected to CN1800 on MA board)

Pin No.
Signal name
Pin No.
Signal name
Pin No.
Signal name
Pin No.
Signal name
PWON
10
GND
19
+13V
28
+7V
+13V
11
+7V
20
GND
29
GND
GND
12
GND
21
+18V
30
-7V
+18V
13
-7V
22
FANCTL[1]
31
GND
GND
14
GND
23
+3.3V.T
32
+5V
+3.3V.T
15
+5V
24
GND
33
GND
GND
16
GND
25
+3.3R
34
+12V
+3.3R
17
+12V
26
+3.3R
+3.3R
18
FANCTL[0]
27
GND
SEIKO EPSON
2-17
Revision:C
EMP-S1/S1H
2.7. BALLAST UNIT

The ballast unit re-regulates the ballast DC power supply (220-400V DC) which comes from the power
supply unit in order to generate the AC power supply 132W for the UHE lamps.
SCI cable
(Connects to CN1800 on MA board)
Ballast output connector

(Connects to lamp inner unit)
Figure 2-19
Block diagram
Connects to power supply unit
HV
DC input
220-400V
Down converter
Full bridge
Igniter circuit
LV
Ballast output
132W
Control circuit
SCI cable :
Connects to MA board CN701 connector
Figure 2-20
(1). Operating principles

Control circuit
Igniter circuit
SEIKO EPSON
: This generates the voltages (220V-400V DC) for the control circuit inside the
ballast unit.
Re-regulation switching operations are carried out based on the MA board output
signal.
The output voltage is adjusted to stabilize the output power supply.
: Generates the 132W lamp voltage.
2-18
Revision:C
EMP-S1/S1H
2.8. SPEAKER
The projector has a single 1 W built-in speaker which is at the front of the projector and faces out to the
upper. It can be used for monaural output of the sound which is input to the projector from a host computer or video source.
Speaker
Figure 2-21
Figure 2-22 shows the speaker control circuit block diagram.

MA board
IC201
Audio In
CN3001
Audio Controller
SAA7115HL/V1_557
(Philips)
CN1701
Vol Control
S
P
Control signal
Figure 2-22 Speaker control circuit block diagram
The sound which is input from the computer or video source is amplified by the control circuits (audio
controller) on the AV board, after which it is output from the built-in speaker that is connected to
CN1701.
SEIKO EPSON
2-19
Revision:C
EMP-S1/S1H
2.9. TEMPERATURE CONTROL

2.9.1. Sensors and Switches
This projector is equipped with the devices shown in the table below in order to protect the safety of the
operator and maintain general safety with regard to the projector itself (by preventing abnormalities in
operation).
Table 2-4:
Name
Installation position/Type
Function/Application
Lamp cover detection switch
Inside base of projector
Interrupts AC power when the lamp lid is

opened. (Power cannot be turned on.)
Safety switch
Thermal switch on side face of optical

engine (lamp guide unit)
Prevents overheating around the lamp

inner unit. Interrupts AC power when the
temperature rises above a certain level.
LAMP thermistor
Side face of optical engine (lamp guide

unit)
Prevents overheating around the lamp

inner unit. Turns off the lamp when the
temperature rises above a certain level.
(1). Lamp lid detection switch

This switch is installed on the inside base of projector, and moves in conjunction with the lamp lid
latch. If it were possible to turn on the power while the lamp lid was still open, the lamp would turn
on and generate high temperatures. This lid is normally opened when the operator is replacing the
lamp inner unit, and so the switch is provided in order to prevent the danger of injury from burns
which could occur if the lamp turned on accidentally.
Lamp lid
Figure 2-23
The lamp lid detection switch is connected to CN601 of the MA board. When the lamp lid opens,
IC403 (IFCPU) detects the lamp lid open signal. When the lamp lid has opened, the lamp forced
OFF signal is output from IC403 (IFCPU) to turn off the lamp.
SEIKO EPSON
2-20
Revision:C
EMP-S1/S1H
(2). Safety switch

This is an overheat preventing temperature switch mounted on the upper face of the light guide
unit. If overheating occurs around the lamp inner unit due to the contamination or like of the
exhaust fan, the lamp is normally turned off by the LAMP thermistor to prevent overheating.
The safety switch is provided in consideration of the case where overheating and LAMP thermistor
or temperature detection circuit fault occur simultaneously.
Safety switch
Figure 2-24 Safety switch
When the temperature rises above a given level, the safety switch interrupts AC power to stop all
regulation operations. Once the safety switch is activated, power cannot be switched on again until
the temperature falls below the given level.
(3). LAMP thermistor
The LAMP thermistor is screwed together with the exhaust fan to detect the temperature of the
lamp section. To prevent damage to the peripheral area due to the overheating of the lamp inner
unit, IC300 (PW164B) on the MA board gives a warning with the temperature indicator or stops
the output of the ballast power supply (lamp power supply) when the temperature rises above a
given level.
LAMP thermistor
Figure 2-25 LAMP thermistor
SEIKO EPSON
2-21
Revision:C
EMP-S1/S1H
(4). Thermistor and temperature sensor operation

IC300 (PW164B) on the MA board mainly detects the temperatures (resistances) of the optical
block section and power supply section at intervals of 1 second by means of the LAMP thermistor.
IC300 (PW164B) carries out fan control and power supply shutdown operations based on the measurement results.
Table 2-5 Temperature Sensors
Condition
(Warning) indicator
Meaning
Normal temperature
Off
Normal operation in progress
Warning temperature
Flashes orange
If temperature rises any higher, projection stops.
Abnormal temperature
Lights red
Overheating (no projection)
Flashes red
Problem with fans, thermistors or temperature detection circuit
* Refer to 2.10 for a detailed description of fan operation.

* Refer to 2.5 for a detailed description of the temperature indicator.
SEIKO EPSON
2-22
Revision:C
EMP-S1/S1H
2.10. FAN OPERATION

There are three fans inside the projector. These fans discharge heated air from the projector in order to
prevent problems with circuit operation and component damage resulting from overheating. (It is
mainly the lamp inner unit, power supply unit and ballast unit which generate heat.)
Exhaust fan
Figure 2-26 Exhaust fan

Intake fan A
Figure 2-27 Intake fan
Power supply Fan
Figure 2-28 Power supply fan
SEIKO EPSON
2-23
Revision:C
EMP-S1/S1H
(1). Fan control circuit block

LV FAN
PW
DAC
PW164B
ADT7518
LV-FAN0
LV-FANDET0
PORTA1
PORTA0
SCL
SDA
SCL
Vout-A
EX FAN
SDA
Vout-B
EX-FV0
EX-FANDET0
PSCI
BGH14
BGH15
FANDET0
FANDET1
Figure 2-29
(2). Operation control

The MA board is connected to the LAMP thermistor. The driver CPU controls the operation of the
two fans (FAN 100 and FAN 80) based on the temperatures detected by the thermistors.
The signals that are output by IC901 (driver CPU) on the MA board are used to change the output
from the fan drive circuit (regulator) on the MA board in order to control the FAN 100 and FAN
80.
The feedback signals from the fans are used by the CPU to monitor the operation of the fans
(stopped or running) for any abnormalities. If the feedback signal indicates a condition which the
CPU does not expect, the CPU judges that there is an abnormality in the operation of the fan and
immediately turns off the lamp and causes the warning indicator to light red.
The fan at the power supply unit operates at high speed or low speed based on the signal which is
generated by IC902 (IFCPU) on the MA board.
(3). Fan operation
(When lamp is on)
FAN 100 (LV FAN) : Adjusts speed according to set temperatures from the thermistor.
FAN 80 (EX FAN) : Adjusts speed according to set temperatures from the thermistor.
(When cool-down is in progress)
The fans operate for approximately 20 second cool-down time after the lamp is turned off.
SEIKO EPSON
2-24
Revision:C
Chapter 3 Troubleshooting
EMP-S1/S1H
3.1. BEFORE CARRYING OUT TROUBLESHOOTING

1. If repairs involving the replacement of blocks or components have been carried out, always be sure
to re-check whether the replacement parts themselves are operating correctly or not (in order to
determine whether the problem is the result of something such as a loose connector).
2. All instructions and procedures listed in troubleshooting flowcharts should be carried out as given.
3. Follow the procedures given in Chapter 4 - Disassembly and Assembly when replacing any of the
projector components.
4. When checking the operation of the projector, always check whether the connectors are connected
securely before proceeding to other checks.
5. In order to confirm proper operation, use normal AC power and the correct cable type.
3.1.1. Troubleshooting Tools and Equipment

The following tools and equipment will be required in order to carry out troubleshooting, and so you
should check that they are on hand.
Table 3-1
Name
Qty.
Application/Other
Projection screen
Projecting images
Tape measure (3 m)
Measuring projection distances
Host computer
Transmitting audio and image data
Video equipment
Transmitting audio and image data
Multi meter
Measuring resistance values and voltages (AC/DC)
External speaker
Testing audio output (with audio cable connector)
Double-sided tape
Short length
Attaching parts
General tools
1 set
Tools and equipment listed in Chapter 4 Section 4.1.
3.1.2. Field Replacement Parts

If replacing projector parts in the course of troubleshooting, replace the whole service unit which
contains the part that needs to be replaced.
The optical engine (comprising the light guide unit, prism unit and light valves form a single service part and MA Board. Accordingly, the individual components should not be disassembled or be
replaced with other components (because the components have all been adjusted with respect to
each other).
Carry out the safety tests after parts replacement is completed.
SEIKO EPSON
3-2
Revision:C
EMP-S1/S1H
3.2. ENTRY
Check the nature of the problem using the following flow diagram, and then proceed to the corresponding flow chart (on the following pages).
START
Exterior check
Internal cable connections
Power ON/OFF
Screen display/
Image quality
Audio output
Control panel
Remote control operation
Other
SEIKO EPSON
Exterior checking
Check for any external abnormalities (such as damaged cover)
Internal cable check

Remove the upper case unit and check the cable connectors on the MA board. (Reconnect if required.)
Power ON/OFF/Initialization
Connect the power cord and turn on the power. Check the initial operations until the "NO SIGNAL" message appears, and then check the power off operation.
1. After power is turned on, the Power indicator flashes green and projection starts.
2. After about 40 seconds, the operation indicator lights green, and projection starts at maximum brightness.
Display input/output and image quality (use the [Source] (Enter) button to change input)
Check the quality of input and output signals from Computer/Component Video, S-Video and Video
sources. Carry out the following four steps first.
1. Check the projection position adjustment and projection distance with the foot unit.
2. Adjust the image using the focus ring.
3. Press the [Auto] button to optimize the display.
4. Also check the color adjustment made by the screen-free function.
Audio input/output
Check that there are audio inputs from Computer/Component Video, S-Video and Video. Also check the
operation of the [AV Mute] button.
Control panel button operations

Check the functioning of each button on the control panel.
Remote control operation

Check the functioning of each button on the remote control.
Other
Abnormal noise, image problem, odor, smoke
3-3
Revision:C
EMP-S1/S1H
3.2.1. Exterior Checking

START
Upper Case Unit
Control Panel
Projection Lens Unit
IF Panel
Lower Case
Air Filter
Lamp Lid Unit
Lamp Inner Unit
There should be no damage, deformation or cracking due to external forces.

The lower case should be installed correctly.
The remote signal receiver should be clean and should not have any foreign materials attached.
Air vents should be clean.
Upper case should be installed correctly.

No buttons should be stuck down.
Focus ring and zoom ring should turn smoothly.

Lens should be clean and free from damage.
The remote signal receiver should be clean and should not have any foreign materials (such as tape)
attached.
The speaker should be clean and should not have any foreign materials (such as tape) attached.
Air vents should be clean.
Air filter should be installed to the lower case correctly.

Filter should be clean (remove the air filter from the lower case to check).
Lamp lid should be securely attached to lower case.

Lamp lid detection switch latch should be free from damage. (remove the lamp lid to check).
Plastic frame should be free from any deformation or heat damage (discoloration) (remove the lamp
inner unit to check).
Power supply connector should be free from discoloration.
Glass surface of lamp should be clean.
Can the projection height be adjusted with the foot unit?
Adjustable Foot Unit
Interface Connectors
AC Inlet
Connectors and terminals should not be bent or discolored.

Connectors and terminals should be free from foreign particles.
Connectors should not be discolored.

Socket should be free from damage.
Air Filter/Lamp Inner Unit

Installation
SEIKO EPSON
3-4
Revision:C
EMP-S1/S1H
3.2.2. Internal Cable Check

Turn off the power, disconnect the power cable and then start checking.
START
Upper Case Unit Removal
Control Panel
Intake Fan Assembly
LAMP Thermistor
Exhaust Fan
RC Board
Lamp Lid Detection Switch
Power Supply Unit
Ballast
Speaker
Light Valve R/G/B
MA board CN400 (Lock-type connector)
MA board CN702
MA board CN701
MA board CN704
MA board CN603 RC board (Front) CN1

MA board CN600 RC board (Rear) IC3000
MA board CN601
MA board CN1800
MA board CN602
Ballast unit Optical engine
MA board CN1701
MA board CN1400 / 1500 / 1600 (Lock-type connector)
(To next page)
SEIKO EPSON
3-5
Revision:C
EMP-S1/S1H
(Continued from previous page)

A
MA board Removal
IF Board
MA board CN600
MA board Installation
Upper Case Unit Installation
SEIKO EPSON
3-6
Revision:C
EMP-S1/S1H
3.2.3. Power Supply ON/OFF

START
Power cord connection
Is the
indicator lit
orange?
No
Replace the power

supply unit.
No
Press the [Power] button

of the remote controller.
Yes

of the operation panel.
Does the
indicator
flash green?
Yes
Does the
indicator
flash green?
No
Replace the MA board.
Yes
To START
Reconnect or replace the

operation panel.
To START
No
Is the
green?
indicator lit
Yes
Indicator status
Projector status
High-speed
Flashing orange cooling in
progress
Flashing orange
Lamp problem
Check the lamp lid.

If the lamp is broken, replace it.
If the lamp is not broken , so reinstall the lamp
and check if it turns on.
Replace the optical engine.
Fan problem/
Sensor problem
(Internal
problem)
High temperature
problem
Let the projector cool down.

Lit orange
Flashing red
(0.5 second
intervals)
Lit orange
Flashing red
(1 second
intervals)
Lit orange
Remedy
Install the projector in a place that has good
ventilation so that the air inlet and air output
are clear.
Clean the air inlet, air output and air filter.
Replace any fans that are not working.

Replace the thermistor.
Lit red
B
All extinguished.
Lit normally.
LED board fault.
(To next page)
SEIKO EPSON
3-7
Revision:C
EMP-S1/S1H

B
No
Is the lamp turned on?

Yes
No

Yes

to turn off the power.
Does the
indicator
flash orange?
No
Replace the MA board
Yes
Does the
indicator
flash orange?
No
Yes
Is the
indicator lit
orange within about 20
seconds after it has
flashed orange?
No
Yes
Is the
indicator lit
orange within about 20
seconds after it has
flashed orange?
To "Image display and
image quality".
No
Yes
Remedy for power supply problems

(1). Determine whether the problem is being caused by components inside the power supply unit, or
whether it is being caused by some external factor.
(2). The basis for judging this is by checking factors such as output voltage, internal temperature,
appearance of components, odors and smoke.
(3). If the cause is judged to be an internal problem, replace the power supply unit.
(4). If the newly-replaced power supply unit also has a problem and the symptoms are the same as
before, then the cause of the problem is probably some external factor.
(5). If the problem is caused by an external factor, eliminate the external factor that is causing the problem.
(6). If the power supply unit is recoverable but is not working properly (such as if high temperatures
are causing the thermostat to isolate the power supply, or the overcurrent protection circuit has
operated), then there is no need to replace the power supply unit.
(7). If the power supply unit is not recoverable and is not working properly (such as if overcurrent has
blown a fuse), replace the power supply unit.
(8). If there is a problem with the power supply fan, the power supply will be shut down after several minutes
operation (the indicators will switch off). In such cases, replace the power supply unit.
SEIKO EPSON
3-8
Revision:C
EMP-S1/S1H
3.2.4. Image display and image quality

! Caution:
The image quality can also be affected by condensation and by a dirty lens. If condensation forms,
the problem will correct itself naturally if the projector is left to stand for a while.
START
Does NO SIGNAL
appear in the bottom-left
of the screen?

to turn on the power.
Yes
1. Adjust the height using the front

adjustable foot.
2. Press the [keystone] buttons to
correct distortion.
3. Adjust the focus.
No
Does an image appear

on the screen?
Does the image appear

clearer?
Yes
No
No
Clean the projection lens.

Yes
Does NO SIGNAL
appear in the bottom-left
of the screen?
No
Replace the lamp inner

unit.
Yes

clearer?
Yes
No
No
Yes
Yes
Clean the areas around the

light valves.
No

clearer?
Yes
No
Yes
Yes
No

clearer?
No
C
(To next page)
SEIKO EPSON
3-9
Revision:C
EMP-S1/S1H

E
C
D
Connect a source to the
following interfaces.
1. Video 2. S-Video
Does an image appear?
Is the image quality good?
Connect the host

computer to the
Computer/Component
Video connectors and
display an image.

on the screen?
Yes
Yes
No
No
Connect a source to the

interface to be checked.
Press the [Auto] button.
Yes
Yes
No
No
1. Press the [Menu] button.

2. Select the "Video" menu.
3. Adjust the brightness
and contrast.
Press the [Source] button

to change the display to
Computer.

on the screen?
Yes
Yes
Yes
Does a picture appear on

the monitor?
No
No
No

Replace the computer cable.

on the screen?
Connect a monitor to the

Monitor Out interface.
Yes

No
Yes
Yes
Does picture appear on

the monitor?
No
No

Replace the IF board.
Yes

the monitor?
on the screen?
Yes
No
Replace the monitor cable.
No

the monitor?
on the screen?
Yes
Yes
No
Replace the monitor.
No

the monitor?
Yes
No
To "Audio Output".
SEIKO EPSON
3-10
Revision:C
EMP-S1/S1H
3.2.5. Audio output

START
Can the volume and tone

be adjusted?
Yes
No
Connect the audio input

connector and host
computer.
Press the [Source] button
to select the
corresponding input
source, and output sound
from the internal speaker.
Connect the audio input

connector (Video, S-Video)
and AV equipment.
Press the [Source] button to
select the corresponding
input source, and output
sound from the internal
speaker.
Yes
No
Can the volume and tone

be adjusted?
Yes
No
Is sound output from the

built-in speaker?
Yes
No
Reconnect CN1701 on the

MA board.

built-in speaker?
Can the audio output be

started and stopped using
the [AV Mute] button?
Yes
Yes
No
Connect the external

speaker to the audio
output connector.

external speaker?
Yes
No
No
Replace the speaker unit.

built-in speaker?
Yes
No
Can the audio output be

started and stopped using
the [AV Mute] button?
No
Yes
To "Control Panel".

built-in speaker?
Yes
No
SEIKO EPSON
3-11
Revision:C
EMP-S1/S1H
3.2.6. Control panel

START
Can the power be turned off by pressing the

[Power] button?
No
Yes
Can the menu be displayed by pressing the

[Menu] button?
No
Yes
Does pressing the Source button switch the

input source from the Computer/Component
Video terminal to S-Video terminal to Video
terminal?
No
Yes
Does pressing the [ESC] button end the function being executed or return to one layer up?
No
Yes
Does pressing the [Enter] button adjust determine the menu item?
No
Yes
Does pressing the [Keystone] buttons correct

image distortion?
No
Yes
Reconnect the connector

CN400 of the MA board.
Yes
Do all switches function

normally?
No
Replace the control panel.
Yes
Do all switches function

normally?
No
To "Remote control operation".
SEIKO EPSON
3-12
Revision:C
EMP-S1/S1H
3.2.7. Remote control operation

START
Can the power be turned on

and off using the remote
control?
Yes

control?
Yes
No
No
Does the remote control

work from about 6m away
from the front or rear of the
projector?
Yes
No
Replace the remote control

battery.

control?

(Rear)
Yes

control?
Replace the remote control

battery.
Yes

projector?
No
No
Replace the remote control.
Yes
No

control?
Yes
Yes

projector?
No
No
Reconnect the RC receptor

cable (front, rear).

control?
Do all buttons operate

normally?
Yes
No
Do all buttons operate

normally?
Yes
Replace the RC board.

(Front, Rear)
No
No
Yes
Replace the RC receptor

cable.

projector?
Yes
No

control?

Yes
No
Replace the RC board.

(Front, Rear)
To "Other".
SEIKO EPSON
3-13
Revision:C
EMP-S1/S1H
3.2.8. Other
START
Is the projector making any

abnormal noise?
Yes
Check for any foreign particles around the exhaust fan, intake fan and power supply
fan.
The cause might be a malfunction of the power supply unit (pulse transformer vibration, etc.).
Yes
No
Is the projector overheating?

No
Are there any image

problems?
Yes
No
Is there any abnormal odor

or smoke?
SEIKO EPSON
Yes
Malfunction of LAMP thermistor or safety switch.

Malfunctioning or dirty Exhaust Fan, intake fan and power supply fan.
Dirty air filter.
Malfunction of optical engine.
Malfunctioning or dirty light guide unit (lenses, mirrors, etc.)

(malfunction of optical engine).
Dirty projection lens (malfunction of optical engine).
Malfunctioning or dirty light valve in head unit (malfunction of optical engine).
Charring of cables due to heat.

Dust burning due to heat.
3-14
Revision:C
Chapter 4 Disassembly & Assembly
EMP-S1/S1H
4.1. DISASSEMBLY AND ASSEMBLY

This chapter describes the procedures for disassembling and assembling the main components of the
EMP-S1/S1H projector.
Except where indicated separately, all procedures for re-assembling the disassembled assemblies and
components should be carried out by following the disassembly procedures in reverse.
(1). Preparation
1). Take off any metallic objects such as wristwatches, shirt cuff buttons, rings and tie pins which may
pose the danger of coming into contact with the projector.
2). Always wear gloves when disassembling and reassembling the projector.
3). When disassembling and assembling the projector, always use a grounding strap and a grounding
mat.
4). Turn off the power for both the projector and the host computer before connecting them.
5). Disconnect the power cord from both the projector and the electrical outlet.
6). Disconnect all interface cables that are still connected.
7). Use a vacuum cleaner to clean the air filter, interface panel and outer case.
(2). Tools and Equipment
The tools and equipment in the following table will be needed, and should be made ready beforehand.
Qty.
Commercially
available
Phillips screwdriver No. 0
Yes
Disassembling the Focus ring
Phillips screwdriver No. 2 (20 cm)
Yes
Disassembling the outer case and inner components
Hexagonal box screwdriver (5 mm)
Yes
Removing the computer interface
Tweezers
Yes
Removing FPC cables
Brush
Yes
Cleaning away dust
Vacuum cleaner
Yes
Cleaning away dust
Small amount
Yes
Cleaning the projection lens
Air blower
Yes
Cleaning the light valves and fans
Gloves
Yes
Grounding strap
Yes
Small amount
Yes
Name
Lens cleaner
Heat-resistant Tape
Application/Other
Fixation of a cable
(3). Precautions for servicing

Section 4.2 explains the details of disassembling the mechanism. The optical engine is a single service part. For servicing, therefore, use a combination (optical engine) of the light guide unit, prism
unit and light valves. The component parts of the optical engine require mechanical installation
positions to be adjusted and the electrical correction values (image adjustment data) in the control
circuits to be written.
! Caution:
Do not disassemble the optical engine.
Do not replace the component parts of the optical engine with other parts.
SEIKO EPSON
4-2
Revision:C
EMP-S1/S1H
1). Light guide unit

The installation positions of the light valves (R/G/B) are adjusted before shipment from the factory.
If these adjusted positions change, pixel displacements will occur, disabling the projection of a normal image.
The positions of the condenser lenses and mirrors inside the light guide unit are adjusted at the time
of shipment from the factory to provide the optimum quality of image display. If the positions are
changed, or if the location where any given part is used is changed, screen image distortion will
occur and cause a lack of image clarity.
! Caution:
If the positions of adjustment screws are changed or if the upper guide cover is removed from the
light guide unit, there is the danger that the positions of the lenses and mirrors might get changed.
Furthermore, dust may get inside the light guide unit. Because of these factors, the light guide unit
should never be disassembled.
The EMP-S1/S1H is adjusted to extremely high levels of precision, and field adjustments of the light
guide unit are not possible.
Do not loosen the prism unit and polarization plate mounting screws.
2). Control circuit adjustments
As described above the optical system mechanism contains several location where mechanical
adjustments are required. The control circuit also possesses its own unique characteristics (such as
display signal output drivers) which differ from projector to projector, and there are also unique
differences in each optical system mechanism (such as in the light valves). In order to obtain the
optimum display, it is necessary to eliminate these differences in electrical and mechanical characteristics as well as to make mechanical adjustments. Because of this, the various correction values
are set at the time of shipment from the factory and are stored in a flash ROM on the MA board
assembly.
! Caution:
Special tools and specialist technology are required in order to write the correction values into the
flash ROM, and such adjustments cannot be carried out in the field.
(4). Points to note when working

Detailed points to note are given in each section, so be sure to read them thoroughly before commencing work. Below are several general points which should be noted.
When the projector is disassembled, the dust in and around parts such as the fans and air filter may
get transferred to other parts such as the R, G and B light valves which are the central part of the
display mechanism, and this may have an adverse effect on the quality of projected images.
Accordingly, check whether any of the parts are dusty or dirty, and use a vacuum cleaner to clean
them first before carrying out disassembly work.
The optical engine and the circuit boards are very sensitive to static electricity. Place them inside
static-proof bags once they have been removed from the projector.
When carrying out any of the following operations, check that there is no dust or dirt on the respective components or on any lens and glass surfaces before installation. If any such contamination is
found, clean it off using is opropyl alcohol.
1. Optical engine removal
2. Lamp inner unit removal
3. Air filter removal
The speaker unit contains a permanent magnet, so keep it away from any storage media such as
floppy disks and magnetic cards.
The optical engine is very sensitive to vibration and shocks, so handle it with care.
Do not disassemble any components (such as the power supply unit) which do not have express disassembly procedures described in this Service Manual.
SEIKO EPSON
4-3
Revision:C
EMP-S1/S1H
4.2. PROJECTOR DISASSEMBLY AND ASSEMBLY

The disassembly procedures for the EMP-S1/S1H projectors is explained below in the form of a flowchart. Except where indicated separately, all procedures for re-assembling the disassembled assemblies
and components should be carried out by following the disassembly procedures in reverse, and so
assembly procedures have been omitted. Detailed disassembly procedures for each component are
given in Sections 4.2.1 to 4.2.28.
Do not disassemble the optical engine.
Projector
Lid, Lamp
Air Filter
(4.2.2.)
(4.2.3.)
R.Control
(4.2.5.)
Lens Cap Unit
(4.2.1.)
Lamp Assy.
Foot Unit
(4.2.2.)
(4.2.4.)
Case, Upper
Speaker
(4.2.6.)
(4.2.7.)
SW Board Assembly
Shield Platet, MA
Shield Plate, Lamp
(4.2.10.)
(4.2.9.)
Panel, IF
Exhaust Fan Assembly
(4.2.11.)
(4.2.14.)
(4.2.8.)
LAMP Thermistor
(4.2.15.)
Duct, Exhaust Inner
(4.2.15.)
Label, IF
(4.2.11.)
Fan80
(4.2.15.)
Duct, Exhaust outer
(4.2.15.)
MA Board
Power Supply Assy
(4.2.12.)
(4.2.18.)
Power Supply Fan
Plate, MA Fasten
(4.2.20.)
(4.2.12.)
Frame MA Left
(4.2.17.)
IF Board Assembly
(4.2.13.)
Shield Plate, LOW
Focus Ring
(4.2.22.)
(4.2.17.)
Optical Engine
(4.2.21.)
Ballast Assy
(4.2.19.)
(4.2.23.)
RC Board Assembly
Switch, Lamp Lid Detect
(4.2.26.)
(4.2.16.)
Fan100
(4.2.24.)
Duct, Intake
(4.2.25.)
Frame MA Right
(4.2.25.)
Foot Rubber
(4.2.28.)
Handle
Low case
(4.2.27.)
Figure4-1
SEIKO EPSON
4-4
Revision:C
EMP-S1/S1H
4.2.1. Lens Cap Unit

1. Remove the "Lens Cap Unit".
Lens Cap Unit
Figure 4-2
SEIKO EPSON
4-5
Revision:C
EMP-S1/S1H
4.2.2. Lamp Inner Unit

WARNING:
The lamp is hot immediately after use, and burns may result if it is
touched. Remove the lamp after it get cool and is safe.
1. While pushing the catches of the "Lid, Lamp", lift the "Lid, Lamp" in the direction of the arrow,
loosen the two screws that are securing the "Lamp Assy.", and remove the "Lamp Assy.".
Cover, Lamp
Lamp Inner Unit
Figure 4-3
! Caution:
The Lamp Inner Unit is warm immediately after the power is turned off, so be careful not to get
burnt.
Do not touch the glass surface of the lamp and do not make the lamp dirty.
When installing the lamp inner unit, check that the lamp inner unit is fitting securely onto the guide
pins.
Should be fitting securely

on guide pins
Figure 4-4
SEIKO EPSON
4-6
Revision:C
EMP-S1/S1H
4.2.3. Air Filter

1. While pushing the catch of the "Lid, Air Filter", lift the "Lid, Air Filter" in the direction of the
arrow, and remove the "Lid, Air Filter" and "Air Filter".
Lid, Air Filter
Air Filter
Figure 4-5
4.2.4. Foot Unit

1. Extend the legs of the foot unit as far as they will go.
2. Press a screwdriver or similar tool into the small channel at the side of the Foot Unit, then
slide the foot unit out and away from the projector body..
Foot Unit
Figure 4-6
SEIKO EPSON
4-7
Revision:C
EMP-S1/S1H
4.2.5. R. Control Holder

1. Open the "Holder, R. Control", and take out the R. Control from inside.
Holder, R. Control
R. Control
Figure 4-7
2. While pushing the side face of the "Holder, R. Control", remove the "Holder, R. Control" from
the projector.
Holder, R. Control
Figure 4-8
SEIKO EPSON
4-8
Revision:C
EMP-S1/S1H
4.2.6. Case, Upper

1. Remove the 6 screws (C.B.P-Tite Screw, 4x10,F/ZN), the 1 screw (C.B. Screw, 3x6,F/ZB) that
are securing the Case Upper.
C.B. SCREW, 3x8,F/ZB
Figure 4-9
2. Lift the "Case, Upper". (Be careful since two cables are connected to the "Case, Upper".)
Case, Upper
Speaker Cable
Control panel cable
Figure 4-10
SEIKO EPSON
4-9
Revision:C
EMP-S1/S1H
3. Disconnect speaker cable connector 1701.

4. Unlock connector CN400 on the MA board and then disconnect the control panel cable.
CN1701
Lock
Unlock
CN400
Figure 4-11
4.2.7. Speaker
1. From the "Case, Upper", remove the two screws (C.C.P-TITE SCREW, 3x6, F/ZN) that are
securing the "Speaker", and remove the "Speaker" and "Springs, Speaker".
Spring, Speaker
Speaker
Case, Upper
Figure 4-12
SEIKO EPSON
4-10
Revision:C
EMP-S1/S1H
! Caution:
When installing the Speaker , make sure that the lead wire runs in the direction shown in Figure 413.
In addition, install so that Conductive Spring SP is touching the shield plate of the upper case.
Figure 4-13
SEIKO EPSON
4-11
Revision:C
EMP-S1/S1H
4.2.8. SW Board Assembly

1. Unlock the connector and disconnect the "Cable, SW".
2. Remove the four screws (C.C.P-TITE SCREW, 3x6, F/ZN) that are securing the "SW Board
Assembly".
3. Remove the "Button, SW", "LED Lens" and "Panel, SW".
Spring, SW Board
Spring, SW Board
SW Board
Connector
Buttan, SW
Cable, SW
LED Lens
Panel, SW
Figure 4-14
! Caution:
When reinstalling the "SW Board", fit the screws in the hole positions shown in the figure.
SEIKO EPSON
4-12
Revision:C
EMP-S1/S1H
Bend the "Cable, SW" as shown in the figure.
Figure 4-15
4.2.9. Shield Plate, Lamp

1. Remove the two screws (C.(O).SCREW, 3x5, F/ZN) that are securing the "Shield Plate, Lamp",
remove the "Shield Plate, Lamp".
Shield Plate, Lamp
Figure 4-16
SEIKO EPSON
4-13
Revision:C
EMP-S1/S1H
4.2.10. Shield Plate, MA

1. Remove the seven screws (C.(O).SCREW, 3x5, F/ZN) that are securing the "Shield Plate, MA",
and remove the "Shield Plate, MA".
Shield Plate, MA
Figure 4-17
4.2.11. Panel, IF / Label, IF

1. Release the locks for the R, G and B light valve cable connectors.
light valve G
Lock
Unlock
light valve B
light valve R
Figure 4-18
SEIKO EPSON
4-14
Revision:C
EMP-S1/S1H
! Caution:
When connecting the cables to the R/G/B light bulbs, insert the cables securely as far as they will go
as shown in Figure 4-18.
Figure 4-19
2. Disconnect all of the R, G and B light valve cable and Main Board cable connectors (6 in
total).
CN1600
CN603
CN1400
CN704
CN1500
CN601
CN702
CN701
CN1800
CN400
CN602
Figure 4-20
SEIKO EPSON
4-15
Revision:C
EMP-S1/S1H
! Caution:
hen wiring the RC Cable, secure it to the "Frame, MA Left" with a heat-resistant tape as shown in the
figure.
RC Cable
Heat-resistant tape
Figure 4-21
When wiring the Exhaust Fan Cable and Lamp Thermistor Cable, run the Lamp Thermistor Cable
under the projection of the Exhaust Fan and twist it with the Exhaust Fan Cable twice as shown in
the figure.
LAMP Thermistor Cable
Duct Exhaust Cable
Figure 4-22
SEIKO EPSON
4-16
Revision:C
EMP-S1/S1H
3. Remove the 2 screws (C.B. Screw, 3x6,F/ZB) that are securing the Panel, IF and the screw
(C.B,P-TITE SCREW, 3x10, F/ZN) that are securing the Fixing Plate, MA and then remove
the Main Board.
Panel, IF
MA Board
Figure 4-23
4. Remove the screw (C.B. Screw, 3x6,F/ZB) that is securing the Panel, IF and then remove the
Panel, IF and the Label, IF.
MA Board
Panel, IF
Label, IF
Figure 4-24
SEIKO EPSON
4-17
Revision:C
EMP-S1/S1H
4.2.12. Main Board Fixing Plate, MA

1. Unlock CN600 on the Main Board and CN3002 on the IF Board Assembly, and then take out
the Connector.
Blue
Solid white
IF Board Assembly
CN600
CN3002
MA Board
Figure 4-25
! Caution:
Install so that the solid white surface is facing toward the printed circuit board assembly.
When reinstalling the Connector, secure the Board and Connector with a heat-resistant tape as shown
in the figure.
Heat-resistant Tape
MA Board
Figure 4-26
SEIKO EPSON
4-18
Revision:C
EMP-S1/S1H
2. Remove 4 attachment screws (Screw, HSH 4-40) and 2 attachment screws (C.B. Screw, 3x10,F/
ZB) from the Fixing Plate, MA. Then separate the plate from the Main Board.
Edge Guard
MA Board
Fixing Plate, MA
Figure 4-27
4.2.13. IF Board Assembly

1. Remove the screw (C.B.P-TITE SCREW,3x10,F/ZB) and the 2 screws (Screw, HSH 4-40) and
the screw (C.(O).SCREW, 3x5, F/ZN) that are securing the IF Board Assembly, and then
remove the IF Board Assembly.
IF Board Assembly
Fixing Plate, MA
Figure 4-28
SEIKO EPSON
4-19
Revision:C
EMP-S1/S1H
4.2.14. Exhaust Fan Assembly

1. Remove 1 attachment screws (C.B.P-TITE SCREW,3x10,F/ZB) from the Exhaust Fan
Assembly. Then remove the Exhaust Fan Assembly.
Exhaust Fan Assembly
Figure 4-29
4.2.15. Lamp Thermistor/Duct, Exhaust Inner/Fan 80/Duct, Exhaust Outer

1. Remove the 2 screws (C.B.P-Tite Screw, 4x35,F/ZN) that are securing Fan 80, and then
remove the Lamp Thermistor, Duct Exhaust Inner, Fan 80 and Duct Exhaust Outer.
Duct Exhaust Outer
Fan 80
Duct Exhaust Inner
Lamp Thermistor
Figure 4-30
SEIKO EPSON
4-20
Revision:C
EMP-S1/S1H
4.2.16. RC Board Assembly

1. Remove the one screw (C.(O) SCREW, 3x5, F/ZN) that is securing the "RC Board Assembly",
and remove the "RC Board Assembly".
2. Disconnect the RC Board Connection Cable from the "RC Board Assembly".
Lamp Cover Detection Switch
RC Board Assembly
Figure 4-31
4.2.17. Frame, MA Left/Shield Plate, LOW

1. Remove the two screws (C.B.P-TITE SCREW, 3x10, F/ZN) that are securing the "Frame, MA
Left".
2. Remove the "Shield Plate, LOW".
Shield Plate, LOW
Frame, MA Left
Figure 4-32
SEIKO EPSON
4-21
Revision:C
EMP-S1/S1H
4.2.18. Power Supply / Ballast Assembly

1. Remove the three screws (C.C.P-TITE SCREW, 3x8) that are securing the "Ballast Output
Cable" and "Thermostat".
Ferrite core
Ballast Output Connector

Themostat
AC inret
Figure 4-33
! Caution:
When reconnecting the Ballast Output Connector, pay attention to the connector orientation.
When installing the AC Inlet, pull the cable out of the Power Supply.
SEIKO EPSON
4-22
Revision:C
EMP-S1/S1H
2. Remove the four screws (C.B.P-TITE SCREW, 3x10,F/ZB) that are securing the "Power Supply/Ballast Assembly", and remove the "Power Supply/Ballast Assembly".
Power Supply / Ballast Assembly
Figure 4-34
4.2.19. Power Supply / Ballast

1. Disconnect the cable that is connecting the "Power Supply Assembly; 100V (200V)" and "Ballast Assembly", and separate the "Power Supply Assembly; 100V (200V)" and "Ballast Assembly".
Power Supply Assembly; 100V (200V)
Cable
Ballast Assembly
Figure 4-35
SEIKO EPSON
4-23
Revision:C
EMP-S1/S1H
! Caution:
When reconnecting the "Power Supply Assembly; 100V (200V)" and "Ballast Assembly" with the
cable, wire it so that the ferrite core of the Power Supply Assembly is located under the Power Supply Fan.
Ferrite core
Power Supply Fan
Figure 4-36
When reinstalling the "Ballast Assembly", wire the SCI cable as shown in the figure.
Ballast Assembly
SCI Cable
Figure 4-37
SEIKO EPSON
4-24
Revision:C
EMP-S1/S1H
4.2.20. Power Supply Fan

1. Remove the four screws (C.B. SCREW, 3x8, F/ZB) that are securing the "Power Supply Assembly; 100V" case, and disconnect the connector that is connecting the "Power Supply Fan" and
"Power Supply Assembly; 100V (200V)".
Power Supply Fan
Connector
Figure 4-38
2. Remove the two screws (C.P.B-TITE SCREW, 5x10, F/ZN) that are securing the "Power Supply
Fan", and remove the "Power Supply Fan".
Power Supply Fan
Figure 4-39
SEIKO EPSON
4-25
Revision:C
EMP-S1/S1H
! Caution:
When wiring the cable of the "Power Supply Fan", secure it in two places with heat-resistant tapes as
shown in the figure.
Heat-resistant Tape
Figure 4-40
4.2.21. Optical Engine

1. Remove 4 attachment screws (C.B.P-Tite Screw, 3x10,F/ZB) from the Optical Engine.
! Caution:
Make sure that you remove the correct screws so as not to disassemble the Optical Engine.
Screw
Screw
Screw
Optical Engine
Screw
Figure 4-41
SEIKO EPSON
4-26
Revision:C
EMP-S1/S1H
2. Lift up the Optical Engine to remove it.

! Caution:
When reinstalling the "Optical Engine", pay attention to the cable routing.
Fan 100 Cable
Frame, MA Right
Optical Engine
Switch, Lamp Lid Detect
Figure 4-42
4.2.22. Focus Ring

1. Remove 3 attachment screws (Screw 6008240) from the Focus Ring. Then remove the ring
from the Projection Lens.
Optical Engine

Focus Ring
Figure 4-43
! Caution:
When installing the Focus Ring, make sure that the projection on the focus ring is facing upward.
SEIKO EPSON
4-27
Revision:C
EMP-S1/S1H
4.2.23. Projection Lens Unit

1. Remove 4 attachment screws (C.P. [S-P1] Screw, 3x10,F/ZN) from the Projection Lens. Then
remove the lens from the Optical Engine.
Optical Engine
Figure 4-44
4.2.24. Fan 100

1. Remove the 2 screws (C.B.P-Tite Screw, 5x10,F/NI) that are securing Fan 100 to the
underside of the Case Lower, and then remove Fan 100.
Fan 100
Cushion, Intake, B
Case, Lower
Figure 4-45
SEIKO EPSON
4-28
Revision:C
EMP-S1/S1H
! Caution:
When installing fan 100, secure the cable with heat-resistant tape.
Fan 100
Secure with heat-resistant tape
Figure 4-46
4.2.25. Duct, Intake / Frame, MA Left

1. Remove the 2 screws (C.B.P-Tite Screw, 3x10,F/ZB) that is securing the Frame, MA Right
and then remove the Frame, MA Right.
2. Remove the 3 screws (C.B.P-Tite Screw, 3x10,F/ZB) that are securing the Duct, Exhaust and
then remove the Duct, Exhaust.
Duct, Intake
Frame, MA Left
Cushion, Intake, A
Figure 4-47
SEIKO EPSON
4-29
Revision:C
EMP-S1/S1H
4.2.26. Lamp Cover Detection Switch

1. Remove the screw (C.C.B-TITE Screw, 2x12,F/ZN) that is securing the Lamp Cover Detection
Switch, and then remove the Lamp Cover Detection Switch from the Case Lower.
Figure 4-48
! Caution:
When installing the Lamp Cover Detection Switch, make sure that the direction of installation is
correct as shown in Figure 4-49.
Figure 4-49
SEIKO EPSON
4-30
Revision:C
EMP-S1/S1H
4.2.27. Handle
1. Remove the 3 screws (C.B.P-TITE Screw, 3x10,F/ZB) that are securing the Folder Handle
and then remove the Folder Handle, Handle from the Case Lower.
Foldet Hndle
Hndle
Figure 4-50
4.2.28. Foot Rubber

1. Remove the Foot Rubber from the Case Lower.
Foot Rubber
Case Lower
Figure 4-51
SEIKO EPSON
4-31
Revision:C
Chapter 5 Appendix
EMP-S1/S1H
The content of this chapter is not open to end users.

5.1. AS (After Service) menu
This menu is to provide information that are not displayed in ordinary menu.
5.1.1. How to display AS (After service) menu.

When [Esc]
button is pushed for 7 seconds,AS menu is display. The contents of AS menu depends on video sources.
In case of Computer, BNC, DVI.
XXXXXXXXXXXXXX
Input Signal
Frequency
Sync Mode
Detected Comp Mode
Total Operation Time
Lamp Operation Time
Lamp Replacement
Lamp ON
Cool Down Complete
Fatal Error
:
:
:
:
:
:
:
:
:
:
:
:
:
Engine Type
: XXXXXX
Sync Polarity
XXXXX
H ---.---KHz
V ---.---Hz
H --------V ---------------------XXXXXXXXXXXXXX
65535H
65535H
65535Times
65535Times
65535Times
T99 L99 I99
P 0Z00023041XV111
The last four digits

show firmware version.
Fatal Error
Displays the number of times of each of the following abnormal terminations.
T: Temperature problem
L: Lamp problem
I: Internal problem
SEIKO EPSON
5-2
Revision:C
EMP-S1/S1H
In case of S-Video, Video.
XXXXXXXXXXXXXX
Video Signal
Total Operation Time
Lamp Operation Time
Lamp Replacement
Lamp ON
Cool Down Complete
Fatal Error
:
:
:
:
:
:
:
:
----------------------------------65535H
65535H
65535Times
65535Times
65535Times
T99 L99 I99
Engine Type
: XXXXXX
P 0Z00023041XV111
SEIKO EPSON
5-3
The last four digits

show firmware version.
Revision:C
EMP-S1/S1H
5.1.2. Initializing AS (After Service) menu.

(1). While AS menu is being displayed, press [Source] key and [Key+] key for 10 seconds simultaneously.
[Lamp Operation time]
The present value is made a clearance and it is made "0H"
[Lamp ON]
The present value is made a clearance and it is made "0 Times"
[Lamp Replacement]
"1" addition is carried out at the present value.
[Cool Down Complete]
(2). While AS menu is being displayed, press [Source] key and [Key-] key for 10 seconds simultaneously.
[Lamp Operation time]
The present value is made a clearance and it is made "0H"
[Lamp ON]
[Lamp Replacement]
[Cool Down Complete]
[Fatal Error]
The present value of "LAMP ON" is cleared to 0.
5.1.3. Software DIP switch

Special setting thet are impossible in ordinary menu is available.
(1). How to display DIP-SW setting menu.
While AS menu is being displayed, press [Menu] button on either the control or the projectors control
panel.
Following sub-menu is displayed.
Switch on or off, if necessary

DIP-SW
No
BIT
Function
Default
setting
Setting Value
SW1
Powre On WakeUP ON/OFF
0 : OFF,1 : ON
This function is to turn on the

lamp automatically from the
standby-mode when the main
SW4
Setup level (default)
0 : 0%, 1 : 7.5%
Set the default (initial value) of

the "Setup level" of the "Project
Common Items".
Lamp noise analysis mode
0 : Invalid, 1 : Valid
It is used at the time of analysis.

Usually, please make it "invalid."
Note
(2). When DIP-SW setting is changed, turn off the power button and cool down the projecto as usual.
After the cool down is complete, the new setting is effective.
SEIKO EPSON
5-4
Revision:C
EMP-S1/S1H
5.2. Download of a firmware

EMP-S1_Downloader is the software that is used for downloading firmware of projectors.
It allows us to download such firmware only with some Windows PC and Serial cable.
Please note this software is only for EMP-S1 and cannot be used with other models.
5.2.1. Requirements for downloading

(1).
(2).
(3).
(4).
(5).
Windows computer with serial port

EMP-S1_Downloader
Firmware file
Projector on which firmware rewriting is performed
PC Serial cable
5.2.2. Preparation for downloading

(1). Create a folder in the PC and unzip the downloader program "EMP-S1_Downloader.Zip".
(2). The firmware file is saved in the same folder.
(3). Connect the Control terminal (RS-232C) of projector end and the Serial port of Computer end
using a Serial cable.
5.2.3. Downloading
(1). Start up the projector under the download mode.Insert the power cable with pressing the
[Menu].
Please note that the unit is under download mode when indicators is lighting as follows;
Operation indicator;
Lamp Temperature indicator;
SEIKO EPSON
5-5
Green
Green
Revision:C
EMP-S1/S1H
(2). Start downloading

(2-1) Double Click "Flash32.exe" and start up the software. Main screen as shown below will
be displayed.
(2-2) Press [Select File] button and select Firmware file.
SEIKO EPSON
5-6
Revision:C
EMP-S1/S1H
(2-3) Press [Download] button and start downloading.
(3). Downloading completion

Finished window appears and downloading has finished.
Then, please disconnect projector's power cable.
SEIKO EPSON
5-7
Revision:C
EMP-S1/S1H
5.2.4. Verifying the downloading result

(1).
(2).
(3).
(4).
When downloading has finished, please plug the power cable.

Press the Power button and start up the projector as usual.
Select [All reset] from Menu and execute it.
AS menu will be displayed on keeping on pressing [Esc] button over 7 sec. First line from
the bottom shows version number.
5.2.5. Remarks
(1). Please do not operate any other applications during execution of this program.
(2). Please pay attention to prevent disconnection of cable or shutdown of PC or Projector.
(3). When downloading doesn't start, please check the following items:
(3-1)On this software, com1 has been chosen by PC port as the default. When you want to
use other port, please change port from the Port setting screen.
(3-2)When downloading still doesn't work well, please disconnect the projector's power cable
and then turn on the projector under download mode again.
SEIKO EPSON
5-8
Revision:C

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Multi Media Projector

HOW TO USE THE SERVICE MANUAL

VCCI RADIO FREQUENCY INTERFERENCE SELF RESTRICTION

Manual Revision History

Correction of the clerical error of "SAFETY TESTING"

2. MAINTAINING THE PROJECTOR IN GOOD CONDITION

Insulation resistance test

<Insulation resistance check>

Insulation ohmmeter settings

1. Set the range selection switch to 500 V.

Range selection switch

Exposed metal part of projector

2). Illumination check

3. NECESSARY REQUIREMENTS FOR SERVICE TECHNICIANS

Chapter 2 Theory OF Operation

3.2.6. Control panel ................................................................................. 3-12

Chapter 4 Disassembly & Assembly

Chapter 1 Product General

1.1. PRODUCT GENERAL

1.2. PART NAME

Air exhaust vent

Suspension bracket fixing points (3 points)

Remote control forder

Input and output connectors

Monitor out port

1.2.2. Internal components

Power supply unit

1.2.3. Remote control

Remote control light- emitting area

[Color Mode] button

RGB Liquid Crystal Shutter Projection

Front / Rear / Ceiling Mount

0.5inches with MLA (x3)

Poly-silicon TFT Active Matrix

480000 dots (800x600) x3

Dichroic Mirror Separation & Prism

Screen size (Projected Distance)

30 to 300inch [0.9 to 11.3m]

Keystone correction ratio

1200 ANSI lumens

1400 ANSI lumens

Projection Lens Type

Full Color (16.77million colors)

Effective Scanning Frequency

Projector / Remote Control

Vertical: -15 to +15 degrees,

Analog RGB I/O

800 x 600 dots

1024 x 768 dots / 640 x 480 dots

Analog (0.7Vp-p, 75ohm/ Mac0.714Vpp, 75ohm)

Separate (positive & negative, bi-polarity 2-5Vp-p)/

Mini D-sub 15pin x1

Not analog-RGB standard level

Mini D-sub 15pin x1

Stereo mini jack

NTSC: 550 line, PAL: 550 line (Depend

NTSC / NTSC4.43 / PAL / M-PAL / NPAL / PAL60 / SECAM

Composite Video (1.0Vp-p/ Sync. negative, 75ohm) /