RGPV Diploma
RGPV Diploma
RGPV Diploma
BHOPAL
CURRICULUM
FOR
DIPLOMA IN MECHANICAL ENGINEERING
(THIRD SEMESTER)
Scheme: JUL.2008
Implemented from session 2008-09
Under semester system
JULY 2008
RATIONALE
The knowledge of materials, their properties and behavior is essential for
people associated with engineering activities. Materials technology plays an important role in
design and production of product from the point of view of reliability and performance of
product.
The curriculum of the subject emphasizes upon understanding the properties
and behavior of materials in correlation with their structure and external environmental
effects. The range of materials available for engineering use is quite vast, hence only the
basic groups of materials such as ferrous, non- ferrous non metallic materials along with their
general characteristic and application have been stressed.
03
Practic
al
Hrs
-
02
04
06
02
06
05
05
05
03
06
03
06
04
09
09
18
09
-
02
04
06
11
15
23
14
05
03
06
03
06
04
60
45
105
Theory
Hrs
Topics
Requirement of Engineering materials, mechanical
properties of materials and their testing
Structure of solid materials
Solidification of Metal and Ingot structure
Equilibrium Phase Diagram and phase transformation.
Practical Metallographic
Iron- carbon Equilibrium system.
Heat treatment of steels.
Ferrous metal and Alloys
Non- ferrous metals and alloys
Non- metallic materials
Plastics
Powder metallurgy
Metal preservations
Modern trends in material technology.
Total
Total
Hrs
03
COURSE CONTENTS
STUDY
Hrs.
Requirement of Engineering materials, mechanical properties
03
and their testing : Introduction to engineering materials,
classification of engineering materials and their properties.
Mechanical properties of materials, destructive including Tensile
test, compression test, hardness test, impact test fatigue test,
endurance limit, bending test, shear test and non- destructive testing
methods.
Structure of Solid materials: Classification amorphous and
02
crystalline states, unit cells and crystal structure (B.C.C., F.C.C. and
H.C.P) allotropy. Crystal imperfection and their effects on properties
Solidification of Metal and ingot structure: Process of nucleation
and grain growth, ingot solidification, dendritic and columnar
structure, segregation of impurities, grain and grain boundaries.
Equilibrium Phase Diagrams and Phase Transformation :
Equilibrium of phase Diagrams : Plotting of equilibrium diagrams,
interpretation, phase rule and lever rule and its application Phase
transformations Eutectic Eutectoid, Peritectic and Peritectoid
04
02
06
06
COURSE CONTENTS
STUDY
Hrs.
Heat Treatment of Steels: Objective of heat treatment, thermal
05
processes- annealing, normalizing, hardening and tempering.
Hardening process : Surface hardening, flame hardening, case
hardening methods, their scope, limitations and advantages,
quenching mediums and their effect on hardness, Hardening defects
due to improper quenching, hardenability, Jominy end quench test
and interpretation of its results. T.T.T. curves interpretation and use,
Isothermal heat treatment processes -martempering, austempering,
spherodising and patenting
05
Non- Ferrous Metals and Alloys : Copper : Its Properties and uses
Cooper Bases Alloys : Brasses, their classification, composition,
properties and uses, designation of copper alloys as per B.I.S.
aluminum its properties and uses.
Aluminum Alloys : Their composition, Classification, properties and
uses.
Designation of Al- alloys as per B.I.S, Zinc, Nickel and lead their
alloys properties and uses Bearing alloys - their composition and
field of application.
05
10
03
COURSE CONTENTS
STUDY
Hrs.
Plastics: characteristics, classification, commonly used thermo06
setting and thermoplastic - their properties and uses. Ingredients for
processing plastics.
Plastic processing methods different methods.
12
03
13
06
14
04
S.No.
LIST OF EXPERIMENTS
NAME OF EXPERIMENT
PRACT.
Hrs.
03
06
06
06
06
03
03
03
03
10
06
RATIONALE
SCHEME OF STUDIES
S.No
.
1
2
3
4
5
Topics
Theory
Hrs
Introduction to manufacturing processes.
03
Metal casting
18
Mechanical working
15
Press Working
10
Metal joining
14
Total 60
Practical
Hrs.
04
24
12
08
12
60
Total
Hrs.
07
42
27
18
26
120
COURSE CONTENTS
STUDY
Hrs.
Introduction to Manufacturing Processes : Definition,
03
classification of basic manufacturing processes i,e, mechanical
working, casting, metal joining processes, metal cutting process,
press working . Examples of each of the above listed manufacturing
processes, factors which influence selection of manufacturing
process for a particular application.
Metal Casting : Introduction , advantages and limitations of casting
as production process.
Pattern Making : Definition of pattern, types of patterns and their
details, materials, allowances, tools required, colour code for
patterns.
Moulding : Definition, moulding methods and types of moulds,
moulding materials, moulding sand and its composition, sand
properties, testing parameters of sand, and their effects, sand
preparations, sand conditioning, characteristics and defects of
moulds. Function of runners, risers and gate.
Cores and core making, core boxes. Cleaning of casting,
Special casting methods, need for special casting methods,
die casting, centrifugal casting, investment (lost wax) casting,
casting defects, causes and analysis, area of application of casting
process.
Furnaces : Cupola ,crucible, pit and electric arc furnaces, induction
furnace , their salient features, safety aspects.
18
COURSE CONTENTS
STUDY
Hrs.
Press Working : Introduction of press working of metals, principle
15
of press
working , description of a simple press working unit, press working
operations :
punching, shearing, drawing, bending, slitting, knurling, notching,
trimming, piercing etc.
Double action press, description and its field of application, die and
punch, types of dies, specifications of a press, safety precautions to
be observed while working on a press.
Mechanical Working : Introduction - hot and cold working
Principle of recrystalization.
Metal Rolling : Principle of metal rolling , basic components of a
simple rolling process equipment. Types of deformation during
rolling. roller material, selection and desirable properties, principles
of thread rolling- description with sketches, manufacture of seamless
tubes by rolling. types of rolling mill. Rolling defects
Metal Drawing : Basic Principle of drawing of metals, differentiate
between the drawing and deep drawing of metals, principle of wire
drawing and example.
Extrusion : Definition, Classify the methods of extrusion, their
limitations, advantage and disadvantage. Tube extrusion, impact
extrusion, application of extrusion processes. Extrusion defects .
Forging : Types of forging, Die forging, differentiate between the
cold die and hot die forging , advantage of forming by forging,
common defects and their reasons. Limitations of forging, press
forging, drop forging, upset forging, die material , applications of
forging processes in engineering.
10
COURSE CONTENTS
STUDY
Hrs.
Metal Joining : Introduction, Classification of metal joining
14
processes
Welding :-classification, Plastic, fusion and forge welding,
Weldability of metals, metallurgy of welding
Resistance welding : Spot, seam, butt, projection, percussion
techniques.
Gas welding and gas cutting : Principle of operation and technique,
gas cutting.
Arc Welding : Carbon arc, TIG, MIG, Submerged arc , Atomic
hydrogen, Eletro-slag, Plasma arc welding processes, Electrodestypes and selection , flux and their uses. Special welding techniquesWelding of different metals. Defects in welds, testing and inspection.
Accident prevention in gas and arc welding Equipments & tools
used in metal arc welding, specification and functions.
Soldering, Brazing and Adhesive bonding
NAME OF EXPERIMENT
SHOP
PRACT.
Hrs.
06
Carpentry
/pattern shop
pattern shop
03
Moulding shop
03
03
03
03
03
09
03
10
06
LIST OF EXPERIMENTS
S.No.
NAME OF EXPERIMENT
SHOP
PRACT.
Hrs.
03
11
12
03
13
Fitting
09
14
( Fitting
03
15
Welding
02
16
17
03
03
18
NOTE:
02
The teacher is free to select the number of practical covering all the topics
depending upon the availability to time.
RATIONALE
Electricity finds its base as basic energy for modern industrial activities and so is the case of
electronics, which is being extensively used today in all industries, power system operation,
communication systems, computer and information technology. Hence it has become
absolutely necessary for all diploma holders to have basic understanding of
(a)
(b)
( c)
( d)
(e)
Safety Measures
This will form the base for handling various types of equipment used in industries &
will facilitate technicians in operation and maintenance of equipment.
The practical work to be performed in this course will help in developing skills of operation
and testing of component and various gadgets.
TOPICS
Fundamentals of Electrical Engineering
D.C. Circuits
A.C. Circuits
D.C. Machines
A.C. Machines
Measuring Instruments and Transducers
Electrical Wiring
Electronic Devices and Circuits
Electrical Safety
TOTAL
TH.
HRS
2
4
5
8
8
6
2
8
2
PR.
HRS
2
4
4
6
4
4
6
-
MKS
45
30
75
2
6
9
12
14
10
6
14
2
HRS
2
D.C. CIRCUITS
2.1 Ohms Law, Concept of resistance, conductance, resistivity, conductivity and
their units. Effect of temp. on resistance. Temperature coefficient of resistance (
Definition only)
2.2 Connections of resistances. Series, Parallel connections and their
combinations. ( Simple Numericals)
2.3 Kirchoffs Voltage Law, Kirchoffs Current Law ( Simple Numerical)
3.
A.C. CIRCUITS
3.1 Generation of single phase and three phase sinusoidal voltage. Vector
representation. Concept of Cycle, Frequency, time period, amplitude, phase and
phase difference.
3.2 Define instantaneous value, average value, RMS value and peak value of
sinusoidal electrical quantities. Derive relationship between them . Form factor
and peak factor ( Definition only).
3.3 Current voltage and power in pure resistive, inductive and capacitive circuit.
3.4 Concept of Reactance , impedance and power factor in R.L., R. C. and RLC
Series circuit. ( Simple Numericals).
3.5 Causes and effect of poor power factor. Methods of improving power factor.
3.6 3 phase AC supply- three phase three wire and three phase four wire system.
Relationship between VL and VPH, IL and IPH and three phase power in star
and delta connected load.( Simple Numerical)
4.
D.C. MACHINES
A.C. MACHINES
7.
ELECTRIC WIRING
8.
9.
LIST OF EXPERIMENTS
S.
NO.
01.
02.
03.
04.
05.
06.
07.
08.
09.
10.
11.
12.
13.
14.
15.
16.
17.
NAME OF EXPERIMENT
Hrs.
of
Study
30
RATIONALE
This course in mechanical Drafting has been prepared with a view to develop
elementary drafting skill in the students. Looking to the professional needs of the technicians,
more emphasis has been laid on the use of I.S. Code of practice and reading and
interpretation of drawings. The topics on multi view representation dimensioning and
tolerance, Free hand sketching and sections of M/c parts are included to build foundation for
production drawing. The topic of pipe drafting will help the students to understand the
importance and functions of piping system in industry.
Computer Graphics is a modern concept in Mechanical Drafting and
knowledge of computer interface like AutoCAD is needed like primary education to draw
and present drawing in electronic data form.
S.No
1
2
3
4
5
6
7
8
9
10
Topics
Theory
Hrs
Projections and multi view representation.
01
Sectional views.
01
Dimensioning, tolerance, machining and welding
01
symbols.
Production drawing.
10
Introduction to Auto CAD
06
Application of Auto CAD
04
Presentation
02
Pipe Drafting
02
Gear Drawing
02
Graph and charts
01
Total
30
Practice Total
Hrs.
Hrs.
05
06
05
06
05
06
36
16
06
05
04
06
02
46
22
10
07
06
08
03
90
120
COURSE CONTENTS
STUDY
Hrs.
Projection and multi view Representation: Projection orthographic
1
projection. First and third angle projection, superfluous view, choice
of views, auxillary views- views -full and partial, conversion of
pictorial views in to orthographic views, conventional representation
as per IS: 696.
6
7
8
COURSE CONTENTS
STUDY
Hrs.
Production Drawing: Detailed drawing, assembly drawing, scale,
10
finish tolerances, notes etc. Title block, tool list, gauge list.
Preparation of production drawing for pattern shop. Forging shop,
machine shop, preparation of assembly drawing from detailed
drawing. exploded views, sectional pictorial views, assembly
drawing of nut and bolt, plummer block, flange coupling, stepped
pulleys, foot-step bearing, Universal coupling, connecting rod, piston
of I.C. engines, cotter joint, Knuckle joint. Preparation of detailed
drawing from assembly drawings and assembled pictorial views,
Interpretation of production drawing.
Introduction to Auto CAD: Coordinate system. Draw command06
line ,arc, circle rectangle, polygon, point, ellipse, hatch, table.
Modify commands-erase, copy, offset,
array, trim, extend, break, join, chamfer, fillet, move, rotate, scale,
stretch, lengthen. Dimensioning
Tray settings: snap, grid, ortho, polar, osnap
Format commands: line type, point style, units, layers, drawing limit,
dimension style
Application of Auto CAD: practice of assembly drawings using
Auto CAD
Presentation: Block, creating layout, insert layout ,ploting/printing
Pipe Drafting : Various symbols used in pipe line work as per IS
code of Practice, C.I. flanged joint, socket and spigot joint, gland and
stuffing box, expansion joint, pipe fitting typical pipe bends, pipe
supports and accessories.
Gear Drawing : Gear terminology such as pitch, pitch circle
diameter module, addendum, root circle diameter, hole depth, blank
diameter etc. construction of cycloidal, involute teeth profiles, pinion
and rack mashing, spur gear mashing.
04
02
02
02
COURSE CONTENTS
STUDY
Hrs.
Graph and Charts : Introduction, Classification of chart, graphs and
01
diagrams, quantitative and qualitative charts and graphs, Drawing
and curve titles, legends notes etc. procedure for making a graphical
representation in ink. Logarithmic graphs, semi logarithmic graphs,
bar charts area ( Percentage) charts, pie chart, alignment charts
(Nomo graphs) Forms and construction, construction of functional
scale, parallel scale charts for equations of the form
f (t) +f(u) +f (v), (f (t) f (u) = f (v) three scale alignment chart,
graphical construction of a Z- chart, four variable relationship
parallel scale alignment chart.
TOPIC
PRACT. HOURS
SHEETS
OF
IN NOS. STUDY
02
Sectional views
Production drawing
08
Pipe drafting
01
Gear Drawing
02
01
Computer graphics
05
23 Plates
TOTAL
02
welding
02
90
REFERENCES
1
2
3
4
5
6
7
8
RATIONALE
The technicians from mechanical engineering discipline are expected to know
much about this subject so as to fulfill his job functions efficiently. The knowledge is very
essential for those who are engaged in design, maintenance, shop- floor inspection, quality
control and production departments.
The course includes the study of behavior of Engineering materials and stress
produced in the structure due to various types of loading systems.
The subjects is kept in diploma course so that the students of mechanical
engineering discipline should know the proper use of material for common engineering
problems.
Topics
Simple stresses and strains
Mechanical properties and their testing
Shear force and bending moment
Principal planes and principal stresses
Bending stresses in beams
Shear stresses in beams.
Deflection of beams.
Torsion of shaft
Spring.
Column and struts
Stress in frames
Thin Cylinders and spheres
.
Total
Theory
hrs
Practical
hrs
Total
hrs.
06
04
06
06
06
04
06
04
04
04
06
04
18
06
06
-
06
22
12
12
06
04
06
04
04
04
06
04
60
30
90
COURSE CONTENTS
STUDY
Hrs.
Simple Stress and Strains : Introduction types of loads and
06
deformation, types of stresses and strain. Hooke's law, stress strain
diagram for ferrous and non ferrous materials modulus of elasticity.
rigidity and bulk modules of materials Stress in bars of varying cross
sections, composite sections and compound sections Thermal
stresses and strains, thermal stresses in composite sections. Poisson's
ratio, volumetric strain, relation between different modulus, strain
energy, resilience, proof resilience, modules of resilience suddenly
applied loads and impact loads.
Mechanical properties and their testing : Mechanical properties of
materials, destructive including Tensile test, compression test,
hardness test, torsion test, impact test fatigue test, endurance limit,
bending test, shear test and non- destructive testing methods.
S.F. and B.M. Diagrams : Definition, types of loading types of
beams, shear force and bending moment sign conventions S.F. and
B.M. diagrams for cantilever simply supported and overhanging
beams with point or concentrated loads uniformly distributed loads
and combination of point and U.D.L. Point of contra flexure,
numerical problems.
Principal Planes and Principal Stresses : Stresses on inclined plane
subjected to direct shear or combination of stresses in two mutually
perpendicular planes. Principal planes and principal stresses,
analytical and graphical methods.
Bending Stresses in Beams : Theory of simple bending as
assumptions made in simple bending theory position of neutral axis,
surface moment or resistance. Modules of section of symmetrical
sections such as rectangular, circular and I sections, bending stresses
in symmetrical sections. Simple problems. Reinforced concrete
beams, beam of uniform strength.
04
06
06
06
COURSE CONTENTS
STUDY
Hrs.
Shear Stresses in Beams.: Introduction shear stress equation,
04
assumptions made, distribution of shear stresses over various
sections, such as rectangular, circular and I L & T sections, Simple
numerical problems.
06
04
10
11
04
04
06
COURSE CONTENTS
STUDY
Hrs.
Thin Cylinders and Spheres : Hoop stress longitudinal stress on
04
inclined plane subject subjected to direct, shell, volume strain change
in value, cylindrical vessels subjected to internal pressure, simple
numerical problems.
NAME OF EXPERIMENT
PRACT.
Hrs.
02
01
02
03
03
03
04
02
05
02
06
03
07
03
08
06
09
06
A. Study hours, if possible should be given greater time slot with a minimum of
two hrs/week to a maximum of four hrs/week.
B. This course should be evaluated on the basis of grades and mark sheet of
students, should have a separate mention of the grade awarded. There will be
no pass/fail in professional activities (PA).
C. Following grade scale of evaluation of performance in PA has been
established.
Grades
Level of performance
A
Excellent
B
Good
C
Fair
D
Average
E
Below Expectations
D. Grades once obtained in a particular examination shall become final and no
chance of improvement in grades will be given to the students.
E. Assessment of performance in PA is to be done internally by the Institution,
twice in a Semester/Term through a simultaneous evaluation of the candidate
by a group of three teachers, of the deptt. Concerned. Group of teachers will
jointly award the grade to candidate in the assessment. Best of the grades
obtained by the student in these two assessments shall be finally taken on the
mark sheet of the respective Semester/Term.
Candidate abstaining from the prescribed course work and/or assessment
planned at the Institute shall be marked ABSENT in the mark sheet, instead of
any grade.
F. While awarding the grades for performance in PA, examining teacher should
reach the final consensus based on the attendance, punctuality, interest,
presentation skills in seminar on the topic assigned (collection of relevant data,
observations, analysis, findings/conclusion) and its written report, awareness
of latest developments in the chosen programme of study.
G. Institution shall maintain the record of grades awarded to all the students in
PA for a period of 1 year.
H. It shall be mandatory for students to submit a compendium for his PA in the
form of a Journal.
I. Compendium shall contain following:
I. Record of written quiz.
II. Report/write up of seminar presented
III. Abstract of the guest lectures arranged in the Institution.
IV. Topic and outcome of the group discussion held.
V. Report on the problems solved through case studies.
VI. Report on social awareness camps( organized for social and
environmental prevention).
VII. Report on student chapter activities of professional bodies like ISTE, IE
(India), CSI etc.
J. PA is not a descriptive course to be taught in the classroom by a particular
teacher. Various activities involved in the achievement of objectives of this
course should be distributed to a number of teachers so that the talent and
creativity of group of teachers benefit the treatment of the course content.
These activities should preferably be conducted in English language to
maintain continuity and provide reinforcement to skill development.
Small groups shall be formed like in tutorials, group discussion, case studies,
seminar, project methods, roll play and simulation to make the development of
personality affective.