Reduce Torsional Vibration and Improve Drilling Operations: Jerome Rajnauth, PHD
Reduce Torsional Vibration and Improve Drilling Operations: Jerome Rajnauth, PHD
Reduce Torsional Vibration and Improve Drilling Operations: Jerome Rajnauth, PHD
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2. Vibration Background
A drill string can vibrate in three modes, laterally, axially and torsionally. Axial vibration is motion along the drill
string axis, lateral vibration is a side to side motion of the drill string and torsional vibration is a twisting or
motion causing varying levels of torque in the drill string.
Slip stick or stick slip is the non uniform rotation of the drill string caused by resistance to motion traditionally
regarded as resistance by the formation to the cutting action of the bit. Research has shown that slip stick may
occur at any point in the drill string where the resistance is sufficiently high to impede rotation. Slip stick is the
primary mechanism for the creation of torsional vibration within drill string. These occur in the range of up to 1
Hz. A rule of thumb is that the period of vibration is 2 seconds per 1000m for 5 drill pipe.
The rotation of the drill string is impeded to a level close to or above the energy level being imparted to drill
string by the rotary drive. The subsequent increase in torque applied by the motor to overcome this resistance,
causes greater twisting to the drill pipe section and storage of the energy. Once the resistance to rotation is
overcome, the stored energy in the drill pipe is transferred to the BHA and it accelerates to speeds of 3 to 15 times
the current rotary speed.
The repeated acceleration and deceleration of the drill string components has a number of detrimental effects
(Abbassian, 1994). When the BHA is accelerated forward, if the stored energy in the drill string is sufficient, it
twists the drill string from the bit upward past its neutral position. When the drill string tries to return to
equilibrium the bit, BHA and part of the drill pipe then rotate backwards. Fig. 1 shows the cycle of the slip stick
phenomenon highlighting the changes of the drill string during the torsional vibration occurrence. Fatigued of the
drill pipe and BHA connections are increased and because of this increase and reduction in torque, the life span of
the drill pipe is reduced and additional fatigue cracks can develop into washouts.
In extreme circumstances, connections are backed off incurring the costly expense of fishing or sidetracking
around the obstacle. The behavior also causes impact and abrasion damage to stabilizers and bits, especially PDC
bits because they are highly susceptible to damage when rotated backwards. Damage to the rotary drive is may
occur from the high cycling torque.
Two database files are stored for each bit run. One gives a catalogue of event files showing File Name, Date, Start
and Stop Times, Start and Stop Depths. The other keeps a record of Date, Time, Cycles/Min., Kt Values and Bit
Depth.
These files can be used to determine the duration of each event file, the footage made for the duration of each
event file, the duration of torsional vibration for the bit run, whether the vibration is at the bit or BHA and the
amount of times torsional vibration had exceeded the threshold
Also included in the software package is a playback facility which allows the playback of each event file. This
system helps in the analysis of event recording files and printing playback charts which show stick slip
occurrences and torsional vibration. The torsional vibration system is shown in Figure 4. It shows the playback
facility, Kt levels on drillers display and the real time monitoring of torque levels.
Figure 5 shows a typical playback chart with four traces color-coded as: green hook load (HL); light blue
stand pipe pressure (SPP); deep blue revolutions per minute (RPM). Torque is normally black but when the
torsional vibration limit is exceeded it changes to red. The positions of the zero baselines for these 4 parameters
are indicated on the figure and were chosen so as to minimize overlap of their traces.
Each division on the playback chart is equivalent to 10 seconds on the x-axis and 10% of the baseline values on
the y-axis. These baseline values are set for normal drilling using the drillers gauges on the rig floor.
Additional information that was required for this vibration analysis was obtained from Mudlogging (SDL) data.
ASCII data such as rate of penetration, weight on bit, surface RPM were captured in excel format from SDL Log
Drawing System. Some MWD data (gamma and resistivity) were also obtained from the SDL logs. Bit data was
obtained from the bit record report (Mudlogging Report).
Selecting a threshold value for Kt is pretty much subjective and as a result depends on the operators discretion
and foresight. At the start of drilling, Kt levels would be monitored for some time to determine a trend for normal
drilling. In this case Kt was averaging 0 to 2.5. Thus 0 to 3 was taken as normal drilling for this field and the
threshold set at Kt = 3. Above this value the program would be triggered into creating and storing data files. Once
this threshold had been established, it was used for all the bit runs. While this threshold value would vary from
field to field and country to country, generally regardless of field or country harmful drilling would be in the
range 3 to 8.
4. Field Trial
Drilling wells in Trinidad have resulted in increased drilling cost due to unscheduled events such as downhole
tool failures. These include motor failure, bit failure and MWD failure. Most wells drilled in Trinidad have been
drilled without real time downhole vibration measurement tools used with MWD tools. This is so because of high
cost associated with using the downhole vibration measurement tools.
The torsional vibration-monitoring program was used during the drilling operations of two wells off the East coast
of Trinidad as a trial. The field contains both oil and gas and consists of interbedded formations of sandstone and
claystone. There were numerous downhole tool and bit problems on most of these wells.
The objective of drilling both wells was to penetrate the oil leg and drill lateral sections for a total length of about
2000 ft. To achieve the well objectives, both wells were drilled from the same slot of the platform utilizing twin
monobore wellhead technology.
Seven bit runs were made in drilling Well 1. The software program was used for bit runs 2, 3, 4 and 6 but not for
bit runs 1, 5 and 7. Nine bit runs were used to drill Well 2. The software program was used for bit runs 2, 3, 4, 5,
7 and 8 but was not used for bit runs 1, 6 and 9. Torsional vibration was very evident while drilling both wells.
Many stick slip occurrences were recorded on bit runs 2, 3, 4 and 6 of Well 1 and bit runs 2, 3, 4, 5, 7 and 8 of
Well 2. An event file analysis was done for each bit run. The following discussion focuses mainly on bit run 2 of
Well 1but also includes examples from bit run 3 of Well 1 and bit run 2 of Well 2.
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This emphasizes that monitoring torsional vibration can allow the driller to make simple adjustments to rotary
speed and/or weight on bit to effectively control torsional vibration. This was accomplished by monitoring the rig
floor gauge together with advice from engineers analyzing torsional vibration.
4.6
Dogleg Severity
Dogleg is a deviation in the borehole of the well and is created to build angles in inclined holes. The
recommended dogleg for drilling both wells was 2.5 degrees per 100 ft. Figures 14 and 15 show plots of
Measured Depth vs Dogleg for both wells. Substantial torsional vibration levels were occurring where dogleg
exceeded the recommended limit. The evidence for this is the number of data files that were created and the
number of stick slip occurrences. For Well 1 dogleg was above the recommended limit while drilling through the
interval 7125 ft to 8180 ft and 9075 ft to 10,800 ft. During this period 18 torsional vibration data files were
created and there were 6 stick slip occurrences. For Well 2, in the regions 8500 ft to 10,400 ft, where the
recommended dogleg was exceeded, and 60 torsional vibration data files were created.
4.7 Bit Correlation
For both wells more torsional vibration was obtained when PDC bits were used as opposed to rock bits. PDC bits
were used for bit runs 2 & 3 of well 1 and bit run 2 of well 2. For bit run 2 there were 31 stick slip occurrences
while drilling 816 ft (Figure 16).For bit run 3 there were 37 during the drilled interval of 5473 ft. When a Tricone
bit was used there were 5 stick slip occurrences and the footage made was 1425ft.
For well 2 stick slip occurred 36 times during bit run 2 when a PDC was used (Figure 17). The footage made for
this bit run was 4384 ft. For this same well when a Rock bit was being used there were 12 stick slip occurrences
during the drilled interval of 2025 ft. During the bit run for this well when a Devil Drill bit was used there were
24 stick slip occurrences and the footage made was 2659 ft. It is interesting to note that PDC bits use shearing
action while rock bits use compression as the means of cutting the encountered formation.
4.8
Lithology
High torsional vibration and stick slip occurrences were generally observed in the sandstone sections, while lower
levels of torsional vibration were evident in claystone beds. For well 1 bit run 3, there were 31 occurrences of
stick slip in sandstone sections as opposed to 6 in claystone. For all bit runs the majority of the stick slip
occurrences were observed in sandstone (Fig 18).
5. Summary
1. The computer program was used
- To determine the optimum RPM for each bit run.
- In the reduction of BHA and tubular failures.
- In the reduction of bit damage and increase bit life.
- To confirm the hypothesis that severe stick slip vibrations were occurring and having a major impact on
downhole equipment such as bit, MWD and motor, especially while drilling abrasive sands.
-To identify instances when Kt values were greater than 3 during the drilling of both wells.
2. The Playback facility of the computer program allowed detailed analysis of historical drilling data, which was
used to help avoid problems in subsequent bit runs.
3. The data obtained from monitoring torsional vibration can be used for interpretations related to lithology, bit
wear and drill string/borehole interactions.
4. A thruster was used during bit runs 2 and 3 of Well 1. This tool operates in a sense to minimize axial
vibration. However, many stick slip occurrences were evident in both bit run # 2 and bit run #3, which led to
motor failure and MWD decoding problems. This indicates that MWD decoding problems, motor failure for
bit run #2 and bit run #3 were as a result of torsional vibration and not axial vibration as was previously
believed.
5. PDC bits use the mechanism of shearing rock dislocation. For both wells, it appears that more torsional
vibrations were obtained when PDC bits were used as opposed to rock bits as evident by the number of major
stick slip occurrences
6. Frequency of Stick slip is dependent on
(a) Type of formation (often in abrasive sands)
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9.
10.
11.
12.
6.0
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Nomenclature
7.0
References
Kriesels, P.C., W.J.G Keultjes, P. Dumont, I. Huneidi, O.O. Owoeye, R.A. Hartmann. Cost Savings through an Integrated
Approach to Drillstring Vibration Control. SPE/IADC 57555, 1999.
Gabriel, P., G. Sotomayor, J. C. Placido, J C. Cunha. Drill String Vibration: How to Identify and Suppress. SPE 39002, 1997.
Omajuva, E, Osisanya, S, and Ahmed R. Measuring and Controlling Torsional Vibrations and Slip Stick in a Viscous
Damped Drill String Model. Paper IPTC 14241 presented at 2011 International Petroleum Conference, Bangkok,
Thailand, 1517 November.
Fereidoun Abbassian. Drill String Vibration Primer BP Exploration. Jan 1994
Mudlogging End of Well Report for Wells 1 and 2 (ASCII Data, Bit run Information, End of Well Logs and Geology reports)
Fear, M.J., F Abbassian, S.H.L. Parfitt, A. McClean. The destruction of PDC bits by Severe Slip-Stick Vibration. SPE/IADC
37639, 1997
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Sensors
TRQ
RPM
HL
SPP
Sensor
Interface
Panel
Kt
Magnitude
Mud
Logging
PC
RS232
comms
Filter Board
PC
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Zero
base
line
HL
SPP
RPM
TRQ
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119
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