Eishin Catalog E
Eishin Catalog E
Eishin Catalog E
EISHIN KAGAKU
Contents
PENETRANT
Dye penetrant (Red-mark) 1
Fluorescent penetrant(Neo glo) 2
Fluorescent penetrant inspection
Systems(Neo glo-units) 3
MAGNETIC PARTICLE
Magnetic particle inspection 4
materials(Magnatron)
Portable yoke electromagnet 5
(Handy magna)
Magnetic particle inspection 6-9
Equipment(Magnastar)
BLACK LIGHT
Type:SC-125,S-100,S-35,L-1000 10
OTHER PRODUCTS
Test panel 11
Marking pen 12
Gas leakage detecting 12
Cleaner 12
RED MARK
Developer R-1SNT
Remover R-1MNT
Penetrant R-1ANT/1
Developer R-1SNT/1
Safety,High-accuracy,environmental
protection, and we always pursue the
NEXTin Visible dye penetrant
inspection technique.
Remover R-1MNT/1
LOW HALOGEN/SULPHUR TYPE
For stainless steel, Ni, Ti alloys
Penetrant R-1ANTSpecial
Developer R-1SNTSpecial
Remover R-1MNTSpecial
HIGH TEMPERATURE TYPE
Penetrant R-1AHNT
Developer R-1SHNT
Remover R-1MHNT
RED.
Visible dye penetrant inspection is the technique to
detect the surface defects and through cracks easily
using penetrant, developer and remover. Applying
these three materials indicates clear and accurate
patterns of the defects inRED
against theWHITE
LOW HALOGEN/
SULPHUR TYPE
and you can choose the best one for your application.
R-3BNTSpecialPLUS
background.
SPECIAL DEVELOPER
EASY
R-1SB
REMOVABLE TYPE
FAST
DRYING TYPE
R-1SD
NT
Used at high humidity, low temperature
R-1SDNT
Special Low halogen/sulphur
WET
SUSPENDABLE TYPE
R-3W
PASTE TYPE
DP-1S
SPECIAL REMOVER
SLOW DRYING
TYPE
R-1MSNT
Slow Volatilization
R-1MS
NT
Special Low halogen/sulphur
Container
Aerosol type: 450cc
Can type: 3.8liter ,18liter ,200liter (drum)
NEO GLO
Japan
Self-Defense
Force,
Aircraft
PENETRANT LINEUP
STANDARD SENSITIVITY FLUORESCENT
WATER WASHBLE PENETRANTS
F-4A /1
F-4A-Au PLUS
F-4A-W PLUS
Emulsifiers
Lipophilic : F-5E-SP/1
Hydrophilic : F-6E-W/1
Developers
Dry powder :
F-5D/1
Water suspendable : F-4W-SP/1
Fast drying :
F-4S(NT), F-4S(NT)/1
Removers
Flammable :
R-1M(NT), R-1M(NT)/1
Container
Penetrants, Emulsifiers, Fast-drying Developers,
Removers 3.8, 18 liter can
Dry Developers 1, 2 kg in corrugated carton
Water suspendable Developer
1 kg, 6 kg can
F-5L/1
F-5L-SP/1
F-6A/1
F-6A-SP/1
NEOGLO-UNITS
Precleaning
Water Washable
Prerince
Solvent
Penetration, Drain
Post-Emulsifiable
Emulsification
Emulsification stop
Water wash
Wet development
Dry development
Inspection
Post clernig
Water removal
Penetrant removal
MAGNATRON
MAGNATRON is high-sensitive magnetic particle and it gives a clear contrast between
defects and the background. The best type for your application can be selected from abundant
types. BLENDEX and MAGNATRON OIL can suspend magnetic particles very well.
Non-fluorescent magnetic particles
Magnetic particles
USAGE
HIGH LUMINANCE
SY-6000Br General
inspection
SY-6300 General
inspection
SY-8500 Precision
inspection
SETTING
PARTICLES
0.04 0.12
Wet type
Wet type magnetic particle is used for observing under
white light. Select the best type for your application
and test conditions by color contrast against the
surface of the test objects.
COLOR TYPE
0.02 0.12
Red
0.04 0.21
Black
0.03 0.20
0.02 0.40
1 15
0.3 2.0
0.03 0.20
1 10
0.1 2.0
0.02 0.25
Less
than 3
0.1 2.0
0.02 0.32
Aerosol type
Ready-to-use suspension is contained in aerosol cans.
Correct amount of fluorescent magnetic particle is
suspended in oil. Four types of magnetic particles are
provided, SY-7500, SY-7500 Special, SY-8000 and SY8000BX. We offer water-based SY-8000W also.
Premixed type
Premixed fluorescent magnetic particles with
conditioning powder. The solution can beeasily
prepared by simply putting a predefined amount of
particles into water and stirring. Two types, SY7500WS and SY-7000SP are provided.
White
COLOR
TONE
USAGE
MA-30 Reddish
Brown
General
5 30
inspection
Precision
Less
MK-10 Black
inspection than 3
Precision
MK-15 Black
25
inspection
5 30
MS-30 O-White General
inspection
10 20
0.55 1.10
2 10
0.95 5.00
2 10
0.15 1.40
10 20
0.70 1.40
Dry type
Dry type is used by spraying with air on the surfaces of
the test objects. Apply this type to the dry surface.
COLOR
Red
Black
White
TYPE
MA-100
MA-200
MA-100B
MK-300
MS-200
MS-300
MS-400
MS-300M
COLOR TONE
Reddish Brown
Reddish Brown
Reddish Brown
Black
O-White
O-White
O-White
O-White
PARTICLE SIZE
5 50
5 30
40 100
30 50
5 50
5 40
5 30
40 100
Disperser
Container
BLENDEX
COLOR
Blendex-B
Blendex-D
Blendex-RH
Light milky
white,
viscous liquid
RECOMMENDED
CONCENTRATION
0.5 2.0
to water
3 5
to water
FEATURES
Regular type, Well suspended
Non-forming, use when bubbling
during circlation of magnetic
particle solutions
Stolong rust-prevention. Can
paint directly on the parts without
cleaning after inspection
RESMIN(Rust preventive)
HANDYMAGNA
The best-selling portable yoke electromagnet HANDY MAGNA
has a dominant market share for its excellent detection ability
and abundant variety of types. Contact magnetic poles directly
with test objects and apply magnetic particles, hold down the
switch and magnetic particles indications will appear where
the defects are. Best for welded area.
Type
A-1
A-1
A-2
Small and light-weight type of A-1 convenient for long time inspections.
Universal yoke is optional
A-4
A-6
TE-2
Configuration
Body (with a micro switch)
5 meter power cord (3-core, two-type rubber cap tire
cable)
Steel carrying case
Features
AC continuous method achieves higher ability to
detect surface defects by the skin effect.
Yoke method suppresses an electric current flowing
directly into the test objects, and avoids the
possibility of sparking.
Small, light, AC 200V or 220V (other voltage option)
portable size.
Any test objects can be inspected with HANDY
MAGNA yokes.
Waterproof switches minimize the risks of layer
short or electric shock to human bodies in wet
method.
Type A-1, A-2 and A6 are with potted cable. Tough
and waterproof.
A-2
A-4
SPECIFICATIONS
A-6
A-1
Rated currentA50Hz
4,0
Magnetizing powerAT 2,400
Magnetic fluxmWb 0.80
Yoke pole Leg spacing 140
Magnetic pole sectionsize 25X25
Weight without cable 3.2
A-2
2.5
2,100
0.60
110
20X20
2.0
A-4
4,0
2,500
0.70
140
25X25
3.6
A-6
3.5
2,600
0.57
110
20X20
2.0
TE-2
1.2
1,500
0.30
70
15X15
1.2
Duty cycle
A-1, A-2 and A-6 70%(5-sec on, 2-sec off)
TE-2 50%(5-sec on, 5-sec off)
Lifting power(excluding TE-2)Above 10 pounds
A-1 and A-6 are designed for 50 Hz60Hz
4-pole electromagnet
Developed specially for inspections for the welded area
on tank bottoms and pressure vessels. Defects in all
directions can be easily detected simultaneously by
rotating magnetic field. Continuous inspection can be
performed fast and efficiently while the Handy Magna
is moving on the welded area.
TE-2
SPECIFICATIONS
HM-4AX
-5AX
Magnetizing powerAT
Effective insection width
Body weight
Duty cycle
HM-4AX
2400X2
80
4
HM-5AX
3500X2
100
8
MAGNASTAR
MAGNASTAR consist of various types of components required for magnetic particle
inspection such as magnetizing power supply, a different type of magnetic particle inspection
equipment, and a demagnetizer. Select out the desired type appropriate for your inspection
objects and requirements. EISHIN also design and manufactures special-purpose system at
your request.
Magnetizing Power Supply
To meet all of varied needs, a wide range of types are
provided from the portable type to the large-scale system.
Portable Type
Designed to be small and compact. This type can be
carried easily, so it is useful for outside inspection or
when the inspection location is undefined.
ES-1D
SA20
Spec
Power Souce
Output Curent DCCrest value
ES-1D
AC200V 50/60Hz About 40A
1200A
SA-20
AC200V 50/60Hz About 60A
2000A
ACCrest value
Rating
Power Condition
Rectication Methed
Conducting Time
Conducting Cycle (Rated Value)
D C
Demagnetizing
A C
Size/Weight
1500A
W230H250D450/About 36Kg
AC Attenuation Demagnetizing
W350H400D500/About 58Kg
Thylistor Type
Power supply using the thylistor phase control system. This type provides both of AC and DC magnetic outputs, and
a built-in AC automatic attenuation demagnetizer (Models SA-50 and 60 provide a DC pole reversing automatic
attenuation demagnetizer as well). Suitable for a wide range of applications from prod magnetizing to large
automatic systems.
SA30SA40
SA50SA60
Spec
SA-30
SA-40
SA-50
SA-60
Power Souce
AC200V 50/60Hz About 100A AC200V 50/60Hz About 150A AC200V 50/60Hz About 250A AC200V 50/60Hz About 350A
3000A
4000A
5000A
6000A
Output Curent DCCrest value
Rating
ACCrest value
2000A
3000A
3500A
4000A
Magnetization Cable
Magnetization Cable
Magnetization Cable
Magnetization Cable
Power Condition
100sq10mShunt
100sq10mShunt
150sq10mShunt
150sq10mShunt
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Rectication Methed
Single Phase,Half Wave
Single Phase,Half Wave
Single Phase,Half Wave
Single Phase,Half Wave
Conducting Time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
1 second on, 20 second o
1 second on, 20 second o
1 second on, 20 second o
1 second on, 20 second o
Conducting CycleRated Value
poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running
DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing
D C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Demagnetizing
AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing
A C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Size/Weight
W400H550D600/About 90Kg
W455H550D600/About 100Kg
W850H900D800/About 350Kg
W850H900D800/About 400Kg
For Ring-gear
TDF4060
Spec
TDF-40
TDF-50
TDF-60
TDF-70
Power Souce
3 AC-200V 50/60Hz About 360A 3 AC-200V 50/60Hz About 400A 3 AC-200V 50/60Hz About 500A 3 AC-200V 50/60Hz About 600A
4000A
5000A
6000A
7000A
Output Curent DCAverege value
Rating ACActual value
3000A
3000A
4000A
4000A
Magnetization Cable
Magnetization Cable
Magnetization Cable
Magnetization Cable
Power Condition
200sq10mShunt
200sq10mShunt
200sq10mShunt
200sq10mShunt
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Rectication Methed
Three Phase,Full Wave
Three Phase,Full Wave
Three Phase,Full Wave
Three Phase,Full Wave
Conducting Time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
0.5 second on, 20 second o
0.5 second on, 20 second o
0.5 second on, 20 second o
0.5 second on, 20 second o
Conducting CycleRated Value
poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running
DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing
D C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Demagnetizing
AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing
A C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Size/Weight
W1000H1100D950/About 800Kg
W1000H1100D950/About 900Kg
W1200H1300D1200/About 1400Kg
W1200H1300D1200/About 1600Kg
SA-H Type
These types are standard type and commonly used.
SA20H40H
Spec
Power Souce
Output Curent DCCrest value
Rating
ACCrest value
SA-30H
3 AC-200V 50/60Hz About 100A
3000A
2000A
Thylistor Phase Control,
Rectication Methed
Single Phase,Half Wave
Conducting Time
0 -3 sec or Free time
1 second on, 20 second o
Conducting TimeRated Value
poosible in cotinuous running
Coil
NoWith subsidiary coil100
DC Attenuation Demagnetizing
D C
Automatic Reversing
Demagnetizing
AC Attenuation Demagnetizing
A C
Automatic Reversing
Space Between Electro
0 - 500mm
Size
W1200H850D700
SA-40H
3 AC-200V 50/60Hz About 150A
4000A
3000A
Thylistor Phase Control,
Single Phase,Half Wave
0 -3 sec or Free time
1 second on, 20 second o
poosible in cotinuous running
2006T
DC Attenuation Demagnetizing
Automatic Reversing
AC Attenuation Demagnetizing
Automatic Reversing
0 - 700mm
W1400H850D800
SA-50H
3 AC-200V 50/60Hz About 200A
5000A
3000A
Thylistor Phase Control,
Single Phase,Half Wave
0 -3 sec or Free time
1 second on, 20 second o
poosible in cotinuous running
3006T
DC Attenuation Demagnetizing
Automatic Reversing
AC Attenuation Demagnetizing
Automatic Reversing
0 - 1000mm
W1800H850D800
TDF26H
TDF96H
Spec
TDF-26H
TDF-54H
TDF-96H
TDF-144H
3 AC-200V 50/60Hz About 160A 3 AC-200V 50/60Hz About 400A 3 AC-200V 50/60Hz About 500A 3 AC-200V 50/60Hz About 500A
Power Souce
2000A
5000A
6000A
8000A
Output Curent DCAverege value
Rating ACActual value
1500A
3000A
4000A
5000A
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Thylistor Phase Control,
Rectication Methed
Three Phase,Full Wave
Three Phase,Full Wave
Three Phase,Full Wave
Three Phase,Full Wave
Conducting Time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
0 -3 sec or Free time
0.5 second on, 20 second o
0.5 second on, 20 second o
0.5 second on, 20 second o
0.5 second on, 20 second o
Conducting TimeRated Value
poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running poosible in cotinuous running
Coil
3006T
3006T
3006T
3006T
Space Between Electro
0 - 660mm
0 - 1380mm
0 - 2440mm
0 - 3660mm
DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing DC Attenuation Demagnetizing
D C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Demagnetizing
AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing AC Attenuation Demagnetizing
A C
Automatic Reversing
Automatic Reversing
Automatic Reversing
Automatic Reversing
Size
W2000H900D800
W2000H900D800
W3400H900D800
W3400H900D1000
Training Type
Designed specially for training or magnetization testing.
Spec
A-20H
Power Souce
AC100V 50/60Hz About 30A
2000A
Output Curent DCCrest value
Rating
ACCrest value
1500A
Rectication Methed
Single Phase,Half Wave
Conducting Time
0 -3 sec or Free time
Conducting CycleRated Value 1 second on, 60 second opoosible in cotinuous running
Application of examination medium
Particle blower
Option
Subsidiary coil,Test bar, Foot swich
A20H
Immersion Type
In this type, to perform inspections, the inspection
objects are immersed into a particle suspension. Two
types are provided : Model DHS, electrode-pressing
type, and Model DHT, clamped type.
DHT30H
Duovec Type
Performs inspection of inspection objects in the longitudinal and circumferential directions simultaneously at one
magnetizing operation.
SPD80300
Spec
Power Souce
Output Curent
Rectication Methed
Demagnetizingn Time
Size/Weight
SPD-80
AC200V 50/60Hz About 80A
DC80 - 0A
Thylistor Phase Control
20 45 sec
W300H400D500/About 25Kg
SPD80H
SPD-150
AC200V 50/60Hz About 150A
DC150 - 0A
Thylistor Phase Control
20 45 sec
W300H400D500/About 30Kg
SPD-300
AC200V 50/60Hz About 300A
DC300 - 0A
Thylistor Phase Control
20 45 sec
W400H450D600/About 40Kg
With the encircling coil type, demagnetizing can be done in several ways satisfying the user's needs.
For complicated-shape parts, it has been very difficult to demagnetize down to 3 gausses or lower so far. This type
has overcome such a problem. Combination of a power supply and various types of coils enable the user to select the
desired demagnetizing technology.
AD2060
Spec
Power Souce
Inner Diameter
AD-20
AD-30
AD-40
AD-50
AD-60
AC200V 50/60Hz About 20A AC200V 50/60Hz About 30A AC200V 50/60Hz About 40A AC200V 50/60Hz About 50A AC200V 50/60Hz About 60A
150150mm
200200mm
200200mm
300300mm
400400mm
TD-30
AC200V 50/60Hz About 30A
W450H350D450/About 120Kg
TD30
Test Panel
Category
Test Panels
Sensitivity
Type 1
Crack Depth
Level
50m
1, 2, 3, 4
30m
2, 3, 4
20m
3, 4
10m
Crack Depth
Level
Approx 100m
Type 3
Type 1
Type 2
Type 3
Sulfur content
Black
Red
White
Blue
marking-pens
compare tip
GL-1B/GL-1B Special
Industrial Degreaser
ACE Cleaner
Application
Degrease machine parts
Degrease and cleaning of metal products, ceramic and
plastic products
Erase Marking pen ink and marking-off
Clean off rust-preventive agent, etc
Container
550 type aerosol can (degreaser contained: 400ml)
3.8 liter, 18 liter can
ACE Cleaner
12