Iom3 Introduction To Oil Gas Drilling and Well Operations

An Introduction to Oil & Gas
Drilling and Well Operations

Educational Material from the IOM3 Oil and Gas Division
The global network for the materials cycle
Introduction
The Institute of Materials, Minerals & Mining (IOM3) is a major UK

professional engineering institution, incorporated by Royal Charter,
with over 17,000 members spread across the world.
IOM3 exists to promote & develop all aspects of: materials science
& engineering, metallurgy, geology, mining & associated
technologies and petroleum engineering, as a leading authority in
the global materials & natural resource community
The Oil and Gas Division represents over 2,300 members of the
Institute who are interested in the production of Oil and Gas.
Membership of IOM3 provides a range of benefits, including access
to globally recognised UK professional engineering qualifications
such as Chartered engineer (CEng), go to: www.iom3.org
This slide pack is part of a series of educational material produced
by the Oil and Gas Division to provide the Public with information
on the production of oil and gas. The IOM3 accepts no
responsibility for the contents of this slide pack.
Contents
Why we drill wells
The well life cycle
UK Legislation
Well construction: Well design and construction
Rig types
Pipe handling and the drill string
Drilling and drill bits
Drilling fluid
Cementing (including plugging and abandonment)
Blowout preventer
Directional drilling
Well testing and evaluation
Well completion
Xmas tree
Well intervention
Well integrity
Summary points
Why We Drill Wells

To gain information (e.g. Exploration & Appraisal wells)
To produce hydrocarbons or support their production through
Injection of gas and liquids
Drilling a well is the only way to access a Reservoir and establish

what lies beneath.
Each well is a multi million pound project involving multi

disciplines and each well is as unique as each individual person.
The Well Life Cycle

Design: Agree the well objectives, schedule, costs, order equipment, place contracts for the
rig and services, prepare the site.
Construction: Drill: The well is created by drilling a hole, isolating with casing and cement and repeating
this process until the target depth and location are reached.
Test: A well may be produced temporarily to establish the Reservoir potential.
Complete/Suspend: If the well is to be put on production/injection it is completed with
tubing and flow control equipment: otherwise downhole plugs are installed
Commission: The well is handed over to operations and connected to the process
facilities.
Operation: Well performance and integrity are continually monitored. Routine maintenance is
performed.
Workover: The well is handed back to the wells team to perform downhole surveillance,
improve the well performance or repair/replace downhole equipment. The well may also be
sidetracked i.e. a new hole is drilled from the existing wellbore to a new target.
Abandonment: When a well becomes uneconomic the wells team return to install downhole
cement plugs to isolate hydrocarbon zones and the wellhead is removed.
UK Legislation
SI 913: The Offshore Installations and Wells (Design and Construction, etc.)
Regulations 1996, Part IV, Wells, General Duty:-
The well-operator, shall ensure that a well is so designed, modified, commissioned,

constructed, equipped, operated, maintained, suspended and abandoned that
(a) so far as is reasonably practicable, there can be no unplanned escape of fluids
from the well; and
(b) risks to the health and safety of persons from it or anything in it, or in the strata
to which it is connected, are as low as is reasonably practicable
The above requirement applies to UK land wells, a similar requirement exists in SI
398: The Offshore Installations (Offshore safety Directive) (safety Case etc.)
Regulations 2015. A key reference for Guidance is the Oil and Gas Well Integrity
Guidelines.
6
Well Design and Construction

Wellhead: installed on top of the surface casing to cap and
hold the casing strings and completion.
Conductor: isolates unconsolidated surface formation and may
take structural loads. Typically 36 hole to contain 30
conductor.
Surface Casing: isolates surface formations, typically 24
hole with 18.5/8 diameter casing.
Intermediate Casing: isolates pressure/problem zones
above the reservoir. Typically 17.1/2 hole with 13.3/8
diameter casing.
Production Casing: Typically set above the Reservoir, typically

12.1/4 hole for 9.5/.8 casing.
Production Liner: Set across the Reservoir into the
production casing, typically 8.1/2 hole for 7 liner.
Rig Types
Land
Platform
Jack Up
Semi Submersible
Drill Ship
Tension Leg
8
Pipe Handling and the Drill String
Draw works and Rotary Table
Drillers Control Room Doghouse

Drill Floor on a North Sea
Platform
Main Components of a
Rotary Drilling Rig
9
Drilling and Drill Bits
Tri cone bit with milled steel (left) or

tungsten carbide teeth (right) designed to
gouge and scrape. The longer the teeth
the greater the gouging action. Use
milled steel with large teeth for drilling
soft formations and tungsten carbide
buttons for drilling harder formations.
Fixed cutter bit with PDC or Polycrystalline Diamond

Compact (left) or natural diamond (right) inserts
also used for core heads. These drill bits are
designed to chip and crush to drill harder
formations. Like the tri cone bits nozzles provide
hydraulic horsepower to clear the drill face, cool and
assist drilling. Cut outs provide clearance for drill
cuttings and drilling fluid.
10
Drilling Fluid (Mud)

Drilling fluids: Control pore pressure.
Stabilise the wellbore.
Transport cuttings from the drill bit to
surface.
Lubricate the drillstring.
Mud pumps: Power the drilling fluid.
Provide power to mud motors and
the drill bit.
Solids control system: Cleans and conditions the fluid.
Mud loggers: Continually monitor the system and
record (log).
11
Cementing
Sea
Cap rock K
Permeable Zone A
Cap rock L
Permeable Zone B
Cap rock M
Permeable Zone C
Shale
Barriers against
Sandstone A
Sandstone A
Shale
Barriers against
Sandstone B
Sandstone B
Shale
Main
Reservoir
Barriers against
Reservoir
Legend
Barrier envelope
Plug & Squeeze Cementing for Well

Abandonment, Sidetracking or Isolating
Open Perforations
Animation showing deployment of cement into a casing
annulus, known as a cement job.
12
Blowout Preventer (BOP)
Photographs show a subsea BOP stack comprising hydraulic rams and annular elements to seal around the
drill string or cut and seal the drill string or close off the open well.
13
Directional Drilling
Mud Motors and Rotary Steerable Systems

14
Well Testing and Formation Evaluation

Mud Logging and
LWD/MWD
Coring
Electric
logging
Drill Stem
Testing (DST)
15
Well Completion
Surface Controlled
Subsurface Safety
Valve (SCSSV) may also have
an annulus safety valve
Tubing hanger
Production tubing, typically

3.1/2 to 7 diameter
Gas lift valves

(May also use various
types of pumps)
Production casing
Pressure/temperature gauge
Landing nipple
Production packer
Seal assembly
Re-entry guide
No Go Nipple
Cased & perforated /

barefoot / slotted liner
or a screen - with or
without flow control
16
Xmas Tree
An assembly of valves installed on the wellhead to control flow from/into the
well, allow access for well interventions and monitor pressure/temperature.
17
Well Intervention
Equipment:
Pumping
Slickline
Electric line
Coiled tubing
Snubbing
Objectives: Stimulate zones fracture and/or acidise.

Acquire downhole integrity, formation
and flow data.
Repair/replace broken equipment.
Repair/replace equipment to optimise

flow.
Remove debris and deposits.
Typical Slickline Rig Up

18
Offshore Well Intervention Equipment
Slickline, Coiled Tubing and Subsea Intervention Vessel
19
Well Integrity
2009
Loss of well integrity during well

abandonment North Sea 2012
Flow cut tubing from a water injection

well
20
Summary Points
Drilling a well is the only way to access a Reservoir and establish what is there.
Wells are constructed from concentric strings of steel casing, cemented in
place with a wellhead on top and a completion inside.
Each well is a multi million pound project, North Sea wells are typically
designed to last for decades and each well is as unique as each individual
person.
Constructing and maintaining a well is a team effort involving many people
with different skills every individual is important.
The priorities of the wells team are to maintain well integrity, avoid hurting
anyone and deliver the objectives on time and in budget.
Key Document: Oil and Gas UK Well Integrity Guidelines
21
An Introduction to Oil & Gas

Drilling and Well Operations
Educational Material from the IOM3 Oil and Gas Division
The global network for the materials cycle

Iom3 Introduction To Oil Gas Drilling and Well Operations

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What is the purpose of drilling wells?

What is the purpose of drilling wells?

What are the main stages of the well life cycle?

What are the main stages of the well life cycle?

An Introduction to Oil & Gas

Drilling and Well Operations

The global network for the materials cycle

The Institute of Materials, Minerals & Mining (IOM3) is a major UK

Why We Drill Wells

Drilling a well is the only way to access a Reservoir and establish

Each well is a multi million pound project involving multi

The Well Life Cycle

The well-operator, shall ensure that a well is so designed, modified, commissioned,

Well Design and Construction

Production Casing: Typically set above the Reservoir, typically

Pipe Handling and the Drill String

Draw works and Rotary Table

Drillers Control Room Doghouse

Drilling and Drill Bits

Tri cone bit with milled steel (left) or

Fixed cutter bit with PDC or Polycrystalline Diamond

Drilling Fluid (Mud)

Plug & Squeeze Cementing for Well

Blowout Preventer (BOP)

Mud Motors and Rotary Steerable Systems

Well Testing and Formation Evaluation

Production tubing, typically

Gas lift valves

Cased & perforated /

Objectives: Stimulate zones fracture and/or acidise.

Repair/replace equipment to optimise

Typical Slickline Rig Up

Offshore Well Intervention Equipment

Slickline, Coiled Tubing and Subsea Intervention Vessel

Loss of well integrity during well

Flow cut tubing from a water injection

Key Document: Oil and Gas UK Well Integrity Guidelines

An Introduction to Oil & Gas

The global network for the materials cycle

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