KISSsoft Release 03/2015 G

For Everyone Who Want to Make a Better World

File
Name
:
Unnamed
Changed by:
Maruti
on: 31.05.2016
at: 23:08:41

Important hint: At least one warning has occurred during the calculation:
1-> Calculation of scuffing:
The entered gear pair data is outside the boundary of the calculation method!
The application of ISO/TR 13989-2 has following limitations:
1.0 m/s <= v(=0.4 m/s) <= 50.0 m/s

CALCULATION OF A CYLINDRICAL SPUR GEAR PAIR

Drawing or article number:
Gear 1:
0.000.0
Gear 2:
0.000.0
Calculation method

ISO 6336:2006 Method B

------- GEAR 1 -------- GEAR 2 --

Power (kW)
Speed (1/min)
Torque (Nm)
Application factor
Required service life (h)
Gear driving (+) / driven (-)
Working flank gear 1: Right flank

[P]
[n]
[T]
[KA]
[H]

5.000
100.0
477.5

66.7
716.2
1.25

20000.00
-

1. TOOTH GEOMETRY AND MATERIAL

(geometry calculation according to
DIN 3960:1987)
------- GEAR 1 -------- GEAR 2 -Center distance (mm)
[a]
91.500
Centre distance tolerance
ISO 286:2010 Measure js7
Normal module (mm)
[mn]
4.5000
Pressure angle at normal section ()
[alfn]
20.0000
Helix angle at reference circle ()
[beta]
0.0000
Number of teeth
[z]
16
24
Facewidth (mm)
[b]
40.00
40.00
Hand of gear
Spur gear
Accuracy grade
[Q-ISO 1328:1995]
6
6
Inner diameter (mm)
[di]
0.00
0.00
Inner diameter of gear rim (mm)
[dbi]
0.00
0.00
Material
Gear 1:
Gear 2:

1/10

18CrNiMo7-6, Case-carburized steel, case-hardened

ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
18CrNiMo7-6, Case-carburized steel, case-hardened

ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
------- GEAR 1 -------- GEAR 2 -Surface hardness
HRC 61
HRC 61
Material quality according to ISO 6336:2006 Normal (Life factors ZNT and YNT >=0.85)
Fatigue strength. tooth root stress (N/mm)
[sigFlim]
430.00
430.00
Fatigue strength for Hertzian pressure (N/mm)
[sigHlim]
1500.00
1500.00
Tensile strength (N/mm)
[Rm]
1200.00
1200.00
Yield point (N/mm)
[Rp]
850.00
850.00
Young's modulus (N/mm)
[E]
206000
206000
Poisson's ratio
[ny]
0.300
0.300
Roughness average value DS, flank (m)
[RAH]
0.60
0.60
Roughness average value DS, root (m)
[RAF]
3.00
3.00
Mean roughness height, Rz, flank (m)
[RZH]
4.80
4.80
Mean roughness height, Rz, root (m)
[RZF]
20.00
20.00

Gear reference profile

1:
Reference profile
1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A
Dedendum coefficient
[hfP*]
Root radius factor
[rhofP*]
Addendum coefficient
[haP*]
Tip radius factor
[rhoaP*]
Protuberance height factor
[hprP*]
Protuberance angle
[alfprP]
Tip form height coefficient
[hFaP*]
Ramp angle
[alfKP]

1.250
0.380 (rhofPmax*= 0.472)
1.000
0.000
0.000
0.000
0.000
0.000
not topping

Gear reference profile

2:
Reference profile
1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A
Dedendum coefficient
[hfP*]
Root radius factor
[rhofP*]
Addendum coefficient
[haP*]
Tip radius factor
[rhoaP*]
Protuberance height factor
[hprP*]
Protuberance angle
[alfprP]
Tip form height coefficient
[hFaP*]
Ramp angle
[alfKP]

1.250
0.380 (rhofPmax*= 0.472)
1.000
0.000
0.000
0.000
0.000
0.000
not topping

Summary of reference profile gears:

Dedendum reference profile
Tooth root radius Refer. profile
Addendum Reference profile
Protuberance height factor
Protuberance angle ()
Tip form height coefficient
Ramp angle ()

[hfP*]
[rofP*]
[haP*]
[hprP*]
[alfprP]
[hFaP*]
[alfKP]

1.250
0.380
1.000
0.000
0.000
0.000
0.000

1.250
0.380
1.000
0.000
0.000
0.000
0.000

Type of profile modification:

none (only running-in)
Tip relief (m)

[Ca]

2.0

2.0

Lubrication type
Type of oil
Lubricant base
Kinem. viscosity

2/10

oil bath lubrication

Oil: ISO-VG 220
Mineral-oil base
oil at

40 C (mm/s)

[nu40]

220.00

Kinem. viscosity
oil at 100 C (mm/s)
FZG test A/8.3/90 (
ISO 14635-1:2006)
Specific density at 15 C (kg/dm)
Oil temperature (C)

[nu100]
[FZGtestA]
[roOil]
[TS]

17.50
12
0.895
70.000

Working pressure angle at normal section ()

Helix angle at operating pitch circle ()
Base helix angle ()
Reference centre distance (mm)
Sum of profile shift coefficients
Profile shift coefficient
Tooth thickness (Arc) (module) (module)

------- GEAR 1 -------- GEAR 2 -[itot]

-1.500
[u]
1.500
[mt]
4.500
[alft]
20.000
[alfwt]
22.439
[alfwt.e/i]
22.465 /
22.412
[alfwn]
22.439
[betaw]
0.000
[betab]
0.000
[ad]
90.000
[Summexi]
0.3532
[x]
0.3031
0.0500
[sn*]
1.7915
1.6072

Tip alteration (mm)

Reference diameter (mm)
Base diameter (mm)
Tip diameter (mm)
(mm)
Tip diameter allowances (mm)
Tip form diameter (mm)
(mm)
Active tip diameter (mm)
Active tip diameter (mm)
Operating pitch diameter (mm)
(mm)
Root diameter (mm)
Generating Profile shift coefficient
Manufactured root diameter with xE (mm)
Theoretical tip clearance (mm)
Effective tip clearance (mm)
Active root diameter (mm)
(mm)
Root form diameter (mm)
(mm)
Reserve (dNf-dFf)/2 (mm)
Addendum (mm)
(mm)
Dedendum (mm)
(mm)
Roll angle at dFa ()
Roll angle to dNa ()
Roll angle to dNf ()
Roll angle at dFf ()
Tooth height (mm)
Virtual gear
no. of teeth
Normal-tooth thickness at tip circle (mm)
(mm)
Normal-tooth thickness on tip form circle (mm)
(mm)
Normal space width at root circle (mm)

[k*mn]
-0.089
[d]
72.000
[db]
67.658
[da]
83.550
[da.e/i]
83.550 /
83.540
[Ada.e/i]
0.000 /
-0.010
[dFa]
83.550
[dFa.e/i]
83.550 /
83.540
[dNa]
83.550
[dNa.e/i]
83.550 /
83.540
[dw]
73.200
[dw.e/i]
73.214 /
73.186
[df]
63.478
[xE.e/i]
0.2818/
0.2696
[df.e/i]
63.286 /
63.176
[c]
1.125
[c.e/i]
1.298 /
1.203
[dNf]
68.560
[dNf.e/i]
68.578 /
68.545
[dFf]
67.950
[dFf.e/i]
67.900 /
67.873
[cF.e/i]
0.352 /
0.323
[ha=mn*(haP*+x+k)]
5.775
[ha.e/i]
5.775 /
5.770
[hf=mn*(hfP*-x)]
4.261
[hf.e/i]
4.357 /
4.412
[xsi_dFa.e/i]
41.513 /
41.499
[xsi_dNa.e/i]
41.513 /
41.499
[xsi_dNf.e/i]
9.483 /
9.311
[xsi_dFf.e/i]
4.850 /
4.578
[H]
10.036
[zn]
16.000
[san]
2.451
[san.e/i]
2.377 /
2.323
[sFan]
2.451
[sFan.e/i]
2.377 /
2.323
[efn]
0.000

Overall transmission ratio

Gear ratio
Transverse module (mm)
Pressure angle at pitch circle ()
Working transverse pressure angle ()

3/10

-0.089
108.000
101.487
117.272
117.272 / 117.262
0.000 /
-0.010
117.272
117.272 / 117.262
117.272
117.272 / 117.262
109.800
109.821 / 109.779
97.200
0.0287/
0.0165
97.008 /
96.898
1.125
1.298 /
1.203
103.602
103.624 / 103.584
102.187
102.123 / 102.087
0.768 /
0.731
4.636
4.636 /
4.631
5.400
5.496 /
5.551
33.176 /
33.165
33.176 /
33.165
11.821 /
11.708
6.424 /
6.243
10.036
24.000
3.248
3.178 /
3.129
3.248
3.178 /
3.129
0.000

(mm)
Max. sliding velocity at tip (m/s)
Specific sliding at the tip
Specific sliding at the root
Mean specific sliding
Sliding factor on tip
Sliding factor on root
Pitch on reference circle (mm)
Base pitch (mm)
Transverse pitch on contact-path (mm)
Length of path of contact (mm)
Length T1-A, T2-A (mm)
Length T1-B (mm)
Length T1-C (mm)
Length T1-D (mm)
Length T1-E (mm)
Length T1-T2 (mm)
Diameter of single contact point B (mm)
Diameter of single contact point D (mm)
Addendum contact ratio
Minimal length of contact line (mm)

[efn.e/i]
[vga]
[zetaa]
[zetaf]
[zetam]
[Kga]
[Kgf]
[pt]
[pbt]
[pet]
[ga, e/i]
[T1A, T2A]
[T1B, T2B]
[T1C, T2C]
[T1D, T2D]
[T1E, T2E]
[T1T2]
[d-B]
[d-D]
[eps]
[Lmin]

Transverse contact ratio

Transverse contact ratio with allowances
Overlap ratio
Total contact ratio
Total contact ratio with allowances

[eps_a]
[eps_a.e/m/i]
[eps_b]
[eps_g]
[eps_g.e/m/i]

0.000 /
0.000
0.000 /
0.000
0.184
0.147
0.717
0.717
-2.534
-2.530
0.717
0.480
0.384
-0.384
-0.480
14.137
13.285
13.285
18.967 ( 19.013 /
18.903)
5.543(
5.497/
5.599)
29.382( 29.382/ 29.372)
11.226( 11.226/ 11.217)
23.699( 23.653/ 23.754)
13.970( 13.952/ 13.988)
20.955( 20.928/ 20.983)
18.828( 18.782/ 18.884)
16.097( 16.097/ 16.087)
24.511( 24.511/ 24.502)
10.415( 10.369/ 10.469)
34.925 ( 34.879 /
34.971)
71.286( 71.286/ 71.281) 112.010( 111.971/ 112.056)
77.431( 77.386/ 77.485) 106.471( 106.471/ 106.465)
0.793(
0.795/
0.791)
0.634(
0.636/
0.632)
40.000
1.428
1.431 / 1.427 / 1.423
0.000
1.428
1.431 / 1.427 / 1.423

2. FACTORS OF GENERAL INFLUENCE

Nominal circum. force at pitch circle (N)

Axial force (N)
Radial force (N)
Normal force (N)
Nominal circumferential force per mm (N/mm)
Only as information: Forces at operating pitch circle:
Nominal circumferential force (N)
Axial force (N)
Radial force (N)
Circumferential speed reference circle (m/s)
Circumferential speed operating pitch circle (m/s)

Running-in value (m)

Running-in value (m)
Correction coefficient
Gear body coefficient
Reference profile coefficient
Material coefficient
Singular tooth stiffness (N/mm/m)
Meshing stiffness (N/mm/m)
Meshing stiffness (N/mm/m)
Reduced mass (kg/mm)
Resonance speed (min-1)
Resonance ratio (-)

4/10

[Ft]
[Fa]
[Fr]
[Fnorm]
[w]
[Ftw]
[Faw]
[Frw]
[v]

------- GEAR 1 -------- GEAR 2 -13262.9

0.0
4827.3
14114.1
331.57
13045.5
0.0
5387.3
0.38

[v(dw)]

0.38

[yp]
[yf]
[CM]
[CR]
[CBS]
[E/Est]
[c']
[cgalf]
[cgbet]
[mRed]
[nE1]
[N]

0.6
0.8
0.800
1.000
0.975
1.000
12.293
16.237
13.801
0.01311
21007
0.005

Subcritical range
Running-in value (m)
[ya]
Bearing distance l of pinion shaft (mm)
[l]
Distance s
of pinion shaft (mm)
[s]
Outside diameter of pinion shaft (mm)
[dsh]
Load in accordance with Figure 13, ISO 6336-1:2006
[-]
0:a), 1:b), 2:c), 3:d), 4:e)
Coefficient K' according to Figure 13, ISO 6336-1:2006
[K']
Without support effect
Tooth trace deviation (active) (m)
[Fby]
from deformation of shaft (m)
[fsh*B1]
(fsh (m) = 2.64, B1= 1.00, fHb5 (m) = 6.00)
Tooth without tooth trace modification
Position of Contact pattern: favorable
from production tolerances (m)
[fma*B2]
(B2=
1.00)
Tooth trace deviation, theoretical (m)
[Fbx]
Running-in value (m)
[yb]
Dynamic factor

0.6
80.000
8.000
40.000
4
-1.00
3.61
2.64

12.02

4.25
0.64

[KV]

1.002

flank
Tooth root
Scuffing

[KHb]
[KFb]
[KBb]

1.060
1.045
1.060

Transverse load factor - flank

- Tooth root
- Scuffing

[KHa]
[KFa]
[KBa]

1.000
1.000
1.000

Helical load factor scuffing

[Kbg]

1.000

Number of load cycles (in mio.)

[NL]

Face load factor -

120.000

80.000

3. TOOTH ROOT STRENGTH

Calculation of Tooth form coefficients according method: B
------- GEAR 1 -------- GEAR 2 -Calculated with profile shift
[x]
0.30
Tooth form factor
[YF]
1.55
Stress correction factor
[YS]
1.95
Working angle ()
[alfFen]
24.62
Bending lever arm (mm)
[hF]
5.08
Tooth thickness at root (mm)
[sFn]
9.25
Tooth root radius (mm)
[roF]
2.16
(hF* = 1.129/ 1.220 sFn* = 2.055/ 2.029 roF* = 0.480/ 0.546 dsFn = 64.926/ 98.948 alfsFn =
Helix angle factor
Deep tooth factor
Gear rim factor
Effective facewidth (mm)
Nominal stress at tooth root (N/mm)
Tooth root stress (N/mm)

[Ybet]
[YDT]
[YB]
[beff]
[sigF0]
[sigF]

Permissible bending stress at root of Test-gear

Notch sensitivity factor

[YdrelT]

5/10

0.05
1.75
1.80
22.07
5.49
9.13
2.46
30.00/ 30.00)

1.000
1.000
1.00
40.00
223.33
292.34

1.00
40.00
232.40
304.21

0.997

0.994

Surface factor
size factor (Tooth root)
Finite life factor

[YRrelT]
[YX]
[YNT]
[YdrelT*YRrelT*YX*YNT]
Alternating bending factor (mean stress influence coefficient)
[YM]
Stress correction factor
[Yst]
Yst*sigFlim (N/mm)
[sigFE]
Permissible tooth root stress (N/mm)
[sigFP=sigFG/SFmin]
Limit strength tooth root (N/mm)
[sigFG]
Required safety
[SFmin]
Safety for Tooth root stress
[SF=sigFG/sigF]
Transmittable power (kW)
[kWRating]

0.957
1.000
0.929
0.885

0.957
1.000
0.936
0.890

1.000

1.000
2.00

860.00
543.93
761.50
1.40
2.60
9.30

860.00
546.77
765.48
1.40
2.52
8.99

4. SAFETY AGAINST PITTING (TOOTH FLANK)

Zone factor
Elasticity coefficient (N/mm)
Contact ratio factor
Helix angle factor
Effective facewidth (mm)
Nominal flank pressure (N/mm)
Surface pressure at operating pitch circle (N/mm)
Single tooth contact factor
Flank pressure (N/mm)

[ZH]
[ZE]
[Zeps]
[Zbet]
[beff]
[sigH0]

------- GEAR 1 -------- GEAR 2 -2.342

189.812
0.926
1.000
40.00
1140.35

[sigHw]
[ZB,ZD]
[sigHB, sigHD]

1313.90
1.05
1378.25

1.00
1313.90

[ZL]
1.020
[ZV]
0.945
[ZR]
0.959
[ZW]
1.000
[ZNT]
0.974
[ZL*ZV*ZR*ZNT]
0.900
Small no. of pittings permissible:
no
Size factor (flank)
[ZX]
1.000
Permissible surface pressure (N/mm)
[sigHP=sigHG/SHmin] 1349.40
Limit strength pitting (N/mm)
[sigHG]
1349.40
Required safety
[SHmin]
1.00
Safety for surface pressure at operating pitch circle
[SHw]
1.03
Safety for stress at single tooth contact
[SHBD=sigHG/sigHBD]
0.98
(Safety regarding transmittable torque)
[(SHBD)^2]
0.96
Transmittable power (kW)
[kWRating]
4.79

1.020
0.945
0.959
1.000
0.986
0.911

Lubrication coefficient at NL
Speed coefficient at NL
Roughness coefficient at NL
Work hardening factor at NL
Finite life factor

4b. MICROPITTING ACCORDING TO

ISO/TR 15144-1:2014

Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)

5. STRENGTH AGAINST SCUFFING

6/10

1.000
1366.28
1366.28
1.00
1.04
1.04
1.08
5.41

Calculation method according to

ISO TR 13989:2000
Lubrication coefficient (for lubrication type)
Multiple meshing factor
Relative structure coefficient (Scuffing)
Thermal contact factor (N/mm/s^.5/K)
Relevant tip relief (m)
Optimal tip relief (m)
Ca taken as optimal in the calculation (0=no, 1=yes)
Effective facewidth (mm)
Applicable circumferential force/facewidth (N/mm)
(Kbg =
1.000, wBt*Kbg = 440.179)
Angle factor
(1:0.793, 2:0.634)

[XS]
[Xmp]
[XWrelT]
[BM]
[Ca]
[Ceff]

1.000
1.000
1.000
13.780
2.00

13.780
2.00
33.72

[beff]

40.000

[wBt]

440.179

[Xalfbet]

1.013

Flash temperature-criteria
Lubricant factor
Tooth mass temperature (C)
theM = theoil + XS*0.47*Xmp*theflm
Scuffing temperature (C)
Coordinate gamma (point of highest temp.)
[Gamma.A]=-0.603 [Gamma.E]=0.755
Highest contact temp. (C)
Flash factor (K*N^-.75*s^.5*m^-.5*mm)
Approach factor
Load sharing factor
Dynamic viscosity (mPa*s)
Coefficient of friction
Required safety
Safety factor for scuffing (flash temperature)

[theB]
[XM]
[XJ]
[XGam]
[etaM]
[mym]
[SBmin]
[SB]

97.73
50.058
1.000
1.000
41.90 ( 70.0 C)
0.109
2.000
10.054

Integral temperature-criteria
Lubricant factor
Tooth mass temperature (C)
theM-C = theoil + XS*0.70*theflaint
Integral scuffing temperature (C)
Flash factor (K*N^-.75*s^.5*m^-.5*mm)
Running-in factor (well run in)
Contact ratio factor
Dynamic viscosity (mPa*s)
Mean coefficient of friction
Geometry factor
Meshing factor
Tip relief factor
Integral tooth flank temperature (C)
Required safety
Safety factor for scuffing (intg.-temp.)
Safety referring to transferred torque

[XL]
[theM-C]
[theflaint]
[theSint]
[XM]
[XE]
[Xeps]
[etaOil]
[mym]
[XBE]
[XQ]
[XCa]
[theint]
[SSmin]
[SSint]
[SSL]

79.59
13.69
360.78
50.058
1.000
0.276
41.90 ( 70.0 C)
0.120
0.467
1.000
1.094
100.13
1.800
3.603
9.652

[XL]
[theMi]
[theflm]
[theS]
[Gamma]

0.830
76.65
14.15
348.80
0.343

1.000

6. MEASUREMENTS FOR TOOTH THICKNESS

Tooth thickness deviation

Tooth thickness allowance (normal section) (mm)

7/10

------- GEAR 1 -------- GEAR 2 -DIN 3967 cd25 DIN 3967 cd25
[As.e/i]
-0.070 / -0.110
-0.070 /

-0.110

Number of teeth spanned

Base tangent length (no backlash) (mm)
Actual base tangent length ('span') (mm)
(mm)
Diameter of contact point (mm)

[k]
[Wk]
[Wk.e/i]
[Wk.e/i]
[dMWk.m]

Theoretical diameter of ball/pin (mm)

[DM]
Eff. Diameter of ball/pin (mm)
[DMeff]
Theor. dim. centre to ball (mm)
[MrK]
Actual dimension centre to ball (mm)
[MrK.e/i]
Diameter of contact point (mm)
[dMMr.m]
Diametral measurement over two balls without clearance (mm)
[MdK]
Actual dimension over balls (mm)
[MdK.e/i]
Diametral measurement over rolls without clearance (mm)
[MdR]
Actual dimension over rolls (mm)
[MdR.e/i]

3.000
3.000
35.153
34.878
35.087 / 35.050 34.812 / 34.775
-0.066 /
-0.103 -0.066 /
-0.103
76.206
107.285
8.684
7.791
9.000
8.000
44.209
59.968
44.146 / 44.110 59.890 / 59.845
74.964
108.631
88.419
119.936
88.293 / 88.220 119.780 / 119.690
88.419
119.936
88.293 / 88.220 119.780 / 119.690

Chordal tooth thickness (no backlash) (mm)

Actual chordal tooth thickness (mm)
Reference chordal height from da.m (mm)
Tooth thickness (Arc) (mm)
(mm)

['sn]
['sn.e/i]
[ha]
[sn]
[sn.e/i]

Backlash free center distance (mm)

Backlash free center distance, allowances (mm)
dNf.i with aControl (mm)
Reserve (dNf0.i-dFf.e)/2 (mm)
Tip clearance
Centre distance allowances (mm)

[aControl.e/i]
[jta]
[dNf0.i]
[cF0.i]
[c0.i(aControl)]
[Aa.e/i]

Circumferential backlash from Aa (mm)

Radial clearance (mm)
Circumferential backlash (transverse section) (mm)

[jtw_Aa.e/i]
[jrw]

0.014 /
0.291 /

[jtw]

0.238 /
0.128
0.2485 / 0.1335
0.224 /
0.120

Rotation angle when gear 1 is fixed ()

Normal backlash (mm)

8.045
7.975 /
7.935
5.998
8.062
7.992 /
7.952

[jnw]

7.227
7.117
4.755
7.232
7.162 /
7.122
7.157 /

91.327 / 91.227
-0.173 /
-0.273
68.341
103.322
0.221
0.599
0.948
0.948
0.018 /
-0.018
-0.014
0.156

7. GEAR ACCURACY
------- GEAR 1 -------- GEAR 2 -According to ISO 1328:1995
Accuracy grade
Single pitch deviation (m)
Base circle pitch deviation (m)
Sector pitch deviation over k/8 pitches (m)
Profile form deviation (m)
Profile slope deviation (m)
Total profile deviation (m)
Helix form deviation (m)
Helix slope deviation (m)
Total helix deviation (m)
Total cumulative pitch deviation (m)
Runout (m)
Single flank composite, total (m)

8/10

[Q-ISO1328]
[fptT]
[fpbT]
[Fpk/8T]
[ffaT]
[fHaT]
[FaT]
[ffbT]
[fHbT]
[FbT]
[FpT]
[FrT]
[FisT]

6
9.00
8.50
14.00
10.00
8.50
13.00
8.50
8.50
12.00
28.00
22.00
49.00

6
9.00
8.50
16.00
10.00
8.50
13.00
8.50
8.50
12.00
28.00
22.00
49.00

Single flank composite, tooth-to-tooth

Radial composite, total (m)
Radial composite, tooth-to-tooth (m)

(m)

[fisT]
[FidT]
[fidT]

22.00
44.00
22.00

Axis alignment tolerances (recommendation acc. ISO TR 10064:1992, Quality

Maximum value for deviation error of axis (m)
[fSigbet]
Maximum value for inclination error of axes (m)
[fSigdel]

22.00
44.00
22.00

6)
12.00 (Fb= 12.00)
24.00

8. ADDITIONAL DATA
Weight - calculated with da (kg)
[Mass]
Total weight (kg)
[Mass]
Moment of inertia (System referenced to wheel 1):
calculation without consideration of the exact tooth shape
single gears
((da+df)/2...di) (kg*m)
[TraeghMom]
System
((da+df)/2...di) (kg*m)
[TraeghMom]
Torsional stiffness (MNm/rad)
[cr]
Mean coeff. of friction (acc. Niemann)
[mum]
Wear sliding coef. by Niemann
[zetw]
Gear power loss (kW)
[PVZ]
(Meshing efficiency (%)
[etaz]

1.717

3.383
5.100

0.0008919

0.004047
0.002691

0.7

1.7
0.100
1.024
0.099
98.024)

9. DETERMINATION OF TOOTH FORM

Data for the tooth form calculation :
Data not available.

10. SERVICE LIFE, DAMAGE

Required safety for tooth root
Required safety for tooth flank

[SFmin]
[SHmin]

Service life (calculated with required safeties):

System service life (h)
[Hatt]

10036

Tooth root service life (h)

[HFatt]
1e+006
Tooth flank service life (h)
[HHatt]
1.004e+004
Note: The entry 1e+006 h means that the Service life > 1,000,000 h.
Damage calculated on basis of required service life
[H] ( 20000.0 h)
F1%
F2%
H1%
H2%
0.00
0.00
199.27
27.95
Damage calculated on basis of system service life
[Hatt] ( 10036.4 h)
F1%
0.00

F2%
0.00

H1%
100.00

H2%
14.03

REMARKS:
- Specifications with
[.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances

9/10

1.40
1.00

1e+006
7.155e+004

Specifications with
[.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the Operating pitch circle..
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
fma following equation (64), fsh following (57/58), Fbx following (52/53/57)
KHa, KFa according to method B
- For the coefficients ZL, ZV, ZR, ZW, ZX, YdrelT, YRrelT and YX, the logarithmically interpolated value taken from the values for the
fatigue strength and
the static strength based on the number of load cycles is used..
End of Report

10/10

lines:

512