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Mixer

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MIXER

Problem Statement:

Benzene
(A)
Toluene

Mixer

Mixed
Stream

Xylene
Benzene Stream: 10 kmol Benzene, 0.5 kmol Toluene, 0.25 kmol Xylene
Toluene Stream: 20 kmol Toluene, 1 kmol Xylene, 0.5 kmol Benzene
Xylene Stream: 30 kmol Xylene, 1.5 kmol Benzene, 0.75 kmol Toluene
All feed streams are at room temperature (25 oC) and atmospheric pressure (1 atm).
Mixer has a pressure of 2 atm. Find the composition and temperature of the mixed
stream.
Procedure:
Step 1: Creating a new job in CHEMCAD
Step 2: Drawing the flow sheet
Step 3: Components and Engineering units
Step 4: Entering the feed stream composition
Step 5: Entering the Mixer specs
Step 6: Running the simulation and retrieving the results

Step1: Creating a new job in CHEMCAD


The first step is to create a new job in CHEMCAD. This can be done by opening
CHEMCAD window and clicking newjob from File menu. Each new CHEMCAD file is
automatically opened in a separate folder and all the files associated files are stored in
this folder.

Once a new job is successfully saved in CHEMCAD, the CHEMCAD palette with the
icons of unit operations appears as follows.

Step2: Drawing the Flow sheet


In the CHEMCAD palette, the unit operations are listed in alphabetical order for easy
access. Right click on Mixer from the unit operations palette and then select the icon with
three feed streams and one product stream (Mixer#5). This icon can be placed on the
workspace by clicking once. Right click on the Feed icon from the palette and select the
feed arrows in desired directions and click on the workspace to paste. Similarly, click on
Product icon and paste it on to the simulation page. Using stream on the palette, connect
the feeds to the inputs of the mixer and the product to the output. Always draw the
streams from the input to the output. After all the icons are connected using stream, click
once on the workspace to view the palette. CHEMCAD automatically assigns numbers to
the streams the order in which they are drawn.

Step 3: Entering the components and formatting engineering units


Change the simulation mode from Edit Simulation to Run Simulation by clicking once on
the S/G icon found on the menu bar. The same icon can be used to toggle between these
two simulation modes. Then, go to Thermophysical on the menu bar and select
Component list. Select the three desired components (Benzene, Toluene and Xylene for
this example) and them to the component list. The search for the components in the
database can be made by typing the name of the component in the dialogue box provided
in the window. The order in which the components are entered will be the order in which
components are displayed at any stage of the simulation. Go to the Format menu and
click on Engineering Units and select the desired units for such properties as temperature,
pressure etc. Click OK to continue. Save the simulation at the end of each step to make
sure that no information is lost in the event of system failure.

Step 4: Entering the composition of feed streams


Double click on each of the feed streams and enter the name, temperature, pressure and
composition corresponding to each stream as given in problem statement. Click once on
Flash button at the end of entering information for each feed stream to get the feed
stream enthalpy and vapor fraction in feed at the feed conditions.

Step 5: Entering the Mixer specs


After entering the feed streams information, double click on mixer and enter the Output
Pressure as 2 atm as given in the problem statement. Click ok to continue.

Step 6: Running the simulation and retrieving the results


Go to Run menu and select Run all to run this simulation. Alternatively, any steady state
simulation can be run by simply clicking R on the menu bar. The status of the program
can be found from the bottom left hand corner of the workspace. Once the simulation is
complete, the message Run Finished appears on the bottom left hand corner. The quality
and composition of the final product stream can be found by double clicking on the
product stream.

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