(PDS) Flexcell

Flexcell
constructive solutions
Impregnated fibreboard joint filler

Uses
Flexcell is a compressible, non-extruding, bitumen
impregnated, fiberboard expansion joint filler suitable for
forming joints between in-situ and pre-cast concrete
components.
Typically suitable for forming structural expansion and
separation joints in:
1.
2.
3.
4.
Concrete pavements and floors

Roads, ramps and runways
Pedestrian areas
Concrete retaining walls and bridges
Concrete basement structures and subways
Pliastic or Colpor 200PF

Polyethylene bond breaker tape (Colpor 200 PF)
Flexcell
Recessed seal
Example of a sealed subway expansion joint is shown

below
Advantages
Easy to handle, cut and tamp
Resilient
Will not extrude under compression
Standards compliance
DTp Specification for Highway Works, Dec 1991 series
1000 Clause 1015.
PSA standard specification clauses for airfield pavement
works.
American Association of State Highway Officials, Standard
Specification M 153-54.
US Federal Specification HH-F-341a: Type 1, Class B.
Description
1.
2.
3.
4.
5.
Thioflex 600
Bond breaking tape
Supercast Rearguard S waterstop
Blinding concrete
Flexcell
Typical Properties
Flexcell is a compressible joint filler manufactured from

bitumen impregnated wood fibres. It is supplied in sheet
form and is used to form and fill expansion joints in in-situ
and pre-cast concrete construction.
Form
Compressible sheet
Solids content
100%
Recovery
Greater than 70%
Weathering test :
Technical support
Fosroc offers comprehensive technical support, including
help at the design stage, application advice and on the site
problem solving. Specifiers and contractors are encouraged
to contact our trained staff for answers to their questions.
For further information please contact Fosroc.
No disintegration
Specification clauses
The expansion joint filler as detailed shall be genuine
Flexcell supplied by Fosroc and installed strictly in
accordance with the relevant Fosroc data sheet.
Design criteria
Typical sealed expansion joints in roads, runways and other
trafficked surfaces
Page 1
Flexcell
Estimating
Application instructions
Nominal sheet thicknesses:
Slabs
Where used to form an expansion joint in in-situ concrete,
Flexcell shall be placed against the shuttering on the
concreting side before the pour begins. Copper nails may
be used to prevent displacement in joints in suspended
slabs.
Alternatively, Flexcell may be bonded to the existing slab or
previous pour using a suitable adhesive such as Plastiseal
or Supastik wall panel adhesive. Care should be taken not
to contaminate surfaces of the sealing slot with the adhesive.
Where a sealed joint is not required e.g. soffit joints or in
retaining walls, Flexcell may be installed in conjunction with
Fosroc PVC Capping Strip.
10 mm
12 mm
20 mm
25 mm
1.22 m x 2.135 m
Sheet sizes:
Sheet Weights
12mm
20mm
25mm
12.4kg 19.8kg 24.75kg

________________________________________________
** Note: In accordance with Commercial or Health & Safety
requirements packaging detail may alter. Please contact
your local Fosroc office for detail.
Storage
As with all organic materials there is a very slight risk of
spontaneous combustion if stored long term in wet
conditions. Store under cover, in the dry.
Precautions
There are no health hazards associated with Flexcell in
normal use.
Additional information
1. Shuttering
2. Fosroc Fibreboard
3. Copper nails
4. Fosroc PVC Capping Strip
Joint sealing
A joint sealing slot can be formed by placing a removable
timber former on top of the Flexcell. Alternatively, Flexcell
can be installed to the full depth of the slaband cut back to
the required depth subsequently using a power brush
machine. This latter method is generally used for housing
estate roads which cannot be cleaned and sealed until all
building has finished. Flexcell should be tamped down to
ensure that it fills the joint completely and provides
continuous support for the joint sealant.
As well as joint sealants and ancillary products, Fosroc also

manufactures a wide range of complementary products
including waterstops, waterproofing membranes, grouts,
anchors and specialised flooring materials. In addition, a
wide range of products specifically designed for the repair
and refurbishment of damaged reinforced concrete are
available. This includes hand-placed and spray grade repair
mortars, fluid micro-concretes, chemical-resistant epoxy
mortars and a comprehensive package of protective
coatings.
Flexcell is the trademark of Fosroc International Limited

Important note
Fosroc Singapore
30 Toh Guan Road
#07-07, ODC Districentre
Singapore 608840
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.
telephone:
+ 65 6665 3828
fax:
+ 65 6899 1283
www.fosroc.com
Page 2
email:
Fosroc.Singapore@Fosroc.com

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Flexcell

Impregnated fibreboard joint filler

Concrete pavements and floors

Pliastic or Colpor 200PF

Example of a sealed subway expansion joint is shown

Flexcell is a compressible joint filler manufactured from

Greater than 70%

Nominal sheet thicknesses:

12.4kg 19.8kg 24.75kg

As well as joint sealants and ancillary products, Fosroc also

Flexcell is the trademark of Fosroc International Limited

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