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    Disassembly & Reassembly

    Uploaded by

    Print Mend
    The document provides step-by-step instructions for disassembling and reassembling various components of a printer or scanner. It outlines 19 steps for removing the scanner assembly, 15 steps for removing the DADF assembly, 6 steps for removing the OPE assembly, and 9 other procedures for components like the rear cover, LIU PBA, side cover assembly, fuser assembly, and exit assembly. Precautions are given, such as using caution when removing parts with plastic latches, carefully routing cables, and cleaning components before reassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Disassembly & Reassembly

    Uploaded by

    Print Mend
    171 views26 pages
    The document provides step-by-step instructions for disassembling and reassembling various components of a printer or scanner. It outlines 19 steps for removing the scanner assembly, 15 steps for removing the DADF assembly, 6 steps for removing the OPE assembly, and 9 other procedures for components like the rear cover, LIU PBA, side cover assembly, fuser assembly, and exit assembly. Precautions are given, such as using caution when removing parts with plastic latches, carefully routing cables, and cleaning components before reassembly.

    Original Description:

    Samsung CLX-6220

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    The document provides step-by-step instructions for disassembling and reassembling various components of a printer or scanner. It outlines 19 steps for removing the scanner assembly, 15 steps for removing the DADF assembly, 6 steps for removing the OPE assembly, and 9 other procedures for components like the rear cover, LIU PBA, side cover assembly, fuser assembly, and exit assembly. Precautions are given, such as using caution when removing parts with plastic latches, carefully routing cables, and cleaning components before reassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    171 views26 pages

    Disassembly & Reassembly

    Uploaded by

    Print Mend
    The document provides step-by-step instructions for disassembling and reassembling various components of a printer or scanner. It outlines 19 steps for removing the scanner assembly, 15 steps for removing the DADF assembly, 6 steps for removing the OPE assembly, and 9 other procedures for components like the rear cover, LIU PBA, side cover assembly, fuser assembly, and exit assembly. Precautions are given, such as using caution when removing parts with plastic latches, carefully routing cables, and cleaning components before reassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    Precautions

    5. Disassembly and Reassembly


    5.1 General Precautions on Disassembly

    When you disassemble and reassemble components, you must use extreme caution. The close
    proximity of cables to moving parts makes proper
    routing a must.
    If components are removed, any cables disturbed
    by the procedure must be restored as close as
    possible to their original positions. Before removing any component from the machine, note the
    cable routing that will be affected.

    Releasing Plastic Latches


    Many of the parts are held in place with plastic
    latches. The latches break easily; release them
    carefully.
    To remove such parts, press the hook end of the
    latch away from the part to which it is latched.

    Whenever servicing the machine, you


    must perform as follows:
    1. Check to verify that documents are not stored
    in memory.
    2. Be sure to remove the toner cartridge before
    you disassemble any parts.
    3. Unplug the power cord.
    4. Use a flat and clean surface.
    5. Replace only with authorized components.
    6. Do not excessive force on components made of
    plastic, they may break.
    7. Make sure all components are in their proper
    position.

    Service Manual
    Samsung Electronics

    5-1

    Precautions

    5.2 Rear Cover


    1. Remove the six screws securing the Rear Cover.

    2. Separate the rear cover from the base frame and


    Scanner Ass'y.

    Rear Cover

    5.3 Removing the LIU PBA


    1. Before you remove the Scanner Ass'y, you should
    remove:
    - Rear Cover (see page 5-1)

    3. Remove 2 screws securing the PBA and disconnect


    the LIU harness. Release the plastic supporting clip
    and remove the LIU

    2. Remove the screw securing the Cover Panel MFP

    Screw
    LIU Harness

    Screw
    Supporting Clip

    5-2

    Service Manual
    Samsung Electronics

    Precautions

    5.4 Scanner Assy


    1. Before you remove the Scanner Ass'y, you should
    remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)

    4. Remove the three screws, as shown below. Also


    remove the single screw securing 2 ground cables.

    2. Unplug the DADF harness connector and CCD cable.

    Main
    Shield
    5. Remove two screws.

    Notice : When removing the CCD flat cable pull firmly


    taking care not to bend or crack the cable.

    3. The side and front covers are interlocked. Open the


    side door before opening the front door. When closing
    the doors the front door must be closed before the
    side door.
    Open the front and side doors to gain access to the
    screws in the following steps.

    2
    1
    Front Cover

    Side Cover Ass'y

    Service Manual
    Samsung Electronics

    5-3

    Precautions

    6. Pull up the Scanner Ass'y in the direction of arrow.

    8. Open the DADF Assy in the direction of arrow. Pull


    the DADF Ass'y upward and remove it.

    Scanner Ass'y
    2

    9. Remove the three screws securing the Platen Ass'y.


    7. Remove the DADF Main Cable.

    DADF Main Cable

    Clips

    5-4

    Service Manual
    Samsung Electronics

    Precautions

    10. Pull the OPE Ass'y and unplug the one connector.

    OPE Ass'y

    12. Release 2 clips (1 each side) to release the Scan


    Upper Ass'y securing the glass and remove it. Take
    care to ensure that the DADF connector is clear.
    Scan Upper Ass'y

    Hook

    11. Remove the five screws securing the Platen Ass'y.

    Lever Sensor

    Notice : When reassembling the Scan Upper take care


    to ensure that the Lever Sensor is free to
    operate

    13. Remove the two screws to remove the Dummy


    Upper Ass'y.

    Dummy Upper Ass'y

    Notice : Dust or other foreign matter can cause the


    module to jam or image quality to deteriorate.
    Only open the scanner in a clean environment
    and ensure all parts are clean when
    reassembling the scanner.
    Service Manual
    Samsung Electronics

    5-5

    Precautions

    14. Remove four screws to release the Channel Base


    Frame.

    16. Remove the CCD cable cover by flexing and


    releasing the front clip. Slide the scan module to a
    position half way along the scanner bed and raise it
    to a vertical position. Disconnect the CCD cable

    CCD Cable Cover

    Channel
    Base Frame

    15. Remove the five screws securing the Cover Dummy


    Lower and remove it.

    17. Release the belt from the underside of the scanner


    module. Unclip the Shaft CCD and take out the
    Scanner Module.

    CCD Cable

    Cover Dummy Lower

    Cover Scan Lower

    5-6

    Service Manual
    Samsung Electronics

    Precautions

    18. Disconnect the motor harness. Remove three


    screws and take out the Motor Bracket.

    19. Remove the OPE Harness from the Platen PBA.


    Remove two screws and take out the Platen PBA.

    Motor Bracket
    Shaft CCD
    Pully
    Belt
    Scanner Module

    Notice : Take care when reassembling the scanner


    module to the belt. The CCD Module should be
    located just to the right of the belt tension spring
    as shown below.
    Scanner Module

    Spring Belt

    Service Manual
    Samsung Electronics

    5-7

    Precautions

    5.5 DADF Assy


    1. Before you remove the DADF Ass'y, you should
    remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Ass'y (see page 5-3)

    4. Remove the two screws securing the COVER-M-REAR


    and release the stopper. Then pull the COVER-M-REAR
    upward and remove it.

    2. Open the Open Cover Assy


    COVER-M-REAR
    Open Cover Ass'y

    Stopper

    5. Remove the TX Stacker


    3. Remove the one screw securing the COVER-M-FRONT
    and unlatch the COVER-M-FRONT using a flat-blade
    screwdriver, as shown below. Then pull the COVER-MFRONT upward and remove it.
    COVER-M-FRONT

    TX Stacker Assy

    Platen Cover Assy

    5-8

    Service Manual
    Samsung Electronics

    Precautions

    6. Lift the Guide Duplex Assy at the front hinge. It may


    be necessary to gently flex the plastic frame to
    release the hinge. Take out the Guide Duplex Ass'y,
    as shown below.

    8. Unplug the one connector and remove the circlip on


    the end of the shaft. Remove the Clutch. Remove 2
    further circlips and bushes then take out the Pickup
    Ass'y, as shown below.

    Pickup Assy
    Guide Duplex Ass'y

    E-Ring
    Clutch

    Circlips

    7. Remove the two screws securing the Support Pickup


    Ass'y. Look under the edge of the Support Pickup
    Assy and release the spring from the Pickup Assy.
    Then remove the Support Pickup Assy, as shown
    below.

    9. Unplug The Gate Sensor connector and remove one


    screw securing the ground cable.

    DADF SUB Assy

    Support Pickup Assy

    Gate Sensor
    SpringRoller Holder

    Service Manual
    Samsung Electronics

    5-9

    Precautions

    10. Remove the four screws securing the Scan Main


    Ass'y and remove it.

    12. Open the Cover Exit Ass'y and unplug the two connectors.

    DADF Sub Ass'y

    Platen Ass'y

    Cover Exit Ass'y

    13. Remove the three screws securing the Guide Pickup


    Ass'y and remove it.
    11. Unplug the Open Cover Sensor connector and
    remove the Open Cover Ass'y in the direction of
    arrow. Then release the harness, as shown below.

    Open Cover Assy

    Guide Pickup Assy

    Width Sensor
    Doc Sensor

    Open Cover
    Sensor

    5-10

    Service Manual
    Samsung Electronics

    Precautions

    14. Remove the five screws securing the Guide-DuplexInner and Guide-Duplex-Lower covers. Then remove
    them.
    Guide Duplex
    Lower

    16. Unplug the one connector. Then remove the five


    screws securing the DADF Motor Ass'y and remove
    it, as shown below.

    DADF Motor Assy

    Guide Duplex Inner

    17. Unplug the one connector and three screws securing


    the Duplex Motor Ass'y and remove it.
    15. Remove the three screws securing the Cover Gear
    and remove it, as shown below.

    Duplex Motor Ass'y

    Cover Gear

    Service Manual
    Samsung Electronics

    5-11

    Precautions

    5.6 OPE Ass'y (SCX-6320F shown, SCX6220 is similar)


    1. Before you remove the OPE Ass'y, you should
    remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Ass'y (see page 5-3)

    4. Remove the Contact Rubbers from the unit.

    2. Unplug the FPC Cable from the OPE Main PBA.


    Remove two screws securing the OPE Sub PBA and
    remove it.

    Contact Rubber

    OPE Sub
    PBA

    5. Remove the Key Pad from the unit.

    FPC Cable

    3. Remove ten screws securing the OPE Main PBA and


    the LCD Module from the OPE Cover

    Key Pad

    OPE
    Main PBA

    5-12

    Service Manual
    Samsung Electronics

    Precautions

    6. Pull up the E-MAIL UNIT.

    8. Remove the Key Plate from the unit.


    E-MAIL UNIT

    Key Plate

    7. Remove the five screws securing the E-MAIL Option


    PBA and remove it.

    9. Remove the Email Rubber and Key Pad from the unit.

    COVER-M-EMAIL
    E-MAIL PBA

    E-mail Rubber
    Key Pad

    Service Manual
    Samsung Electronics

    5-13

    Precautions

    5.7 Side Cover Assy


    1. Remove two screws to release the Stopper securing
    the Side Cover to the Main Frame.

    * MP-Tray
    1. Pull firmly on both hinges

    to release them.

    Hook
    Stopper

    2. Taking care not to damage the Tray Links position the


    Tray Case so that the Tray Links are at 45 and
    release the Tray Links from the slot in the Tray Case.
    MP Tray

    2. Lift hinge 1 to release it and then slide the Side


    Cover Assy towards the front to release hinge 2
    and lift out the cover.

    Tray-Case

    1
    1

    Tray Link
    Side Cover Ass'y

    5-14

    Service Manual
    Samsung Electronics

    Precautions

    * Duplex Assy

    * Transfer Roller Assy

    1. Release 4 clips (2 each side 1 black and 1 white).


    Then lift the Duplex Assy away from the Side Cover.

    1. Release the colored plastic bushes at each end of the


    Transfer Roller and lift the roller out, as shown below.

    Duplex Assy

    Service Manual
    Samsung Electronics

    5-15

    Precautions

    5.8 Fuser Assy


    1. Before you remove the Fuser Ass'y, you should be
    power off and remove:
    - Rear Cover (see page 5-2)
    - Side Cover Ass'y (see page 5-13)

    4. Open the Front Door and then remove the three


    screws and take out the Fuser Ass'y.

    2. Remove the one screw and take out the Cover Sheet
    Connector.

    Cover Sheet
    Connector

    5. Remove the two screws and take out the Thermostat.


    Thermostat

    3. Unplug the one connector.

    5-16

    Service Manual
    Samsung Electronics

    Precautions

    5.9 Exit Ass'y


    1. Before you remove Exit Ass'y, you should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Ass'y (see page 5-3)

    3. Lift the exit ass'y and remove it.

    2. Remove three screws, and then untie the harness


    from the Exit Upper. Unplug one connector from the
    Main PBA and unlatch the Dummy Base Frame using
    a flat blade screwdriver, as shown below.

    5.10 Cover Paper Exit Ass'y


    1. Before you remove the Cover Paper Exit Ass'y, you
    should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Ass'y (see page 5-3)

    2. Remove two screws and Cover Paper Exit Ass'y, as


    shown below.
    Cover Paper Exit Assy

    Service Manual
    Samsung Electronics

    5-17

    Precautions

    5.11 Drive Assy


    1. Before you remove the Drive Ass'y, you should
    remove:
    - Rear Cover (see page 5-2)

    3. Disconnect the fan harness from the Main PBA.


    Remove one screw and take out the Fan and Dust
    Fan.

    2. Unplug the two connectors.


    (Main Motor : 10 pin, Duplex Motor : 4 pin)

    Fan
    Dust Fan

    4. Remove four screws (2 screws securing ground wires


    and 1 screw securing the Zener PBA) and take out
    the Drive Ass'y. taking care not to damage the Zener
    PBA.

    Driver Ass'y

    5-18

    Service Manual
    Samsung Electronics

    Precautions

    5.12 SMPS
    1. Before you remove the LSU, you should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Assy (see page 5-3)
    - Cover Paper Exit Assy(see page 5-17)

    3. Unplug the all connectors.

    2. Remove three screws and take out the Shield SMPS


    Upper.

    4. Remove the SMPS, as shown below.

    SMPS

    Service Manual
    Samsung Electronics

    5-19

    Precautions

    5.13 LSU (Laser Scaning Unit)


    1. Before you remove the LSU, you should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Assy (see page 5-3)
    - Cover Paper Exit Assy (see page 5-17)

    3. Remove the three screws and take out the LSU.

    LSU

    2. Unplug the two connectors.

    To LSU

    To Main PBA

    5.14 Cover Exit Rear


    1. Before you remove the Cover Exit Rear, you should
    remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Assy (see page 5-3)
    - Exit Ass'y (see page 5-17)
    - Cover Paper Exit Assy(see page 5-17)
    - SMPS (see page 5-19)

    3. Remove the one screw and Cover Exit Rear, as


    shown below.
    Cover Exit Rear

    2. Remove the one screw and take out the Panel


    Connect MPF.

    5-20

    Service Manual
    Samsung Electronics

    Precautions

    5.15 Main Frame Assy


    1. Before you remove the LSU, you should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Assy (see page 5-3)
    - Side Cover Ass'y (see page 5-13)
    - Fuser (see page 5-15)
    - Exit Assy (see page 5-17)
    - Cover Paper Exit Assy(see page 5-17)
    - SMPS (see page 5-19)
    - LSU (see page 5-20)

    4. Unplug the all connectors.

    2. Remove 3 screws located inside the Dummy Base


    Frame and 1 screw securing the Dummy Base Frame
    to the Channel Base Frame. Disconnect the Counter
    harness. Lift out the Dummy Base Frame and the jam
    release mechanism.

    Dummy Base Frame


    Cam Jam Remove

    5. Remove the seven screws and take out the Main


    Frame Ass'y.

    Main Frame Assy

    Front Cover

    3. Remove the Lock Deve, and then remove one screw


    and the Cover Motor Bracket.
    Cover Motor Bracket

    Lock Deve

    Service Manual
    Samsung Electronics

    5-21

    Precautions

    5.16 MP Assy
    1. Before you remove the MP Assy, you should remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Side Cover Ass'y (see page 5-13)

    4. remove the three screws.

    2. Unplug the two connectors.

    5. Release two hooks underneath the frame. Pull the MP


    Ass'y upward and remove it.

    MP Ass'y
    3. Remove the one screw and take out the Dummy

    Dummy Cover

    Cover.

    5-22

    Service Manual
    Samsung Electronics

    Precautions

    5.17 Feed Assy


    1. Before you remove the Feed Assy, you should
    remove:
    - Rear Cover (see page 5-2)
    - LIU PBA (see page 5-2)
    - Scanner Assy (see page 5-3)
    - Side Cover Ass'y (see page 5-13)
    - Exit Assy (see page 5-17)
    - Cover Paper Exit Assy(see page 5-17)
    - LSU (see page 5-20)
    - Main Frame Assy (see page 5-21)
    - MP Assy(see page 5-22)

    3. Pull the Feed Ass'y upward and remove it.

    Feed Ass'y

    2. Remove the three screws.

    MP Ass'y

    Service Manual
    Samsung Electronics

    5-23

    Precautions

    5.18 Pick Up Assy


    1. Before you remove the Pick Up Assy, you should
    remove:
    - Rear Cover (see page 5-2)
    - Drive Ass'y (see page 5-14)

    4. Unlatch the shaft bush.

    shaft bush

    2. Remove three connector and take out the pick up


    gear.

    To Main PBA

    5. Remove the three screws and one ground screw


    shown below. Release the paper Pickup Roller bush
    (white plastic clip) and take out the Pick Up Ass'y, as
    shown below.

    3. Remove the two screws and take out the Cassette


    Rail.
    Guide Paper Out

    Pick-up Assy
    IPR-Gnd Input
    Ground Screw

    Cassette Rail

    5-24

    Service Manual
    Samsung Electronics

    Precautions

    5.19 Main PBA


    To remove the Main PBA without major disassembly
    1. Before you remove the Main PBA, you should
    remove:
    - Rear Cover (see page 5-1)
    - LIU PBA (see page 5.??)
    Goto Step 4
    In order to remove the Shield Main Lower you must
    also remove:
    - Scanner Ass'y (see page 5-2)
    - Cover Paper Exit Ass'y(see page 5-16)
    - SMPS (see page 5-18)

    3. Remove the 2 screws securing the parallel connector


    and 4 screws holding the Main PBA to the Shield
    Main Lower. Take out the Main PBA from the Shield
    Main Lower.

    Main PBA
    Shield Main Lower

    2. Remove the two frame screws and 2 ground wire


    screws. Take out the Shield Main taking care to ease
    the power socket from the LH frame.

    Shield Main Lower

    4. If fitted release the plastic support securing the NPC


    PBA to the Main PBA

    Main PBA

    NPC PBA

    Service Manual
    Samsung Electronics

    5-25

    Precautions

    MEMO

    5-26

    Service Manual
    Samsung Electronics

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