BPW Eco

BPW Original spare parts
Series H.. / K.. / N..
BPW BERGISCHE ACHSEN

Series H / R; KH / KR; NH / NR
H
K
N
BPW ORIGINAL SPARE PARTS
Page
Axle series
Contents
Explanation of BPW axle type codes

Explanation of BPW axle code numbers
Axle beams
1.1
Axle beam, booster brackets
Brake camshafts, brake camshaft bearings
2.1
Brake camshafts
2.2
Brake camshaft bearings
Slack adjusters
3.1
Manual slack adjusters type GSK, return springs
3.2
Automatic slack adjusters type ECO-Master
3.3
Installation instructions ECO-Master
3.4
Slack adjuster attachments
Brake parts
4.1
Brake parts SN ....-2, retrofit kits
4.2
Brake parts for brake BPW 95 / ECO Drum
4.3
Brake drums
4.4
Brake drum attachments
4.5
Dust covers
4.6
Brake cylinders
Hub bearings, hub seals
5.1
Hub bearings, hub seals, conventional hub bearing system
5.2
Hub bearings, hub seals, ECO hub system
5.3
Hub bearings, hub seals, ECOPlus hub system
5.4
Hub bearings, hub seals, ECO Plus 2 hub system
5.5
Hubs, conventional hub bearing system
5.6
Hubs, ECO hub system
5.7
Hubs, ECOPlus hub system
5.8
Hubs, ECO Plus 2 hub system
5.9
Grease filling, bearing adjustment, conventional
5.10
Grease filling, bearing adjustment, ECO
5.11
Grease filling, bearing adjustment, ECOPlus
5.12
Grease filling, bearing adjustment, ECO Plus 2
5.13
Grease sprays for greasing taper roller bearings
ABS
6.1
ABS parts
6.2
ABS retrofit part sets
TRILEX
Wheel studs
8.1
Wheel studs, single wheels
8.2
Wheel studs, twin wheels
Hubcaps with integrated Hubodometer
H.. / R..
420
4
5
KH.. / KR..
360
4
5
NH.. / NR..
300
4
5
6 - 9
8 / 9
6 - 9
8 / 9
6 - 9
8 / 9
10 - 19
12
14 - 19
10 - 19
12
14 - 19
10 - 19
13
14 - 19
20 - 29
22
23 / 24
27
28 / 29
20 - 29
22
23 / 25
27
28 / 29
20 - 29
22
23 / 26
27
28 / 29
30 - 55
34 / 35
40 / 41
46
48
50 / 51
54 / 55
56 - 81
60 - 63
66 / 67
68 / 69
70 / 71
72
73
75
76
77
78
79
80
81
30 - 55
36 / 37
42 / 43
47
48
52 / 53
54 / 55
56 - 81
60 - 63
66 / 67
68 / 69
70 / 71
72
73
75
76
77
78
79
80
81
30 - 55
38 / 39
44 / 45
47
49
52 / 53
54 / 55
56 - 81
64 / 65
66 / 67
72
74
77
78
81
82 - 91
84 / 85
90
92 / 93
82 - 91
86 / 87
91
-
82 - 91
88 / 89
91
-
94
96
98
100
/
/
-
99
97
99
102
94
96
98
100
/
/
-
99
97
99
102
94
96
98
100
/
/
-
99
97
99
102
Valid: 1.12.2009
This spare parts list shows fast moving parts for BPW trailer axles
s e r i e s H . . / K . . / N . . 6 . 5 - 1 8 t o n s from 1983 (1982) onwards.
Additional spare parts as per spare parts catalogue.
/4
Subject to change (without notice).
BPW-EL-HKN 3102901e
Slack adjusters
20 - 29
GSK
22
AGS
23, 24 - 27
Slack adjuster
28 / 29
attachments
Axle beams
6 - 9, 24 - 27
Axle beams,
booster brackets
8 / 9, 24 - 27
ABS
82 - 91
ABS parts
84 - 89
ABS retrofit kits
90 / 91
Brake parts
30 - 55
Brake parts SN ..-2
34 - 39
Brake parts SN .. BPW 95
40 - 45
Brake drums
46 / 47
48 / 49
Brake dust covers
50 - 53
Brake cylinders
54 / 55
Brake camshafts
10 - 19
Brake camshafts
12 / 13
14 - 19
Wheel studs
94 - 99
Single wheels
96 / 97
Twin wheels
98 / 99
Hubs,
hub bearings,
hub seals
56 - 81
TRILEX
92 / 93
Hub bearings
Conventional
ECO
ECO Plus
ECO Plus 2
Hubs
Conventional
ECO
ECO Plus
ECO Plus 2
60
66
68
70
/
/
/
65
67
69
71
72
73 / 74
75
76
Grease filling, bearing adjustment

Conventional
77
ECO
78
ECO Plus
79
ECO Plus 2
80
Grease sprays
81
ECO
BPW-EL-HKN 3102901e
Riveted type plate up to year of manufacture 1999

BPW Code number
Axle type
BPW BERGISCHE ACHSEN KG
Date and serial number

D 51674 WIEHL
30 . 38 . 743 . 000
HSF 9010 ECO
zul. Achslast
kg STAT. 9000
perm. axle capacity
TECH. 9450
charge adm.
TYP S 90 TDB 00 07
Test report no.
Certificate type
Adhesive type plate from year of manufacture 2000
HSF 9010 ECO

30.38.743.000
GERMANY
954951842
SN 4218
v max. km/h
max. speed
vitesse maxi.
zul. Achslast
perm. axle capacity
charge adm.
Brake type
stat.
D-51674 Wiehl Germany
SN 4218
Bj. 993110227
TYP S 90 TDB 00 07
9000 kg 105 km/h
Type plate from year of manufacture 2006

(Adhesive type plate) with barcode
105
D-51674 Wiehl Germany
HSF 9010 ECOP

SN 4218 073110227
HSF 9010 ECO
SN 4218
S90TDB0007 / S1001TDB0014 / H102TDB0752
Bj. 993110227
30.38.743.000
27.58.743.000
105
9000
TYP S 90 TDB 00 07
zul. Achslast
perm. axle capacity
stat. 9000
kg 105 km/h
charge adm.
Max. static axle load on ground

"Permissible techn. axle load"
= Test load of wheel brakes
Explanation of BPW axle type codes

Example:
H
9010
-15
ECO
Axle series
H..
R..
KH
KH..
KM
KM..
KR
KR..
KRD
Brake
Tyre
SN 420
20 - 24
SN 360
19.5
SN 300
15 / 17.5
KRD..
NH
NH..
NR
NR..
NRD
NRD..
B
For single wheels, wheels with offset
For single wheels, wheels without offset
For twin wheels
Wheel spiders for TRILEX wheel rims, single wheels
IZ
Wheel spiders for TRILEX wheel rims, twin wheels

F
Wheel studs M 22 x 1.5 without wheel nuts,

order wheel nuts for stud or spigot alignment separately
For spigot alignment

A
With alloy hubs

( D )
( German Dauerbremse )
For hanging boosters

6 0 0 6 to
18010
Axle beam
Axle load (kg) + quantity of wheel studs per hub

-15
Axle beam - wall thickness, e.g. 15 mm
-1
Type of hub bearing (e.g. 14 t)
/3
Wheel connection - 10 wheel studs, pitch circle 335 mm

ECO
ECO hub system
ECO-MAXX
Weight optimized trailer axle with ECO hub system
ECOPlus
Weight optimized trailer axle with ECOPlus hub system
ECO Plus 2
Weight optimized trailer axle with ECO Plus 2 hub system
MAXX
Weight optimized trailer axle with helical fit wheel bolts
BPW-EL-HKN 3102901e
Explanation of BPW axle code numbers

Example:
30.
38.
743.
000
20.
Trailer axle without suspension parts
24.
25.
27.
30.
31.
Axle load
Roller bearing
06.
6500 kg
33116 / 32310
08.
09.
8000 - 9000 kg
33116 / 32310
10.
10000 - 12000 kg
33118 / 32313
14.
13000 - 14000 kg
32219 / 33215
16.
16000 - 18000 kg
32222 / 33214
36.
6500 kg
33116 / 32310
38.
8000 - 9000 kg
33116 / 32310
40.
10000 - 12000 kg
33118 / 33213
44.
13000 - 14000 kg
32219 / 33215
48.
8000 - 9000 kg
33118 / 33213
50.
10000 - 12000 kg
33118 / 33213
56.
6500 kg
33118 / 33213
8000 - 9000 kg
33113 / 33213
6400 kg
33215 / 32310
57.
58.
Conventional hub bearing system
ECO Unit
ECOPlus Unit
ECO Plus 2 Unit
59.
65.
Wheel brake type
Dimension
582.
SN 3015-1 HWG
closed
300 x 150
586.
SN 3020-1 HWG
closed
300 x 200
592.
SN 3015 HWG
closed
300 x 150
596.
SN 3020 HWG
closed
300 x 200
501.
SN 3015 BPW 95
closed
300 x 150
502.
SN 3020 BPW 95
closed
300 x 200
542.
SN 3616
closed
360 x 160
546.
SN 3620
closed
360 x 200
551.
SN 3616 BPW 95
closed
360 x 160
552.
SN 3620 BPW 95
closed
360 x 200
790.
SN 4212-2 HWG
open
420 x 120
794.
SN 4212-2 HWG
closed
420 x 120
710.
SN 4218-2 HWG
open
420 x 180
714.
SN 4218-2 HWG
closed
420 x 180
718.
SN 4220-2 HWG
open
420 x 200
723.
SN 4220-2 HWG
closed
420 x 200
739.
SN 4222-2 HWG
closed
420 x 220
741.
SN 4212 BPW 95
closed
420 x 120
743.
SN 4218 BPW 95
closed
420 x 180
744.
SN 4220 BPW 95
closed
420 x 200
SN 4222 BPW 95
closed
420 x 220
745.
000
BPW-EL-HKN 3102901e
Brake shoes with closed anchor eye

(old type) up to 1989
Quick-release brake shoes
from 1990 onwards
Brake shoes with split roller (BPW 95)
Brake shoes with split roller (BPW 95)
Brake shoes with split roller

(BPW 95 / ECO Drum)
Consecutive number 000 - 999

1
H
K
N
Axle beams, booster brackets
General
BPW Axle beams
Square, reliable, light the BPW axle beam.
Its the stable foundation for a long vehicle life.
And in combination with our brakes and
suspension systems, the square axle produces
axle systems which offer convincing all round
performance with long service lives and
maintenance intervals.
The BPW square axle beam consists of two

high-quality, specially rolled U sections which
are welded together inside and out.
The special feature of the BPW standard axle
tube with a 120 mm axle cross-section is its
Q.U.A.D. profile (Quality Upgraded Advanced
Design). This profile features more material at
the corner radii and less material in the top
and bottom areas. As a result, the axle crosssections are reinforced at the points where
the force is applied and are optimally shaped
to cope with the load.
The Q.U.A.D. profile ensures that the maximum
service life can be achieved. BPW axle tubes
are available with various cross-sections and
wall thickness values depending on the axle
load and the application conditions.
BPW axle stubs are forged, quenched and
tempered. They have two stepped bearing seats.
The axle stubs and axle tube are flash
butt welded together to produce the one piece
BPW axle beam.
In this welding process, the axle tube and
the ends of the axle stubs are heated up
to welding temperature by an electric current
applied at their joining faces, whilst at the
same time being forced together.
This produces an absolutely homogeneous
connection without any inclusions. In contrast
to conventional welding processes, no filler
metals are needed.
At the same time, the axle beam is given its
camber and toe-in.
Axle stub
Air cylinder bracket
Support bearing box
Brake anchor plate
Axle beam after flash butt-welding
Axle beam after removing the welding flash
BPW-EL-HKN 3102901e
Determining replacement axle beams
N
27.0
8 . 71 4
BPW axle number punched

into the front end of the axle
stub
If there is no BPW axle number or none is known,

BPW can identify the axle on the basis of the axle
beam welding number or the dimensions.
1.
2.
3
4.
5.
6.
7.
8.
9.
10.
Axle beam cross section (

120 / 150, 127 )
Axle beam wall thickness
Booster bracket centre ( GM )
Spring centre ( FM )
Track ( SP )
Overall width ( P )
Leaf spring width ( FB )
Spring pad hole pattern ( C and D )
Wheel seat ( H )
Pitch circle and number of wheel studs ( K )
BPW axle beam

welding number
.698
The BPW axle number is shown on the type plate.

If this is missing or no longer legible, the BPW
axle number can be read off the front end of
the axle stub in most cases.
When ordering the axle beam, quote this BPW
axle number with the reference to a replacement
axle beam.
In steering axles and ECO Plus 2 bearings, there
is no code number embossed on the front end of
the stub.
Single wheels
FB
K H
D
C
F
GM
FM
SP
P
Furthermore, the type of tyres, the brake size

and the approximate year of manufacture
(first registration) should be specified.
Twin wheels
FB
K H
D
C
F
GM
FM
SP
P
BPW-EL-HKN 3102901e

1
H

H.. / KH.. Conv. / ECO
H.. / KH.. ECO / ECO Plus / ECO Plus 2
Brake ...-1 / 2
Brake with split roller (BPW 95 / ECO Drum)

190
192
325
40 - 43
N
10
28
14 / 15
28
215
214
210
14 / 15
300
34 - 37
445
446
445
446
448
66 - 71 447
447
60 - 65
NR.. Conv. / ECO
NH.. ECO
Brake ...-1 / 2
Brake with split roller (BPW 95)

190
27
190
192
192
14 / 15
28
14 / 15
215
214
14 / 15
10
28
10
215
214
210
300
38 - 39
210
325
44 - 45
14 / 15
445
445
446
446
448
66 - 67 447
447
64 - 65
Axle series K.. / N..
Axle series H.. / R..

120
16
150
120
30
25
127
120
127
30
BPW-EL-HKN 3102901e

Item
Designation (Remark)
BPW Code no.
Dimension
H.. / R..
KH.. / KR.. / KM..
NH.. / NR..
10
Axle beam assembly

(incl. item 27, 28, 190-194
210-215, 220-230, 300,
445-447)
When ordering axle beam assembly, please

state axle type and BPW code-no. (axle type plate).
27
Plate
28
Plate
03.285.55.71.0
120 16
03.285.54.12.0
120
03.285.54.16.0
120
03.285.56.18.0
127
03.285.55.19.0
127
* flattened
03.285.55.22.0
120 30
03.285.55.48.0*
120 30
03.285.55.21.0
150 25
03.285.55.23.0
127 30
03.287.43.03.0
Brake 30..-1
Booster brackets welded on

H.. / R..
190
Booster bracket (standard)
1)
1)
Plate (Reinforcement plate

for spring brakes)
NH.. / NR..
03.182.35.78.0
120 16
03.182.35.42.0
120
03.182.35.80.0
120
03.182.34.77.0
120 30
150 25
03.182.34.65.0
127
03.182.34.65.0
127
03.182.34.95.0
127 15
03.182.34.58.0
192
KH.. / KR.. / KM..
127
03.281.54.10.0
03.281.54.10.0
03.281.54.10.0
for further types refer pages 24 - 26.
Adjustable booster brackets are not included

with axle beam assembly 09......
Adjustable booster brackets

190
Booster bracket
05.182.34.23.0
192
193
Shaped plate
Shaped plate
03.165.56.01.0
03.165.56.02.0
120 / 150
03.165.56.05.0
03.165.56.06.0
127
194
Screw assembly
(incl. item 198, 200)
05.865.01.04.0
M 12 x 40/933
198
Spring washer
02.5601.12.90
A 12 / 128
200
Hexagon nut
02.5202.16.80
M 12 / 934
190
200
198
194
193
192
H.. / R..
210
Bush
214
Grease nipple
215
Cap
02.3505.20.00
300
Bush
(for brake ...-1 / -2)
03.112.33.08.0
e.g.
SN 4222
KH.. / KR.. / KM..
NH.. / NR..
03.112.44.34.0
42/46x73
03.112.44.34.0
42/46x73
03.112.44.34.0
42/46x73
02.6802.03.50
02.6802.06.50
02.6850.12.50
AM 10 x 1
BM 10 x 1
BM 10 x 1/67
02.6802.03.50
02.6802.06.50
-
AM 10 x 1
BM 10 x 1
02.6802.03.50
-
AM 10 x 1
02.3505.20.00
36/40x60
03.112.33.08.0
02.3505.20.00
36/40x60
03.112.33.08.0
36/40x60
-parts are embossed with BPW Code no.
BPW-EL-HKN 3102901e

2
H
Brake camshafts and brake camshaft bearings
General
BPW Brake camshafts and bearings
K
N
Optimized sealing and improved support for

brake camshaft bearings on BPW drum brake
axles
New sintered metal bush

with bearing boxes
Bush for slack
adjuster units
As from October 2000, an innovative sintered

bush in conjunction with a new integrated
sealing system will mean double life expectancy
for bearing and brake camshaft units.
Advantages:
O
Double life expectancy for brake camshaft

and bearing units
O
O
O
O
O
Increased reliability of operation

Integrated sealing system
Compact design
Easy, secure installation
For use with all BPW drum brake axles
Integrated sealing
system
Brake camshaft
05.097......2/3/4
Groove not used (5/07)

05.097.....4
Slack adjuster system on the brake camshaft

- 4 / 91
Contact on shoulder of brake camshaft ( 1 )
1
Brake camshaft
- 4 / 91
05.097......0
Brake camshaft
5 / 91 05.097......1 / 2
5 / 9 1 - 10 / 00
Contact on circlip ( 2 )
10 / 00 Contact on the brake camshaft sleeve ( 3 )
Brake camshaft
10 / 00 05.097......3 / 4
3
05.097.....4
10
BPW-EL-HKN 3102901e
Brake camshafts and brake camshaft bearings
2
H
K
Optimized brake camshaft bush and additional

O-Ring
From February 2002, BPW drum brake axles
with support bearings for brake sizes SN 300,
SN 360, and SN 420 will be fitted with a
further development of our camshaft bearing
on the brake anchor plate side.
Features:
O
N
Brake camshaft
05.097......1 / 2
The layout of the lubricating grooves

inside the brass bush 03.112.44.34.0
has been improved. The bush has a
machined annular groove on the outside.
The previous code number for the bush
will apply.
Bush
03.112.44.34.0
Brake camshaft
05.097......3 / 4
The brake camshaft has an additional

groove in the bearing seat on the cam
side in order to accommodate the Oring 02.5677.37.42 ( 37 x 2.6 (black)).
The code number of the brake camshaft
has changed.
The last digit of the former number
( 1, 2 or 3 ) is changed to indicate
version 4.
Modified inner camshaft support bearing fixing

bolts on drum brake axles !
From week 23/2003 onwards, the inner
camshaft support bearing fixing bolts will
be modified on series production drum brake
axles. The self-cutting bolts 02.5071.23.00 used
as standard up to now will be replaced by
hexagon bolts 02.5025.30.82 with nuts.
In automatic slack adjusters (AGS), the shaped
plate for the slack adjuster support is secured
using these bolts in conjunction with the
Tensilock lock nuts (BPW no. 02.5273.32.82).
The other bolt connection of the support
bearing is made with bolts, spring washers
and standard hexagon nuts
(BPW no. cpl. 05.865.00.02.0).
The bolts are fitted towards the centre of the
axle.
'O'-Ring
02.5677.37.42
- 5 / 03
(230) 02.5071.23.00
02.5025.30.82
02.5273.32.82
5 / 03 -
05.865.00.02.0
BPW-EL-HKN 3102901e
11

2.1
H
Brake camshafts
Item
BPW Code no.
240
Brake camshaft, left
05.097.......4
241
Brake camshaft, right
05.097.......4
H.. / R..
SN 42..
--.--.7xx.---
KH.. / KR..
SN 3620
--.--.546. / 552.---
285.5
299.5
311.5
322.5
337.5
361.5
397.5
422.5
431.5
457.5
469.5
484.5
499.5
509.5
522.5
547.5
557.5
577.5
615.5
634.5
649.5
699.5
741.5
751.5
404
418
430
441
456
480
516
541
550
576
588
603
618
628
641
666
676
696
734
753
768
818
860
870
316
330
342
353
368
392
428
453
462
488
500
515
530
540
563
578
588
608
646
665
680
730
772
782
KH.. / KR..
left
right
05.097.05.01.4
03.4
05.4
07.4
35.4
09.4
11.4
13.4
15.4
45.4
17.4
47.4
19.4
21.4
23.4
25.4
39.4
27.4
29.4
37.4
57.4
49.4
31.4
55.4
05.097.05.02.4
04.4
06.4
08.4
36.4
10.4
12.4
14.4
16.4
46.4
18.4
48.4
20.4
22.4
24.4
26.4
40.4
28.4
30.4
38.4
58.4
50.4
32.4
56.4
SN 3616
172.5
649.5
699.5
751.5
866.5
291
768
818
870
985
203
680
730
782
897
SN 3616
SN 42.. / SN 3620
40
L
A
L
A
left
right

05.097.....4
A
Brake camshaft
- 4 / 91
05.097.....0
Brake camshaft
5 / 91 05.097.....1/3/4
Groove for 'O'-Ring 02.5677.37.42
--.--.542. / 551.---
left
right
05.097.09.07.4
13.4
15.4
09.4
17.4
05.097.09.08.4
14.4
16.4
10.4
18.4
Brake camshaft
5 / 91 05.097.....1
Brake camshaft
2 / 02 05.097.....3 / 4
Brake camshafts with last digit of code number

0 (until 4/91), 1 (until 2/02) and 3 (until 5/07) will
be replaced with brake camshafts with last digit 4.
Note modified assembly parts.
X
Dimension of the brake camshaft
in fitted condition X+20 mm = dimension A
7.2 +0.5
Brake camshaft
- 4 / 91 05.097.....0
Brake camshaft
5 / 91 - 05.097.....1
2 / 02 - 05.097.....3/4

05.097.....4
12
BPW-EL-HKN 3102901e
Brake camshafts
Item
240
Brake camshaft, left
05.097.60....4
241
Brake camshaft, right
05.097.60....4
NH.. / NR..
BPW Code no.
SN 30..
Brake camshaft
- 12 / 95
05.097.....0 / 1
--.--.50x.----.--.58x.---
L
307
337
436
462
505
520
547
582
594
634
647
673
682
692
707
723
740
763
773
800
823
848
873
923
973
(333)
(363)
(462)
(488)
(531)
(546)
(573)
(608)
(620)
(660)
(673)
(699)
(708)
(718)
(733)
(749)
(766)
(789)
(799)
(826)
(849)
(874)
(899)
(949)
(999)
B
213
243
342
368
411
426
453
488
500
540
553
579
588
598
613
629
646
669
679
706
729
754
779
829
879
Brake camshaft
1 / 96 05.097.....2 / 3 / 4
L
A
--.--.59x.---
182.5
212.5
311.5
337.5
380.5
395.5
422.5
457.5
469.5
509.5
522.5
548.5
557.5
567.5
582.5
598.5
615.5
638.5
648.5
675.5
698.5
723.5
748.5
798.5
848.5
2.1
left
right
05.097.60.27.4
19.4
39.4
11.4
43.4
01.4
15.4
13.4
03.4
09.4
07.4
23.4
05.4
49.4
45.4
41.4
17.4
47.4
25.4
21.4
37.4
31.4
33.4
35.4
29.4
05.097.60.28.4
20.4
40.4
12.4
44.4
02.4
16.4
14.4
04.4
10.4
08.4
24.4
06.4
50.4
46.4
42.4
18.4
48.4
26.4
22.4
38.4
32.4
34.4
36.4
30.4
L
A
N
B
left
right

05.097.....4
A
Brake camshaft
- 4 / 91
05.097.....0
Brake camshaft
5 / 91 05.097.....1/2/3/4
Groove for 'O'-Ring 02.5677.37.42
Brake camshafts with last digit of code number

0 (until 4/91), 1 (until 12/95), 2 (until 4/02) and 3 (until 5/07) will
be replaced with brake camshafts with last digit 4.
Note modified assembly parts.
Brake camshaft
5 / 91 05.097.....1 / 2
Brake camshaft
2 / 02 05.097.....3 / 4
X
Dimension of the brake camshaft
in fitted condition X+20 mm = dimension A
7.2 +0.5
Brake camshaft
- 4 / 91
05.097.....0
Brake camshaft
5 / 91 05.097.....1/2/3/4

05.097.....4
BPW-EL-HKN 3102901e
13

2.2
Fig. 1
Fig. 2
230
221
Fig. 3
225
221
225
Fig. 4
230
232
231
220
232
231
227
215
227
215
220
225
221
225
221
230
230
227
215
227
215
Parts for conversion to

lowmaintenance brake
camshaft bearings in
accordance with
fig. B and F
pages 1 8 / 1 9
M = 80 - 90 Nm
268
280
266
232
231
220
220
22 / 23
262
285 - 289
260
M = 80 - 90 Nm
only with AGS
28 / 29
220
268
280
266
M = 28 Nm
272
227
215
22 / 23
262
M = 23 Nm
only with AGS
221
28 / 29
220
230
271
285 - 289
260
further executions
see above
225
28
M = 28 Nm
8 / 9
245
272
227
215
225
274
H.. / K..
230
271
270
M = 23 Nm
221
28
250
8 / 9
245
258
274
215
214
N..
210
270
255
250
256
258
252
215
214
250
210
Assembly drawings
see pages 1 8 - 1 9 / 2 8
241
240
12
255
256
254
241
240
13

14
When converting to low-maintenance brake camshaft

bearings, low-maintenance automatic slack adjusters
type ECO-Master should be used.
U s e o n l y B P W s p e c i a l g r e a s e E C O - L i 9 1 o r E C O - L iPlus
for low-maintenance brake camshaft bearings.
BPW-EL-HKN 3102901e

Item
BPW Code no.

H.. / R..
Dimension
KH.. / KR..
28
Plate
208
09.801.02.13.1
Repair kit low-maintenance
brake camshaft bearing
(item 210 - 214, 220 - 230, 245,
270, 272, 274, 288, 289)
09.801.06.09.1
for 1 axle
Brake camshafts with
last digit 3 / 4
Bush
03.112.44.34.0
42 / 46 x 73
214
Grease nipple
02.6802.03.50
02.6802.06.50
02.6850.12.50
AM 10 x 1
BM 10 x 1 / 45
BM 10 x 1 / 67
SN 4222
Cap
H..
R..
K..
for 1 axle side

Brake camshafts with
last digit 0 / 1 / 2
210
215
N H . . / NR..
see page 9
e.g.
2.2
03.112.44.34.0
7.2 +0.5
N
N..
02.3505.20.00
7.2 +0.5
Conventional brake camshaft bearing,

( - 12 / 92 )
Fig. D / E, page 18 / 19
Low-maintenance brake camshaft bearing,

bearing box attachment with
6 hexagon bolts,
( 1 / 93 - 8 / 97 )
Fig. F, page 18 / 19
Fig. 1
Fig. 2
219
Repair kit support bearing

(incl. item 220 - 230)
09.801.02.15.0
220
Bearing box
03.229.02.09.0
221
Bearing box
(for grease nipple)
03.229.02.10.0
for 1 axle side
03.229.02.16.0
e
nc
225
Spherical bearing
227
Grease nipple
230
Screw assembly
(incl. item 231, 232)
231
Lock washer
na
. ainte
ble /-m
03.113.14.01.0 la42
60 x. 38
i
w ring 1
va lo
02.6850.01.02
3.
r a AS
w 8bxea1 /.10
e
e
n ft8 x .102/ 45
g
02.6850.02.02
a
on t to BS
l
1
sh .80
No trofi amM
05.865.00.02.0
089 x 25 (6x)
R e ke c t kit
a
i
r
b trof
Re
02.5403.08.92
B 8 / 137
232
Hexagon nut
02.5202.12.82
e.g.
M 8 / 934
Low-maintenance brake camshaft

bearing,
4 locking bolts,
( 8 / 97 - 10 / 00 )
Fig. F, page 18 / 19
Fig. 3
e
nc
na
e
t
le. / m62
ainx 38
03.113.14.03.0 lab42
.
ai low- ring 1
v
. lg.
02.6802.14.50
r a eAM
w 8bexa 1 .0/ 98.5
e
n
g
6
o n t t o haft 01.0
l
No trofi amsM098.8x 25 (6x)
05.865.00.02.0
R e ke c t kit
bra trofi
Re
02.5403.08.92
B 8 / 137
02.5202.12.82
M 8 / 934
Low-maintenance brake camshaft bearing,

4 hexagon bolts,
( 10 / 00 - )
Fig. G, page, page 18 / 19
Fig. 4
219
Repair kit support bearing

(incl. item 220 - 230,
260, 271, 272)
220
Bearing box
03.229.02.16.1
221
Bearing box
(for grease nipple)
03.229.02.17.0
225
Spherical bearing
227
Grease nipple
230
Locking screw
230
Screw assembly
(incl. item 231, 232)
231
Lock washer
232
Hexagon nut
BPW-EL-HKN 3102901e
03.229.02.17.0
09.801.02.15.1
n
na
ce
e
.
int
ble -ma .
a
l
i
g
03.113.14.03.0ava 42
low/ a62
1
rin x .38
e r n e w t be 6.09
g
f
n
0
02.6802.14.50
AM
8
x
1
/
8.5
lg.
.
o
a
o
l
h
tt
01
No trofi amsM098.8x 20 (4x)
02.5071.23.00
R e ke c t kit
-bra rofi
t
Re
-
for 1 axle side
03.229.02.18.0
03.229.02.19.0
03.113.14.04.0
42 / 60 x 38
02.6850.17.00
BM 8 x 1 / 71412
05.865.00.02.0
M 8 x 25 (4x)
02.5403.08.92
B 8 / 137
02.5202.12.82
M 8 / 934
15

2.2
Slack adjuster contact on circlip ( - 10 / 00 )
Slack adjuster contact on bush ( 10 / 00 - )
(Item 260) Bush 03.113.03.06.0
(Item 260) Circlip 02.5616.05.90
K
N
05.097.....4
Parts for conversion to

lowmaintenance brake
camshaft bearings in
accordance with
fig. B and F
pages 1 8 / 1 9
M = 80 - 90 Nm
268
280
266
22 / 23
262
285 - 289
260
M = 80 - 90 Nm
only with AGS
28 / 29
220
268
272
280
266
227
215
22 / 23
262
only with AGS
221
28 / 29
220
230
271
285 - 289
260
225
28
8 / 9
245
272
227
215
225
274
H.. / K..
230
271
270
221
28
250
8 / 9
245
258
274
215
214
N..
210
270
255
250
256
258
252
215
214
250
210
Assembly drawings
see pages 1 8 - 1 9 / 2 8
241
240
12
255
256
254
241
240
13

16
When converting to low-maintenance brake camshaft

bearings, low-maintenance automatic slack adjusters
type ECO-Master should be used.
U s e o n l y B P W s p e c i a l g r e a s e E C O - L i 9 1 o r E C O - L iPlus
for low-maintenance brake camshaft bearings.
BPW-EL-HKN 3102901e

Item
BPW Code no.

H.. / R..
Dimension
KH.. / KR..
N H . . / NR..
H.. / R..
KH.. / KR..
Brake camshaft
with last digit 3 / 4,
2 / 02 Fig. C / G, page 18 / 19
for 1 axle side
09.801.00.43.1
for 1 axle side
A 42 x 2.5 (N.. 2x)
02.5676.01.00
A 42 x 2.5 (N.. 2x)
03.310.12.24.0
42 / 46 / 55 x 7
245
Assembly kit
(item 250 - 262, 268, 270, 274)
09.801.00.14.2
250
Circlip
02.5676.01.00
252
Ring (Thrust ring)
03.310.12.24.0
254
Ring
03.310.81.02.0
255
O-Ring
256
O-Ring
02.5679.23.00
258
Seal
03.120.42.02.0
260
Circlip ( - 10 / 00 )
02.5616.05.90
260
Bush ( 10 / 00 - )
03.113.03.06.0
37.4 / 45 x 21.3
03.113.03.06.0
37.4 / 45 x 21.3
262
Washer
(for G S K / E C O - M a s t e r 5 / 9 1 - )
03.320.11.16.1
22.5 / 42 x 10.5
03.320.11.16.1
22.5 / 42 x 10.5
266
Lever
(Brake lining wear indicator)
03.190.14.07.1
03.190.14.08.1
85 mm
60 mm
03.190.14.07.1
03.190.14.08.1
85 mm
60 mm
268
Lock nut
03.260.14.08.0
M 22 x 1.5 / SW 32
03.260.14.08.0
M 22 x 1.5 / SW 32
1)
42 / 46 / 55 x 7
03.310.81.02.0
42 / 46 x 4 (only N..)
02.5677.37.42
37 x 2.6 (black)
40 x 2.5 (green)
02.5679.23.00
40 x 2.5 (green)
42 / 56 x 2
03.120.42.02.0
42 / 56 x 2
37 / 41 x 2
42 / 46 x 4 (only N..)
Conventional
brake camshaft bearing,
brake camshaft
with last digit 0,
- 12 / 92
Fig. A / C, page 18 / 19
Low-maintenance
brake camshaft
with last digit 1 and 2,
1 / 93 - 10 / 00
Fig. B/C/E/F, page 18 / 19
Low-maintenance
brake camshaft
with last digit 3 / 4,
10 / 00 Fig. C / G, page 18 / 19
270
Seal
03.120.43.14.0
03.120.43.14.0
41 x 25
03.120.43.14.0
41 x 25
271
Seal
03.120.43.12.0
41 x 20
03.120.42.09.0
42 x 15
272
Seal
03.120.43.10.0
34 x 26
03.120.42.08.0
45 x 13.5
274
Circlip
03.350.30.02.0
49 x 9
03.350.30.02.0
49 x 9
03.350.30.02.0
41 x 25
N H . . / NR..
Brake camshaft
with last digit 0 / 1 / 2,
- 2 / 02
Fig. A / B / D / E / F, page 18 / 19
2)
2.2
49 x 9
1)
Replacement for rings 03.310.32.09.0 and 03.310.81.02.0, only for H.. / K..
2)
With brake camshaft having 1 or 2 as last digit
BPW-EL-HKN 3102901e
17

2.2

(214) 02.6802.06.50
7.2
(214) 02.6802.03.50
+0.5
(270) 03.120.43.14.0
(270) 03.120.43.14.0
7.2 +0.5
(274) 03.350.30.02.0
(274) 03.350.30.02.0
K
(250) 02.5676.01.00
(250) 02.5676.01.00
(258) 03.120.42.02.0
(250) 02.5676.01.00
(252) 03.310.12.24.0
(252) 03.310.12.24.0
(256) 02.5679.23.00
(256) 02.5679.23.00
(210) 03.112.44.34.0
(258) 03.120.42.02.0
(250) 02.5676.01.00
(255) 02.5677.37.42
(210) 03.112.44.34.0
A
B
Conventional brake camshaft bearing

Lowmaintenance brake camshaft bearing, 2 / 02
(220) 03.229.02.09.0
(221) 03.229.02.10.0
(227) 02.6850.01.02
(225) 03.113.14.01.0
(270) 03.120.43.14.0
(274) 03.350.30.02.0

New brake camshaft 05.097.60....3, 2 / 02
(270) 03.120.43.14.0
(270) 03.120.43.14.0
(272) 03.120.43.10.0
(274) 03.350.30.02.0
Brake camshaft
- 4 / 91
05.097.....0
(220) 03.229.02.09.0
(221) 03.229.02.10.0
(227) 02.6850.01.02
(225) 03.113.14.01.0
Brake camshaft
5 / 91 05.097.....1
Conventional brake camshaft bearing, 12 / 92

Old brake camshaft 05.097.05(09)....0, 4 / 91

Brake camshaft 05.097.05(09)....1, 5 / 91 10 / 00
(230) 05.865.00.02.0
9 / 97 -
6 / 03 -
(230) 02.5071.23.00
(221) 03.229.02.17.0
(220) 03.229.02.16.1
(230) 05.865.00.02.0
(221) 03.229.02.19.0
(220) 03.229.02.18.0
(225) 03.113.14.03.0
- 8 / 97
(230) 02.5071.23.00
- 5 / 03
(272) 03.120.43.10.0
(227) 02.6850.17.00
(227) 02.6850.17.00
(225) 03.113.14.04.0
(272) 03.120.42.08.0
(260) 03.113.03.06.0
(271) 03.120.43.12.0
(271) 03.120.42.09.0
(274) 03.350.30.02.0
Lowmaintenance brake camshaft bearing, 1 / 93 10 / 00 G
Groove not
used (5/07)
05.097.....4
(220) 03.229.02.16.1
(230) 05.865.00.02.0
(221) 03.229.02.19.0
(221) 03.229.02.17.0
(220) 03.229.02.18.0
(225) 03.113.14.03.0
(270) 03.120.43.14.0
(227) 02.6850.17.00
(272) 03.120.43.10.0
(230) 05.865.00.02.0
(271) 03.120.42.09.0
(274) 03.350.30.02.0
18
Conversion to lowmaintenance brake camshaft bearing

Support plates without a lubrication nipple recess
Brake camshaft 05.097.05....1/2, 5 / 91
(225) 03.113.14.04.0
(227) 02.6850.17.00
(272) 03.120.42.08.0
(260) 03.113.03.06.0

Brake camshaft 05.097.05....3/4, 5 / 02
BPW-EL-HKN 3102901e

(214) 02.6802.03.50
(214) 02.6802.03.50
(270) 03.120.43.14.0
7.2 +0.5
(274) 03.350.30.02.0
7.2 +0.5
2.2
(270) 03.120.43.14.0
(274) 03.350.30.02.0
(255) 02.5677.37.42
(258) 03.120.42.02.0
(254) 03.310.81.02.0
A
B
(256) 02.5679.23.00
(210) 03.112.44.34.0
(210) 03.112.44.34.0
Conventional brake camshaft bearing

(270) 03.120.43.14.0

New brake camshaft 05.097.60....3// 4 , 2 / 0 2 -
(220) 03.229.02.09.0
(221) 03.229.02.10.0
(227) 02.6850.01.02
(274) 03.350.30.02.0
(225) 03.113.14.01.0
(270) 03.120.43.14.0
(270) 03.120.43.14.0
(220) 03.229.02.09.0
(221) 03.229.02.10.0
(227) 02.6850.01.02
(272) 03.120.43.10.0
(274) 03.350.30.02.0
Brake camshaft
- 4 / 91
05.097.....0
(258) 03.120.42.02.0
(254) 03.310.81.02.0
(256) 02.5679.23.00
(225) 03.113.14.01.0
(250) 02.5676.01.00
(250) 02.5676.01.00
Brake camshaft
5 / 91 05.097.....1 / 2

Old brake camshaft 0 5 . 0 9 7 . 6 0 . . . . 0 , - 4 / 9 1

Brake camshaft 0 5 . 0 9 7 . 6 0 . . . . 1 / 2 , 5 / 9 1 - 1 0 / 0 0
(230) 05.865.00.02.0
9 / 97 -
6 / 03 -
(230) 02.5071.23.00
(221) 03.229.02.17.0
(220) 03.229.02.16.1
(230) 05.865.00.02.0
(221) 03.229.02.19.0
(220) 03.229.02.18.0
(225) 03.113.14.03.0
- 8 / 97
(230) 02.5071.23.00
- 5 / 03
(272) 03.120.43.10.0
(227) 02.6850.17.00
(227) 02.6850.17.00
(225) 03.113.14.04.0
(272) 03.120.42.08.0
(260) 03.113.03.06.0
(271) 03.120.43.12.0
(271) 03.120.42.09.0
(274) 03.350.30.02.0
Lowmaintenance brake camshaft bearing, 1 / 93 10 / 00 G
Groove not
used (5/07)
05.097.....4
(220) 03.229.02.16.1
(230) 05.865.00.02.0
(221) 03.229.02.19.0
(221) 03.229.02.17.0
(220) 03.229.02.18.0
(225) 03.113.14.03.0
(270) 03.120.43.14.0
(227) 02.6850.17.00
(230) 05.865.00.02.0
(272) 03.120.43.10.0
(271) 03.120.42.09.0
(274) 03.350.30.02.0

Brake camshaft 0 5 . 0 9 7 . 6 0 . . . . 1 / 2 , 5 / 9 1 -
BPW-EL-HKN 3102901e
(225) 03.113.14.04.0
(227) 02.6850.17.00
(272) 03.120.42.08.0
(260) 03.113.03.06.0

Brake camshaft 0 5 . 0 9 7 . 6 0 . . . . 3 / 4 , 5 / 0 2 -
19

3
H
K
N
Slack adjusters
General
BPW Slack adjusters
The required brake cylinder stroke increases
as the brake lining thickness reduces.
The slack adjuster makes up for this change
and keeps the brake cylinder stroke in the
optimum range at all times.
In most countries, fitting automatic slack adjusters
is a statutory requirement.
The principle of automatic adjustment

Brake linings and brake drums are parts
subject to wear. As the thickness of the material
is reduced, the brake cylinder stroke increases,
meaning that the brake camshaft has to rotate
further. In this case, the automatic function of
the ECO-Master automatic slack adjuster provides
the necessary adjustment. As a result, the brake
cylinder stroke is always kept within the same,
optimum range.
The adjustment stroke is designed so that there
is always sufficient air gap even at higher levels
of elasticity and given thermal expansion of the
adjacent components (e.g. the brake drum).
Levers with different shapes and crank values

are available depending on the particular
installation conditions.
20
BPW-EL-HKN 3102901e
Slack adjusters
Determining replacement slack

adjusters
The BPW code number is punched into the

cover plate of the slack adjuster.
GSK
AGS
N
punched
BPW code number
If there is no BPW code number or it is not

legible, the slack adjuster can be identified on
the basis of the shape and dimensions.
1.
2.
3.
4.
5.
Automatic ( AGS ) or manual

slack adjuster ( GSK )
Lever length ( H L)
Crank value ( )
Offset ( X )
Position of fixed point holder in AGS ( )
GSK
HL
HL
AGS
HL
Return springs
When fitting BPW brake cylinders with roundhole yokes and with a lever length of more than
100 mm, the return spring does not have to be
fitted.
BPW-EL-HKN 3102901e
21

3.1
Manual slack adjusters (GSK), return springs
H
X
295
280
280
280
HL
Item
280 /
281
Slack adjuster
(incl. item 215, 284)
HL
284
215
BPW Code no.
Dimension
GSK (manual)
H.. / R..
HL 1 2 0 / 1 5 0 / 1 8 0
05.174.52.34.0
HL 2 3 0 / 2 6 0 / 2 9 0 / X = 1 4 05.174.58.13.0
HL 1 5 0 / 1 5 0 / 1 8 0 / 2 5 0
KH.. / KR..
3-holes
3-holes right
05.174.52.61.0
4-holes
HL 1 2 0 / 1 5 0 / 1 9 5 / 2 5 0
05.174.52.34.0
3-holes
05.174.65.20.0
3-holes / 15 05.174.65.20.0
3-holes left
05.174.58.14.0
NH.. / NR..
05.174.52.43.0
4-holes / 15
05.174.52.43.0
05.174.65.14.0
5-holes
05.174.65.22.0
5-holes
HL 1 2 0 / 1 3 5 / 1 5 0 /
165 / 180 / 250
05.174.65.13.0
6-holes
05.174.65.13.0
6-holes
05.174.65.13.0
284
Grease nipple
02.6850.01.02
215
Cap
02.3505.20.00
22
Return spring
4-holes / 15
6-holes
AS 8 x 1 / 0
BPW Code no.
Dimension
H.. / R..
295
4-holes / 15
05.174.65.22.0
3-holes / 15
4-holes
HL 1 2 0 / 1 3 5 / 1 5 0 /
165 / 180
Item
3-holes
05.174.52.61.0
05.174.52.34.0
KH.. / KR..
NH.. / NR..
03.397.26.04.0
24/2.8x69
03.397.26.04.0
24/2.8x69
03.397.26.08.0
21/2.8x84
03.397.26.09.0
24/2.8x72
03.397.26.08.0
21/2.8x84
03.397.26.06.0
24/2.8x89
03.397.26.08.0
24/2.8x84
03.397.26.06.0
24/2.8x89
05.397.28.01.0
31/2.8x120
03.397.26.06.0
24/2.8x89
05.397.28.01.0
31/2.8x120
05.397.26.03.0
26/2.8x148
05.397.28.01.0
31/2.8x120
05.397.26.03.0
26/2.8x148
05.397.26.02.0
22.5/2.5x235
05.397.26.03.0
26/2.8x148
05.397.28.02.0
22.5/2.5x235
05.397.26.05.0
22.5/2.5x185
05.397.26.02.0
22.5/2.5x235
BPW-EL-HKN 3102901e
Automatic slack adjusters (ECO-Master)
3.2
H
295
22
280
284
283
215
HL
Item
280
Slack adjuster
(incl. item 215, 283, 284)
N
280
BPW Code no.

ECO-Master (autom.)
( 5 / 91 - )
H.. / R..
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 4 0
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 5 0
Dimension
Slack adjuster kit
(item 280, 285 - 289)
KH.. / KR..
05.174.82.67.3
5-holes, = 2 4
05.574.83.01.3
05.174.83.06.3
5-holes, = 60
05.574.82.68.3
05.174.82.75.3
5-holes, = 60
05.574.83.08.3
05.174.82.22.3
5-holes, = 120
05.574.82.55.3
05.174.82.31.3
5-holes, = 180
05.574.82.67.3
05.174.88.51.3
5-holes, = 210
05.574.88.22.3
05.174.82.32.3
5-holes, = 210
05.574.82.66.3
05.174.82.40.3
6-holes, = 210
05.574.82.45.3
05.174.82.63.3
6-holes, = 2 4
05.574.82.87.3
05.174.83.05.3
6-holes, = 60
05.574.83.07.3
05.174.82.21.3
6-holes, = 120
05.574.82.43.3
05.174.82.24.3
6-holes, = 180
05.574.82.44.3
05.174.82.26.3
6-holes, = 210
05.574.82.65.3
05.174.83.04.3
6-holes, = 210
05.574.82.88.3
3-holes, = 180
05.574.88.46.3
NH.. / NR..
HL 1 5 0 / 1 6 5
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5
HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 5 0
05.174.89.05.3
05.174.82.67.3
5-holes, = 2 4
05.574.83.01.3
05.174.82.31.3
5-holes, = 180
05.574.82.67.3
05.174.82.32.3
5-holes, = 210
05.574.82.66.3
05.174.88.51.3
5-holes, = 210
05.574.88.22.3
05.174.82.63.3
6-holes, = 2 4
05.574.82.87.3
05.174.82.24.3
6-holes, = 180
05.574.82.44.3
05.174.83.04.3
6-holes, = 210
05.574.82.88.3
283
Cap
03.211.90.15.0
284
Grease nipple
02.6850.01.02
215
Cap
02.3505.20.00
BPW-EL-HKN 3102901e
AS 8 x 1 / 0
23

3.2
Slack adjusters (ECO-Master) - Axle series H.. / R..
H..
H..
H..
ECO-Master
Return spring
Booster bracket
=24
25/30
16
Piston rod
05.174.82.67.3
05.397.26.03.0
03.182.34.77.0
03.182.35.78.0
227 mm
H..
ECO-Master
Return spring
Booster bracket
Piston rod
=24
05.174.82.63.3
05.397.26.05.0
03.182.07.21.0
227 mm
24
05.174.82.63.3
05.397.26.03.0
03.182.34.77.0
03.182.35.78.0
227 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=60
05.174.82.75.3
05.397.26.03.0
05.182.16.57.0
180 mm
ECO-Master
Return spring
Booster bracket
=24
05.174.82.63.3
05.397.26.03.0
03.182.34.58.0
227 mm
05.174.82.21.3
05.397.26.05.0
120 30 05.182.07.25.0
150 05.182.07.26.0
227 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=24
150
05.174.82.63.3
05.397.26.05.0
05.182.07.26.0
227 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=60
05.174.83.05.3
05.397.26.03.0
05.182.17.46.0
110 mm
=120
05.174.82.21.3
05.397.26.03.0
03.182.34.77.0
03.182.35.78.0
227 mm
H..
=60
05.174.82.36.3
03.397.26.04.0
25/30 05.182.33.15.0
16 L 05.182.45.03.0
16 R 05.182.45.04.0
80 mm
H..
=120
ECO-Master
Return spring
Booster bracket
Piston rod
H..
H..
H..
Piston rod
30
16
Piston rod
Piston rod
ECO-Master
Return spring
Booster bracket
=24
R..
H..
ECO-Master
Return spring
Booster bracket
Piston rod
ECO-Master
Return spring
Booster bracket
ECO-Master
Return spring
Booster bracket
30
16
Piston rod
H..
=180
05.174.82.14.3
05.397.26.03.0
05.182.07.37.0
190 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=210
05.174.82.40.3
05.397.26.03.0
05.182.15.36.0
110 mm
BPW-EL-HKN 3102901e
Slack adjusters (ECO-Master) - Axle series KH.. / KR..

KR..
KR..
3.2
KR..
ECO-Master
Return spring
Booster bracket
Piston rod
=120
05.174.82.21.3
05.397.26.03.0
03.182.34.95.0
227 mm
KH..
ECO-Master
Return spring
Booster bracket
Piston rod
=180
05.174.82.24.3
05.397.26.03.0
03.182.34.95.0
227 mm
KH..
=24
05.174.82.63.3
03.397.26.03.0
03.182.35.80.0
227 mm
KH..
ECO-Master
Return spring
Booster bracket
Piston rod
ECO-Master
Return spring
Booster bracket
Piston rod
ECO-Master
Return spring
Booster bracket
Piston rod
05.174.88.51.3
05.397.28.01.0
05.182.27.03.0
155 mm
=210
05.174.88.51.3
05.397.26.03.0
03.182.35.83.0
227 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=210
05.174.82.32.3
05.397.26.03.0
05.182.16.60.0
227 mm
=180
05.174.82.24.3
05.397.26.03.0
03.182.35.80.0
227 mm
=210
05.174.83.04.3
05.397.26.06.0
03.182.17.45.0
82 mm
KH..
=24
05.174.82.67.3
05.397.26.03.0
03.182.33.10.0
180 mm
KH..
=194
ECO-Master
Return spring
Booster bracket
Piston rod
ECO-Master
Return spring
Booster bracket
Piston rod
KH..
=194
05.174.88.51.3
03.397.28.01.0
05.182.27.03.0
155 mm
ECO-Master
Return spring
Booster bracket
Piston rod
KH..
ECO-Master
Return spring
Booster bracket
Piston rod
BPW-EL-HKN 3102901e
25

3.2
Slack adjusters (ECO-Master) - Axle series NH.. / NR..
NR..
NR..
NR..
N
ECO-Master
Return spring
Booster bracket
Piston rod
=180
25/30
05.174.82.24.3
05.397.26.03.0
03.182.34.65.0
227 mm
NR..
ECO-Master
Return spring
Booster bracket
Piston rod
=180
05.174.82.14.3
05.397.26.03.0
03.182.16.60.0
227 mm
Return spring
Booster bracket
Piston rod
26
Return spring
Booster bracket
Piston rod
05.174.82.24.3
05.174.82.14.3
05.397.26.03.0
03.182.07.21.0
180 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=24
05.174.82.67.3
05.397.28.01.0
03.182.33.10.0
180 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=24
05.174.82.67.3
05.397.26.03.0
03.182.35.80.0
227 mm
05.174.88.99.3
05.174.88.51.3
05.397.28.01.0
05.182.27.03.0
155 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=210
05.174.82.40.3
05.397.26.03.0
05.182.17.14.0
82 mm
ECO-Master
Return spring
Booster bracket
Piston rod
=24
05.174.82.63.3
05.397.26.03.0
05.182.35.80.0
227 mm
=210
05.174.88.99.3
05.174.88.51.3
05.397.28.01.0
05.182.27.03.0
155 mm
=210
05.174.82.64.3
03.397.26.06.0
03.182.17.45.0
82 mm
NH..
=180
05.174.89.05.3
05.397.26.03.0
05.182.16.95.0
190 mm
NH..
=210
ECO-Master
Return spring
Booster bracket
Piston rod
NH..
NH..
NH..
ECO-Master
=180
=180 PAL
NH..
NH..
ECO-Master
Return spring
Booster bracket
Piston rod
ECO-Master
ECO-Master
Return spring
Booster bracket
Piston rod
NH..
=210
05.174.88.51.3
05.397.26.03.0
03.182.35.83.0
227 mm
ECO-Master
Return spring
Booster bracket
Piston rod
BPW-EL-HKN 3102901e
Installation instructions ECO-Master

1
3.3
H
K
90
N
I
I
80 - 90 Nm
II
2 3 4
4 3 2
II
2.
1.
1.
3.
2.
a
b
a min = 0.1 x b
a max = 0.15 x b
BPW-EL-HKN 3102901e
27

3.5
Automatic slack adjuster ECO-Master, 5 / 91 - 10 / 00
9 / 97 - 5 / 03
(230) 02.5071.23.00
(285 / 286) 03.165.25.15.0 / 16.0 ( = 60 - 210)

(285) 03.165.25.19.0 ( = 24)
(266) 03.190.14.07.1
see page 16 / 17
(288) 02.5025.30.82
(289) 02.5273.32.82
see page 16 / 17
(268) 03.260.14.08.0
(MA = 80 - 90 Nm)
Brake camshaft
- 4 / 91
05.097......0
Brake camshaft
5 / 91 05.097......1 / 2
Brake camshaft
- 4 / 91
05.097......0
Brake camshaft
5 / 91 05.097......1 / 2
(262) 03.320.11.16.1
9 / 97 - 5 / 03
(260) 02.5616.05.90
Sp 37x2
see page 16 / 17
(230) 05.865.00.02.0
(230) 02.5071.23.00
Automatic slack adjuster ECO-Master, 10 / 00 - 5 / 03
(230) 02.5071.23.00
(285 / 286) 03.165.25.15.0 / 16.0 ( = 60 - 210)
(285) 03.165.25.19.0 ( = 24)
see page 16 / 17
(266) 03.190.14.07.1
(288) 02.5025.30.82
(289) 02.5273.32.82
see page 16 / 17
(268) 03.260.14.08.0
(MA = 80 - 90 Nm)
Brake camshaft
10 / 00 05.097......3 / 4
Brake camshaft
10 / 00 05.097......3 / 4
(262) 03.320.11.16.1
- 5 / 03
(260) 03.113.03.06.0
see page 16 / 17
(230) 05.865.00.02.0
(230) 02.5071.23.00
28
BPW-EL-HKN 3102901e

Item
BPW Code no.
3.5
Dimension
for ECO-Master ( autom. )

( 5 / 91 - )
= 60 - 210
285
Shaped plate
03.165.25.15.0
286
Shaped plate
03.165.25.16.0
288
Hexagon bolt
02.5025.30.82
M 8 x 25 / 933
289
Lock nut
02.5273.32.82
M 8
295
22
23
M = 28 Nm
280
289
286
285
288
230
15

( 3 / 95 - 9 / 97 )
( 6 / 03 - )
= 24
285
Shaped plate
03.165.25.19.0
288
Hexagon bolt
02.5025.30.82
M 8 x 25 / 933
289
Lock nut
02.5273.32.82
M 8
295
22
23
M = 28 Nm
280
289
285
288
230
15

( 9 / 97 - 5 / 03 )
= 24
285
Shaped plate
03.165.25.19.0
230
Locking bolt
02.5071.23.00
M 8 x 20
295
22
23
M = 28 Nm
280
. rew
le.
ab n sc v e .
l
i
va go a b o
r a xa
ge o he , s e e
n
lo t t
ut
No trofi c k n
e
o
R hl
t
wi
BPW-EL-HKN 3102901e
230
285
29

4
H
K
N
Brake parts
General
BPW Drum brakes
The proven technology and robust construction
of BPW drum brakes makes them suitable for
every application. They shrug off dirt and are
extremely hard wearing, even under the harshest
conditions.
Function
The force from the brake cylinders is transmitted by the slack adjuster to the brake
camshaft causing it to rotate.
The S-cam forces the brake shoes apart,
pressing them against the inside of the brake
drum.
When the brake is released, the brake camshaft
rotates the S-cam back to its neutral position.
The brake shoes are returned to their initial
position by return springs.
Brake cylinder
Slack adjuster
Brake shoe
Brake drum
Brake camshaft
Return spring
30
BPW-EL-HKN 3102901e
Brake parts
4
H
Conversion to brake with split roller

(BPW 95 brake)
Brakes of the former version should be

changed over to new brake technology.
High degree of safety

Short response time and a consistent
braking effect throughout the entire life
of the lining thanks to the permanently
lubricated brake rollers.
Reduced own weight
Weight-optimized design with fewer wear
parts.
Easy to change brake linings
Fast and easy brake shoe replacement.
Same brake components on all axles of the
corresponding series.
The technical specifications of the brake remain
unchanged. Consequently existing EC test certificates remain valid.
Position springs
The position springs ensure the brake
shoes are firmly and securely seated on
the C-clamps (Fig. SN 42..).
Item 367
03.397.33.06.0
Return spring (Hook)
Item 368
03.397.33.07.0
Return spring (Eye)
Brake return springs

The brake return spring is hooked into
lugs that are formed on the brake shoes.
BPW-EL-HKN 3102901e
31

4
Brake parts
BPW ECO Drum

BPW Bergische Achsen KG has been a leader
in the field of drum brake technology for
many years, and has significantly extended
its position as the market leader.
The customers of over 11 million drum brakes
from BPW value the proven technology,
the sturdy construction and the simple
maintenance of the BPW drum brake.
In a further development stage the tried and
tested SN 4218 and SN 4220 brakes have
now been improved yet again in terms of
weight, wear behaviour and service-friendliness.
The result of this development is called the
E C O D r u m.
BPW axles with ECO Drum brakes include

BPW's proven drum brake technology along
with a reduction in weight.
As a result of improved component design,
the weight of the 9-tonne drum brake axle
with ECO Drum SN 4218 in conjunction with
the revised air suspension has been reduced
by approx. 18 kg per axle (see also BPW
NEWS Gen. 7125703e). For you that means
reduced weight and increased payload.
ECO
BP
ECO
BPW
9. 6
7.
03.
10
The most noticeable feature of the ECO Drum

brake is the new drum contour in the flared
area, plus a new cover plate design. The newly
designed inspection holes in the cover plates
make it simple to check the wear edges of
the brake linings and the brake drums.
The improved seal between the cover plate
and the brake drum reduces the ingress of
dirt into the brake, and thus extends the life
of the brake components.
19
.0
The benefit to the user is obvious:

Less time and effort, and hence less cost.
32
Brake drum
Cover plate
ECO
Inspection holes in
the cover plates
BPW-EL-HKN 3102901e
Brake parts
4
H
BPW ECO Drum
ECO
W
BP
ECO
The quality of the cover plate attachment has

been improved by the use of bolts. They ensure that the cover plate can be removed with no
difficulty at all, even after years of use under
the harshest conditions.
On the camshaft side the cover plate is simply
and quickly plugged in and held by a spring.
BPW
9. 6
03.
10
7.
19
.0
ECO
Spares compatibility
In future there will only be the new ECO Drum
brake drums and brake shoes available.
The new brake drums and brake shoes can
also be used on the old drum brake axles
without replacing the cover plate.
There is also the opportunity to get cover

plates with the new external contour and the
old brake anchor plate connection.
In this way customers can benefit from the
improved seal between the new cover plate
and the brake drum design even with old
drum brake axles.
New brake drum

Old cover plate
Old brake drum

New cover plate
Brake certificates
No new homologations are required for the
ECO Drum. The updated brake certificates
for the ECO Drum SN 42.. can be found
under the familiar TDB numbers in the
download centre on the BPW homepage at
www.bpw.de.
The BPW axle with ECO Drum brakes can be
fitted to a vehicle together with the previous
drum brake axle.
BPW-EL-HKN 3102901e
33

4.1
Brake parts
SN 42..-2
Conventional brake (Year of manufacture 1983 - 1995)
H.. / R..
SN 4212-2 / 4218-2 / 4220-2 / 4222-2
300
311
310
335
330
364
363
315
346
345
344
348
360
350
357
Conversion to brake with split roller (BPW 95 / ECO Drum)
H.. / R..
SN 4212-2 / 4218-2 / 4220-2 / 4222-2
363
(2x)
Conversion to brake with split roller

(BPW 95 brake)
High degree of safety
330
(4x)
Short response time and a consistent braking effect

throughout the entire life of the lining thanks to the
permanently lubricated brake rollers.
Reduced own weight

Weight-optimized design with fewer wear parts.
Easy to change brake linings

Fast and easy brake shoe replacement.
364
(8x)
Same brake components on all axles of the

corresponding series
The technical specifications of the brake remain unchanged.

Consequently existing EC test certificates remain valid.
315
(4x)
34
BPW-EL-HKN 3102901e
Brake parts
SN 42..-2
Item
BPW Code no.
H.. / R..
Dimension
SN 4212-2
SN 4218-2
SN 4220-2
--.--.790. / 794.----.--.710. / 714.----.--.718. / 723.---
SN 4222-2
--.--.739.---
36 / 40 x 60
03.112.33.08.0
36 / 40 x 60
300
Bush
03.112.33.08.0
310
Brake pin
(cpl. item 311, 315)
09.084.46.36.0
311
315
Brake pin
Shaped plate
03.084.46.22.0
03.167.23.02.0
Brake type
SN 4212-2
330
Brake shoe assembly, with lining

(incl. item 345 - 357)
335
Brake shoe assembly, without lining

(incl. item 345 - 348)
No longer available.
Retrofit to brake with split roller ( BPW 95 / ECO Drum ).
(see below, item 328)
344
Repair kit brake shoe roller

(item 345 - 348)
345
Roller
03.084.46.23.0
03.167.23.02.0
SN 4218-2
02.6201.64.01
-
02.6201.66.03
349
Repair kit brake lining

(item 350 (8x)) 18 mm
19 mm
20 mm
SN 4222-2
09.801.02.10.0 (for 1 axle)
6.3 x 71 / 1234
6.3 x 90 / 1234
Circlip
36 x 145
SN 4220-2
03.331.34.05.0
03.350.00.13.0
Split pin
Brake lining
(Textar T090)
36 x 135
03.331.34.06.0
03.350.00.13.0
348
350
09.084.46.35.0
26 / 42 x 52
26 / 42 x 78
346
4.1
18 mm
19 mm
19.5 mm
20 mm
03.092.29.53.0
03.092.29.54.0
03.092.29.55.0
-
09.801.07.41.0
09.801.07.42.0
09.801.07.43.0
09.801.07.45.0
09.801.07.46.0
09.801.07.47.0
03.092. *
03.092. *
03.092. *
03.092. *
03.092. *
03.092. *
357
Rivet (Steel)
B 8 x 15/7338
02.5805.80.35
02.5805.80.35
360
Splined pin
12 x 70
12 x 90
03.001.08.04.0
-
363
Return spring
25 / 5 x 269
25 / 4 x 262
05.397.56.07.0 (1x)
-
364
Return spring
21 / 4 x 105
03.397.44.06.0
03.001.08.05.0
05.397.46.07.0
03.397.44.06.0
03.092.28.32.0
03.092.28.33.0
03.092.28.34.0
* not available loose - see repair kit brake lining (item 349)
Conversion to brake with split roller (BPW 95 / ECO Drum)
Item
Brake type
315
Shaped plate
330

(incl. item 345 - 357)
BPW Code no.
H.. / R..
Dimension
SN 4212-2
SN 4218-2
05.091.29.92.1
05.091.46.32.1
SN 4220-2
SN 4222-2
05.091.47.04.1
05.091.28.28.1
03.167.23.09.0
345
Roller
05.331.44.02.0
26 / 45 x 33.5
346
Bolt
03.084.75.24.0
26 x 58.5
348
Ring
03.310.70.15.0
350
Brake lining
(Textar T090)
18 mm
03.092.29.53.0
see above
31 / 24 / 3.5
see above
357
Rivet (Steel)
02.5805.80.35
B 8 x 15 / 7338
363
Return spring
05.397.58.03.0
34 / 5 x 274
364
Return spring
03.397.44.06.0
21 / 4 x 105
BPW-EL-HKN 3102901e
03.092.28.32.0
35

4.1
Brake parts
SN 36..
KH.. / KR..
SN 3616
SN 3620
K
300
335
330
366
300
335
330
311
310
363
346
310
363
364
365
311
364
315
346
345
315
345
344
344
348
348
350
360
351
351
350
360
361
357
357
Conversion to brake with split roller (BPW 95)
KH.. / KR..
SN 3616
SN 3620
366
(2x)
(2x)
363
365
(4x)
363
(4x)
330
(4x)
330
(4x)
360
(4x)
36
364
(8x)
364
(8x)
315
(4x)
315
(4x)
BPW-EL-HKN 3102901e
Brake parts
SN 36..
Item
KH.. / KR..
B P W C o d e n o . Dimension
SN 3616
SN 3620
--.--.542.----.--.546.-- 36 / 40 x 60
300
Bush
03.112.33.08.0
310
Brake pin
(cpl. item 311, 315)
09.084.46.36.0
311
Brake pin
03.084.46.22.0
315
Shaped plate
03.167.23.02.0
Brake type
SN 3616
330
Brake shoe assembly,

with lining (incl. item 345 - 357)
335

without lining (incl. item 345 - 348)
Retrofit to brake
with split roller
344

(item 345 - 348)
Roller
09.801.02.10.0
(for 1 axle)
03.331.34.05.0
26 / 42 x 78
346
Circlip
03.350.00.13.0
348
Split pin
02.6201.66.03
345
350
351
Brake lining
(Textar T090)
18 mm
19 mm
19.5 mm
36 x 135
--.--.542.---
SN 3620
--.--.546.---
Retrofit to brake
with split roller
6.3 x 90 / 1234
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
03.092.19.63.0
03.092.19.64.0
03.092.19.66.0
03.092.19.62.0
03.092.19.65.0
03.092.19.67.0
03.092.19.54.0
03.092.19.56.0
03.092.19.58.0
03.092.19.55.0
03.092.19.57.0
03.092.19.59.0
357
Rivet (Steel)
360
Bolt
03.084.42.03.0
12 x 120
361
Circlip
02.3301.17.00
12 SxN 09
363
Return spring
364
Return spring
365
Return spring
03.397.45.10.0
366
Plate
03.285.22.05.0
02.5805.80.35
B 8 x 15 / 7338
03.084.42.02.0
12 x 120
05.397.45.14.0
24 / 4 x 218
03.397.44.06.0
21 / 4 x 105
22 / 4 x 108
KH.. / KR..
Item
B P W C o d e n o . Dimension
Brake type
SN 3616
SN 3620
328
Retrofit kit cpl. for 1 axle,

with brake shoes (item 329 + 330))
09.801.02.41.0
09.801.02.40.0
329
Retrofit kit cpl. for 1 axle,

without brake shoes (item 315, 360 - 366)
09.801.02.46.0
09.801.02.45.0
315
330
Shaped plate
(incl. item 345 - 357)
Roller
Bolt
Ring
05.091.19.24.1
03.167.23.09.0
05.091.19.22.1
345
346
348
350
Brake lining
357
360
363
364
365
366
Rivet (Steel)
Bolt
Return spring
Return spring
Return spring
Plate
BPW-EL-HKN 3102901e
18 mm
4.1
05.331.44.02.0
03.084.75.24.0
03.310.70.15.0
26 / 45 x 33.5
26 x 58.5
31 / 24 / 3.5
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
03.092.19.63.0
03.092.19.62.0
03.092.19.54.0
03.092.19.55.0
02.5805.80.35
03.084.42.05.0
03.397.45.10.0
03.285.22.05.0
12 x 125
05.397.46.13.0
03.397.44.06.0
22 / 4 x 108
B 8 x 15 / 7338
24.5 / 4 x 236
21 / 4 x 105
-
37

4.1
Brake parts
SN 30..
NH.. / NR..
SN 3015-1 / 3020-1,
1982 - 1989
SN 3015 / 3020,
1990 - 1995
M = 200 Nm
312
314
310
300
311
319
311
340
316
335
330
364
363
318
363
315
346
346
345
345
344
344
310
335
330
319
350
350
357
357
348
348
360
360
NH.. / NR..
363
(4x)
330
(4x)
364
(8x)
Brake type
SN 3015
SN 3020
Item
BPW Code no.
BPW Code no.
328
Retrofit kit cpl. for 1 axle

with brake shoes
(item 329 + 330)
09.801.02.43.0
09.801.02.42.0
329
Retrofit kit cpl. for 1 axle

without brake shoes
(item 315, 363, 364)
09.801.02.47.0
09.801.02.47.0
315
Shaped plate
03.167.24.01.0
330
Brake shoe assembly

with lining
(incl. item 345 - 357)
05.091.15.05.1
05.091.14.77.1
345
346
348
350
Roller
Bolt
Ring
Brake lining
(Textar T090)
05.331.44.02.0
03.084.75.24.0
03.310.70.15.0
03.092.13.44.0
26 / 45 x 33.5
26 x 58.5
31 / 24 / 3.5
03.092.14.45.0
18 mm
357
Rivet (Steel)
02.5805.80.35
B 8 x 15 / 7338
363
364
Return spring
Return spring
05.397.34.17.0
03.397.44.06.0
20 / 3.5 x 180
21 / 4 x 105
315
(4x)
38
BPW-EL-HKN 3102901e
Brake parts
SN 30..
Item
4.1
NH.. / NR..
BPW Code no.
Dimension
SN 3015-1 * / SN 3020-1 *
--.--.582. / 586.--1982 - 1989
SN 3015 / SN 3020
--.--.592. / 596.--1990 - 1995
300
Bush
310
Thread bolt cpl.

(cpl. item 311, 314, 315)
310
Brake pin cpl.

(item 311, 315)
311
Brake pin
311
Thread bolt
03.177.23.10.1
32 / 38 x 153
312
Hexagon nut
02.5201.76.06
BM 20 x 1.5 / 439
314
Spring washer
03.143.00.02.0
22.5 / 34 / 80
315
Shaped plate
03.167.24.01.0
316
Shackle (standard)
(for ABS, brake drum width
until 260 mm)
03.232.44.02.0
03.232.44.04.0
318
Split pin
02.6201.80.01
8 x 45 / 1234
319
O-Ring
02.5677.86.40
28 x 2.5
Brake type
SN 3015-1 *
SN 3020-1 *
SN 3015
NR..
127
--.--.582.---
NR..
127
--.--.586.---
NR..
127
--.--.592.---

with lining
(incl. item 345 - 357)
05.091.13.85.0
05.091.14.70.0

without lining
(incl. item 345 - 348)
Bush
Repair kit brake
shoe roller
(item 345 - 348)
05.091.13.20.0
05.091.14.19.0
03.112.22.30.0
09.801.02.11.0
32 / 36x54
(for 1 axle)
09.801.02.12.0
345
346
346
348
Roller
Shackle
Circlip
Split pin
03.331.34.01.0
03.232.13.01.0
02.6201.83.03
22 / 42x59
8 x 71/1234
03.331.34.01.0
03.350.00.14.0
02.6201.66.03
350
Brake lining
(Textar T090)
03.092.13.44.0
03.092.13.45.0
03.092.13.46.0
03.092.14.45.0
03.092.14.46.0
03.092.14.47.0
03.092.13.44.0
03.092.13.45.0
03.092.13.46.0
357
360
363
Rivet (Steel)
Splined pin
Return spring
02.5805.80.35
03.001.08.03.0
05.397.35.03.0
-
B 8 x 15/7338
12 x 70
22/3.663
02.5805.80.35 B 8 x 15/7338
03.001.08.05.0 12 x 90
05.397.46.12.0
05.397.46.12.0
05.397.34.16.0
05.397.34.16.0
03.397.44.06.0 21 / 4 x 105
330
335
340
344
Return spring
03.112.33.08.0
-
09.084.46.39.0
18 mm
19 mm
19.5 mm
24/4x167
20/3.6x166
364
09.177.23.09.0
36 / 40 x 60
03.084.46.30.0
36 x 145 (135)
SN 3020
NH..
120
--.--.592.---
Retrofit to brake
with split roller ( BPW 95 ).
(see page 45, Item 328)
NR..
127
--.--.596.---
NH..
120
--.--.596.---
Retrofit to brake
with split roller ( BPW 95 ).
(see page 45, Item 328)
(for 1 axle)
22 / 42 x 59
6.3 x 90 / 1234
03.092.14.45.0
03.092.14.46.0
03.092.14.47.0
* Brake shoes with closed location eyes (Execution ....-1)

can not be fitted to brake with split roller ( BPW 95 ).
BPW-EL-HKN 3102901e
39

4.2
Brake parts
SN 42.. with split roller (BPW 95 / ECO-Drum)
Brake with split roller (BPW 95 / ECO-Drum) (Manufactured from 3/95)
H.. / R..
SN 42.. BPW 95
325
ECO-AS Special
ECO-Li-Plus
Fett
Grease
Graisse
368
363
348
344
367
346
345
335
330
350
357
SN 42.. ECO Drum
335
330
325
367
ECO-AS Special
ECO-Li-Plus
Fett
Grease
Graisse
344
368
363
348
345
346
350
357
40
BPW-EL-HKN 3102901e
Brake parts
SN 42.. with split roller (BPW 95 / ECO-Drum)

Brake with split roller (BPW 95 / ECO Drum) (Manufactured from 3/95)
Item
Brake type
Brake designation
BPW Code no.

SN 4212
--.--.741.---
H.. / R..
SN 4218
--.--.743.---
C Clip
03.188.02.02.0
327
Repair kit brake,

without brake shoes
(item 325, 363 - 368)
09.801.06.79.0
328
345
Repair kit brake,

with brake shoes
(item 327, 330)
with lining, (incl. item 345 - 357)
without lining, (incl. item 345 - 348)
(item 345 - 348)
Roller
346
335
344
Dimension
325
330
SN 4220
--.--.744.---
SN 4222
--.--.745.---
09.801.07.39.0
09.801.07.49.0
09.801.02.53.0
05.091.29.92.1
05.091.46.32.1
05.091.47.04.1
05.091.28.28.1
05.091.29.93.0
05.091.46.36.0
05.091.47.09.0
05.091.28.29.0
09.801.02.91.0 (for 1 axle side)

05.331.44.02.0
26 / 45 x 33.5
Bolt
03.084.75.24.0
26 x 58.5
348
Ring
03.310.70.15.0
24 / 31 / 3.5
349
Repair kit brake lining

(item 350 (8x)) 18 mm
19 mm
20 mm
18 mm
19 mm
19.5 mm
20 mm
4.2
03.092.29.53.0
03.092.29.54.0
03.092.29.55.0
-
09.801.07.41.0
09.801.07.42.0
09.801.07.43.0
09.801.07.45.0
09.801.07.46.0
09.801.07.47.0
03.092. *
03.092. *
03.092. *
03.092. *
03.092. *
03.092. *
350
Brake lining
(Textar T090)
357
Rivet (Steel)
02.5805.80.35
B 8 x 15 / 7338
363
Return spring
05.397.58.03.0
34 / 5 x 268
367
Return spring (Retention spring)
03.397.33.06.0
(Hook)
368
03.397.33.07.0
(Eye)
03.092.28.32.0
03.092.28.33.0
03.092.28.34.0
* not available loose - see repair kit brake lining (item 349)
BPW-EL-HKN 3102901e
41

4.2
Brake parts
SN 36.. with split roller (BPW 95)
Brake with split roller (BPW 95) (Manufactured from 3/95)
KH.. / KR..
SN 3616 BPW 95
K
325
ECO-AS Special
ECO-Li-Plus
Fett
Grease
Graisse
344
348
346
345
366
365
368
363
367
335
330
351
350
357
SN 3620 BPW 95
325
ECO-AS Special
ECO-Li-Plus
Fett
Grease
Graisse
344
368
363
348
346
345
367
335
330
351
357
42
350
BPW-EL-HKN 3102901e
Brake parts

Item
Brake type
Brake designation
KH.. / KR..
BPW Code no.
Dimension
SN 3616
--.--.551.---
SN 3620
--.--.552.---
325
C Clip
327
Repair kit brake,

without brake shoes
(item 325, 363 - 368)
Repair kit brake,
with brake shoes
(item 325, 330, 363 - 368)
09.801.06.82.0
09.801.06.81.0
09.801.02.41.0
09.801.02.40.0
05.091.19.24.1
05.091.19.22.1
05.091.19.33.0
05.091.19.34.0
345

with lining, (incl. item 345 - 357)
without lining, (incl. item 345 - 348)
(item 345 - 348)
Roller
346
Bolt
348
Ring
328
330
335
344
350
Brake lining
(Textar T090)
03.188.02.02.0
05.331.44.02.0
26 / 45 x 33.5
03.084.75.24.0
26 x 58.5
03.310.70.15.0
18 mm
19 mm
19.5 mm
09.801.02.91.0 (for 1 axle side)
24 / 31 / 3.5
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
Brake pin side

10 Rivets
Item 350
Camshaft side
8 Rivets
Item 351
03.092.19.63.0
03.092.19.64.0
03.092.19.66.0
03.092.19.62.0
03.092.19.65.0
03.092.19.67.0
03.092.19.54.0
03.092.19.56.0
03.092.19.58.0
03.092.19.55.0
03.092.19.57.0
03.092.19.59.0
357
Rivet (Steel)
02.5805.80.35
B 8 x 15 / 7338
363
Return spring
05.397.46.13.0
24.5 / 4 x 236
365
Return spring
03.397.44.10.0
366
Plate
03.285.22.05.0
367
03.397.33.06.0
(Hook)
368
03.397.33.07.0
(Eye)
BPW-EL-HKN 3102901e
4.2
22 / 4 x 119
43

4.2
Brake parts
NH.. / NR..
SN 30.. BPW 95
N
325
ECO-AS Special
ECO-Li-Plus
Fett
Grease
Graisse
368
363
344
348
346
345
367
335
330
351
357
44
350
BPW-EL-HKN 3102901e
Brake parts

Item
Brake type
Brake designation
BPW Code no.
NH.. / NR..
Dimension
SN 3015
--.--.501.---
SN 3020
--.--.502.---
325
C Clip
03.188.02.02.0
327
Repair kit brake,

without brake shoes
(item 325, 363 - 368)
09.801.06.80.0
328
Repair kit brake,

with brake shoes
(item 325, 330, 363 - 368)
09.801.02.43.0
09.801.02.42.0
330
Brake shoe assembly, with lining,

(incl. item 345 - 357)
05.091.15.05.1
05.091.14.77.1
335
Brake shoe assembly, without lining,

(incl. item 345 - 348)
05.091.15.13.0
05.091.14.80.0
344

(item 345 - 348)
09.801.02.91.0 (for 1 axle side)
345
346
348
Roller
Bolt
Ring
05.331.44.02.0
03.084.75.24.0
03.310.70.15.0
350
Brake lining
(Textar T090)
357
363
Rivet (Steel)
Return spring
02.5805.80.35
05.397.34.17.0
B 8 x 15 / 7338
20 / 3.6.5 x 180
367
03.397.33.08.0
(Hook)
368
03.397.33.09.0
(Eye)
BPW-EL-HKN 3102901e
18 mm
19 mm
19.5 mm
4.2
03.092.13.44.0
03.092.13.45.0
03.092.13.46.0
26 / 45 x 33.5
26 x 58.5
24 / 31 / 3.5
03.092.14.45.0
03.092.14.46.0
03.092.14.47.0
45

4.3
Item
Brake drums
BPW Code no.
Dimension
SN 42..
380
H.. / R..
Brake drum
Brake type
Brake designation
420 x 120
--.--.741.----.--.790.----.--.794.---
420 x 180
--.--.710.----.--.714.----.--.743.---
420 x 200
--.--.718.----.--.723.----.--.744.---
03.106.97.16.0
197
420 x 220
--.--.739.----.--.745.---
D 290 / TK 335 / 6 x 21
HB.. / HI.. / HX..
HIZ. / HXZ..
03.109.67.17.0
226
03.109.77.13.0
260
03.109.67.01.0
252
03.109.77.03.0
287
03.109.67.17.0
226
03.109.77.35.0
240
03.106.87.16.0
252
1)
265
D 230 / TK 275 / 8 x 21
HS.. / HZ.. / HZD..
03.106.95.16.0
197
03.106.65.08.0
03.109.73.02.0
197
03.109.77.28.0
287
03.109.67.05.0
03.106.79.06.0
287 *
03.109.67.06.0
03.109.67.13.0
D 230 / TK 275 / 8 x 23
HS..
ECO / ECO-MAXX
D 240 / TK 285 / 8 x 21
HZ..
Japanese
D 240 / TK 285 / 8 x 21
HZ..
Japanese
252
D 240 / TK 285 / 8 x 20
HZ..
Japanese
03.109.87.03.0
294
D 240 / TK 285 / 10 x 21
HZ..
Japanese
252
03.109.77.02.0
287
D 290 / TK 335 / 10 x 23
HS..
HS..
HZ..
03.109.77.16.0
221
03.109.77.33.0
260
1)
254
MAXX / ECO M A X X /
ECOPlus / E C O P l u s 2
03.109.73.01.0
03.109.67.29.0
03.109.67.32.0
1)
221 *
MAXX / ECO M A X X /
03.109.67.31.0
1)
243
03.109.77.32.0
1)
279
252
03.109.77.30.0
1)
279
03.106.87.12.0
294
03.109.87.01.0
294
H S . . / HZ..
03.106.97.17.0
197
197
03.109.67.74.0
HZ..
for rim 14.00-20
03.106.77.61.0
287
HZ..
MAXX for rim 14.00-20
03.109.77.23.0
284
HZ..
14010-1
03.109.77.34.0
289 *
03.106.77.59.0
297
03.109.77.21.0
294
03.109.77.22.0
294 *
279 *
HZ..
14010-1 MAXX
1)
HZD..
03.106.97.17.0
Max. diameter permissible

after machining mm
423
423
423
423
Max. utilisation mm
424
424
424
424
197
03.106.67.55.0
BPW Code no.
1)
03.109....= ECO brake drum

with integrated wear
indicator
= ECO Drum
TK
TK
1)
252 * 03.109.77.36.0
B = overall width
* = ribbed
46
226
1)
BPW Code no.
BPW-EL-HKN 3102901e
Brake drums
Item
BPW Code no.
Dimension
SN 36..
380
4.3
KH.. / KR..
Brake drum
Brake type
Brake designation
360 x 160
--.--.542.----.--.551.---
360 x 200
--.--.546.----.--.552.---
03.105.90.05.0
221
03.105.90.09.0
328
D 230 / TK 275 / 8 x 23 / 2 x 11
KRBM.. 6408
30.65.542....
D 230 / TK 275 / 8 x 23
KRB..
30.06.542....
ECO-MAXX /
03.109.90.03.0
260
03.109.90.22.0
263
03.109.90.04.0
260
03.109.90.24.0
263
03.109.90.02.0
263
D 190 / TK 225 / 10 x 23
K..
ECO-MAXX /
KH.. / KR.. / KM (13t)

D 290 / TK 335 / 10 x 23
TK
K..
D 230 / TK 275 / 8 x 23
BPW Code no.
KHS.. 9010/3 / 11010/3

D 290 / TK 335 / 10 x 23
KHS.. 9010/3
30.38.551...
03.109.92.01.0
205

after machining mm
363
363
Max. utilisation mm
364
364
SN 30..
380
NH.. / NR..
Brake drum
Brake type
Brake designation
300 x 150
--.--.582.----.--.592.----.--.501.---
03.105.34.08.0
210
03.105.34.09.0
345
03.105.34.10.0
210
300 x 200
--.--.586.----.--.596.----.--.502.---
D 165 / TK 205 / 6 x 21
N..
D 165 / TK 205 / 6 x 23 / 2 x 11
N..
12 tyres
1)
D 190 / TK 230 / 6 x 21
N..IZ / N..XZ
03.105.47.05.0
255
03.105.48.02.0
255
13 t
D 230 / TK 275 / 8 x 21 / 2 x 11
N..
8-holes
03.105.38.03.0
210
03.105.49.03.0
N..
8-holes
03.105.38.01.0
328
03.105.38.05.0
210
TK
N..IZ / N..XZ
D 200 / TK 240 / 6 x 21 / 2 x 13
295
D 230 / TK 275 / 8 x 23
N..
8-holes
BPW Code no.
D 185 / TK 225 / 10 x 23 / 2 x 13
N.. 13 t
10-holes
03.105.46.25.0
265
N.. 13 t
10-holes
03.105.46.27.0
315
03.105.46.22.0
245
03.109.46.49.0
260
03.109.46.06.0
260
03.109.46.40.0
295
D 190 / TK 225 / 10 x 23
N..
Conv. / ECO
03.105.36.12.0
N..
Conv. / ECO
N..
ECO-MAXX / MAXX
N..
Conv. / ECO
03.109.44.02.0
-
210
210

after machining mm
303
303
Max. utilisation mm
304
304
BPW-EL-HKN 3102901e
1)
+ Cylinder peg for

wheel stud bolt securing
4 x 16 / 1472,
BPW Code no.
02.6004.06.01
47

4.4
Item

BPW Code no.
Dimension
Bolt assembly
(incl. item 391 + 392)
05.865.03.12.0
M 20 x 55 - 8.8
391
Spring washer
02.5601.20.90
A 20 / 128
392
Hexagon nut
02.5202.24.80
M 20 / 934
HB..
390
46
392
391
390
M 20-8.8
M = 320 Nm
72
HI.. / HIZ..
390
Bolt assembly
(incl. item 392)
05.865.03.02.0
M 20 x 45 - 10.9
392
Lock nut
03.260.03.12.0
M 20-10 / SW30
46
392
390
M 20-10.9
M = 450 Nm
92
KRBM.. 6408
390
Locking bolt
02.5070.63.02
M 10 x 25
390
47
72
48
BPW-EL-HKN 3102901e

Item
BPW Code no.
Dimension
02.5070.63.00
M 10 x 25
4.4
NR.. 6006 12 and NR.. 8-holes

390
Locking bolt
390
47
72
NR 13 t..
390
Countersunk bolt
02.5002.20.40
M 12 x 25 / 963 - 4.8
72
47
390
BPW-EL-HKN 3102901e
49

4.5
Dust covers
Dust covers available as sets (upper + lower)
H
520
513
513
120
510
M = 43 Nm
16
503
501
120
517
515
30
150
510
M = 43 Nm
25
504
502
ECO Drum
503
501
510
503
501
510
510
508
504
502
ECO Drum - dust covers / old axle beam
(attachment with locking bolts)
50
504
502
ECO Drum - dust covers / ECO Drum - axle beam
(attachment with shouldered bolts + return spring)
BPW-EL-HKN 3102901e
Dust covers
Item
BPW Code no.
SN 42..
H.. / R..
500 Brake designation

Axle type
504 Axle beam
Brake position
SN 4212-2
H..
H..
120 30
120 16
SN 4212 BPW 95
120 16
H..
H..
H..
R..
120
120
150
127
Dust cover
right lower
99.00.000.0.70
99.00.000.0.87
03.010.98.53.0
03.010.99.38.0
03.010.98.24.0
03.010.99.37.0
03.010.98.54.0
03.010.99.40.0
03.010.98.25.0
03.010.99.39.0
03.010.91.32.0
--.--.710.--- / --.--.714.---
03.010.91.31.0
03.010.91.34.0
03.010.91.33.0
03.010.98.45.1
03.010.99.34.0
03.010.98.91.0
03.010.98.69.0
03.010.98.08.0
03.010.99.33.0
03.010.98.12.0
03.010.98.06.0
03.010.98.46.1
03.010.99.36.0
03.010.98.92.0
03.010.98.70.0
03.010.98.09.0
03.010.99.35.0
03.010.98.13.0
03.010.98.05.0
03.010.99.93.0
03.010.71.13.0
03.010.99.59.0
03.010.71.09.0
03.010.91.97.0
03.010.99.67.0
03.010.99.75.0
03.010.99.94.0
03.010.71.14.0
03.010.99.60.0
03.010.71.10.0
03.010.91.96.0
03.010.99.68.0
03.010.99.73.0
03.010.99.91.0
03.010.71.11.0
03.010.99.57.0
03.010.71.07.0
03.010.91.95.0
03.010.99.65.0
03.010.99.73.0
03.010.99.92.0
03.010.71.12.0
03.010.99.58.0
03.010.71.08.0
03.010.91.94.0
03.010.99.66.0
03.010.99.75.0
03.010.98.51.1
03.010.99.42.0
03.010.98.47.1
03.010.98.65.0
03.010.98.16.0
03.010.99.41.0
03.010.97.94.0
03.010.97.98.0
03.010.98.52.1
03.010.99.44.0
03.010.98.48.1
03.010.98.66.0
03.010.98.17.0
03.010.99.43.0
03.010.97.95.0
03.010.97.97.0
03.010.99.55.0
03.010.71.27.0
03.010.91.87.0
03.010.91.37.0
03.010.71.17.0
03.010.99.63.0
03.010.71.41.0
03.010.91.91.0
03.010.99.71.0
03.010.99.56.0
03.010.71.28.0
03.010.91.86.0
03.010.91.38.0
03.010.71.18.0
03.010.99.64.0
03.010.71.42.0
03.010.91.90.0
03.010.99.69.0
03.010.99.53.0
03.010.71.25.0
03.010.91.85.0
03.010.91.35.0
03.010.71.15.0
03.010.99.61.0
03.010.71.39.0
03.010.91.89.0
03.010.99.69.0
03.010.99.54.0
03.010.71.26.0
03.010.91.84.0
03.010.91.36.0
03.010.71.16.0
03.010.99.62.0
03.010.71.40.0
03.010.91.88.0
03.010.99.71.0
03.010.98.49.1
03.010.98.20.0
03.010.98.50.1
03.010.98.21.0
05.010.91.21.0
05.010.91.22.0
05.010.91.24.0
05.010.91.23.0
--.--.743.---
99.00.000.0.75
99.00.000.0.89
99.00.000.0.73
99.00.000.0.85
30
16
25
30
SN 4220 BPW 95 / ECO Drum

H..
1)
1)
2)
120 30
H..
150 25
R..
--.--.744.--99.00.000.0.97
99.00.000.1.18
99.00.000.1.17
99.00.000.1.19
99.00.000.0.98
99.00.000.1.16
99.00.000.1.15
-
120 16
H..
127 30
SN 4222-2
1)
2)
1)
1)
2)
--.--.739.--99.00.000.0.76
--.--.745.---
H..
150 25
SN 4222 BPW 95
H..
150 25
ECO Drum - dust covers / old axle beam (attachment with locking bolts)
ECO Drum - dust covers / ECO Drum - axle beam (attachment with shouldered bolts + return spring)
508 Return spring
03.397.11.02.0
4)
510 Locking bolt

Locking bolt
Shouldered bolt
4)
513 Plug (without ABS)

Seal (with ABS)
515 Seal
3)
517 Seal
3)
120/
150
520 Plug
4)
Dust cover
right upper
--.--.718.--- / --.--.723.---
H..
H..
H..
R..
2)
Dust cover
left lower
120
120
150
127
SN 4220-2
1)
item 504
150 25
127 30
120 16
H..
R..
item 503
99.00.000.1.07
99.00.000.1.14
99.00.000.0.93
99.00.000.1.13
99.00.000.1.12
99.00.000.0.95
99.00.000.0.94
120 30
H..
item 502
99.00.000.0.71
99.00.000.0.88
99.00.000.0.80
99.00.000.0.72
30
16
25
30
SN 4218 BPW 95 / ECO Drum

H..
item 500
item 501
Set of dust
covers cpl.
Dust cover
item 501 - 520
left upper
--.--.790.--- / --.--.794.---
--.--.741.---
H..
SN 4218-2
3)
4.5
127
02.5071.22.00
02.5070.83.00
02.5071.55.80
M 10 x 15
M 10 x 20
M 10 x 1.5 x 15
02.3704.33.00
02.5681.78.00
10.7
6 / 10 / 13
03.120.23.06.0
52 / 68 / 8
05.121.30.06.0
L = 340,
05.121.30.07.0
L = 450,
03.379.00.23.0
not necessary with brake position 16

for ECO Drum
BPW-EL-HKN 3102901e
51

4.5
Dust covers
Dust covers available as sets (upper + lower)
520
0
120
510
513
M = 43 Nm
503
501
517
127
504
502
520
513
510
M = 43 Nm
503
501
504
502
52
BPW-EL-HKN 3102901e
Dust covers
Item
BPW Code no.
SN 36..
KH.. / KR..

Axle type
504 Axle beam
Brake position
item 500
Set of dust
covers cpl.
item 501 - 520
SN 3616
KR..
KM..
4.5
item 501
item 502
item 503
item 504
Dust cover
left upper
Dust cover
left lower
Dust cover
right upper
Dust cover
right lower
03.010.96.53.0
03.010.91.10.0
03.010.96.50.0
03.010.91.09.0
03.010.96.52.0
03.010.91.12.0
03.010.96.51.0
03.010.91.11.0
99.00.000.0.81
99.00.000.1.08
127
120
SN 3616 BPW 95
--.--.551.---
KH..
SN 3620
120
99.00.000.1.06
--.--.546.---
03.010.99.79.0
03.010.99.80.0
03.010.99.77.0
03.010.99.78.0
KR..
KH.. / KM..
127
120
99.00.000.0.81
99.00.000.0.83
03.010.96.53.0
03.010.96.67.0
03.010.96.50.0
03.010.96.68.0
03.010.96.52.0
03.010.96.70.0
03.010.96.51.0
03.010.96.69.0
03.010.96.53.0
03.010.99.79.0
03.010.96.50.0
03.010.99.80.0
03.010.96.52.0
03.010.99.77.0
03.010.96.51.0
03.010.99.78.0
SN 3620 BPW 95
KR..
KH.. / KM..
99.00.000.0.81
99.00.000.1.06
NH.. / NR..

Axle type
504 Axle beam
Brake position
item 500
Set of dust
covers cpl.
item 501 - 520
SN 3015-1
item 501
item 502
item 503
item 504
Dust cover
left upper
Dust cover
left lower
Dust cover
right upper
Dust cover
right lower
--.--.582.---
NR..
SN 3015
127
99.00.000.1.00
--.--.592.---
03.010.96.48.0
03.010.96.40.0
03.010.96.49.0
03.010.96.41.0
NR..
NH..
127
120
99.00.000.1.01
99.00.000.1.02
03.010.96.84.0
03.010.91.08.0
03.010.96.83.0
03.010.91.07.0
03.010.96.85.0
03.010.91.06.0
03.010.96.86.0
03.010.91.05.0
03.010.99.83.0
03.010.99.84.0
03.010.99.81.0
03.010.99.82.0
SN 3015 BPW 95
--.--.501.---
NH..
SN 3020-1
120
--.--.586.---
NR..
SN 3020
127
99.00.000.1.03
--.--.596.---
03.010.96.33.0
03.010.96.20.0
03.010.96.32.0
03.010.96.21.0
NR..
NH..
127
120
99.00.000.0.84
99.00.000.1.05
03.010.96.80.0
03.010.91.02.0
03.010.96.79.0
03.010.91.01.0
03.010.96.82.0
03.010.91.03.0
03.010.96.81.0
03.010.91.04.0
03.010.99.87.0
03.010.99.88.0
03.010.99.85.0
03.010.99.86.0
SN 3020 BPW 95
--.--.502.--99.00.000.1.09
120
510 Locking bolt

Locking bolt
02.5071.22.00
02.5070.83.00
M 10 x 18
M 10 x 20
513 Plug (without ABS)

Seal (with ABS)
02.3704.33.00
02.5681.78.00
10.7
6 / 10 / 13
05.121.30.06.0
L = 340,
517 Seal
520 Plug
BPW-EL-HKN 3102901e
--.--.552.---
127
120
SN 30..
NH..
--.--.542.---
120/
127
03.379.00.23.0
53

4.6
Brake cylinder
Diaphragm cylinders
d 1
d 3
14.5
D 1
D 2
DL
DLGK
d 2
DLGK
14
14
DLGK (mm)
with yoke
108
112
135
76.2
186
227
12
02.0327.99.00
M 12 x 1.5
114
123
144
76.2
186
227
16
05.444.13.01.0
M 16 x 1.5
120
145
165
120,7
185
227
20
05.444.14.01.0
120
151
180
120.7
185
227
185
227
120
162
190
120.7
M 16 x 1.5
05.444.14.02.0
24
3/8-18 NPTF
05.444.15.01.0
30
3/8-18 NPTF
05.444.15.10.0
M 16 x 1.5
142
184
05.444.15.11.0
M 16 x 1.5
170
212
05.444.16.01.0
M 16 x 1.5
185
227
05.444.16.04.0
05.444.16.05.0
3/8-18 NPTF
1/2 NPTF
5/8-18 UNF
125
178
215
120.7
M 16 x 1.5
142
184
05.444.16.11.0
M 16 x 1.5
170
212
185
227
05.444.17.01.0
M 16 x 1.5
3/8-18 NPTF
Air connection turned on 90
54
5/8-18 UNF
M 16 x 1.5
1)
05.444.16.10.0
05.444.17.02.0
1)
5/8-18 UNF
M 16 x 1.5
1)
05.444.16.02.0
36
5/8-18 UNF
M 16 x 1.5
05.444.15.02.0
05.444.15.04.0
d 3
M 12 x 1.5
Fixing bolts
thread
02.0327.98.00
Push rod
thread
d 1
DL (mm)
without yoke
Yoke head loose:

BPW Code no.:
M 16 x 1.5
05.171.04.10.0
A (mm)
Connection
dimension
Yoke head loose:

BPW Code no.:
M 16 x 1.5
05.171.03.34.0
5/8"-18 UNF 05.171.03.37.0
D 2 (mm)
Only for diaphragm

cylinder version
D 1 (mm)
Pre-assembled spring-type
cylinder, ready for installation
L (mm)
Air connection
thread
BPW Code no.
Brake cylinder size
Brake cylinder set incl.

yoke with elongated hole
BPW Code no.: 05.444.xx.xx.2
14.2

yoke with round hole
d 2
5/8-18 UNF
135
201
225
120.7
Attachment nuts for brake cylinder

Thread
BPW Code no.
M 16 x 1.5
02.5202.21.80
5/8-18 UNF
02.5202.80.00
BPW-EL-HKN 3102901e
Brake cylinder
4.6
Diaphragm-diagram (M-M) cylinders
d 1
A
20

yoke with round hole
d 3
D 1
14.5
D 2
DL
DLGK
d 2
14
Pre-assembled spring-type
cylinder, ready for installation
2 4 / 3 0 05.444.20.01.0
3/8-18 NPTF
d 3
145
185
120.7
185
227
274
163
211
120.7
185
227
185
227
5/8-18 UNF
M 16 x 1.5
1)
274
163
211
120.7
05.444.20.10.0
M 16 x 1.5
142
184
05.444.20.11.0
M 16 x 1.5
170
212
185
227
3 0 / 3 0 05.444.21.01.0
M 16 x 1.5
05.444.21.02.0
05.444.21.04.0
05.444.21.05.0
1)
232
M 16 x 1.5
05.444.20.02.0
05.444.20.04.0
5/8-18 UNF
DLGK (mm)
with yoke
3/8-18 NPTF
DL (mm)
without yoke
05.444.19.02.0
A (mm)
Connection
dimension
M 16 x 1.5
D 2 (mm)
2 0 / 3 0 05.444.19.01.0
D 1 (mm)
M 16 x 1.5
L (mm)
1 6 / 2 4 05.444.18.01.0
Fixing bolts
thread
d 2
Push rod
thread
d 1
Air connection
thread
BPW Code no.
Brake cylinder size
Yoke head loose:

BPW Code no.:
M 16 x 1.5
05.171.03.34.0
5/8"-18 UNF 05.171.03.37.0
3/8-18 NPTF
5/8-18 UNF
M 16 x 1.5
1)
1/2 NPTF
5/8-18 UNF
274
185
211
120.7
05.444.21.10.0
M 16 x 1.5
142
184
05.444.21.11.0
M 16 x 1.5
170
212
Air connection turned on 90
BPW-EL-HKN 3102901e
Attachment nuts for brake cylinder

Thread
BPW Code no.
M 16 x 1.5
02.5202.21.80
5/8-18 UNF
02.5202.80.00
55

5
H
General
BPW hub bearings
K
N

Until introduction of the ECO hub system,
BPW supplied trailer axles with conventional
hub bearings.
In this hub bearing, the 2 sealing rings are
mounted on the stepped thrust washer
(oil seals are used in the N.. axle series).
A pulling device is required to pull off the
complete hub unit, the tapered inner roller
bearing race as well as the thrust washer
and seal assembly.
ECO hub bearing system

Dismantling the patented BPW ECO hub system
(European patent 0 407 719 B1) couldnt be
simpler:
In only a few operations, the wheel (complete
with the hub, roller bearings and brake drum)
is removed using the central threaded connection
just like wheel changes in motor racing.
The stepped bearing means there is no need
to use a puller or other special tools.
The roller bearings remain in the hub where
they are well protected against dirt and moisture.
Installation is also quick and easy: Box spanners
are all that are required for the hubcap and axle
nuts.
The wheel can remain fitted to the hub during
removal and installation.
ECOPlus hub bearing system
If you expect high mileages, rapid servicing
and low maintenance costs from your axles,
then only ECOPlus will do.
Ground-breaking ECOPlus bearing technology
was developed on the basis of the special
BPW ECO hub system.
The maintenance-free hub has an integrated
multi-seal system for protecting the tapered
roller bearings against dust and dirt.
A central threaded connection with integrated
torque limiting function ensures the bearing
preload is always optimum.
56
Fig.
ECOPlus 8 - 9 t
- 10 / 2004
BPW-EL-HKN 3102901e
5
H
Uniform axle stubs for all BPW

trailer axles
As of January 1995 BPW axle beams and
steering pivots will be converted to ECO axle
stubs.
These differ from the conventional axle stubs
by a keyway in the thread area.
A new axle nut and in addition a washer is
used to fit the conventional bearing to ECO
axle stubs.
Where spare axle beams and steering pivot
assemblies are supplied, these are fitted
throughout with these new axle nuts and
washers.
lf the ECO hub system is fitted, these parts
are dispensed with.
N e w s e a l s f o r E C OPlus hub bearing system

Starting in October 2004, BPW will be introducing the new ECOSeal hub bearing sealing
system.
With a larger dirt seal and new two stage dust
seal, the proven concept of the ECOPlus seal
has clearly been further improved in a number
of areas.
For example, the primary sealing lip is no
longer fitted directly against the hub bearing,
but instead fits against a special thrust race
integrated into the seal assembly.
This new design enables the circumferential
velocity of the seal to be significantly reduced,
and with that, the amount of wear. In addition,
the wheel bearing is provided with even better
protection against dirt penetration by means of
the covering dust and dirt sealing lips.
The seal wear ring remains in the hub when
changing over to the new seal.
New ECOPlus bearings are supplied without
a race.
* The dirt seal is dropped for the ECOSeal from
7 / 07
BPW-EL-HKN 3102901e
Conventional axle stub
K
N
ECO axle stub
Four-stage dust lip
Dirt seal
Main sealing lip

Seal wear ring
6.5 - 9 t version u p t o September 2004

Dust and dirt sealing lips
Dirt seal *
Main sealing lip
6.5 - 9 t version f r o m October 2004
57

5
H
K
ECO Plus 2 - the new generation of the tried

and tested BPW ECO unit
The BPW ECO unit, proven a million times
over in its ECOPlus version, will be replaced
from September 2007 by the still further
improved, new E C O P l u s 2 design.
A rigorous upgrade of the components has
resulted in a significant weight reduction
compared with the current ECOPlus unit.
In the case of the E C O P l u s 2 the hubcap
has a bayonet fitting, enabling convenient
fitting and removal of the cap.
Grease is supplied to the wheel bearings by
means of a grease cartridge located between
the bearings.
The axle nut previously used is replaced by
an axle bolt with integrated torque limiter.
This product introduction affects all H and KH
ECOPlus versions up to 9 tonnes axle load
(drum-braked rigid and steering axles).
Exciter ring
Circlip
ECO Seal seal
Advantages of ECO Plus 2:

O
In conjunction with the revised air
suspension system there are significant
weight-savings depending on the axle model:
Drum brake axle with ECO DRUM: 18 kg
(SN 4218 see also BPW NEWS TB 7143709e)
O
Axle screw with torque limiter for optimum
bearing adjustment
O
Simple greasing of the bearing by means
of a grease cartridge
O
Existing approvals and homologations
remain in force
You can still rely on the proven benefits of
ECOPlus bearings:
O
Encapsulated ECO bearing unit
O
5+3 years ECO Plus warranty (on-road)
O
ECO system: Bearing removal according to
the Formula 1 principle
O
Globally available DIN ISO taper roller
bearings, which can be replaced individually,
as can the seal elements
58
Roller bearing
Grease cartrige
Roller bearing
Toothed washer
Axle bolt
Locking ring
with locking piece
Circlip
O-Ring
Hubcap
BPW-EL-HKN 3102901e
5
H
1. Hubcap / ECOMETER
BPW trailer axles with the ECO Plus 2 unit
have hubcaps (and ECOMETERS) with a
bayonet fitting.
The bayonet fitting replaces the previously
usual threaded connection.
A 120 mm installation spanner (BPW part
number 03.339.05.02.0, see also BPW tool
catalogue) is needed for fitting or removing
the new hubcaps with the bayonet fitting.
Afitntinimg p/arcetmdorvivinegr mhuubsctanpost obreEuCsOeMd EfoTrERS

with a bayonet fitting!
Removal
To remove the hubcap it is turned anticlockwise through approx. 30 degrees with the
installation spanner (Fig.).
When turned further, the hubcap lifts clearly
away from the hub seat.
The released position is also indicated by
markings on the hubcap and on the wheel
hub (Fig. / Arrows).
In the released position the hubcap can be
removed from the wheel hub by pulling it away.
Assembly
The seal between the hubcap and the wheel
hub takes the form of an O-ring in the case
of the ECO Plus 2 unit.
The O-ring is inserted in the groove on the
hub collar of the wheel hub, and i s t o b e
replaced every time. The hubcap itself is to be
given a thin coating of BPW ECO-LiPlus special
long-life grease inside in the area of the
bayonet fitting, before assembly.
Corresponding markings in the hubcap and
on the hub make it easier to fit the hubcap.
The figure shows the hubcap in the correct
position for fitting, with the spanner engaged.
After been placed in position, the hubcap is
pressed onto the hub and at the same time
turned in clockwise direction.
The hubcap is firmly in place when the position
shown in Fig. (arrows) has been reached.
BPW-EL-HKN 3102901e
Dismantling
Assembling
59

5.1
H

380
46
48
560
HI.. / HIZ..
84 - 87
420
435
92
422
423
430
Steel hubcap:
Thread pitch
2 mm
M = 500 Nm
3 mm
M = 700 Nm
380
431
46
48
Alloy hubcap:
Thread pitch
2 mm
M = 350 Nm
380
46 / 47
HB..
HS.. / HZ..
KHS.. / KHZ..
436
435
436
435
72
436
435
72
72
441
441
445
ECO axle stub
446
447
Conventional
axle stub
460
Grease filling, grease quantity and bearing adjustment

see page 77

trailer axles
94 - 99
447
460
470
446

see page 100 - 102
ECO axle stub

stubs.
A new axle nut (item 446) and in addition
a washer (item 445) is used to fit the
conventional bearing to ECO axle stubs.
washers.
are dispensed with.
60
447
446
447
446
445
BPW-EL-HKN 3102901e
5.1

Item
BPW Code no.
Dimension
KRBM 6408
--.65.---.---
H.. / R..; KH.. / KR..

6.5 - 9 t
--.06. / 08. / 09.---.---
H.. / R..; KH.. / KR..

10 - 12 t
--.10.---.---
see page 47
see page 46 / 47
see page 46 / 47
380
Brake drum
418
Repair kit roller bearing,

with thrust washer and hub
cap
(item 420 - 431, 441, 447, 460)
09.801.02.17.0
for 1 axle side
09.801.02.18.0
for 1 axle side
419

without thrust washer and hub
cap
(item 422 - 431, 441, 447)
09.801.02.24.0
for 1 axle side
09.801.02.98.0
for 1 axle side
420
Thrust washer
05.370.06.11.0
05.370.06.48.0
05.370.07.43.0
422
Ring (Nylon)
03.310.97.14.0
105/141x2.5 03.310.97.31.0
110/141x2.5 03.310.98.21.0
423
Ring (Nylon)
03.310.97.13.0
100/134x2.5 03.310.97.32.0
104/136x2.5 03.310.97.30.0
430
Roller bearing
02.6410.29.00
33215
02.6410.24.00
33116
02.6410.23.00
33118
431
Dust cover
03.010.04.09.0
79/129x8.5
03.010.04.15.0
84/129x8.5
03.010.05.22.0
94/149x8.5
435
Hub
see page 72
441
Roller bearing
02.6410.25.00
see page 72
32310
02.6410.25.00
128/165x2.5
120/157x2.5
see page 72
32310
02.6410.22.00
33213
Conventional axle stub (see page 58)

446
Castle nut
03.262.16.10.0
M 42x2/SW65/ 03.262.16.08.0
H 36
M 42x2/SW65
03.262.17.12.0
M 52x2/SW80
447
Split pin
02.6201.82.01
8 x 50 / 1234
02.6201.82.01
8 x 50 / 1234
02.6201.84.01
8 x 63 / 1234
53/76x5.8
ECO axle stub (see page 58)

445
Washer
03.320.73.13.0
43/61x5.8
03.320.73.13.0
43/61x5.8
03.320.64.01.0
446
Castle nut
03.262.16.15.0
M 42x2/SW65
03.262.16.15.0
M 42x2/SW65
03.262.17.18.0
M 52x2/SW80
447
Split pin
02.6201.82.01
8 x 50 / 1234
02.6201.82.01
8 x 50 / 1234
02.6201.84.01
8 x 63 / 1234
460
Hubcap
03.212.23.32.0
-
M 115 x 2 /
SW 95 - 8kt.
Alu.
03.212.23.09.0
03.212.23.21.0
M 115 x 2 /
SW 95
03.212.24.07.0
03.212.24.23.0
M 125 x 2 /
SW 110
(normal)
(chrome)
BPW-EL-HKN 3102901e
61

5.1
H

380
46
48
560
HI.. / HIZ..
84 - 87
420
435
92
422
423
Steel hubcap:
Thread pitch
2 mm
M = 500 Nm
3 mm
M = 700 Nm
430
380
431
46
48
380
46 / 47
HB..
HS.. / HZ..
KHS.. / KHZ..
436
435
436
435
72
436
435
72
72
441
ECO axle stub
441
445
446
447
Conventional
axle stub
460

see page 77

trailer axles
94 - 99
447
460
470
446

see page 100 - 102
ECO axle stub

stubs.
washers.
are dispensed with.
62
447
446
447
446
445
BPW-EL-HKN 3102901e
5.1

Item
BPW Code no.
Dimension
H.. / K..
13 - 14 t (14000-1)
--.14.---.---
H..
16 - 18 t
--.16.---.---
380
Brake drum
see page 46 / 47
see page 46
420
Thrust washer
05.370.07.20.0
05.370.07.04.0
422
Ring (Nylon)
03.310.38.21.0
130/186x4
03.310.99.01.0
149/212x3.5
423
Ring (Nylon)
03.310.38.20.0
124/181x4
03.310.99.02.0
144/205x3.5
430
Roller bearing
02.6410.28.00
32219
02.6410.26.00
32222
431
Dust cover
03.010.05.21.0
99/169x8.5
03.010.06.12.0
114/199x8.5
435
Hub
see page 72
441
Roller bearing
02.6410.29.00
446
Castle nut
03.262.17.11.0
M 60x2/SW85
03.262.17.11.0
M 60x2/SW85
447
Split pin
02.6202.03.01
10 x 71/1234
02.6202.03.01
10 x 71/1234
see page 72
33215
02.6410.27.00
32314

445
Ring
03.310.75.12.0
61/88x5.8
446
Castle nut
447
Split pin
03.262.17.19.0
M 60x2/SW85
02.6202.03.01
10 x 71/1234
460
Hubcap
(outer thread)
03.212.25.02.0
M 135 x 3 /
SW 120
03.212.26.01.0
Hubcap
(inner thread)
03.212.26.20.0
M 150 x 2 /
SW 120
M 155 x 3 /
SW 120
Only 14 t hubs and hubcaps with M 135 x 3 hub/hubcap thread are replaced by hubs and hubcaps with M 150 x 2 thread.
Note the modified components.
until 11/2004
Hub with inner thread M 135 x 3
Hubcap with outer thread M 135 x 3
BPW-EL-HKN 3102901e
up to 11/2004
Hub with outer thread M 150 x 2
Hubcap with inner thread M 150 x 2
63

5.1
470
94 - 99
435
72
560
88 - 89
N.. 13 t
420
422
380
47
430
Steel hubcap:
Thread pitch
2 mm
M = 500 Nm
3 mm
M = 700 Nm
390
431
49
380
47
N.. 6,4 - 12 t
436
435
72
436
435
470
72
94 - 99
441
ECO axle stub
441
Conventional
axle stub
445
446
446
447
447
460
460

see page 77

trailer axles

see page 100 - 102
ECO axle stub

stubs.
washers.
are dispensed with.
64
447
446
447
446
445
BPW-EL-HKN 3102901e
5.1

Item
BPW Code no.
Dimension
NH.. / NR..
6.4 - 9 t
--.06 / 08 / 09.---.---
NH.. / NR..
10 - 12 t
--.10.---.---
NR..
13 t
--.14.---.--see page 47
380
Brake drum
see page 47
see page 47
418

with thrust washer and hub
cap
(item 420 - 431, 441, 447, 460)
09.801.02.19.0
for 1 axle side
09.801.02.20.0
for 1 axle side
420
Thrust washer
03.370.07.45.0
86/125x22
03.370.07.44.0
96/145x22
03.370.08.06.0
97/160x32
422
Lip seal
02.5664.26.57
125/143x13
02.5664.46.57
145/167x13
02.5664.64.57
160/188x14
430
Roller bearing
02.6410.24.00
33116
02.6410.23.00
33118
02.6410.28.00
32219
431
Dust cover
03.010.04.15.0
84/129x8.5
03.010.05.22.0
94/149x8.5
03.010.05.21.0
99/169x8.5
435
Hub
see page 72
441
Roller bearing
02.6410.25.00
see page 72
32310
02.6410.22.00
see page 72
33213
02.6410.29.00
33215

446
Castle nut
03.262.16.08.0
M 42x2/SW65
03.262.17.12.0
M 52x2/SW80
03.262.17.11.0
M 60x2/SW85
447
Split pin
02.6201.82.01
8 x 50 / 1234
02.6201.84.01
8 x 63 / 1234
02.6202.03.01
10 x 71/1234

445
Washer
Ring
03.320.73.13.0
-
43/61x5.8
03.320.64.01.0
-
53/76x5.8
03.310.75.12.0
61/88x5.8
446
Castle nut
03.262.16.15.0
M 42x2/SW65
03.262.17.18.0
M 52x2/SW80
03.262.17.19.0
M 60x2/SW85
447
Split pin
02.6201.82.01
8 x 50 / 1234
02.6201.84.01
8 x 63 / 1234
02.6202.03.01
10 x 71/1234
460
Hubcap
03.212.23.09.0
03.212.23.21.0
M 115 x 2 /
SW 95
03.212.24.07.0
03.212.24.23.0
M 125 x 2 /
SW 110
03.212.25.02.0
-
M 135 x 3 /
SW 120
(normal)
(chrome)
BPW-EL-HKN 3102901e
65

5.2
ECO / ECO-MAXX hub system (ECO Unit)

H.. / K.. ECO
K.. ECO MAXX
380
46 / 47
470
94 - 99
470
94 - 99
H.. ECO MAXX

380
46
560
84 - 87
428
436
435
73
437
436
435
73
HB.. ECO
424
421
420
440
423
430
Alloy hubcap:
M = 350 Nm
46
441
445
446
438
448
447
422
Steel hubcap:
M = 800 Nm
380
431
48
HB..
436
435
460
ECO
470
94 - 99
N.. ECO
N.. ECO MAXX
73
380
47
470
94 - 99
560
88 - 89
428
436
435
74
437
424
421
420
440
441
422
Steel hubcap:
M = 800 Nm
Alloy hubcap:
M = 350 Nm
445
446
438
448
447
423
430
431
ECO

66

see page 78
460

see page 100 - 102
BPW-EL-HKN 3102901e
5.2

Item
BPW Code no.
Dimension
H.. / R.. / KH.. / KR.. /

NH.. / NR..
ECO / ECO-MAXX
6.5 - 9 t
--.36 / 38.---.---
H.. / R.. / KH.. / KR.. /

NH.. / NR..
ECO / ECO-MAXX
10 - 12 t
--.40.---.---
H.. ECO
13 - 14 t
--.44.---.---
380
Brake drum
see page 46 / 47
see page 46 / 47
418

with axle nut and hubcap
(item 420, 423, 428 - 431,
437 - 460)
09.801.02.33.0
for 1 axle side
09.801.02.34.0 M 135 x 2
09.801.07.21.0 M 136 x 2.5
for 1 axle side
419

without axle nut and hubcap
(item 420, 423, 430, 431,
441 - 445)
09.801.02.72.0
for 1 axle side
09.801.06.89.0
for 1 axle side
420
Thrust washer cpl.

(item 421, 422, 424)
05.370.07.67.0
05.370.07.65.0
05.370.08.19.0
421
Thrust washer
03.370.07.60.0
86 / 115 /
139 x 22
03.370.07.62.0
96 / 135 /
159 x 22
03.370.08.18.0
97 / 177 /
179 x 34
422
Lip seal
02.5664.57.00
137-115-10.5
02.5664.58.00
157-135-8
02.5664.59.00
177-155-8
423
Ring
02.5683.62.00
131/140x12
02.5683.63.00
151/160x12
02.5683.69.00
171/179x12
424
O-Ring
02.5677.90.40
90 x 3
02.5678.00.00
100 x 3
428
Dirt seal
02.5681.98.00
103/147x15
03.120.48.13.0
133/168x15
430
Roller bearing
02.6410.24.00
33116
02.6410.23.00
33118
02.6410.28.00
32219
431
Dust cover
03.010.93.33.0
84/129x8.5
03.010.93.34.0
94/149x8.5
03.010.23.03.0
103/169x8.5
435
Hub
see page 73 / 74
see page 73 / 74
see page 73
437
Circlip
02.5606.40.90
140 x 4 / 472
02.5606.60.90
160 x 4 / 472
02.5606.68.90
180 x 4 / 472
438
Circlip
02.5606.12.90
112 x 4 / 472
02.5606.22.90
122 x 4 / 472
02.5606.32.90
132 x 4 / 472
440
Thrust washer
03.370.25.16.0
54 / 98 x 9 03.370.26.24.0
71/108x9.5
03.370.26.23.0
77/120x10
441
Roller bearing
02.6410.25.00
32310
02.6410.22.00
33213
02.6410.29.00
33215
445
Washer
Ring
03.320.73.13.0
-
43/61x5.8
03.320.64.01.0
-
53/76x5.8
03.310.75.12.0
61/88x5.8
446
Axle nut
03.266.46.02.0
M 42 x 2/
03.266.47.03.0
SW65 / 110
M 52 x 2 /
03.262.17.17.0
SW80 / 120
M 60 x 2 /
SW85 / 130
447
Bolt
03.084.71.17.0
8 x 45
03.084.71.17.0
8 x 45
03.084.72.63.0
10 x 45
448
Locking ring
03.188.03.06.0
54 x 2
03.188.04.08.0
66 x 2
03.188.04.09.0
76 x 2
460
Hubcap
03.212.24.25.0
03.212.24.26.0
M 125 x 2 /
SW 110
03.212.25.08.0* M 135 x 2 /
03.212.25.23.0* SW 110
03.212.26.14.0
M 150 x 2 /
SW 120
03.212.25.33.0* M 136 x 2.5

SW 110
(normal)
(chrome)
(Alloy,
for alloy hub)
03.212.25.27.0
M 135 x 2 /
SW 110
see page 46
* Modified cap thread from 09/00

M 135 x 2 was changed to M 136 x 2.5
Note thread size stamped on the cap!
BPW-EL-HKN 3102901e
67

5.3
H
ECOPlus hub system (ECOPlus Unit)

ECOPlus 8 - 9 t
380
46 - 47
560
84 - 87
435
75
428
437
470
94 - 99
440
422
441
445
423
446
430
Steel hubcap:
M = 800 Nm
438
448
447
431
460
432
ECOPlus
ECOPlus 10 - 12 t
560
84 - 87
380
46 - 47
428
437
435
75
424
421
420
470
94 - 99
440
441
422
445
423
446
430
Steel hubcap:
M = 800 Nm
438
448
447
431
460
432
ECOPlus

68

see page 79

see page 100 - 102
BPW-EL-HKN 3102901e
5.3

Item
380
Brake drum
BPW Code no.
Dimension
H . . / K H . . E C OPlus
8 - 9 t
--.48.---.---
H . . / K H . . E C OPlus
10 - 12 t
--.50.---.---
see page 46 / 47
see page 46 / 47
ECOPlus sealing system

- 10 / 04
ECOPlus sealing system

- 1 / 05
419

(item 420, 423, 428, 430,
431, 432, 440 - 445)
09.801.06.27.0
420
Thrust washer cpl.

(item 421, 422, 424)
05.370.07.65.0
421
Thrust washer
03.370.07.62.0
96 / 135 / 159 x 22
422
Lip seal
02.5664.68.00
120 / 157.5 x 20
02.5664.58.00
151 / 160 x 12.5
423
Ring
02.5683.80.00
151 / 157.6 x 20
02.5683.63.00
151 / 160 x 12.5
424
O-Ring
02.5678.00.00
100 x 3
428
Dirt seal
03.120.48.15.0
03.120.48.13.0
133 / 168 x 15
419

(item 420, 422, 428, 430,
431, 432, 440 - 445)
420
Thrust washer cpl.

(item 421, 424)
421
Thrust washer
422
ECOSeal seal
424
O-Ring
428
Dirt seal
430
431
117.5 / 160 x 9.5
for 1 axle side
ECOSeal sealing system

10 / 04 -
ECOSeal sealing system

1 / 05 -
09.801.06.26.0
09.801.07.04.0
for 1 axle side
for 1 axle side
05.370.07.73.0
02.5664.74.00
117.5 x 158 x 17.5
03.370.07.72.0
96 / 117.5 / 132 x 22
02.5664.74.00
117.5 x 158 x 17.5
02.5678.00.00
100 x 3
03.120.48.15.0
117.5 / 160 x 9.5
03.120.48.15.0
117.5 / 160 x 9.5
Roller bearing
02.6410.23.00
33118
02.6410.23.00
33118
Dust cover
03.010.93.34.0
94 / 149 x 8.5
03.010.93.34.0
94 / 149 x 8.5
432
Seal
03.120.45.15.0
67 / 95 x 49.5
03.120.45.16.0
67 / 93 x 90.5
435
Hub
see page 75
437
Circlip
02.5606.58.90
1)
see page 75
158 x 4 / 472
02.5606.60.90
140 x 4 / 472 ( - 1 / 0 5 )
02.5606.58.90
158 x 4 / 472 ( 1 / 0 5 - )
122 x 4 / 472
438
Circlip
02.5606.22.90
122 x 4 / 472
02.5606.22.90
440
Thrust washer
03.370.26.24.0
71 / 108 x 8
03.370.26.24.0
71 / 108 x 8
441
Roller bearing
02.6410.22.00
33213
02.6410.22.00
33213
445
Washer
03.320.64.01.0
53 / 76 x 5.8
03.320.64.01.0
53 / 76 x 5.8
446
Axle nut
05.266.47.06.0
M 52 x 2 / SW 95
05.266.47.06.0
M 52 x 2 / SW 95
447
Locking piece
03.277.00.07.0
03.277.00.07.0
448
Locking ring
03.188.04.10.0
03.188.04.10.0
460
Hubcap
Observe hubcap thread!
03.212.25.30.0* M 135 x 2 / SW 110

03.212.25.31.0* M 1 3 6 x 2 . 5 / S W 1 1 0
03.212.25.30.0* M 135 x 2 / SW 110

03.212.25.31.0* M 1 3 6 x 2 . 5 / S W 1 1 0
1)
Dropped from 7 / 07 with ECOSeal.

BPW-EL-HKN 3102901e
69

5.4
H
ECO Plus 2 hub system (ECO Plus 2 Unit)
560
84 - 87
470
94 - 99
380
46 - 47
435
422
76
437
447
432
448
430
449
459
441
446
460
438

70

see page 80

see page 100 - 102
BPW-EL-HKN 3102901e
5.4

Item
BPW Code no.
Dimension
H.. ECO Plus 2

KH.. ECO Plus 2
6.5 t
--.56.---.--8 - 9 t
--.58.---.--380
Brake drum
see page 46 / 47
418

with axle bolt and hubcap
(item 422, 430, 432, 437 - 460)
09.801.07.33.0
for 1 axle side
419

without axle screw and hubcap
(item 422, 430, 437, 438, 441, 459)
09.801.07.34.0
for 1 axle side
422
ECOSeal seal
02.5664.74.00
117.5 x 158 x 17.5
430
Roller bearing
02.6410.23.00
33118
432
Grease cartridge
03.120.47.08.0
101 / 130 x 50
435
Hub
see page 76
437
Circlip
02.5606.58.90
158 x 4 / 472
438
Circlip
02.5606.22.90
122 x 4 / 472
441
Roller bearing
02.6410.22.00
33213
446
Axle bolt with toothed washer

(incl. item 447)
09.001.37.03.0
M 32 x 2 / SW 46
447
Locking ring cpl.

(item 448 + 449)
05.188.03.10.0
448
Locking ring
03.188.03.09.0
449
Locking piece
03.277.10.01.0
459
O-Ring
02.5678.65.00
128 x 3
460
Hubcap (Bayonet)
(incl. item 459)
05.212.25.78.0
137 / 142.6 x 56.3
BPW-EL-HKN 3102901e
71

5.5
H
Hubs

Item
BPW Code no.
H.. / R..
Hubcap
thread
6.5 - 9 t
--.06/08/09.---.---
Hub (incl. item 436, page 73)

280.5 / 335 / 10 x 22 / 6 x 21
HB.. Steel and alloy wheels
M 115 x 2
03.275.66.23.0
220.5 / 275 / 8 x 20
HS.. / HZ.. Steel wheels
M 115 x 2
03.272.28.52.0
220 / 285 / 8 x 20
HZ.. Japanese
M 125 x 2
03.272.47.21.0
220 / 285 / 10 x 20
HZ.. Japanese
M 125 x 2
03.272.47.20.0
03.272.30.41.0
03.272.30.49.0
03.272.30.56.0
-
03.272.48.46.0
03.272.48.52.0
K
435
10 - 12 t
---.10.---.---
13 - 14 t
--.14.---.---
16 - 18 t
--.16.---.---
280.5 / 335 / 10 x 22
HS.. Steel and alloy wheels
HZ.. Steel wheels
HS.. MAXX
HZ.. MAXX
HZ.. Alloy wheels
HS.. / HZ.. Steel wheels
M
M
M
M
M
M
M
M
M
M
115
125
115
135
155
115
125
135
150
155
x
x
x
x
x
x
x
x
x
x
2
2
2
3
3
2
2
3 *
2
3
03.272.62.32.0
03.272.62.27.0 *
03.272.62.35.0
-
03.272.80.22.0
03.272.80.14.0
Hub with M 135 x 3 internal thread is changed to hub with M 150 x 2 external thread (see also page 61).
KH.. / KR..
Hubcap
thread
435

220.5 / 275 / 8 x 22
KRB..
KH.. / KR..
KRBM 6408
--.65.---.---
6,4 - 9 t
---.06/08.---.---
10 - 12 t
--.10.---.---
13 t
--.14.---.---
03.272.28.35.0
-
03.272.28.47.0
03.272.28.46.0
-
03.272.46.11.0
-
03.272.60.03.0
M 115 x 2
M 125 x 2
03.272.27.24.0
-
03.272.44.24.0
M 115 x 2
03.272.30.49.0
M
M
M
M
115
115
125
135
x
x
x
x
2
2
2
3
175.5 / 225 / 10 x 22
KH.. / KR..
280.5 / 335 / 10 x 22
KHS.. 9010/3
NH.. / NR..
435
Hubcap
thread
6 - 9 t
--.06/08.---.---
10 - 12 t
---.10.---.---
13 t
--.14.---.---

160.5 / 205 / 6 x 20
NRS.. / NRZ.. 6006 / 7006
M 115 x 2
03.272.26.07.0
160.5 / 205 / 6 x 18 / 2 x M 10
NRZ 6006
12 Tyre
M 115 x 2
03.272.26.10.0
220.5 / 275 / 8 x 20 / 2 x M 10
NRS.. / NRZ..
M 115 x 2
03.272.28.32.0
M 115 x 2
M 125 x 2
03.272.27.20.0
-
03.272.44.30.0
M 135 x 3
03.272.63.12.0
175.5 / 225 / 10 x 22
NRS.. / NRZ.. / NHS.. / NHZ..
175.5 / 225 / 10 x 22 / 2 x M 12
NR.. 13 t
without ABS
72
BPW-EL-HKN 3102901e
Hubs
5.6

Item
BPW Code no.
H.. / R.. ECO / ECO-MAXX
435
Hubcap
thread
6.5 - 9 t
10 - 12 t
--.36 / 38.---.--- --.40.---.---
13 - 14 t
--.44.---.---
Complete hub
BPW Code no.
Hub (incl. item 436)

280.5 / 335 / 10 x 22 / 6 x 21
HB.. ECO Steel and alloy wheels
M 125 x 2
03.275.66.30.0
220.5 / 275 / 8 x 20
HS.. / HZ.. ECO Steel wheels
HS.. / HZ.. ECO-MAXX
M 125 x 2
M 125 x 2
03.272.28.62.0
03.272.28.70.0
09.801.06.55.0
220.5 / 285 / 8 x 20
HZ.. ECO Japanese
M 136 x 2.5*
03.272.47.33.0
03.272.30.87.0
03.272.30.97.0
03.272.32.01.0
03.272.30.98.0
-
03.272.43.20.0
03.272.43.12.0
03.272.48.88.0
03.272.43.15.0
03.272.62.30.0
03.272.62.33.0
-
09.801.06.03.0
09.801.06.72.0
09.801.06.05.0
09.801.06.06.0
09.801.06.15.0
09.801.06.97.0
280.5 / 335 / 10 x 22
M
M
M
M
ECO-MAXX Steel and alloy wheels
M
ECO-MAXX Steel wheels
M
M
ECO Alloy wheels
M
M
ECO-MAXX Alloy wheels
M
HS.. ECO Steel and alloy wheels

HZ.. ECO Steel wheels
HS..
HZ..
HZ..
HZ..
125
136
150
125
136
150
125
135
125
136
x
x
x
x
x
x
x
x
x
x
2
2.5*
2
2
2.5*
2
2
2
2
2.5*
KH.. / KR.. ECO / ECO-MAXX

Hubcap
thread
435
8 - 9 t
--.36 / 38.---.---
10 - 12 t
--.40.---.---
Complete hub
BPW Code no.

220.5 / 275 / 8 x 22
M
M
M
M
M
125
135
125
136
135
x
x
x
x
x
2
2
2
2.5 *
2
03.272.28.56.0
03.272.28.70.0
-
03.272.46.15.0
03.272.46.25.0
03.272.46.19.0
09.801.06.51.0
09.801.06.53.0
09.801.06.55.0
09.801.06.57.0
-
KHZ.. ECO Alloy wheels
M
M
M
M
M
125
135
125
136
135
x
x
x
x
x
2
2
2
2.5 *
2
03.272.27.41.0
03.272.27.48.0
-
03.272.44.34.0
03.272.44.40.0
03.272.44.35.0
09.801.06.50.0
09.801.06.52.0
09.801.06.54.0
09.801.06.56.0
-
280.5 / 335 / 10 x 22
KH.. 9010 / 3 ECO-MAXX
KH.. 10010 / 3 ECO/ECO-MAXX
M 125 x 2
M 136 x 2.5 *
03.272.30.91.0
-
03.272.48.90.0
280.5 / 335 / 10 x 22
KHSMA.. 8010 / 3 ECO
M 135 x 2
03.272.30.94.0
KH.. / KR.. ECO

KH.. ECO-MAXX
KHZ.. ECO-MAXX Alloy wheels
175.8 / 225 / 10 x 22
KH.. / KR.. ECO
KH.. / KR.. ECO-MAXX
436
Splined pin
Alloy hub
02.6010.25.60
5x19.5
(for 8-holes hub 20)
02.6010.35.60
6x19.5

0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus
03.212.25.33.0 = M 136 x 2.5 ECO-MAXX
BPW-EL-HKN 3102901e
73

5.6
Hubs

Item
BPW Code no.
NH.. / NR.. ECO
435
Hubcap
thread
6,4 - 9 t
--.36 / 38.---.---
10 - 12 t
--.40.---.---
Complete hub
BPW Code no.
M 125 x 2
M 125 x 2
03.272.26.13.0
03.272.26.14.0
M 125 x 2
M 125 x 2
03.272.28.64.0
03.272.28.70.0
09.801.06.55.0
M
M
M
M
M
M
03.272.27.41.0
03.272.27.48.0
03.272.27.44.0
-
03.272.44.34.0
03.272.44.40.0
03.272.44.35.0
09.801.06.50.0
09.801.06.54.0
09.801.06.52.0
09.801.06.56.0
-

160.5 / 205 / 6 x 20
NRS.. / NRZ.. 6006 ECO

NHZ.. 6006 ECO
220.5 / 275 / 8 x 20 / 2 x M 10
NRS.. / NRZ.. 6008 ECO
NHZ.. 6008 ECO-MAXX (Light weight)
175.5 / 225 / 10 x 22
N.S.. / N.Z.. ECO
N.S.. / N.Z.. ECO-MAXX (Light weight)
N.Z.. ECO
N.Z.. ECO
N.Z.. ECO-MAXX (Light weight)
N.Z.. Alloy wheels
436
Splined pin
125
125
125
135
136
135
x
x
x
x
x
x
2
2
2
2
2.5 *
2 *
02.6010.25.60
5x19.5
02.6010.35.60
6x19.5

03.212.25.33.0 = M 136 x 2.5 ECO-MAXX
74
BPW-EL-HKN 3102901e
Hubs
5.7

Item
BPW Code no.
H.. ECOPlus
435
Hubcap
thread
8 - 9 t
--.48.---.---
M 135 x 2 *
03.272.32.05.0
M 136 x 2.5 *
03.272.43.10.0
03.272.43.10.2
M 136 x 2.5 *
10 - 12 t
--.50.---.---
Complete hub
BPW Code no.
Hub
280.5 / 335 / 10 x 22
HS.. ECOPlus Steel and alloy wheels

HZ.. ECOPlus Steel wheels
HZ.. ECOPlus Alloy wheels

1)
M 136 x 2.5 *
1)
09.801.06.07.0
03.272.43.12.0
03.272.43.23.2
1)
03.272.43.15.0
03.272.43.25.2
1)
09.801.06.08.2
09.801.07.08.2
New ECOPlus hubs with end digit 2 can only be used in conjunction with the new ECOPlus seal (02.5664.74.00).
0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus
KH.. ECOPlus
435
Hubcap
thread
8 - 9 t
--.48.---.---
10 - 12 t
--.50.---.---
Complete hub
BPW Code no.
M 136 x 2.5 *
03.272.46.28.0
03.272.46.28.2
M 136 x 2.5 *
03.272.46.25.0
03.272.46.31.2
1)
09.801.06.61.2
M 136 x 2.5 *
03.272.46.26.0
03.272.46.32.2
1)
09.801.07.13.2
M 136 x 2.5 *
03.272.44.40.0
03.272.44.43.2
1)
09.801.06.60.0
M 135 x 2 *
03.272.32.05.0
M 136 x 2.5 *
03.272.43.10.0
03.272.43.10.2
09.801.06.07.0
Hub
220.5 / 275 / 8 x 22
KH.. ECOPlus
KHZ.. ECOPlus Alloy wheels
1)
09.801.06.69.0
175.8 / 225 / 10 x 22
KH.. ECOPlus
280.5 / 335 / 10 x 22
KH.. 9010/3 ECOPlus
1)
1)
New ECOPlus hubs with end digit 2 can only be used in conjunction with the new ECOPlus seal (02.5664.74.00).
Further types upon request.

0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus
BPW-EL-HKN 3102901e
75

5.8
H
Hubs

Item
BPW Code no.
H.. ECO Plus 2
K
435
Hubcap
thread
6.5 t
--.56.---.---
8 - 9 t
--.58.---.---
Complete hub
BPW Code no.
Bayonet lock
03.272.46.33.0
09.801.07.36.0
03.272.43.29.0
03.272.43.29.0
09.801.07.35.0
Hubcap
thread
8 - 9 t
--.58.---.---
Complete hub
BPW Code no.
Bayonet lock
03.272.46.33.0
09.801.07.36.0
03.272.43.29.0
09.801.07.35.0
Hub
220.5 3 / 275 / 8 x 22
HS.. ECO Plus 2 Steel wheels
280.5 / 335 / 10 x 22
HS.. ECO Plus 2 Steel and alloy wheels
HZ.. ECO Plus 2 Steel and alloy wheels
KH.. ECO Plus 2
435
Hub
220.5 / 275 / 8 x 22
KH.. ECO Plus 2
280.5 / 335 / 10 x 22
KH.. 9010/3 ECO Plus 2
76
BPW-EL-HKN 3102901e
Grease filling, bearing adjustment
5.9

Grease filling per wheel hub
H
K
N
2
Clean taper roller bearings (using diesel oil) thoroughly, dried, check for serviceability and re-grease.
BPW longlife roller bearing grease ECO-Li 91,
quantity per tapered roller bearing
1
Axle load
Axle type
6400 kg
inner
outer
Roller bearing
Quantity
Roller bearing
Quantity
KRBM 6498
33215
170 g
32310
290 g
6000 - 9000 kg
H.. 6.5 - 9 t
K.. 6.4 - 9 t
N.. 6 - 9 t
33116
170 g
32310
290 g
10000 - 12000 kg
H.. 10 - 12 t
K.. 10 - 12 t
N.. 10 - 12 t
33118
180 g
33213
320 g
13000 - 14000 kg
H.. 13 - 14 t
K.. 13 t
N.. 13 t
32219
240 g
33215
500 g
16000 - 18000 kg
H.. 16 - 18 t
32222
400 g
32314
800 g
Work BPW longlife roller bearing grease ECO-Li 91 into the spaces between the tapered rollers and the races.
Apply remainder to outer race of the hub.
The bearing grease for the outer tapered roller bearing is pressed into the bearing as the hub
cap filled with grease is screwed on.
Bearing adjustment
1.
Unscrew the hubcap.
2.
Remove the axle nut split pin.
3.
Tighten the axle nut using a torque wrench to 150 Nm (6 - 14 t) or 350 Nm (16 - 20 t) while simultaneously
turning the wheel hub.
(When using the normal axle nut wrench (tool kit), tighten the axle nut until the wheel hub race is
slightly braked).
4.
Turn the axle nut back to the next possible pin hole. Should they be in line turn back to the next hole
(30 at the maximum).
5.
Insert the split pin and bend slightly outwards.
6.
Refill the hubcap as required with BPW longlife roller bearing grease ECO-Li 91, grease thread of the
hubcap all round, screw in and tighten to the prescribed tightening torque.
BPW-EL-HKN 3102901e
77
5.10 Grease filling, bearing adjustment

H
K
N
1
The BPW ECO hub system is designed for longlife lubrication (500,000 km or 3 years under normal conditions).
Thereafter clean taper roller bearings (using diesel oil) thoroughly, dried, check for serviceability and re-grease
(observe the current BPW maintenance instructions).
BPW longlife roller bearing grease ECO-Li 91,
1
Axle load
Axle type
6000 - 9000 kg
inner
outer
Roller bearing
Quantity
Roller bearing
Quantity
H.. 6.5 - 9 t ECO

K.. 6.4 - 9 t ECO
N.. 6 - 9 t ECO
33116
120 g
32310
120 g
10000 - 12000 kg
H.. 10 - 12 t ECO
K.. 10 - 12 t ECO
N.. 10 - 12 t ECO
33118
170 g
33213
120 g
13000 - 14000 kg
H.. 13 - 14 t ECO
32219
230 g
33215
150 g
and 2
Work BPW longlife roller bearing grease ECO-Li 91 thoroughly into the spaces between the
tapered rollers and the races. Apply remainder to outer races in the hub.
Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-Li 91.
Bearing adjustment
1.
Unscrew the hubcap.
2.
Remove the locking bolt with spring ring.
3.
By turning wheel hub simultaneously, tighten axle nut with torque wrench to 150 Nm and turn back to the next
possible securing hole, max. 15. - Because of the asymmetric crown of the axle nut the next securing hole will be
reached after max. 15.
4.
Re-assemble locking bolt with spring ring.
5.
Grease thread of the hubcap alround with ECO-Li 91, screw on hubcap and tighten
to the prescribed tightening torque (steel hubcap 800 Nm, alloy hubcap 350 Nm).
BPW longlife roller bearing grease

ECO-Li 91
78
Container
BPW Code no.
0.4 kg Cartridge
02.1040.34.00
2.5 kg Bucket
02.1040.30.00
5 kg Bucket
02.1040.31.00
15 kg Bucket
02.1040.52.00
50 kg Drum
02.1040.33.00
BPW-EL-HKN 3102901e
Grease filling, bearing adjustment 5.11

Fig.
ECOPlus
8 - 9 t
The ECOPlus hub system is designed for the use of longlife grease. On expiry of the guarantee, the roller bearings, the inside of
the hub and the seals are to be thoroughly cleaned (with diesel oil), dried, checked to see if they can be re-used; and regreased
every three years when used off-road, or every 5 years when used on the road, within Europe (or every year when off-road and
every two years when on the road outside of Europe) (observe the current BPW maintenance instructions).
Spray the stub-axle bearing seats with BPW ECO Assembly and Protection Spray (BPW no. 02.3521.12.00).
BPW longlife roller bearing grease ECO-LiPlus,
1
Axle load
Axle type
8000 - 12000 kg
H . . 8 - 1 2 t E C OPlus
K . . 8 - 1 2 t E C OPlus
1 and
inner
outer
Roller bearing
Quantity
Roller bearing
Quantity
33118
170 g
130 g *
33213
120 g
90 g *
Work BPW longlife roller bearing grease ECO-LiPlus thoroughly into the spaces between the
tapered rollers and the races. Apply remainder to outer races in the hub.
Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-LiPlus.
* Greasing with grease cartridge (see page 81)
Bearing adjustment
1.
Unscrew the hubcap.
2.
Remove the hooked spring ring with a wedge from the axle nut.
3.
Use a spanner to tighten the axle nut whilst at the same time turning the wheel hub, until the axle nut torque
limiter operates (do not use an impact driver).
4.
Fit the retaining key in the groove between the axle stub and the nut (do not reset the axle nut).
5.
Insert the hooked spring ring, depending on the version, behind the flange on the axle nut or in the
thread on the axle stub.
6.
Screw on hubcap and tighten to 800 Nm.
BPW longlife roller bearing grease

ECO-LiPlus
BPW-EL-HKN 3102901e
Container
BPW Code no.
0.4 kg Cartridge
02.1040.45.00
5 kg Bucket
02.1040.47.00
25 kg Bucket
02.1040.49.00
50 kg Drum
02.1040.50.00
79
5.12 Grease filling, bearing adjustment

H
130 g
90 g
The ECO Plus 2 hub system is designed for the use of longlife grease. On expiry of the guarantee, the roller bearings, the inside
of the hub and the seals are to be thoroughly cleaned (with diesel oil), dried, checked to see if they can be re-used; and
regreased every three years when used off-road, or every 5 years when used on the road, within Europe (or every year when offroad and every two years when on the road outside of Europe) (observe the current BPW maintenance instructions).
Spray the stub-axle bearing seats with BPW ECO Assembly and Protection Spray (BPW no. 02.3521.12.00).
BPW longlife roller bearing grease ECO-LiPlus,
1
Axle load
Axle type
6500 - 9000 kg
H.. 6.5 - 9 t ECO Plus 2

K.. 8 - 9 t ECO Plus 2
1 and
inner
outer
Roller bearing
Quantity
Roller bearing
Quantity
33118
130 g
33213
90 g
Clean the grease cartridge and fill it on both sides up to the edge with BPW ECO-LiPlus special long-life grease.
Apply a ring-shaped bead of grease to the running surfaces of the outer bearing races.
Apply a coat of BPW ECO-LiPlus special long-life grease all around the lip of the seal.
For other procedures see the current maintenance instructions (BPW-W-ECO Plus 1203...e).
When BPW grease applicators are used there is no need to fill the grease cartridge or to apply the bead of grease.
Greasing with grease cartridge (see page 81)
Bearing adjustment
1.
Undo the hubcap by turning it through approx. 30 degrees in an anticlockwise direction (see page 59).
When turned further the hubcap lifts clearly away from the ECO unit and can be removed by pulling it away.
2.
Remove the hooked spring ring and retaining key from the axle bolt.
3.
Tighten the axle bolt while at the same time turning the ECO unit with a 46 mm hexagon spanner until the
crown of the axle bolt clicks round.
NB! Do not use an impact driver.
4.
Insert the retaining key into the recess in the axle bolt and into the crown of the toothed lock washer (do not
turn the axle bolt back).
5.
Insert the hooked spring ring into the groove at the end of the hexagon profile of the axle bolt.
6.
Insert a new O-ring into the groove in the wheel hub.
7.
Apply a thin layer of BPW ECOLiPlus special long-life grease to the hubcap in the area of the bayonet fitting.
8.
Put the hubcap on (position 1, page 59). Use the 120 mm hubcap spanner to lock the hubcap in place by
turning it through approx. 30 degrees in a clockwise direction, while at the same time pressing on the hubcap.
It is firmly in place when it reaches position 2 (page 59).
NB! Do not use an impact driver - bayonet fitting.
80
BPW-EL-HKN 3102901e
Grease sprays for greasing taper roller bearings 5.13

Roller bearing
grease
H
K
N
Roller bearing
Grease spray
for taper roller bearing
BPW Code no.

grease spray loose
33116
16.076.22935
32310
16.072.22935
33118
16.062.22935
33213
16.068.22935
BPW Code no.

complete set
99.00.000.9.54
99.00.000.9.55
Complete set including adapter for flat grease nipple

Adapter for flat grease nipple
BPW Code no.

15.069.22935
BPW-EL-HKN 3102901e
81
82
0,2 A
1
2
3
4
5
6
7
8
9
10
11
12
2
2
2
2
2
2
2
2
2
2
1
2
Pos. Stk.
Benennung
02.0316.59.00
Sach-Nr.
11
335
12
275
225
Abmasse
Fuer diese Zeichnung behalten wir
uns alle Rechte vor. Ohne unsere
vorherige Zustimmung darf sie weder vervielfaeltigt noch Dritten zugaenglich gemacht werden, und sie
darf durch den Empfaenger oder
Dritte auch nicht in anderer Weise
missbraeuchlich verwendet werden.
Passmass
Rz 12
Rz 6,3
Rz beliebig
Rz 40
Rz 30
Werkkennz.
s u
Oberflaechen nach
WN 1.009 (DIN ISO 1302)
u
Rz 100 x
Rz 20
Werkstoff
Ges.
Anzahl
Datum
Buchstabe
Name
31.03.00 E.Ciftci.
51674 WIEHL
Kommanditgesellschaft
Bearb.
Bremse SN 3620 BPW-95
Ges.
Ersatz fuer
Zeichnung CAD - erstellt
Ersetzt durch
C-04 000 98962
Nummer
Nummer Datum
ABS-Anlage
KH... 9 to ECO-PL
Benennung
Aenderungen
1:1
Massstab
BPW BERGISCHE ACHSEN
Geprueft
Bearb.
Achtung !
Schlagwerkzeuge nicht in Verzahnung ansetzen.
Verzahnung darf keine Beschaedigung aufweisen !
05.801.74.13.0
nachher
1:2
Polrad in der Nut

von a nach b
bis auf Anschlag
nach rechts gedreht
KH.. 9008 / TK
KH.. 9010 / TK
Pos.
X 1:2
Polradmontage
05.801.74.12.0
71
2.) Vor Montage Polrad-Nut und

Bajonettverschluesse am Polrad beidseitig fetten.
Polrad positionsgerecht einlegen , Anschlagnasen
am Polrad muessen in der Nabe auf rechtwinkligen
Anschlagflaechen zur Anlage kommen.
3.) Polrad mit stumpfem Gegenstand ( z.B. Schraubendreher )
hinter Anschlagnocken mit leichten Schlaegen im
Uhrzeigersinn von a nach b ( ca. 70) bis Anschlag drehen.
KH.. 9010 / TK
Pos.
ca
.7
Polrad auf der Nabe

positionieren
vorher
Polradmontage
1.) Nut und Anlageflaeche fuer Polrad in der Nabe
frei von Verschmutzungen , Farbe , etc.
Nachruestteilesatz
Buchse und Sensor mit

Silikonfett eingesetzt
Ausgetretenes Fett
abgewischt
BPW-Sachnr.: 02.1040.17.00
02.3317.05.00
Sensor bei Montage

an Polrad angelegt
C-03.310.08.51.0
Z=100
Z=80
Polrad Z=100
C-03.310.08.51.0
Buchse
02.0316.59.00
Sensor
02.3317.05.00
Dichtring 13 / 10*7
02.5681.78.00
Halter - ABS-Stecker
02.1421.11.00
Halter - ABS lang
E-03.189.07.72.0
Faecherscheibe A 10,5 DIN 6798 FST
02.5414.11.90
Gew. Schneidschraube EM 8*18 DIN 7513 02.5071.35.00
Sensor-Halter
E-03.189.14.61.0
Kabell-Schelle
02.3507.32.00
Silikonfett
02.1040.17.00
Polrad Z=80
C-03.310.08.53.0
11
C-03.310.08.53.0
1
12
02.5681.78.00
13 / 10*7
6
5
E-03.189.07.72.0
02.1421.11.00
02.5071.35.00
02.5414.11.90
E-03.189.14.61.0
angeschweisst
A 10,5 DIN 6798 FST
in Achskoerpergruppe
(02.0335.14.00)
90
Almost all BPW axles can be retrofitted with

ABS without problems. To do this, simply take
the exciter ring, sensor holder, sensors and
fastening parts contained in the retrofit kit
and attach them to the axle in accordance
with the supplied installation drawing, then
connect them to the vehicle electronic system.
2:1
02.3507.32.00
10
je nach Ausfuehrung in
entsprechende Freiraeume
schwenken

ABS parts
General
ABS
In the anti-lock brake system (ABS), the wheel
movement is recorded using a proximity-type
arrangement with an exciter ring attached to the
hub and a sensor (speed sensor) that generates
the pulses.
As a result, the wheel speed of each wheel
is continuously sent to the central control ECU.
This runs a complex program for processing
the received information about the movement
of the wheel as well as for calculating and
performing logical operations on the control
signals. Using the pressure control valves
assigned to each wheel, it adjusts the air
pressure and therefore the braking of each
individual wheel (depending on the ABS system).
BPW-EL-HKN 3102901e
ABS parts
6
H
Pressed-on sheet metal exciter rings

For replacement purposes, pressed-on sheet
metal exciter rings are replaced by solid
exciter rings.
To do this, heat the new solid exciter ring
to approx. 80 to 120 C and shrink-fit.
K
N
Shrink-fitted solid
exciter ring
Pressed-on sheet
metal exciter ring
Protected ABS sensor plug connection

Since 1997 BPW trailer axles of the H-series
are available with the new innovative ABS
sensor plug connection.
With this design the sensor plug, which sits
in a recess in the brake dust covers, is
optimally protected against in-transit damage.
The connection of the ABS cables (sensor
cable / connection cable to the control unit)
is made in the same way as with a normal
plug socket by simply inserting the plug into
the bracket located in the brake anchor plate.
The firm attachment of the sensor bracket to
the brake anchor plate ensures that no damage
whatsoever can occur to these ABS components
even under the most arduous deployment
conditions (assuming that the sensor cable is
laid properly).
BPW-EL-HKN 3102901e
83

6.1
ABS parts
H.. / R..
B
D
6.5
542
18
32
543
542
18
12.5
33.5
18
H
18
39
540
543
542
542
8.5
8.5
39
60
Fig. left
M 6
15
12.7
Fig. left
39
Retrofit part sets, see page 90
- 1997
570
586
510
585
2007 ECO Drum

570
565
587
564
565
584
564
585
513
565
564
1997 BPW 95
570
570
585
570
579
571
560
540
577
551
575
543
542
560
for ABS
Old
Wabco / Bosch /
Grau-Girling DGX /
Grau-Girling MGX100 / Knorr
New
for ABS
Grau-Girling MGX-2

Since 1997 BPW trailer axles of the H-series are available
with the new innovative ABS sensor plug connection.
With this design the sensor plug, which sits in a recess in
the brake dust covers, is optimally protected against
in-transit damage.
The connection of the ABS cables (sensor cable / connection
cable to the control unit) is made in the same way as with
a normal plug socket by simply inserting the plug into the
bracket located in the brake anchor plate.
The firm attachment of the sensor bracket to the brake
anchor plate ensures that no damage whatsoever can
occur to these ABS components even under the most
arduous deployment conditions (assuming that the sensor
cable is laid properly).
84
BPW-EL-HKN 3102901e
ABS parts
6.1
H.. / R..
Item
BPW Code no.
Dimension
Sensor bracket for ABS Wabco / Bosch / H . . 6 . 5 - 9 t

H.. 6.5 - 9 t
Grau-Girling DGX /
H.. 10 - 14 t
Grau-Girling MGX 100 / Knorr
120 16 Brake position

150
H.. 10 t
H.. ECOPlus 1 0 t
542
543
542
543
Sensor
Sensor
Sensor
Sensor
03.189.07.10.0
03.189.07.09.0
03.189.07.58.0
03.189.07.59.0
L
L
L
L
03.189.11.66.0
03.189.11.67.0
L 48, H 22
L 48, H 22
551
Locking bolt
02.5071.23.00
M 8 x 20 (4x)
02.5071.23.00
M 8 x 20 (4x)
bracket
bracket
bracket
bracket
(right)
(left)
(right)
(left)
25, H 17
25, H 17
37.5, H 14
37.5, H 14
Fig. A
Fig. A
Fig. A
H.. ECOPlus 8 - 9 t
120
H.. ECO Plus 2 8 - 9 t
120
542
Sensor bracket
03.189.14.61.0
Fig. B
551
Locking bolt
02.5071.23.00
M 8 x 20 (2x)
H.. 9 t
542
543
Sensor bracket (right)

Sensor bracket (left)
540
542
Attachment plate
Sensor bracket
551
553
Cap screw
Spring washer
560
Ring (Exciter ring)

6.5 - 9 t
127
120
120
150
10 - 12 t
Fig. C
R.. 6.5 - 9 t
127
R.. 10 - 12 t
03.080.04.01.0
03.189.07.87.0
H 21, 10
Fig. D
03.080.03.38.0
03.189.07.87.0
for ABS
8 - 9 t ECOPlus 2
6.5 - 9 t
05.189.07.18.0
05.189.07.19.0
02.5015.00.80
02.5601.06.90
120 /
8 - 9 t ECOPlus
150
120 / 150 /
ECOPlus
127
127
H.. 16 t
H 30, 5
Wabco / Bosch
Grau-Girling DGX
for ABS
152/170x15 100 teeth (Z)
03.310.08.28.0
03.310.08.51.0
125/156x8.5 100 teeth (Z)
03.310.08.51.0
125/156x8.5 100 teeth (Z)
03.310.09.31.0
152/217x15 100 teeth (Z)
03.310.09.32.0
152/217x15 60 teeth (Z)
176/194x15 100 teeth (Z)
03.310.08.31.0
176/194x15 60 teeth (Z)
03.310.08.14.0
03.310.08.54.0
176/194x15 120 teeth (Z)
150
03.310.08.25.0
194/216x17.5 100 teeth (Z)
13 - 14 t
150
03.310.09.27.0
209/218x24 100 teeth (Z)
03.310.09.36.0
232/218x24 100 teeth (Z)
Clip
(for drive pin)
02.0326.32.00
1 x 6 / 72571-St
Clip
(Clip for welded bolt)
02.3507.32.00
565
Drive pin
02.6005.25.40
570
Sensor
571
Bush
575
16 t
564
150
Grau-Girling MGX-2
03.310.08.15.0
13 - 14 t
120
03.189.07.87.0
M 6 x 16 - 8.8 (4x)
A 6 / 128 (4x)
10 - 12 t
150
02.0326.32.00
152/170x15 60 teeth (Z)
1 x 6 / 72571-St
02.3507.32.00
4 x 10 / 1476-St
02.6005.25.40
4 x 10 / 1476-St
02.3317.05.00
02.3317.03.00
Grau-Girling MGX 2
02.0316.59.00
Cap screw
02.5015.01.80
02.5015.02.80
M 5 x 20 / 912
M 5 x 16 / 912 8-9t
150
577
Spring washer
02.5601.05.90
A 5 / 128
150
579
Lock nut
02.5220.06.82
VM 5 / 980
Old
Conventional ABS sensor plug connection
New
584
O-Ring
02.5679.96.40
16 x 2,5
585
Support
03.189.07.35.0
03.189.13.90.0
BPW 95
05.189.15.59.0
ECO Drum
586
Support
02.1421.11.00
587
Serrated lock washer
02.5414.11.90
Support (incl. item 584)
BPW-EL-HKN 3102901e
A 10.5 / 6798
8-9t
85

6.1
ABS parts
KH.. / KR..
A
570
570
540
571
571
542
551
553
542
570
570
571
571
551
542
551
543
542
556
570
586
510
585
565
587
- 97
564
513
570
571
543
542
551
556
562
561
560
86
BPW-EL-HKN 3102901e
ABS parts
6.1
KH.. / KR..
Item
BPW Code no.
Dimension
Sensor bracket for ABS Wabco / Bosch /

Grau-Girling DGX /
Axle type
Block
03.221.56.16.0
KRBM 6408
65.542....
30.6
Sensor bracket
05.189.05.19.0
KRB.. 6408
06.542....
30.0
Fig. A
542
Fig. B
540
Attachment plate
03.080.03.09.0
03.080.03.05.0
03.080.03.03.0
03.080.03.16.0
KR.. 8 - 9 t
KH.. 10 t
KR.. 10 - 12 t
KM.. 13 t
542
Block
03.221.67.21.0
KR.. 8 - 12 t / KH.. 10 t
Sensor bracket
05.189.06.15.0
KM.. 13 t
KR 8 - 12 t / 3
Sensor bracket
03.189.07.87.0
551
Hexagon bolt
Cap screw
Cap screw
02.5021.10.80
02.5015.00.80
02.5015.06.80
M 6 x 35 / 931
M 6 x 16 / 912
M 6 x 20 / 912
553
Spring washer
02.5601.06.90
A 6 / 127
KR.. 8 - 12 t / KH.. 10 t
KR 8 - 12 t / 3
KM.. 13 t
Fig. C
542
543
Sensor bracket (right)

Sensor bracket (left)
03.189.07.58.0
03.189.07.59.0
551
Self-tapping screw
02.5047.14.00
AM 8 x 20 / 7513
02.5047.16.00
AM 8 x 30 / 7513
03.200.71.06.0
8.5 / 15 x 10
KH.. 8 - 12 t
KH.. 8 - 9 t
KH 10 t
556
Sleeve
542
Sensor bracket
03.189.14.61.0
551
Locking bolt
02.5071.23.00
M 8 x 20 (2x)
K H . . 8 - 9 t E C OPlus /
KH.. 8 - 9 t ECO Plus 2
560
Ring (Exciter ring)
80 teeth
03.310.08.18.0
152/170x15
KH.. / KR.. 6.4 - 9 t
100 teeth
03.310.08.15.0
152/170x15
KH.. / KR.. 8010/3, 9010/3
100 teeth
03.310.08.51.0
125/156x8.5
K H . . 8 - 9 t E C OPlus /
80 teeth
03.310.08.53.0
125/156x8.5
K H . . 8 - 9 t E C OPlus /
80 teeth
03.310.08.26.1
170/176/194x17.5
KH 10008 / KR 10008 - 12008
80 teeth
03.310.08.24.1
170/176/194x17.5/3xM6
KH 10010 / KR 10010 - 12010
100 teeth
05.310.08.50.1
150/176/180x18.5
KH.. / KR.. 10010/3
80 teeth
05.310.08.44.1
150/176/180x19.5
K H . . 1 0 - 1 2 t E C OPlus
80 teeth
Fig. D
03.310.08.34.0
194/213x15
KM 13008
561
Grub screw
02.5018.09.08
M 6x15/914-45H
KH 10010 / KR 10010 - 12010
562
Hexagon nut
02.5202.10.82
M 6/934
564
Clip
(for drive pin)
02.0326.32.00
1 x 6 / 72571-St
Clip
02.3507.32.00
565
Drive pin
02.6005.25.40
570
Sensor
02.3317.05.00
571
Bush
02.0316.59.00
585
Support
03.189.07.72.0
586
Support
02.1421.11.00
587
02.5414.11.90
BPW-EL-HKN 3102901e
4 x 10 / 1476-St
A 10.5 / 6798
87

6.1
ABS parts
NH.. / NR..
A
570
570
571
571
570
542
571
551
551
553
553
542
540
542
540
X = Centre Sensor - Centre axle beam
570
570
571
571
551
551
553
553
542
550
540
542
540
570
586
510
585
564
587
570
586
510
585
565
565
587
513
564
513
NR..
NH..
570
570
571
571
551
553
551
542
540
553
542
550
540
562
561
562
561
560
560
88
BPW-EL-HKN 3102901e
ABS parts
6.1
NH.. / NR..
Item
BPW Code no.
Year of manufacture
Dimension
Axle type
suitable for exciter ring
1982 - 1989 05.189.06.23.0

05.189.05.19.0
05.189.05.19.0
NR.. 6006
NR.. 6010 / 6410
N R . . 8 0 1 0 / 9 0 1 0 Brake drum 295 mm
77
81
81
03.310.08.27.0
03.310.08.18.0
03.310.08.18.0
1985 - 1989 03.080.03.03.0

03.221.67.21.0
02.5021.10.80
02.5601.06.90
N R . . 1 0 0 1 0 - 1 2 0 1 0 Brake drum 295 mm
93
03.310.08.24.1
M 6 x 35 / 931
A 6 / 127
1990
1982
1990
1982
1990
NR..
NR..
NR..
NR..
NR..
77
81
81
81
81
03.310.08.27.0
03.310.08.18.0
03.310.08.18.0
05.310.08.44.1
05.310.08.44.1
77
03.310.08.43.0
81
81
03.310.08.18.0
05.310.08.44.1
Fig. A
542
Sensor bracket
540
542
551
553
Attachment plate
Block
Hexagon screw
Spring washer
Fig. B
Fig. C
540
Attachment plate
X = see fig.
542
551
553
Sensor bracket
Cap screw
Spring washer
1995
1989
1995
1989
1995
03.080.03.20.0
03.080.04.01.0
03.080.04.01.0
03.080.03.20.0
03.080.03.20.0
03.189.07.87.0
02.5015.00.80
02.5601.06.90
6006 / 6408 / 6410

8 0 1 0 / 9 0 1 0 Brake drum 260 mm
8010 / 9010
1 0 0 1 0 - 1 2 0 1 0 Brake drum 260 mm
10010 - 12010
M 6 x 16 / 912
A 6 / 127
Fig. D
540
542
551
553
Shaped plate
Sensor bracket
Cap screw
Spring washer
03.160.23.01.0
03.189.12.02.0
02.5015.94.80
02.5601.06.90
NH.. 6006 / 6408 / 6410

M 6 x 12 / 912
A 6 / 127
Fig. E
NH.. 8010 / 9010
NH.. 10010 - 12010
540
Sensor bracket
03.189.11.77.0
542
550
551
553
Sensor bracket
Self-tapping screw
Cap screw
Spring washer
03.189.07.87.0
03.341.00.07.0
02.5015.00.80
02.5601.06.90
560
Ring (Exciter ring)

utilization see above
ABS Wabco / Bosch /

Grau-Girling DGX /
(Exciter ring 80 teeth)
ABS Grau-Girling MGX-2

(Exciter ring 45 teeth)
1986 - 1993
03.310.08.27.0
03.310.08.43.0
03.310.08.18.0
05.310.08.44.1
03.310.08.24.1
03.310.08.30.0
03.310.08.29.0
03.310.08.38.0
03.310.08.32.0
X = see fig.
X
X
X
X
X
=
=
=
=
=
77
77
81
81
93
M 8 x 20
M 6 x 16 / 912
A 6 / 127
145/152/163x17
145/152/163x14.5
152/170x15
1) 150/176/180x19.5
1) 170/176/194x17.5/3xM6
145/152/163x17
152/170x15
152/170/176/186x20/3xM6
1) 170/176/194x17.5/3xM6
1)
561
562
Grub screw
Hexagon nut
02.5018.09.08
02.5202.10.82
M 6 x 15 / 914-45H
M 6 / 934
02.5018.09.08
02.5202.10.82
M 6 x 15 / 914-45H
M 6 / 934
564
Clip
(for drive pin)
02.0326.32.00
1 x 6 / 72571-St
02.0326.32.00
1 x 6 / 72571-St
Clip
02.3507.32.00
565
Drive pin
02.6006.25.40
570
Sensor
02.3317.05.00
571
Bush
02.0316.59.00
575
Cap screw
02.5015.02.80
M 5 x 12 / 912
577
Spring washer
02.5601.05.90
A 5 / 128
585
Support
03.189.07.72.0
586
Support
02.1421.11.00
587
02.5414.11.90
1)
02.3507.32.00
4 x 10 / 1476-St
02.6006.25.40
4 x 10 / 1476-St
02.3317.03.00
Grau-Girling MGX-2
A 10.5 / 6798
Exciter rings with mounting bore 176 can also be bolted

to hubs with exciter ring seat 175.
BPW-EL-HKN 3102901e
89

6.2
H
ABS retrofit part sets for one axle consisting of exciter rings,
sensors, sensor retainers, fastening components and
mounting drawings.
ABS System
Wabco / Bosch
also for:
Grau DGX / M
Grau MGX 100
Knorr
H.. / R..
Axle type
Brake
BPW Code no.
H.. 6500 - 9000
120 (up to production week 31/87),

Welded sensor bracket
SN 42..-2
05.801.72.17.0
H.. 6500 - 9000
120 (from production week 32/87),

Bolted sensor bracket
SN 42..-2/
SN 42.. BPW 95
05.801.72.01.0
H.. 8000 - 9000

ECOPlus
120, Bolted sensor bracket
SN 42.. BPW 95
05.801.74.03.0
H.. 8000 - 9000

ECO Plus 2
SN 42.. ECO Drum
05.801.74.36.0
R.. 6510 - 9010
SN 42..-2/
SN 42.. BPW 95
05.801.73.29.0
H.. 9200
150, Welded sensor bracket
SN 42..-2
05.801.72.03.0
H.. 10000 - 12000

150 x 16 (up to production week 03/89),
SN 42..-2
05.801.72.19.0
H.. 10000 - 12000

150 x 16 (from production week 04/89),
SN 42..-2
SN 42.. BPW 95
05.801.72.07.0
H.. 9100 / 10100
150, Brake position 16,

SN 42..-2
SN 42.. BPW 95
05.801.72.59.1
SN 42..-2
SN 42.. BPW 95
05.801.73.25.0
H.. 13000 - 14000
90
BPW-EL-HKN 3102901e

mounting drawings.
6.2
ABS System
Wabco / Bosch
also for:
Grau DGX / M
Grau MGX 100
Knorr
KH.. / KR..
Axle type
Brake
BPW Code no.
KH.. 6500 - 9000
SN 36..
05.801.72.29.0
KH.. 6500 - 9000
SN 36.. BPW 95
05.801.72.29.0
KH.. 8000 - 9000

SN 36.. BPW 95
05.801.74.13.0
KH.. 8010/3
SN 36.. BPW 95
05.801.73.72.0
KH.. 8010/3
SN 36.. BPW 95
05.801.74.12.0
KR 9008 / 9010
127
SN 36..
05.801.72.53.0
KH.. 10008

SN 36..
05.801.72.31.0
KH.. 10008

SN 36..
05.801.72.35.0
KR.. 10008
SN 36..
05.801.72.51.0
KH.. 10010
127
SN 36..
05.801.72.33.0
KH.. 10010

SN 36..
05.801.72.37.0
KH.. 10010 - 12010
SN 36.. BPW 95
05.801.73.67.0
KR.. 10010
127
SN 36..
05.801.72.43.0
mounting drawings.
ABS System
Wabco / Bosch
also for:
Grau DGX / M
Grau MGX 100
Knorr
NH.. / NR..
Axle type
Brake
BPW Code no.
NR.. 6006
127
SN 30..-1
05.801.72.49.0
NR.. 6008 / 6010
127
SN 30..-1
05.801.72.47.0
NH.. 6000 / 6400
120
SN 3015 BPW 95
05.801.73.51.0
NR.. 6400
127
SN 30..-1
05.801.72.92.0
NR.. 7006
127
SN 30..-1
05.801.72.63.0
NR.. 8008 / 8010
127
SN 30..-1
05.801.72.45.0
NR.. 8010
127, Brake drums 260 mm wide
SN 30..-1
05.801.72.70.0
NR.. 9010
127, Welded sensor bracket
SN 30.. Quick-release brake shoes
05.801.73.01.0
NH.. 8010 / 9010
SN 3020 BPW 95
05.801.73.53.0
NR.. 10010
127, Brake drums 260 mm wide
SN 30..-1
05.801.72.72.0
NR.. 10010
127
SN 30.. Quick-release brake shoes
05.801.72.98.0
NH.. 10010 - 12010
120
SN 3020 BPW 95
05.801.73.55.0
NR.. 13010
127
SN 30..-1
05.801.72.57.0
BPW-EL-HKN 3102901e
91

7
H
TRILEX
46
48
435
406
407
410
408
409
405
400
Item
435
BPW Code no.
10 - 12 t
--.10.---.---
TRILEX wheel
HI..
20 / 22.5
02.3910.31.16
1)
BSI / GF
02.3910.49.38
HIZ..
20 / 22.5
02.3910.31.24
2)
BSI / GF
03.328.76.48.0
HIZ..
24
02.3910.31.26
2)
BSI / GF
03.328.76.47.0 2) BPW
13 - 14 t (14000-1)
---.14.---.---
16 - 18 t
---.16.---.--02.3910.82.01
HIZ..
20 / 22.5
02.3910.63.02
HIZ..
20 / 22.5
02.328.83.04.0
2)
BPW
HIZ..
24
03.328.83.06.0
3)
BPW
02.3910.82.03
HIZ..
24
1)
for TRILEX bolts M 18 x 2
2)
for TRILEX bolts M 20 x 2
3)
for rim 7.5 to 8.5 - 20 and Unilex/Tublex

TRILEX bolts M 20 x 2
92
Dimension
6.5 - 9 t
--.06. / 08.---.---
1)
BSI / GF
03.328.86.05.0
3)
2)
BSI / GF
BPW
1)
BSI / GF
1)
BSI / GF
2)
BPW, small spoke
BPW-EL-HKN 3102901e
TRILEX
H.. / R..
Item
BPW Code no.
Dimension
BSI or GF - No.
400
Rim
02.1034.06.00
7.0 - 20
650 - 410 - 318
02.1034.05.00
7.5 - 20
650 - 410 - 323
02.1034.04.00
8.0 - 20
650 - 410 - 327
02.1034.02.00
8.5 - 20
650 - 410 - 355
02.1034.03.00
10.0 - 20
650 - 410 - 373
02.1034.13.00
10.00V - 20
650 - 311 - 235
02.1034.29.00
9.00x22.5
650 - 511 - 913
405
406
Spacer
Bolt
407
Washer
408
Clamping plate
409
410
02.1034.18.00
14.00x22.5
650 - 511 - 450
02.1034.01.00
8.5 - 24
650 - 410 - 357
02.1034.07.00
10.0 - 24
650 - 410 - 374
02.5671.54.00
124 - 20
656 - 042 - 044
02.5671.53.00
130 - 20
656 - 042 - 046
02.5671.61.00
139 - 20
656 - 042 - 049
02.5671.58.00
177 - 20
656 - 062 - 059
02.5671.52.00
130 - 24
656 - 042 - 446
02.5671.56.00
139 - 24
656 - 042 - 449
02.5671.59.00
147 - 24
656 - 042 - 451
02.5671.63.00
177 - 24
656 - 062 - 459
02.5070.25.00
M 18x2x95
659 - 112 - 454
02.5070.21.00
M 18x2x110
659 - 112 - 455
02.5070.22.00
M 18x2x125
659 - 112 - 456
02.5070.23.00
M 18x2x140
659 - 112 - 457
02.5070.89.00
M 20x2x57
659 - 112 - 616
02.5070.86.00
M 20x2x100
659 - 112 - 611
02.5070.32.00
M 20x2x115
659 - 112 - 612
02.5070.87.00
M 20x2x130
659 - 112 - 613
02.5070.88.00
M 20x2x145
659 - 112 - 614
02.5450.22.00
20.5/34x2.5
659 - 120 - 228
HIZ..
02.1816.14.00
21 20/24
659 - 002 - 171
HI..
02.1816.18.00
21 20/24
659 - 002 - 193
HI.. Unilex/Tublex E
02.1816.19.00
21 20/22.5
659 - 002 - 199
02.5270.03.00
M 18x2/SW27
659 - 115 - 300
02.5270.04.00
M 20x2/SW27
659 - 115 - 304
Nut
Clip
BPW-EL-HKN 3102901e
02.1818.10.00
659 - 130 - 017
93

8
H
K
N
Wheel studs
General
BPW wheel studs
The wheel nave (or wheel disc) connects the
rim to the wheel hub. It must absorb the vertical,
lateral and longitudinal forces which arise and
transmit them to the wheel hub via the wheel
studs (wheel bolts).
BPW axles are suitable for wheels with either
stud or hub centring. BPW axles are supplied
with either collar studs or spiral studs,
depending on the axle type and axle load.
Helical fit wheel bolt (Spiral stud)
Wheel stud
Spiral studs are easy to maintain and connect

the brake drum to the hub using a pressfit.
As a result, there is no need for internal nuts.
The hub bore is not damaged even after several

removal/installation operations (in contrast to the
situation with splined studs) and the holding
forces for the wheel studs remain constant.
A collar stud also allows repeated removal
and installation, although it is secured using
an internal nut.
Spherical seat
wheel stud
Wheel bolt
The prescribed BPW tightening torques for

wheel attachment are listed in the current BPW
maintenance instructions and must be observed.
94
BPW-EL-HKN 3102901e
Wheel studs
8
H
Stud alignment
In stud centring, the wheel nave (with countersunk stud holes) is centred using wheel studs
with (spring) centring rings.
In the case of spherical studs, the wheel
nave is directly centred on the collar of the
wheel studs.
In the case of 8-hole disc wheels with

countersunk stud holes and 10-hole disc
wheels, a centring bush is mounted on 2
opposite wheel studs for each hub.
Alloy wheels
In the case of aluminium wheels, the wheel
nave is centred using a centring cam or ring
surfaces on the wheel hub.
The flange thickness of aluminium wheels
is greater than that of steel wheels, so it is
necessary to check whether the vehicle is
equipped for having aluminium wheels fitted
(with stud hole 26), i.e. whether there is
a sufficient hub shoulder and longer wheel
studs).
If not, aluminium wheels with stud hole 32
can be used in conjunction with shaft nuts
without replacing the hub or the wheel studs.
BPW-EL-HKN 3102901e
Wheel nut with rotatable disc
Spigot alignment
In hub centring, the wheel nave is centred
using a centring spigot or ring surfaces on
the wheel hub.
32
Centring bush
26
95

8.1
Single wheels
70
item 47
74
item 47
87/36/47
21.11.0
03.05.0
21.18.0
89/41/44
21.14.0
03.05.0
03.296.
03.260.
21.14.0
Rear nut
2 A
~2 B
Fig.
Wheel stud
Dimension
Wheel stud
L / L1 / L2
72
item 47
Wheel stud assembly cpl.

09.806.
(item 472-474, 477-479)
Shaft nut SW 32
Cap nut SW 33
normal SW 32
normal SW 30
normal SW 27
normal SW 24
Spigot alignment
Stud alignment
Alloy wheel 32 without offset
Alloy wheel 32 with offset
Wheel nut type

Alloy wheel 26 without offset
Alloy hub
Wheel stud
Steel hub
Thread ( D )
Alloy wheel 26 with offset
Wheel type
Steel wheel without offset
Hub
K
N
Steel wheel with offset
M 18 x 1.5
Wheel stud
O
O
M 20 x 1.5
Wheel stud
O
O
2 B
22.05.0
94/43/47
22.04.0
03.05.0
2 D
22.18.0
94/43/47
22.04.0
03.05.0
1 A
23.23.0
84/46/33
23.14.0
04.06.0
M 22 x 1.5
Wheel stud
O
O
1 C
23.17.0
84/46/33
23.14.0
04.06.0
~1 C
23.36.0
84/46/33
23.14.0
04.06.0
2 A
23.27.0
100/46/49
23.15.1
04.06.0
2 C
23.18.0
100/46/49
23.15.1
04.06.0
~2 C
23.37.0
100/45/49
23.15.1
04.06.0
1 E
23.56.0
101/60/36
23.16.0
04.06.0
2 E
23.41.0
114/60/49
23.17.0
04.06.0
~2 E
23.51.0
114/60/49
23.17.0
04.06.0
1 F
23.52.0
84/46/33
23.14.0
04.06.0
2 F
23.43.0
100/46/49
23.15.1
04.06.0
3 A
33.57.0
89/54
33.14.1
O
O
Helical fit wheel bolt
3 A
33.75.0
80/45
33.11.1
3 C
33.11.0
89/54
33.14.1
3 C
33.76.0
80/45
33.11.1
~3 C
33.61.0
89/54
33.14.1
~3 C
33.77.0
80/45
33.11.1
3 E
33.68.0
97/62
33.12.1
~3 E
33.63.0
103/58
33.13.1
O
O
3 F
33.64.0
89/50
33.14.1
3 F
33.78.0
80/45
33.11.1
3 A
33.65.0
103/58
33.13.1
3 C
33.59.0
103/58
33.13.1
~3 C
33.66.0
103/58
33.13.1
3 E
33.59.0
103/58
33.13.1
~3 E
33.66.0
103/58
33.13.1
3 F
33.60.0
103/58
33.13.1
M 22 x 2
Spherical seat wheel
stud
1 A
23.01.0
84/46/33
23.02.0
04.06.0
O
O
2 A
23.02.0
100/46/49
23.05.0
04.06.0
~2 A
23.25.0
100/46/49
23.05.0
04.06.0
1) Bush not included in wheel stud assembly 09.806..... (page 95).
96
SW = Spanner width
BPW-EL-HKN 3102901e

Wheel stud
76
item 47
78
item 47
79
item 47
L1
Wheel nut
02.5615.
Spring washer
03.112.
Bush 1)
18.94
02.5213.12.10
05.260.53.07.0
L
L2
L1
8.1
Wheel stud
Wheels with offset
Wheel stud
Wheels without offset
x
472
472
472
474
474
Steel hub
Alloy hub
x = 20
x = 30
20.90
02.5213.14.10
02.5219.20.10
22.90
03.260.04.12.0
00.43.0
05.260.54.10.0
00.43.0
05.260.54.19.0
22.90
03.260.04.12.0
00.43.0
05.260.54.10.0
00.43.0
05.260.54.19.0
05.260.54.10.0
05.260.54.10.0
05.260.54.19.0
05.260.54.21.1
05.260.54.21.1
M 20 x 1.5 480 Nm (455-505)
22.90
03.260.04.12.0
M 22 x 1.5 630 Nm (600-660)
Steel wheels
Stud alignment
A
479
479
22.90
03.260.04.12.0
00.43.0
05.260.54.10.0
00.43.0
05.260.54.10.0
00.43.0
05.260.54.19.0
00.43.0
05.260.54.19.0
05.260.54.10.0
05.260.54.19.0
05.260.54.21.1
05.260.54.21.1
22.90
03.260.04.12.0
00.43.0
05.260.54.10.0
00.43.0
05.260.54.19.0
05.260.54.10.0
05.260.54.19.0
05.260.54.21.1
Tightening torques for

w h e e l n u t s item 479
Thread
M 18 x 1.5 290 Nm (275-305)

M 20 x 1.5 380 Nm (360-400)
M 22 x 1.5 510 Nm (485-535)
M 22 x 2
478
478
Steel wheels
Spigot alignment
479
Thread
479
22.90
03.260.04.01.0
22.90
03.260.04.01.0
22.90
05.260.14.05.0
BPW-EL-HKN 3102901e
460 Nm (435-485)

Spigot alignment
M 18 x 1.5 350 Nm (330-370)
476
Alloy wheels 26
479
Alloy wheels 32

Thread
479
Alloy wheels
M 22 x 1.5 630 Nm (600-660)

r e a r n u t s item 474
03.260.03.05.0 = M 20 x 1.5
03.260.04.06.0 = M 22 x 2
Thread
M 20 x 1.5 300 Nm (270-330)
M 22 x 2
Stud alignment
474
400 Nm (360-440)
474
97

8.2
Twin wheels
76
item 47
03.05.0
Bush 1)
21.15.0
03.260.
102/51/47
Rear nut
21.19.0
03.296.
1 C
Wheel stud
Fig.
03.112.
74
item 47
Dimension
Wheel stud
L / L1 / L2
72
item 47
Wheel stud assembly cpl.

09.806.
(item 472-474, 477-479)
Shaft nut SW 32
Cap nut SW 33
Cap nut SW 32
normal SW 32
normal SW 27
normal SW 24
Spigot alignment
Steel wheels
Alloy hub
Wheel stud
Steel hub
Thread ( D )
70
item 47
Wheel nut type
Stud alignment
Wheel type
Alloy wheels 32
Hub
K
N
Alloy wheels 26
M 18 x 1.5
Wheel stud
Spherical seat wheel stud
2 B
11.11.0
97/46/47
11.10.0
03.05.0
Wheel bolt
4 A
31.08.0
81/50
31.03.0
4 D
31.09.0
81/ 50
31.03.0
Wheel stud
1 A
12.03.0
101/48/47
12.04.0
03.05.0
Wheel bolt
4 A
32.07.0
89/56
32.03.0
4 D
32.06.0
89/56
32.03.0
1 A
23.28.0
114/60/49
23.17.0
04.06.0
1 C
23.22.0
114/60/49
23.17.0
04.06.0
00.42.0
~1 C
23.29.0
114/60/49
23.17.0
04.06.0
00.42.0
1 E
23.50.0
139/85/49
23.24.0
04.06.0
~1 E
23.49.0
139/85/49
23.24.0
04.06.0
M 20 x 1.5
O
M 22 x 1.5
Wheel stud
Wheel bolt
O
O
O
O
O
O
O
1 F
23.44.0
139/85/49
23.24.0
04.06.0
3 A
33.67.0
97/62
33.12.1
3 C
33.68.0
97/62
33.12.1
00.42.0
~3 C
33.69.0
97/62
33.12.1
00.42.0
3 E
117/82
33.17.1
3 F
97/62
33.12.1
5 A
33.06.0
92/70
33.08.0
5 C
33.07.0
92/70
33.08.0
00.42.0
~5 C
33.09.0
92/70
33.08.0
00.42.0
6 A
33.70.0
128/84
33.09.0
6 C
33.71.0
128/84
33.09.0
00.42.0
~6 C
33.72.0
128/84
33.09.0
00.42.0
6 D
33.73.0
128/84
33.09.0
~6 D
33.72.0
128/84
33.09.0
6 F
33.74.0
128/84
33.09.0
2 B
13.02.0
111/57/49
13.09.0
04.06.0
~2 B
13.09.0
111/57/49
13.09.0
04.06.0
~2 B
13.23.0
111/57/49
13.09.0
04.06.0
M 22 x 2
Spherical seat wheel
stud
1) Bush not included in wheel stud assembly 09.806..... (page 95).
O
O
SW = Spanner width
2) Centring ring with spherical wheel stud and twin wheels.
98
BPW-EL-HKN 3102901e

Wheel stud
L
77 item 47
78
item 47
79
item 47
L1
L1
Wheel bolt
L
L2
L1
L1
L2
8.2
Wheel stud
472
472
472
Wheel nut
02.5615.
Spring washer
03.310.
Centring ring 2)
474
05.260.53.07.0
18.94
02.5213.12.14
10.27.0
18.94
02.5213.12.14
05.260.53.07.0
20.90
02.5213.14.10
10.02.0
20.90
02.5213.14.10
02.5219.20.10
474
Wheel bolt
Wheel bolt NR..
Wheel bolt, Alloy hub
472
472
472
Steel wheels
Stud alignment
479
B
479

Thread
Stud alignment
10.13.0
22.90
03.260.04.12.0
05.260.54.10.0
M 18 x 1.5 290 Nm (275-305)
05.260.54.19.0
M 20 x 1.5 380 Nm (360-400)
05.260.54.10.0
05.260.54.19.0
05.260.54.14.1
10.13.0
22.90
03.260.04.12.0
05.260.54.10.0
05.260.54.19.0
M 18 x 1.5 350 Nm (330-370)
05.260.54.10.0
M 20 x 1.5 480 Nm (455-505)
05.250.54.14.1
10.13.0
22.90
03.260.04.12.0
05.260.54.10.0
05.260.54.19.0
10.13.0
22.90
03.260.04.12.0
05.260.54.10.0
05.260.54.19.0
05.260.54.10.0
05.260.54.19.0
05.260.54.14.1
M 22 x 1.5 510 Nm (485-535)

478
477
478
Steel wheels
Spigot alignment
479
M 22 x 2
D
479
Thread
22.90
03.260.04.01.0
22.90
05.260.14.03.0
22.90
05.260.14.05.0
M 22 x 1.5 630 Nm (600-660)
Alloy wheels 26
Alloy wheels 32

Thread
479
479
Alloy wheels
M 22 x 1.5 630 Nm (600-660)

r e a r n u t s item 474
Thread
M 20 x 1.5 300 Nm (270-330)
M 22 x 2
474
BPW-EL-HKN 3102901e
Spigot alignment
476
03.260.03.05.0 = M 20 x 1.5
03.260.04.06.0 = M 22 x 2
-
460 Nm (435-485)

400 Nm (360-440)
474
99

9
H
Axle load
Axle series
Axle type
H.. / R..
Hubcap
thread
M 115 x 2
for tyre e.g.
Developed
area
Hubcap with
integrated
Hubodometer
BPW Code no.
365 / 80 R 20
3280 - 3310
05.212.23.27.0
385 / 65 R 22.5
3240 - 3260
05.212.23.35.0
3175 - 3220
05.212.23.34.0
365 / 80 R 20
3280 - 3310
05.212.24.56.0
385 / 65 R 22.5
3240 - 3260
05.212.24.29.0
425 / 65 R 22.5
3410 - 3470
05.212.24.54.0
3175 - 3220
05.212.24.49.0
315 / 70 R 22.5
3015 - 3134
05.212.24.33.0
275 / 70 R 22.5
2915
05.212.24.52.0
255 / 70 R 22.5
2830 - 2860
05.212.24.53.0
255 / 70 R 22.5
2830 - 2860
05.212.25.41.0
275 / 70 R 22.5
2915
05.212.25.42.0
3015 - 3134
05.212.25.44.0
3175 - 3220
05.212.25.45.0
385 / 65 R 22.5
3240 - 3260
05.212.25.46.0
12.00 R 22.5
3280 - 3310
05.212.25.47.0
3410 - 3470
05.212.25.48.0
3505
05.212.25.49.0
3015 - 3134
05.212.25.73.0
11.00 R 22.5
3175 - 3220
05.212.25.74.0
385 / 65 R 22.5
3240 - 3260
05.212.25.75.0
265 / 70 R 19.5
2620 - 2650
05.212.23.29.0
385 / 65 R 19.5
3015 - 3134
05.212.24.33.0
425 / 55 R 19.5
2960
05.212.24.46.0
445 / 45 R 19.5
2730 - 2790
05.212.24.50.0
265 / 70 R 19.5
2620 - 2650
05.212.24.34.0
245 / 70 R 19.5
2560
05.212.24.44.0
265 / 70 R 19.5
2620 - 2650
05.212.25.38.0
285 / 70 R 19.5
2712 - 2750
05.212.25.39.0
445 / 45 R 19.5
2730 - 2790
05.212.25.40.0
425 / 55 R 19.5
2960
05.212.25.43.0
445 / 45 R 19.5
2790
05.212.25.72.0
215 / 75 R 17.5
2350
05.212.23.30.0
235 / 75 R 17.5
2425
05.212.23.31.0
245 / 70 R 17.5
2464 - 2520
05.212.23.36.0
215 / 75 R 17.5
2350
05.212.24.35.0
235 / 75 R 17.5
2464 - 2520
05.212.24.58.0
245 / 70 R 17.5
2425
05.212.24.36.0
205 / 65 R 17.5
2170
05.212.24.48.0
10.00 R 20
11.00 R 22.5
N
H.. ECO
H.. ECO-MAXX
M 125 x 2
H.. / R..
10.00 R 20
11.00 R 22.5
385 / 55 R 22.5
315 / 70 R 22.5
10.00 R 20
H.. ECOPlus
M 136 x 2.5
11.00 R 22.5
425 / 65 R 22.5
13.00 R 22.5
445 / 65 R 22.5
6.5 - 9 t
385 / 55 R 22.5
H.. ECO Plus 2
KH.. / KR..
KH.. ECO
KH.. ECO-MAXX
Bayonet lock
M 115 x 2
M 125 x 2
KH.. / KR..
KH.. ECOPlus
M 136 x 2.5
KH.. ECO Plus 2
Bayonet lock
NH.. / NR..
M 115 x 2
NH.. / NR..
NH.. ECO
NH.. ECO-MAXX
Hubcaps for BPW ECO axles have internal thread.
M 125 x 2
315 / 70 R 22.5
* Modified cap thread from 09/00.

Further types upon request.
100
BPW-EL-HKN 3102901e
Axle load
Axle series
Axle type
H.. / R..
Hubcap
thread
M 125 x 2
for tyre e.g.
Developed
area
Hubcap with
integrated
Hubodometer
BPW Code no.
425 / 65 R 22.5
3410 - 3470
05.212.24.32.0
445 / 65 R 22.5
3505
05.212.24.37.0
385 / 65 R 22.5
3240 - 3260
05.212.24.43.0
275 / 70 R 22.5
2915
05.212.24.38.0
3175 - 3220
05.212.24.31.0
12.00 R 22.5
3280 - 3310
05.212.24.39.0
13.00 R 22.5
3410 - 3470
05.212.24.32.0
425 / 65 R 22.5
3410 - 3470
05.212.25.11.0
445 / 65 R 22.5
3505
05.212.25.12.0
385 / 65 R 22.5
3240 - 3260
05.212.25.19.0
275 / 70 R 22.5
2915
05.212.25.13.0
10.00 R 20
11.00 R 22.5
H.. ECO
H.. ECO-MAXX
M 135 x 2
H.. / R..
10.00 R 20
11.00 R 22.5
M 136 x 2.5
10 - 12 t
3280 - 3310
05.212.25.14.0
3410 - 3470
05.212.25.11.0
255 / 70 R 22.5
2830 - 2860
05.212.25.24.0
315 / 70 R 22.5
3015 - 3134
05.212.25.25.0
255 / 70 R 22.5
2830 - 2860
05.212.25.41.0
275 / 70 R 22.5
2915
05.212.25.42.0
315 / 70 R 22.5
3015 - 3134
05.212.25.44.0
3175 - 3220
05.212.25.45.0
385 / 65 R 22.5
3240 - 3260
05.212.25.46.0
12.00 R 22.5
3280 - 3310
05.212.25.47.0
3410 - 3470
05.212.25.48.0
445 / 65 R 22.5
3505
05.212.25.49.0
285 / 70 R 19.5
2712 - 2750
05.212.24.40.0
285 / 70 R 19.5
2712 - 2750
05.212.25.16.0
265 / 70 R 19.5
2620 - 2650
05.212.25.20.0
245 / 70 R 19.5
2560
05.212.25.28.0
265 / 70 R 19.5
2620 - 2650
05.212.25.38.0
285 / 70 R 19.5
2712 - 2750
05.212.25.39.0
445 / 45 R 19.5
2790
05.212.25.40.0
425 / 55 R 19.5
2960
05.212.25.43.0
235 / 75 R 17.5
2425
05.212.24.41.0
245 / 70 R 17.5
2464 - 2520
05.212.24.57.0
2560
05.212.24.42.0
245 / 75 R 17.5
2425
05.212.25.17.0*
235 / 70 R 17.5
2464 - 2520
05.212.25.51.0*
2560
05.212.25.28.0*
205 / 65 R 17.5
2170
05.212.25.34.0*
215 / 75 R 17.5
2350
05.212.25.35.0*
2425
05.212.25.36.0*
2560
05.212.25.37.0*
425 / 65 R 22.5
13.00 R 22.5
KH.. / KR..
KH.. ECO
KH.. ECO-MAXX
M 125 x 2
M 135 x 2
KH.. / KR..
KH.. ECO
KH.. ECO-MAXX
KH.. ECOPlus
NH.. / NR..
M 136 x 2.5
M 125 x 2
9.50 R 17.5
8.25 R 15
NH.. ECO
NH.. ECO-MAXX
M 135 x 2
NH.. / NR..
9.50 R 17.5
8.25 R 15
NH.. ECO
NH.. ECO-MAXX
M 136 x 2.5
245 / 70 R 17.5
235 / 75 R 17.5
9.50 R 17.5
8.25 R 17.5
BPW-EL-HKN 3102901e
K
N
05.212.25.10.5 Miles
13.00 R 22.5
11.00 R 22.5
05.212.25.10.0
12.00 R 22.5
10.00 R 20
H.. ECO
H.. ECO-MAXX
H.. ECOPlus
3175 - 3220
101

9.1
Hubcaps with digital odometer (ECOMETER)

The BPW hubcap with its integrated digital
odometer is an important instrument for checking
the mileage of your trailer or semitrailer.
This means you can always track the real trailer
mileage, especially when the trailer is used with
different tractor units.
H
K
A built-in watertight mini-computer counts the

wheel revolutions by means of a magnet and a
reed contact.
The digital ECOMETER with the special hooked
spring ring and integrated magnet is available for
all BPW ECOPlus axles with an M 136 x 2.5 hubcap
thread, as well as ECO Plus 2 axles with a bayonet
fitting.
Hub thread M 136 x 2.5
BPW Code no.:

05.212.75.02.0 KTLZn
05.212.75.05.0 KTLZn
incl. O-Ring
Bayonet lock
Circlip loose
ECOPlus
ECO Plus 2
Replacement battery
05.188.04.13.0
05.188.10.03.0
02.0130.97.00
Further information see service and installation

instruction 'Digital ECOMETER' - BPW No.:
04.001.21.24.0 and 04.001.21.25.0.
102
BPW-EL-HKN 3102901e
BPW-EL-HKN 3102901e
103
BPW-EL-HKN 3102901e
BPW Bergische Achsen Kommanditgesellschaft, P.O. Box 12 80, D-51656 Wiehl, Phone: +49 2262 78-0, info@bpw.de, www.bpw.de

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BPW Original spare parts

Series H.. / K.. / N..

BPW BERGISCHE ACHSEN

BPW Original spare parts

BPW ORIGINAL SPARE PARTS

BPW Original spare parts

Explanation of BPW axle type codes

Axle beam, booster brackets

Brake camshafts, brake camshaft bearings

Brake camshaft bearings

Manual slack adjusters type GSK, return springs

Automatic slack adjusters type ECO-Master

Installation instructions ECO-Master

Slack adjuster attachments

Brake parts SN ....-2, retrofit kits

Brake parts for brake BPW 95 / ECO Drum

Brake drum attachments

Hub bearings, hub seals

Hub bearings, hub seals, conventional hub bearing system

Hub bearings, hub seals, ECO hub system

Hub bearings, hub seals, ECOPlus hub system

Hub bearings, hub seals, ECO Plus 2 hub system

Hubs, conventional hub bearing system

Hubs, ECO hub system

Hubs, ECOPlus hub system

Hubs, ECO Plus 2 hub system

Grease filling, bearing adjustment, conventional

Grease filling, bearing adjustment, ECO

Grease filling, bearing adjustment, ECOPlus

Grease filling, bearing adjustment, ECO Plus 2

Grease sprays for greasing taper roller bearings

ABS retrofit part sets

Wheel studs, single wheels

Wheel studs, twin wheels

Hubcaps with integrated Hubodometer

Subject to change (without notice).

BPW Original spare parts

Grease filling, bearing adjustment

BPW Original spare parts

Riveted type plate up to year of manufacture 1999

BPW BERGISCHE ACHSEN KG

Date and serial number

BPW BERGISCHE ACHSEN KG

Adhesive type plate from year of manufacture 2000

HSF 9010 ECO

D-51674 Wiehl Germany

Type plate from year of manufacture 2006

BPW BERGISCHE ACHSEN KG

D-51674 Wiehl Germany

HSF 9010 ECOP

Max. static axle load on ground

Explanation of BPW axle type codes

For single wheels, wheels with offset

For single wheels, wheels without offset

For twin wheels

Wheel spiders for TRILEX wheel rims, single wheels

Wheel spiders for TRILEX wheel rims, twin wheels

Wheel studs M 22 x 1.5 without wheel nuts,

For spigot alignment