Food & beverage processing

io-Fuels
orn Wet Milling
thanol
- Malting
tarch
ugar

nnovative esign
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Bio-fuels

Brewing

Corn wet milling

tarch

Malting

n addition to screens, Johnson creens

also produces industry-leading static
and rotary equipment. The equipment
and screens work together, creating the
best-possible combination available to
the food and beverage industry.
ach project is designed to ensure
complete satisfaction. We provide
guidance and support from project
conception to completion.

thanol

Our state-of-the-art screens are made

by welding our patented vee-shaped
Vee-Wire screens onto various sizes and
shapes of support rods. This process
creates a slot that enlarges inwardly,
creating a large open area and clogresistant surface. Our unique continuous
welding method meets the most
demanding standards for ruggedness,
durability, consistency and slot openings.

ince 1904, Johnson creens has been

producing industry-leading stainlesssteel filter elements for liquid/solid
and gas/solid separation. Known
for great strength, a long service life
and a high level of adaptability, our
ee-Wire screens are ideal for the harsh
environments of food and beverage
processing. These screens are found in
industries such as:

Johnson screens:
n overvie

ugar

Wine production

Quality
Johnson Screens can provide the
following documents upon request:

Quality plan

Manufacturing plan

Johnson Screens has been delivering

top-quality screens to various
industries for more than a century; and
though technology has changed, our
commitment to quality products and
services has not.

roduction schedule

Process qualification record (PQR)

Welding procedure
specification (WPS)

Welder performance
qualification (WQR)

A final inspection guarantees delivery

of a product that fully meets the users
technical specification.

n-house inspection reports

Johnson Screens is an ISO-certified

company; each product is subject to a
procedure of self-inspection by each
operator throughout the manufacturing
process.

Chemical and/or mechanical

analysis certificates
Our screens are quality inspected to ensure
100% customer satisfaction.

ts

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C n nu u
en
uge
tarch processing

bask

F ne
eB
e
tarch & sugar

ts

trif

ti

Features of this basket include:

Increased fiber dewatering

compared to nickel screens
E

xtended wear life

Custom manufactured to each

centrifuge design

Variable slot openings from 20 m

and up

Fine ee-Wire construction

prevents clogging

Capable of withstanding high

backwash pressures

C n nu u
en
uge
ugar processing

bask

Johnson creens starch baskets are

custom made to fit into any existing or
new centrifuge application. They improve
starch refining by providing accurate and
customized slot sizes, specific to your
needs.

The self-supporting structure of the

basket is designed and engineered to
withstand the high stresses and load
conditions of the sugar industry.

Features of this basket include:

Replaces electroformed and laser

screens

Variable slot openings from 20 m

and up

Long lasting, fewer change-outs

Johnson Screens new patented fine

Vee-Wire continuous centrifuge basket is
guaranteed to provide a high-mechanical
strength, a precise slot opening and
a larger percentage of open area,
increasing the amount of sugar crystal
recovery.

igh resistance to abrasion

Fast and easy installation

Low maintenance, easy to clean

Increase sugar production with

Johnson Screens new patented fine
Vee-Wire continuous centrifuge basket!


Customized slot sizes

Fine-wires available for fine sand removal

conomical and non-plugging design

upport grids

he Johnson Screens support grid system is available in an

assortment of framing options and designs, as one-piece
construction or in multiple sections for on-site assembly.

igh open area

ncreased strength and corrosion resistance

Available in stainless steel, ABS and Kynar

Standard diameter of 1.97 in. (50 mm); standard slot

opening of 0.007 in. (0.18 mm) for stainless steel

Standard slot opening of 0.008 in. (0.2 mm) for ABS

and Kynar nozzles

Threaded end fittings or holddown bolts

Features include:

Self-supporting structure
E

ngineered to meet design load requirements

Larger open area, compared to wire mesh and

perforated plate

Smooth surface, reducing abrasion of media

Slot size variable depending on media retention needs

rids can be supplied with support beams, rope

packing, bolting and all necessary accessories

Holddown bolts

H
I

Johnson Screens nozzles enable a more effective use of the

treatment media. Features include:

igh open area lends resistance to clogging

trong resistance against abrasion

Customized slot sizes

ozzles

trong resistance against abrasion

niform collection

Made from various stainless steels, including

04 and 16
3

Ideal for use in cossette mixers and extraction towers,

these screens are typically constructed out of looped-wire
construction, though ee-Wire construction is also available.

Johnson creens cylindrical collector screens for steep tank

systems can be customized for multiple configurations, and
meet high flow rate and heavy loading needs. The screens
are typically connected to an external tank pipe manifold.
Features include:

sugar beet to er
screens

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ta

S ee

essels &
essel internals

* Kynar is a registered trademark of Atochem.

creen lateral syste s

Features include:
niform collection or distribution
flow

Designed to accommodate flow in

any direction

Slot sizes from 0.002 in. (0.05 mm)

and up

Diameters from 0.787 in. (20 mm)

and up

Typically made from 300 series

stainless steel

Connections of the laterals can

be threaded fittings, couplings or
flanges

Header lateral design can be either

side-mounted or have a center outlet.

ts

Features include:

xceptional resistance to
collapsing

Typically made from 300 series

stainless steel

Slot size as narrow as 0.01 in.

(0.25 mm)

Larger open area when compared

to wire mesh and perforate plate

Increased process efficiency

Johnson creens outlet baskets are

necessary to prevent treatment media
from migrating out of the vessel. These
baskets can be built as a single unit or
segmented for installation through a
manway.

bask

tl

Ou

These assemblies consist of a series

of screen laterals connected to either a
central-header pipe or a hub. They are
designed for effective media retention in
a wide range of applications.

ollectors &
distributors

rocess e uip ent

Johnson creens pressure screens are

used in static sieves for either dewatering
or classification. As the slurry flows over
the inclined screen surface, made of
wires which are perpendicular to flow, a
layer of slurry is sliced away.
Made from our patented Vee-Wire
screens, the pressure screens can
provide up to 50 percent more open area
because of our greater range of narrower
wire profiles.

Reduced equipment and

installation costs

Low maintenance costs

Better flow rate and finer fiber

removal

Wide range of applications

Longer lifetime

Slot sizes range from 25 m to

0.394 in. (10 mm)

Typically made with 300 series

stainless steel

ravity screens

Johnson Screens gravity screens

are typically applied to make coarse
separations ahead of additional
processing systems. The system uses
a Vee-Wire dewatering screen to retain
the solids while allowing effluent to run
through the system.

The slurry is gravity fed to the head box

and then flows to the screen. The solids
retained from the screen gather for
disposal or reuse.

These easy-to-install gravity screens

feature low operating and maintenance
costs. The Johnson Screens team of
engineers can customize according to
client specifications.

Wire- tatic sse bly

m

In this pressure screen box, the vibrations

are evenly distributed on the screen
surface by Johnson Screens patented
dual vibratory motor/shaft combination,
thus effectively achieving higher flow
rates and sizing down to 200 m.

Features of the pressure screen include:

ibratory sse bly

Considering manual-handling restrictions,

Johnson Screens has developed an
innovative split-sieve concept. The
design offers a simple, economical
benefit by reducing the physical size and
also the screen weight.

1 0 ressure screens

This pressure screen box features no

moving parts. The screens are selfcleaning with very low maintenance
requirements.

addle creens
S

sed mainly in the corn wet-milling

industry for fine-fiber removal,
Johnson creens paddle screens are
custom designed to fit any centrifugal
design.
Benefits include:
Custom, consistent slot size

Fine particle screening

ong lasting, durable

Typically made from 304 and

316 stainless steel; also other
materials

ts

bask

presses &
P e
e
ss

w
w

cr

cre
S e

Johnson Screens unique modular design

drainer screw press offers a singledrive solution for conveying, washing,
dewatering and pressing of solids for the
removal of free water.
This screw press has separate washing
and dewatering zones and reduces water
content of the solids up to four times.
Johnson Screens also manufactures
screw press baskets that are custom
designed to fit into any make and model
of screw press.

The variety of baskets includes highstrength, drilled hole and ee-Wire

slotted designs, which provide increased
open area, enhanced fiber retention and
improved effluent clarity.

R
R

otary e uip ent

otary sieves and screens

S

Johnson creens rotary sieves allow for large flows to

be pumped over the Vee-Wire sieve screen inside, which
separates the liquids and solids as the system rotates.
The slurry is pumped into the rotary sieve, and as the liquid
and smaller solids pass through the slots in the screen, the
larger solids travel down the length of the screen to the
discharge end.

Rotary sieves can be manufactured in either 304 or 316

stainless steel, and come in any size diameter and length.

The screens inside the rotary sieve are especially designed

to fit the specifications of each rotary sieve and are available
separately from the rotary sieve itself. They are ideal for
replacing worn-out screens in existing applications.
Based on the screening needs, the slot and wire sizes can be
individualized to each process.

alting &
bre ing screens

Flat screens

ermination

hese screen panels can be designed

to minimize dead spots in the malting
floor, over supports or other structures,
to further improve the overall process.
In between malting batches, the
screens are very easy to clean, reducing
contamination of the process.

ltra filtration
teeping

Malt extraction

andle ilters
f

The filtration capacity can be modified

easily by varying the number of candle
filters to obtain the required filter area.
Vee-Wire candle filters are used widely
in the brewing industry for filtration.
Housed inside a cylindrical vessel, the
filtration capacity can be modified easily
by varying the number of candle filters to
obtain the required filter area.
Features include:

Small diameter usually less than 1.97

in. (50 mm)

ubstantial length usually greater

than 39.37 in. (1,000 mm)

Very fine openings: 25 to 150

microns, according to the application

auder tubs

sed in the kilning, germination and

drying phases of the malting process,
Johnson creens malting bed screens
are the ideal choice for malting floors
and other screening needs in the malting
process.

Kilning
U

Johnson Screens offers a variety of flat

screens for the malting and brewing
industries. These Vee-Wire screens are
ideal for:

o ag clari ication syste

Water treat ent &

processing

he CoMag system is a patented solids and precipitatedparticulate removal process that uses coagulation to produce
a superior quality effluent at a fraction of the capital and
operating costs of conventional clarification and filtration
alternatives.
Reliable, robust, simple and compact, CoMag systems are
high-performance, cost-effective solutions for the treatment of
water flows.
The key benefits and advantages to the CoMag process are:
Low capital and O&M costs

Compact system equals smaller footprint

Insensitive to solids loading changes

Insensitive to flow changes

Flexibility of coagulant type

N
N

o filter clogging or mudballing

o backwash losses

Adaptable into a mobile water treatment system

he Johnson Screens intake system

offers many benefits including:
Low cost

Limited maintenance

quipped with our primary filtration

ydroburst system, the passive intake
screen is designed to reduce slot
entrance velocity to 0.5 ft/s (0.135 m/s).
This lower velocity helps to prevent
debris clogging.

V disinfection enabling

een

Johnson creens passive intake screens

are carefully designed to protect the
natural surroundings and aquatic life near
the intake.

10

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tak

e n

assiv

igh reliability

High turndown capability

CoMag Sludge Discharge

on-abrasive ballast

CoMag Clarifier Effluent

nvironmentally friendly
asy cleaning
o disposal of debris
daptability

xceptional products,
exceptional service

Field service
Johnson Screens offers a complete field
service activity with a team of specialized
and experienced supervisors available for
various interventions like:

Full installation
O

n-site repairs

Technical assistance or expertise

Work supervision

nspection

Flexibility and expertise allow us to

propose this extended scope of services
under tailor-made contract conditions
in order to better serve our clients
requirements.

Our experienced welder/fabricators team

is available for on-site installation, repairs
and screen replacement, and can be
available within 24 hours for emergency
situations or scheduled as needed.
Able to evaluate the condition of screens
and make recommendations as to the
best course of action, our field service
team will be there to allow the screens to
operate at maximum capacity.

Whether cleaning, making minor or major

repairs, or doing a complete replacement
of screens, our technicians are equipped
with all the tools, equipment and
experience needed to provide the best
field service available.
Our experienced technicians are also
available for supervision of installations
and on-site repairs.

11

Providing over 100 years of experience,

innovation and customer satisfaction.
Contact us today.

P
L

APPLICATIONS

IS

ENT

PRECISION

O
UIP

etroche ical and re ining

enterpipes
Outer baskets
callops
Support grids and beams
utlet collectors
aterals
istributor trays
ozzle systems
cale traps
D

HDPE

ell

Well screens (stainless steel and PVC)

iser pipes
and spears
nvironmental monitoring screens
Drilling fluid
u-Well rehabilitation chemicals
R

Water

ield services

nstallation
nspection
epair
ssistance
Supervisor
A

C
V
P

C
P

U
V
S
G

eneral industrial

Flat panels
Sieve bends
ylindrical screens
Centrifugal baskets
120 pressure fed screens
Trommels
ibrator screens
Diffuser screens
ressure screens

entrifuge baskets
ipo modular screening systems
Koko screening systems
Specialty wire & polyurethane combination screens
Woven wire
Sieve bends
Trommel mats
Frames
Spray ozzles
ipes
Ceramics
Rubber screening systems
Mill liners & Rubber ceramic wear liners
rethane lined pipe

Column covers
rban furniture
Frontages
Floor grating
Furniture
entilation grids
un-control screens
Custom lighting
Wall partitions

oMag & ioMag

Passive Intake screens
In-line self-cleaning filters
ozzles
riton underdrain systems
Fish diversion screens
Collectors/distributors
esin traps
Precoat filters
Milliscreen
uboscreen
tepscreen
entre-Flo creen
S

Mineral and aggregate

processing

rchitecture and
construction

Water process

urn to Johnson creens to help maximize your operational efficiency and find long-term, trouble-free
solutions. Discover our ever-expanding range of products, designed with your needs in mind:

Q
M

OR

F
V R.

SUITABLE

THA

F
M

ORE

RANGE

IDE

ENGINEERED

OUR

A Weatherford Company
ERICA

CENTRAL

USA

SOUTH

NORTH

,
&
M
Johnson creens
T L.: +1 651 636 3900
FAX: +1 651 638 3177
MAIL: salesamerica@johnsonscreens.com

Copyright 2009 All rights reserved to Johnson Screens Inc.

RICA

EAST

IDDLE

EUROPE

AIL

www.johnsonscreens.com

-M
- F
Johnson creens France
T L.: +33 (0)5 4902 1600
FAX : +33 (0)5 4902 1616
M : saleseurope@johnsonscreens.com
E

IC

PACI

ASIA

AUSTRALIA

F
Johnson creens ustralia
T L.: +61 7 3867 5555
FAX: +61 7 3265 2768
MAIL: salesasiapacific@johnsonscreens.com

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