ELCON
ELCON
Specialization
Specialization is in the field of Power System Study, Design, Analysis and
providing
solutions for Industrial Plant having Captive Power Generation from 1MW to
125MW,
Grid support of Outdoor Switchyard from 33kV to 220kV and Indoor Distribution
System from 33kV to 433V.
Job Experience
From 1973 to 1978 with M/s. Jyoti Limited, Baroda a company manufacturing
electrical products for Industries and utilities mainly high voltage switchgears
and rotating machines. Worked as an Engineer for the erection, testing and
commissioning of the equipment viz. H.T. Switchgears upto 33 kV, outdoor
switchyards upto 132kV, Power and Motor control centres, Power and
Distribution transformers. Specialized in testing and commissioning of power
system protection systems and relay testing and calibration.
Independently handled following projects work
National Fertlisers Ltd. Bhatinda
Installation, testing and commissioning of 45 nos.11kV and 180nos.
3.3kV MV switchgears carried out under renowned Consultants Engineers
India Ltd, Tata Consulting Engineers and Toyo Engineering Japan.
National Fertlisers Ltd. Panipat
Installation, testing and commissioning of 45 nos.11kV and 180nos.
3.3kV MV switchgears carried out under renowned Consultants Engineers
India Ltd, Tata Consulting Engineers and Toyo Engineering Japan.
Indian Petrochemicals Corporation Ltd. Baroda
Installation, testing and commissioning of 20 nos. 33kV, 110 nos. 11kV
and 125nos. 6.6kV/3.3kV MV switchgears carried out under Consultants
- Engineers India Ltd and Tata Consulting Engineers.
Indian Oil And Corporation Ltd. Gujarat Refinery, Baroda
Installation, testing and commissioning of 75nos. 11kV and 165nos.
6.6kV/3.3kV MV switchgears carried out under renowned
Consultants - Engineers India Ltd. Also carried out 132kV and 66kV
outdoor switchyard on EPC (Engineering, procurement and Construction)
basis.
Rajasthan Canal Project, Bikaner
Testing and commissioning of 11kV and 3.3kV MV switchgears at three
pumping stations namely KHAR MULKISAR AND RAJYASAR now known
as Indira Gandhi Canal Project carried out under the supervision of
M.N.Dastur & Co. being Consultant to water projects.
New Shorrock Mills Limited, Nadiad
Removal of 10nos. 11kV bulk oil circuit breaker panel of J&P, making
foundation good for 10nos. 11kV MOCB of JYOTI, Installation, Testing
and Commissioning of the same in 60 hours shutdown
Gujarat State Fertilisers Company Ltd. Baroda And
Gujarat Narmada Valley Fertilisers Company Ltd. Bharuch
Maintenance, overhauling and testing of 120nos. 11kV MOCB panels and
275nos. 3.3kV MOCB/VCB panels includes complete relay, primary
current injection and scheme testing. Also checking of all interlocks and
control circuits.
Madras Refineries Limited, Manali Madras
Now Chennai Petroleum and Refineries Ltd
Maintenance, overhauling and testing of 65nos. 11kV MOCB panels and
137nos. 6.6kV/3.3kV MOCB/VCB/VC panels includes complete relay,
primary current injection and scheme testing. Also checking of all
interlocks and control circuits.
From 1978 to 1982 with M/s. Tata Consulting Engineers, Bangalore and
Bombay a renowned International Consultant for Power Plants and Industrial
Plants for the design, engineering and consultancy of electrical power and
distribution system including control and protection engineering for industrial
plants upto 220kV outdoor switchyard, power plants upto 220 MW and captive
power plants upto 25MW
Independently handled following projects work.
Bhadrachalam Paper Boards Ltd. Bhadrachalam
Supervision of Erection, Testing and Commissioning of 33kV Outdoor
switchyard having 2X7.5MVA transformers,11kV 66nos. MOCB,3.3kV
123nos. ACB panels and 225 433v PMCC panels, Distribution
Transformers of 1600/2000/2500 KVA.
Boingaigaon Refinery And Petrochemicals Ltd.
BOINGAIGAON 3X16 MW Thermal Power Plant
Electrical system components design and engineering including control
and protection engineering complete in all respect for 3X16 MW Thermal
Power Plant. Also carried out supervision of Pre commissioning checks
and tests and commissioning of all the three units electrical system.
National Electricity Board Of States Of Malaya,
Kaulalumpur 2x120 Mw Thermal Power PlantPasir Gudang
Electrical system components design and engineering including control
and protection engineering complete in all respect for 2X120 MW
Thermal Power Plant at PASIR GUDANG,NEB KAULALUMPUR,MALAYSIA.
Also carried out supervision of Pre commissioning checks and tests and
commissioning of entire plant electrical system.
Panipat Thermal Power Station, HSEB, Panipat
2X110 MW Thermal Power Plant
Electrical systems design of control and protection engineering complete
in all respect for 2X110 MW Thermal Power Plant. The job also includes
relay co-ordination and providing settings for system as well as unit
protections like Lines, Generators, motors and transformers.
From 1982 to till date as Chief Executive Officer of M/s. Elcon Engineers
Private
Limited, Vadodara a Company providing vital engineering services and
solutions for the Industries in following areas and the Clientele as shown below.
Outdoor switchyard ranging from 33kV,66kV,132kV and 220kV
Indoor substations ranging from 33kV,11kV,6.6kv,3.3kV and 0.433kV
Captive power plant upto 125MW based on gas and steam
Wind farm power evacuation upto 330MW
Water supply scheme and large irrigation pumping system
Achievements
Services
Power System Design Engineering and Consultancy
For the lender
Lender's engineer
For the owner
Owner's consultant
For the EPC contractor
Detailed engineering consultant
Pre-project activities
System studies
Feasibility and detailed project reports
Design engineering
Basic studies/engineering
Design calculations and drawings
Enquiry specifications
Technical bid analysis
Vendor drawing review
Electrical balance of plant
Procurement assistance
Purchase recommendation
Inspection and expediting
Stage wise inspection
Final inspection
Commissioning support
Start-up and commissioning assistance
As-built documentation
Trouble shooting
small impedance connected to a bus. It draws a large current from the system,
about six to eight times the motor rated full load current, which therefore
causes voltage drops in the system and imposes disturbances to the normal
operation of other system loads. Since the motor acceleration torque is directly
dependent on motor terminal voltage, in some cases the starting motor may
not be able to reach its rated speed due to extremely low terminal voltage. This
makes it necessary to perform a motor starting analysis for 1) To investigate
whether the starting motor can be successfully started under various load
contingencies 2) To see How seriously the starting of respective motor will
impede the normal operation of other loads in the network
Simulation of Motor starting and acceleration analysis illustrate exclusive load
flow results of the instant of starting of motor and depict motor characteristic
plots which includes Current drawn by motor, Reactive power requirement,
Slip, Motor torque, Load torque, Acceleration torque versus time and also
shows impact on Power sources through plots like Terminal voltage, Bus
Voltage, Reactive power supply, Real power supply, Current and Power factor
versus time.
5. Electrical Power Transient and Dynamic Stability Analysis
Simulation of power system dynamic response and stability limits before,
during, and after system transients such as Severe faults, Loss of Generation
or Loss of excitation, Loss of load which is significant in the design and
operation of the system. The program accurately models dynamic
characteristics of a power system, implements the user-defined events and
actions, solves the system network equation and machine differential equations
interactively to find out system and machine responses in desired time domain.
We can use the study results as inputs to determine the Generator Start-up,
Transient behavior and Stability assessment of the system, Critical clearing
time, Grid islanding settings, Load Shedding, Fast Bus Transfer scheme and
Protective device settings.
Simulation of Transient and Dynamic stability analysis illustrate deviations in
Power angles, Speed, Real and Reactive power outputs of Generators, System
electrical frequency as well as the voltage levels of the buses. Re-acceleration
of network Motor loads can also be ensured through simulated results.
6. Protection System Protection - Relay co-ordination study
Adequate System grounding methods, Appropriate Selection of protective
relays and Validation of protection schemes are included in Protection analysis.
Any major discrepancy of protection system will be identified and where
applicable, methods of improvement will be suggested. Evaluation of settings of
protective devices used for Overcurrent and Earthfault protection in order to
adequately protect the system against short-circuits and overload, optimize the
discrimination between fault and abnormalities and set proper time grading are
part of Relay co-ordination study. Scheme design
Plotting of Time Current Characteristics (TCC) along with Circuit route from
fault location to source with unique relay Id and simulation of sequence of
circuit breaker operation for respective fault.
7. Branch Switching Stability Analysis Using Electro Magnetic Transient
Program
Switching of certain huge loads like very large Power transformers or Rectifying
transformers, Capacitor banks and Series reactors can severely impede the
normal operation of running load and generation due to their very high
charging (Inrush) current and drastic demand of reactive power at the instant
of switching. Switching of such loads takes place typically within time frame of
studies conducted and analysis made out of all study results. This also
highlights the immediate observations and recommendations to be
implemented for betterment of the system, reliability of power and
enhancement of protection system. The possible range of solutions that can be
provided typically be as following or as applicable basis:
Implementation of appropriate methodology of System Earthing
Supply, Installation and Commissioning of Protective Relays, CBCTs,
ICTs, NGRs, Capacitor banks, Series reactors and other items on
requirement basis
Design and Detail engineering, Relay selection, Control and Relay panel,
Protection setting calculations, Logics and Algorithms of Unit Protection
schemes used for protection of Generator, Large Power Transformer or
Rectifying Transformer, Grid Islanding, HT Motor and Current Differential
used for Lines or Cables as applicable.
Retrofitting and Refurbishment solution by providing Numerical
Protection Relays for Generator, Transformer, Plain feeder, Motor,
Current differential and Grid islanding protection schemes on EPC basis
Intelligent Load Shedding Scheme Logics and Priority load list
Synchronization scheme logics and synchronizing panel
Comprehensive solution of Power Management System
Solutions for Power quality and Power factor improvement on EPC basis
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Power System Design Engineering and Consultancy
MBH Power Ltd, Lagos/Vadodara
380kV / 132kV 2x320 MVA Outdoor Switchyard and 30MVA Reactor at
CALABAR, Nigeria Electric Power Authority (NEPA) System configurationmain1,
main2 and Half Breaker on 380 kV as well as for 132kV. The Design
also includes Supervisory Control And Data Acquisition System SCADA for
both local and remote operation Owner Consultant LA MEHYER/SCOT/NIPA
MBH Power Ltd, Lagos/Vadodara
132kV / 33kV 2x40 MVA Outdoor switchyard OKADA - BENIN, Nigeria Electric
Power Authority (NEPA) System configuration- main1, main2 and Half Breaker
on 132kV and Main and Transfer on 33kV. The Design also includes Supervisory
Control And Data Acquisition System SCADA for both local and remote
operation Owner Consultant LA MEHYER/SCOT/NIPA
MBH Power Ltd, Lagos /Vadodara
132kV / 33kV 2x60 MVA Outdoor switchyard KARU and KUBWA SS, Nigeria
Electric Power Authority (NEPA) System configuration- main on 132kV and Main
on 33kV. The Design also includes Supervisory Control And Data Acquisition
System SCADA for both local and remote operation Owner Consultant LA
MEHYER/SCOT/NIPA
Grasim Industries Limited, Vilayat
3x32 MW Power Generation, 40/45 MVA 66kV / 33kV Grid support 33kV
Indoor AIS New Sub-station. The Design also includes Civil, Structure and
LV switchgears.
Gujarat Water Infrastructure Limited, Gandhinagar Drinking Water Supply
Scheme for Client GWSSB (66kV / 11kV / 6.6KV / 3.3kV / 433V 12.5 / 10 / 6
/ 5MVA Power Transformer System)
NC 1 Gadhada PS
NC 2 Chavand PS
NC 3 Babra PS
NC 4 Vallabhipur PS
NC 6 Maliya Morvi PS
NC 7 Morvi Tankara PS
NC 9 Maliya Bhachau PS
NC 12A, 12B Tankara Rajkot PS
NC 14 Gandhinagar PS
NC 16 Mehasana PS
NC 17 Modhera PS
NC 20 Godhara PS
Algorithm.
Chambal Fertilizers and Chemicals Ltd, Kota
A Fertilizer Plant having 2x22.4MW GTG and a Grid support of 132kV / 11kV,
15/20MVA and Allied Distribution System of entire plant having Voltage Level
11kV / 3.3kV / 0.433kV for Gadapan-1 and 2 units
Shedding scheme for entire complex consisting of ORPC, OPP and AOL was also
studied and implemented for various outage conditions.
Ministry of Defence (MOD) through Nafal Contracting LLC, Oman
The concept design and power and protection system study conducted for
converting existing 33kV outdoor switchyard into indoor sub-station by
providing 33kV / 11kV 20MVA transformers to run in parallel with 2x12MW
GTG set at Wudam base and 33kV / 11kV 20MVA transformers to run in
parallel with 4x4MW GTG set at Shafa Izki base. The system was protected for
both import and export of surplus power to National Grid.
Alstom Projects India Limited Kolkata / Vadodara
Feasibility study report for Reliability of existing generator protections relays of
34.5MW GTG installed at Bhola, Bangladesh running in parallel with 11/33kV
2x25MVA power transformer for power evacuation to National Grid of
Bangladesh
Welspun India Ltd, Vapi
A terry towel and rugs manufacturing plant having 66kV / 11kV power export
system design for 12/15MW having 15000/20000 KVA capacity includes 11kV
switchgears and Grid Islanding Scheme. The exclusive export is by DG sets of
rating 2.14MW, 4.206MW and 6.2MW and Plant load catered by one GTG rated
7.52MW and one GEG rated at 6.945MW Gujarat Heavy Chemicals Ltd,
Sutrapada
A Caustic soda plant having 1x5MVA, 66kV power and 2x11MW + 1X6MW CPP
Search Chem Industries Ltd Jaghadia
A Chemical Plant having 66kV / 11kV, 3x20MVA and 1x41.9MW, 1x26.18MW
CPP running parallel and also with grid having system to export 10 MW Power
and balance for the plant load including load shedding schemes on PLC basis.
Power plant isolated during cascade tripping of Grid supply in Gujarat in the
year 1996.
GAIL (India) Ltd, Guna
A LPG Plant having 132kV / 6.6kV, 2x10/12.5MVA Power Transformer,
2x2.7MW GTG and Allied system at 6.6kV and 433V
Hindalco Industries Ltd, Muri Plant, Ranchi
A Aluminium Powder manufacturing plant having 2x15MW STG at 11kV and
entire plant distribution system at 11kV / 6.6kV / 433V. the study of Load Flow
and Short Circuit conducted for two generators running in parallel.
Subsequently the Short Circuit study for Grid support at twin feeders of 132kV
/ 11kV, 20MVA Transformers running for various combinations conducted to
decide the MVA rating for new switchgears and equipment and also to
authenticate the MVA rating of existing switchgears.
Indian Rayon Industries Ltd, Veraval
A Rayon plant having 11kV 2x3MVA, 2x16MW and 8x2MW CPP Both TG
running in parallel and meeting caustic plant load requirement and 8x2MW DG
sets feeding the critical Rayon plant
Alstom Projects India Limited Kolkata / Vadodara
Feasibility study report for Reliability of existing generator protections relays of
20MW GTG installed at Sylhet, Saidpur and Rangpur Bangladesh running in
parallel with 11/33kV 1x25MVA power transformer for power evacuation to
System configuration- single bus system for all substations for Wind Power
Generation and Evacuation. The study conducted for complete protection
requirement including unit protections.
Suzlon Energy Ltd, Pune
220kV / 33kV, 4x100MVA Outdoor switchyard at four different locations of
Wind Farms at Jamde, Valve, Suthri, Sangli in Maharashtra State - System
configuration: 220kV double main and transfer bus and 33kV main and
transfer bus for Wind Power Generation and Evacuation. The study conducted
for complete protection requirement including unit protections.
Gujarat Water Infrastructure Limited, Gandhinagar
Drinking Water Supply Scheme for Client GWSSB (66kV / 11kV / 6.6KV / 3.3kV
/ 433V 12.5 / 10 / 6 / 5MVA Power Transformer System). The study
conducted for complete protection requirement including unit protections for all
fourteen locations as under.
NC 1 Gadhada PS
NC 2 Chavand PS
NC 3 Babra PS
NC 4 Vallabhipur PS
NC 6 Maliya Morvi PS
NC 7 Morvi Tankara PS
NC 9 Maliya Bhachau PS
NC 12A, 12B Tankara Rajkot PS
NC 14 Gandhinagar PS
NC 16 Mehasana PS
NC 17 Modhera PS
NC 20 Godhara PS
Gujarat Water Resources And Development Corporation Limited
66kV / 6.6KV / 433V 12.5 / 10 / 6 / 5MVA Power Transformer System. The
study conducted for complete protection requirement including unit protections
for all locations as under.
Khorsam-Saraswati Lift Irrigation Project
Modhera-Dharoi Lift Irrigation Project
Modhera To Sujlam Suflam Spreading Canal Lift Irrigation Project
Jalundra To Sujlam Suflam Spreading Canal Lift Irrigation Project
Khorsam To Sujlam Suflam Spreading Canal Lift Irrigation Project
Adundra To Sujlam Suflam Spreading Canal Lift Irrigation Project
Narmada Water Resources And Water Supply (Nwrws)
66kV / 6.6KV / 433V 12.5 / 10 / 6 / 5MVA Power Transformer System. The
study conducted for complete protection requirement including unit protections
for all locations as under.
Piyaj-Dharoi Line-1 Lift Irrigation Project:
Hathmati-Guhai Lift Irrigation Project:
Hindustan Construction Company Ltd (Hcc) Mumbai
66kV / 6.6KV / 433V 12.5 / 10 / 6 / 5MVA Power Transformer System. The
study conducted for complete protection requirement including unit protections
for Piyaj-Dharoi Line-2 Lift Irrigation Project
Remi Metals Ltd, Jhagadia
A Metal plant having 220kV / 33kV / 11kV 42MVA and 25MVA power
transformers for Induction Furnaces
Thermax Ltd, Pune
Feasibility study report for Reliability of existing generator protections relays
A Fertiliser plant having 2x50MVA 132 kV grid power and 2x25MW CPP
Approx quantity of relays 2075 nos carried out in 25 days shutdown
Gujarat State Fertiliser Co. Ltd, Vadodara
A Fertiliser plant having 2x50MVA 132 kV grid power and 2x15MW + 1x30MW
CPP
Approx quantity of relays 1800 nos but carried out approx. 900 relays during
split shutdown
Elme Petro-Chemicals Company Ltd Port Harcourt, Nigeria
A petrochemical plant having 4x30MW CPP. The relays in the plant are of
seven different makes which are electromechanical and static type and initial
phase of work of assessment has been done so that during plant shutdown no
difficulty shall be faced for testing of relays.
Birla Cellulosic, Kosamba (A Unit Of Grasim Industries Ltd)
A Viscose plant having 1x2.5MVA 22kV grid power and 2x15MW CPP
On line testing of 1485 nos. of plant relays carried out in 45 days without
shutdown and testing of 3 nos. of generator numerical protection relays
REM543 in phase manner.
Zuari Industries Ltd, Goa
A Fertiliser plant having total 632 nos. of relays of four different makes in
combination of electro- mechanical, static and numerical protection relays.
Chambal Fertilizers and Chemicals Ltd, Kota
A Fertiliser plant having total 410 nos. of relays in Gadepan-I and 534 nos. of
relays in Gadepan-II in combination of electro- mechanical, static and
numerical protection relays.
Grasim Industries Limited - Chemical Division, Vilayat
Sensitivity and stability check up for Differential and REF protection schemes
installed for 2 nos. of 33/6.6kV power transformers and for REF protection
schemes installed for 9 nos. of 33/0.433kV distribution transformers.
Aarti Industries Limited, Vapi
Sensitivity and stability check up for Differential protection scheme installed for
8MW of turbo generator in CPP and testing of 92 nos. of protective relays of
various application.
Gujarat Alkalies & Chemicals Ltd, Vadodara
A Caustic Soda and Chemical plant having 2x20MVA 66kV grid power
Approx quantity of relays 850 nos carried out in 15 days shutdown
GAIL (India) Ltd, Pata
A Petroleum and Chemical plant having 2x20MVA 66kV grid power and
2x15MWCPP. Approx quantity of relays 3250 nos carried out in 30 days
shutdown
GAIL (India) Ltd, Vadodara
A LPG recovery plant having 2x20MVA 66kV grid power and 2x5MW CPP
Approx quantity of relays 650 nos carried out in 15 days shutdown
GAIL (India) Ltd, Guna
A LPG recovery and Petroleum plant having 2x20MVA 132 kV grid power and
2x16MW CPP
Approx quantity of relays 1150 nos carried out in 25 days shutdown
Birla Copper, Dahej (A Unit Of Hindalco Industries Ltd)
A Copper Smelter plant having 220kV grid power and 135MW CPP
Approx quantity of relays 375 nos carried out in phase manner during plant
shutdown.
Indian Farmers Fertilisers Co-Operative Ltd, Aonla Unit
A Fertiliser plant having 2x25MVA 132 kV grid power and 2x28MW CPP
Approx quantity of relays 1850 nos carried out in two separate shutdown of
20days each
Reliance Industries Ltd, Hazira
A Petrochemical plant having 2x50MVA 220/33KV Outdoor Switchyard and
7X30MW Captive Power Plants. The Distribution Network System is at 33KV,
6.6KV and 433V and the number of plant substations are approximately 33.
The total no of relays shall be 8500 including Distance, Generator, Motor and
Feeder Protections. The job was carried out on AMC basis with an emergency
call to attend within 2/3 days time and carried out entire work successfully
Torrent Gujarat Biotech Ltd, Vadodara
A Pharma plant having 2x15MVA 66/6.6kV Grid Power and Captive Power
Generation of 6x1000kw DG sets and Allied Distribution System
Approx quantity of relays 850 nos carried out on line in 10/12 days
Ambuja Cement Ltd, Unit Rabriyawas, Jaitaran
A Cement Plant having 2x15MVA 132/11kV Grid Power and Captive power
Generation of 1x15MW TG set and Allied Distribution System
Approx quantity of relays 850 nos carried out during shutdown of 12/15 days
including testing of 2 nos. numerical generator protection relays Micom P343.
Enercon India Ltd / Larsen & Toubro Ltd ECC, Ahmedabad
132kV / 33 kV, 2x75MVA switchyard at Jaisalmer. Protective relays and
Primary Injection Testing includes Schemes.
Suzlon Energy Ltd / Larsen & Toubro Ltd ECC, Ahmedabad
220kV / 33kV, 2x75MVA switchyard at Jaisalmer Protective relays and Primary
Injection Testing includes Schemes.
Enercon India Ltd / Joyti Engineers and Contractors Pvt. Ltd, Gondal
220kV / 33kV, 2x100 MVA Switchyard at Somania. Protective relays and
Primary Injection Testing includes Schemes.
Bharat Heavy Electricals Ltd, Hyderabad
IOCL Gujarat Refinery (30MW CPP), OIL AND NATURAL GAS CORPORATION
LTD- Hazira (15MW CPP), Nirma Bhavnagar (6MW CPP), GHCL Veraval (6
MW CPP)
DLF Ltd, New Delhi
Ambuja Cement (15MW CPP), Nagpur Alloy & Casting (2x4MW, CPP), Indian
Rayon (16 MW CPP)
Gujarat Narmada Valley Fertilizers Co. Ltd, Bharuch / Jyoti Ltd
The complete Electrical Power Distribution and Auxiliary system at 11kV /
3.3kV / 433V HT panel LT panel MCC Power Transformer and Generator control
and relay panel for 2x25MW CPP
Alembic Ltd, Vadodara
The complete Electrical Power Distribution and Auxiliary system at 11kV / 433V
HT panel LT panel MCC and Generator control and relay panel for 3x4.25MW
CPP
Alstom Projects India Ltd, Vadodara
Carrying out Testing of Protective relays of CPP including Generator Protection
Relays, Primary Injection testing of CTs and unit protection scheme validation
during overhauling carried out by Alstom at various Captive Power Plant sites
in India listed as under
Indian Farmers Fertilisers Co-operative Ltd, Paradeep
Indian Farmers Fertilisers Co-operative Ltd, Aonla
Indraprastha Gas Power Co. Ltd, Delhi
Indo Gulf Fertilisers Ltd, Jagdishpur
Numaligarh Refinery Ltd, Numaligarh
Conta
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R. C. Dutt
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