SSD 690PB HA465492U005 Issue 5
SSD 690PB HA465492U005 Issue 5
SSD 690PB HA465492U005 Issue 5
AC Drive
Frame B, C, D, E & F
Product Manual
HA465492U005 Issue 5
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the
terms detailed in Parker SSD Drives Standard Conditions of Sale IA058393C.
Parker SSD Drives reserves the right to change the content and product specification without notice.
Cont.2
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to enable
the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and
used.
INSTALLATION DETAILS
Serial Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to Certification
for the Inverter)
R Component
R Relevant Apparatus
Unit fitted:
R Wall-mounted
R Enclosure
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or
AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified
personnel. A qualified person is someone who is technically competent and familiar with all
safety information and established safety practices; with the installation process, operation and
maintenance of this equipment; and with all the hazards involved.
Product Warnings
Caution
Risk of electric
shock
Caution
Refer to
documentation
Earth/Ground
Protective
Conductor
Terminal
Cont.3
Hazards
DANGER! - Ignoring the following may result in injury
1.
2.
3.
4.
5.
6.
7.
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the
circuit being tested.
Whilst ensuring ventilation is sufficient, provide
guarding and /or additional safety systems to
prevent injury or damage to equipment.
When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the products operation are correctly
installed.
EMC
In a domestic environment this product may cause
This is a product of the restricted sales distribution class
radio interference in which case supplementary
mitigation measures may be required.
CAUTION!
APPLICATION RISK
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
users specific application. We can not guarantee the suitability of the equipment described in this Manual for
individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended.
In particular:
Stored energy might not discharge to safe levels
The motor's direction of rotation might not be controlled
as quickly as suggested, and can still be present
The motor speed might not be controlled
even though the drive appears to be switched off
The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition.
Consideration must be given to:
Stored energy
Supply disconnects
Sequencing logic
Unintended operation
Cont.4
Contents
Contents
Chapter 1
Page
GETTING STARTED
Introduction .................................................................................................. 1-1
Equipment Inspection ................................................................................... 1-1
Packaging and Lifting Details ...................................................................... 1-1
About this Manual ........................................................................................ 1-2
Initial Steps .............................................................................................................1-2
How the Manual is Organised .................................................................................1-2
Information for Users without a Keypad .......................................................1-3
Chapter 2
AN OVERVIEW
OF THE
D R I VE
Chapter 3
INSTALLING
THE
DRIVE
Cont.5
Contents
Contents
Page
Chapter 4
OPERATING
THE
DRIVE
Contents
Contents
Page
Chapter 5
T H E K E Y PA D
Connecting the Keypad ................................................................................ 5-1
The Power-Up Condition .......................................................................5-1
Controlling the Drive using the Keypad ....................................................... 5-2
Control Key Definitions ............................................................................................5-2
Keys for Programming the Drive ............................................................5-2
Keys for Operating the Drive Locally ......................................................5-2
LED Indications .......................................................................................................5-3
The Menu System .......................................................................................... 5-4
Navigating the Menu System....................................................................................5-4
Menu Viewing Levels ...............................................................................................5-4
Changing a Parameter Value...................................................................................5-5
What do the Symbols mean next to some Parameters?..............................................5-5
Parameter Status Information
=.................................................5-5
Expanded Menu Information >>..........................................................5-5
Alert Message Displays ............................................................................................5-5
The Menu System Map ............................................................................................5-6
The PROG Key ........................................................................................................5-8
The L/R Key ............................................................................................................5-8
The OPERATOR Menu.................................................................................... 5-9
Parameter Selection.................................................................................................5-9
String Entry ...........................................................................................................5-10
Customising the Parameter Name .......................................................5-10
The DIAGNOSTICS Menu ............................................................................ 5-11
The QUICK SETUP Menu ............................................................................. 5-15
The SYSTEM Menu ....................................................................................... 5-16
Saving/Restoring/Deleting Your Application............................................................5-16
Selecting the Language .........................................................................................5-18
Special Menu Features................................................................................ 5-18
Quick Save Feature ...............................................................................................5-18
Quick Tag Information ..........................................................................................5-19
Quick Link Information ..........................................................................................5-19
Password Protection ..............................................................................................5-20
To Activate Password Protection ...........................................................5-20
To De-activate Password Protection......................................................5-20
To Re-activate Password Protection ......................................................5-20
To Remove Password Protection (default status) ....................................5-20
Cont.7
Contents
Contents
Page
Chapter 6
TRIPS
AND
FAULT FINDING
Chapter 7
R O U T I N E M A I N TE N A N C E
AND
REPAIR
Chapter 8
T E CH N I C A L S P E C I F I CA T I O N S
Understanding the Product Code .............................................................................8-1
Model Number (Europe)........................................................................8-1
Catalog Number (North America)..........................................................8-4
Environmental Details..............................................................................................8-5
Earthing/Safety Details ............................................................................................8-5
Cabling Requirements for EMC Compliance .............................................................8-6
Cooling Fans ..........................................................................................................8-6
Electrical Ratings (230V Build Variant) ......................................................................8-7
Electrical Ratings (400V Build Variant) ......................................................................8-9
Electrical Ratings (500V Build Variant) ....................................................................8-12
Input Fuse Ratings (Europe)....................................................................................8-14
External AC Supply (RFI) Filters...............................................................................8-16
EMC Compliance..................................................................................................8-16
Internal Dynamic Brake Switch (Frame B)................................................................8-18
Internal Dynamic Brake Switch (Frame C) ...............................................................8-18
Internal Dynamic Brake Switch (Frame D) ...............................................................8-19
Cont.8
Contents
Contents
Page
Chapter 9
CERTIFICATION
FOR THE
DRIVE
Contents
Contents
Page
Chapter 10 A P P L I C A T I O N N O T E S
Synchronous Motor Control ........................................................................ 10-1
Brake Motors .............................................................................................. 10-1
Using Line Chokes ...................................................................................... 10-1
Using Output Contactors............................................................................. 10-2
Using Motor Chokes.................................................................................... 10-2
Using Multiple Motors on a Single Drive.................................................... 10-3
Dynamic Braking ........................................................................................ 10-3
High Starting Torque .................................................................................. 10-4
Winder Applications ................................................................................... 10-4
Roll Diameter Calculation Accuracy........................................................................10-4
Basic Set-up Instruction..........................................................................................10-6
Information Required ..........................................................................10-6
Set-up with no Web connected to the Winder .......................................10-7
Equations .............................................................................................................10-7
Simple Centre Winder Equations .........................................................10-7
2-Q Common DC Bus Applications ........................................................... 10-10
4-Q Regen Control/Common DC Bus Applications ................................... 10-12
Introduction ........................................................................................................10-12
4-Q Active Front End...........................................................................................10-13
EMC Filtering....................................................................................10-14
Contactor and Fusing .......................................................................10-14
Drive Set-up........................................................................................................10-15
Macro 8 : 4Q Regen ...........................................................................................10-16
Connection Diagram for Macro 8A Single Motor System .......................................10-16
A Single Motor System.........................................................................................10-17
A Multi-Motor System ..........................................................................................10-18
A Smart Brake System..........................................................................................10-19
DC Link Fuses .....................................................................................................10-20
Pre-Charge Sizing ...............................................................................................10-21
3-Phase Choke Sizing..........................................................................................10-22
Chapter 11 T H E D E F A U L T A P P L I C A T I O N
Cont.10
Getting Started
1-1
GETTING STARTED
1
Introduction
The 690+ Series AC Drive is designed for speed control of standard 3-phase induction motors.
Larger models are available in a range of ratings for constant torque and quadratic torque
applications. This dual mode feature provides a cost effective solution to general industrial
applications, as well as the control of pumps and fans.
The unit can be controlled remotely using configurable analogue and digital inputs and
outputs, requiring no optional equipment.
Controlling the unit locally using the 6901 Keypad, or remotely using ConfigEd Lite (or
other suitable PC programming tool) gives access to parameters, diagnostic messages, trip
settings and full application programming. Other features also become available, such as the
advanced sensorless vector control scheme which gives high torque, low speed operation;
selectable switching frequencies; and a unique Quiet Pattern control system that minimises
audible noise from the motor.
Technology Options can be fitted to the drive to give serial communications, closed loop
speed control, and the factory-fitted dynamic braking functions.
A factory-fitted System Board enables the drive for high end web processing or mini PLC
replacement applications.
The optional internal RFI filters offer enhanced EMC compliance without the need for
additional external components (where fitted).
IMPORTANT: Motors used must be suitable for drive duty.
Note:
Do not attempt to control motors whose rated current is less than 25% of the drive rated
current. Poor motor control or Autotune problems may occur if you do.
Equipment Inspection
If the unit is not being installed immediately, store the unit in a well-ventilated place away from
high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: An Overview of the Drive to check the rating label/product code.
Refer to Chapter 7: Routine Maintenance and Repair for information on returning damaged
goods.
1-2
Getting Started
Initial Steps
Use the manuals to help you plan the following:
Installation
Know your requirements:
z certification requirements, CE/UL/CUL conformance z wall-mount or enclosure?
z conformance with local installation requirements z supply and cabling requirements
Operation
Know your operator:
z how is it to be operated, local and/or remote? z what level of user is going to operate the
unit? z decide on the best menu level for the Keypad (where supplied)
Programming (Keypad or suitable PC programming tool only)
Know your application:
z install the most appropriate macro z plan your block diagram programming z enter a
password to guard against illicit or accidental changes z customise the keypad to the
application
Quick-Start Guide
Chapters 3 and 4
install and run
the product
Chapter 1
explains all the
function blocks
Chapter 5
details the
Operator Station
and menu system
Chapter 2
lists all the
parameters
Chapter 8
holds many of the
technical details
Installation Product Manual
Chapter 5
has all the
macro details
Software Product Manual
This symbol identifies important text for users operating the drive using the default (factory) setup. If the text is italic, such as this, then the information is especially for users without the
keypad or suitable PC programming tool.
690+ Series AC Drive
2-1
Component Identification
Front View (with items removed)
13
10
17
14
1
15
11
12
16
8
3
9
7
6
5
10
11
12
13
14
15
16
17
Control terminals
Power terminals
Earth terminals
Keypad port (P3)
Future communications option (P8)
Thermistor connection
Speed feedback board (optional)
System Board (optional)
2-2
12
2
16
9
5
16
17
10
11
13
6
15
14
10
11
12
13
14
15
16
17
Power terminals
Earthing points
Keypad port (P3)
Gland plate
Comms technology box (optional)
Speed feedback technology box (optional)
Future communications option (P8)
System Board (optional)
2-3
20
14
1
5
10
6
21
9
22
11
7
13
12
13
17
18
15
16
19
12
Earthing points
13
Chassis fan
14
Power board fan
15
Comms technology box (optional)
16
Speed feedback technology box (optional)
17
Power terminal shield
18
Gland plate
19
Gland plate retaining screw
20
Top cover (optional)
21
Future communications option (P8)
22
System Board (optional)
Through-panel fixing plate and screws not illustrated
2-4
13
4
5
14
14
9
21
10
17
11
22
8
12
4
15
16
18
19
13
14
15
16
17
18
19
20
21
22
Chassis fan
Power board fan
Comms technology box (optional)
Speed feedback technology box (optional)
Future communications option (P8)
Gland plate
Gland plate retaining screw
Top cover (optional)
Motor thermistor terminals
System Board (optional)
2-5
4
5
9
10
7
18
16
6
11
8
19
20
21
13
12
14
15
17
11
12
13
14
15
16
17
18
19
20
21
Power terminals
Earthing points
Chassis fan
Comms technology box (optional)
Speed feedback technology box (optional)
Future communications option (P8)
Gland plate
Motor thermistor terminals
System Board (optional)
Auxiliary supply terminals (fan)
Brake terminals
2-6
Control Features
The drive is fully-featured when controlled using the optional Keypad (or a suitable PC
programming tool).
DEFAULT
The `General control features below are not user-selectable when the unit is controlled using
the analog and digital inputs and outputs.
General
Protection
Inputs/
Outputs
Output
Frequency
Switching
Frequency
Voltage Boost
Flux Control
Skip Frequencies
Preset Speeds
Stopping Modes
Ramps
Raise/Lower
Jog
Logic Functions
Value Functions
Diagnostics
Trip Conditions
Current Limit
Adjustable 50%-150%
180% shock load limit
Voltage/
Frequency Profile
Linear Law
Fan Law
User Defined (v5.1 onwards)
Analog Inputs
Analog Outputs
Digital Inputs
Relay Outputs
Functional Overview
SYSTEM BOARD
INTERFACE
CONNECTOR
SYSTEM BOARD
INTERFACE
6901
OPERATOR
STATION
INTERFACE
RS232
PROGRAMMING
PORT
TECHNOLOGY OPTION 1
INTERFACE
CONNECTOR
TECHNOLOGY OPTION
INTERFACE
TECHNOLOGY OPTION 2
INTERFACE
CONNECTOR
L1 L2/N L3
26
25
24
23
22
21
CONTROL
TERMINALS
TECHNOLOGY OPTION
INTERFACE
RELAY
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
FILTER
PE
POWER
PROCESSOR
Diode Bridge
DC+
DCDBR
CONTROL
M1
U
M2
V
M3
W
SYSTEM BOARD
INTERFACE
TECHNOLOGY OPTION
INTERFACE
TECHNOLOGY OPTION 1
INTERFACE
CONNECTOR
RS232
PROGRAMMING
PORT
6901
OPERATOR
STATION
INTERFACE
TECHNOLOGY OPTION
INTERFACE
TECHNOLOGY OPTION 2
INTERFACE
CONNECTOR
26
25
24
23
22
21
CONTROL
TERMINALS
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
RELAY
MOTOR
THERMISTOR
TERMINALS
(LOCATION VARIES
WITH FRAME SIZE)
L1
L2
Diode Bridge
L3
AC Line Choke
Frames E & F
DC Link
Choke
Frames
C&D
Charging
Circuit
PROCESSOR
DC+
DCDBR+
DBR-
POWER
CONTROL
M1
U
M2
V
M3
W
2-7
2-8
Power Board/Stack
DC link capacitors smooth the dc voltage output prior to the drive power stage. The IGBT
(Insulated Gate Bi-polar Transistor) output stage converts the dc input to a three phase output
used to drive the motor.
Control Board
Processor
The processor provides for a range of analog and digital inputs and outputs, together with their
reference supplies. For further details refer to Chapter 8: Technical Specifications - Control
Terminals.
Technology Options
Comms Technology Box
This is a multi-way connector and processor bus interface with control signals allowing various
Technology Box protocol options to be fitted to the drive.
Keypad Interface
This is a non-isolated RS232 serial link for communication with the Keypad. Alternatively, a PC
running Parker SSD Drives ConfigEd Lite Windows-based configuration software (or some
other suitable PC programming tool) can be used to graphically program and configure the
drive.
3-1
IMPORTANT: Read Chapter 9: Certification for the Drive before installing this unit.
Mechanical Installation
Top Cover increased height shown by H2
W
W1
Control
H
Heat
Sink
H2
H1
W2
Approximate Frame C shown for illustration purposes
Max. Weight
kg/lbs
H1
H2
W1
W2
Fixings
Frame B
4.3/9.5
233.0
(9.17)
223.0
(8.78)
234.0
(9.20)
176.5
(6.95)
129.5
(5.09)
150.0
(5.90)
181.0*
(7.15)
Frame C
9.3/20.5
348.0
(13.70)
335.0
(13.19)
365.0
(14.37)
201.0
(7.91)
150.0
(5.90)
150.0
(5.90)
208.0
(8.19)
Frame D
18.4/40.6
453.0
(17.80)
440.0
(17.30)
471.0
(18.50)
252.0
(9.92)
150.0
(5.90)
150.0
(5.90)
245.0
(9.65)
Frame E
32.5/72
668.6
(26.30)
630.0
(24.80)
676.0
(26.60)
257.0
(10.10)
150.0
(5.90)
150.0
(5.90)
312
(12.30)
Use M6 fixings
Frame F
41/90.4
720.0
(28.30)
700.0
Not
257.0
(27.60) applicable (10.10)
150.0
(5.90)
150.0
(5.90)
355.0
(14.00)
Use M6 fixings
Note: For details of a through-panel mounting option for Frames D & E refer to pages 3-6 and
3-8 respectively.
Ventilation
The drive gives off heat in normal operation and must therefore be mounted to allow the free
flow of air through the ventilation slots and heatsink. Maintain minimum clearances for
ventilation as given in the tables below to ensure adequate cooling of the drive, and that heat
690+ Series AC Drive
3-2
Control
Heat
Sink
AIR FLOW
15
15
70
80
Top Cover
Control
Heat
Sink
AIR FLOW
15
15
70
80
3-3
L
Heat
Sink
Control
15
15
70
70
L
Control
Heat
Sink
20
15
70
70
3-4
panel
L
Control
Heat
Sink
Through-Panel
Dimensions
Frame C
20
15
70
70
125
82
Through-Panel Mount
Bracket Assembly (Frame C)
The through-panel kit is available as a separate
item, part number LA465034U003.
Through-panel mounting a drive in a cubicle
allows you to use a smaller cubicle because
much of the heat generated by the drive is
dissipated outside the cubicle.
Cut the panel aperture to the dimensions
given in the drawing at the end of this
chapter.
Screw the top and bottom brackets to the
drive as shown, torque to 3Nm. When in
position, these complete a mating face for the
panel around the drive.
Fit the top and bottom self-adhesive gasket
material to the brackets making sure that the
gasket covers the gap between the bracket
and heatsink along the top and bottom edge
of the drive.
panel
3-5
15 LHS, 5 RHS
25
70
70
15 LHS, 5 RHS
25
70
70
3-6
Frame D
Through-Panel
Dimensions
15 LHS, 5 RHS
25
100
100
141
104
Through-Panel Mount
Bracket Assembly (Frame D)
The through-panel kit is available as a separate
item, part number LA465048U003.
Through-panel mounting a drive in a cubicle
allows you to use a smaller cubicle because
much of the heat generated by the drive is
dissipated outside the cubicle.
Cut the panel aperture to the dimensions
given in the drawing at the end of this
chapter.
Screw the top and bottom brackets to the
drive as shown, torque to 4Nm. When in
position, these complete a mating face for the
panel around the drive.
Fit the top and bottom gaskets to the panel,
aligning the gasket holes with the holes in
the panel for fixing the drive. Fit two side
gaskets around the panel aperture so that an
air-tight seal will be made between the drive
and the panel; 2 extra side gaskets are
provided.
panel
3-7
M
ISOLATED FORCED AIR FLOWS
Frame E
0 (zero)
25
70
70
J
L
M
ISOLATED FORCED AIR FLOWS
0 (zero)
25
70
70
3-8
panel
P
ISOLATED FORCED AIR FLOWS
Frame E
Through-Panel Dimensions
0 (zero)
25
70
70
180
3-9
3-10
WARNING!
The drive must be mounted in a cubicle that is suitable for the environment.
The drive is IP00 or IP20 and hence requires the further protection provided by the
cubicle to avoid personal injury.
J
L
Control
Heat
Sink
0 (zero)
25
70
70
Duct Kit
A Duct kit, Part Number LA466717U003 is available for the 690+ Frame F drive.
The installation diagram is provided on the following page.
Caution
Protect any equipment in the cubicle from swarf etc.
Ensure all equipment is isolated.
The duct length determines the vertical position of the drive in the cubicle. Drill the lower
mounting panel hole centres for the drive at 976mm from the top of the cubicle. There is a
generous tolerance of 4mm.
Cut-out the hole for the duct directly above where the drive sits. Project the position of the
drive mounting surface inside the cubicle and mark it on the roof. From the drawing, you
can calculate that the cut-out is made 8.5mm in front of the drive mounting surface (the
centres for the cowling fixing holes will be 7.5mm behind the drive mounting surface).
Draw the cut-out shape, check its position, and cut it out.
Because of the weight of the drive, it may be better to secure the drive in the cubicle first,
and lower the duct into the cubicle from above.
Fit the gasket between the duct cowling and the top of the cubicle to provide a good seal.
Drill through and secure all this with the M6 fasteners.
690+ Series AC Drive
3-11
3-12
Electrical Installation
IMPORTANT: Please read the Safety Information on page Cont. 3 & 4 before proceeding.
WARNING!
Ensure that all wiring is electrically isolated and cannot be made live
unintentionally by other personnel.
Note: Refer to Chapter 8: Technical Specifications for additional Cabling Requirements and
Terminal Block Wire Sizes.
signal/control cable
(sensitive)
(noisy)
power
supply
cable
line
choke
(clean)
external
ac
supply
EMC
filter
fuse or suitable
circuit breaker
(RCD not
recommended)
(noisy)
inverter
EMC
motor
output
filter
(noisy)
brake resistor
motor
choke
motor
cable
motor
(noisy)
Frame B only:
internal ac supply EMC filter
(the external ac supply EMC filter
must not be used with the
internal filter)
The gland plate is fitted with grommets. Alternatively, the supplied screen
termination clamps may be fitted.
The gland plate holes accept the following gland sizes:
metric M20, PG16 and American NPT cable gland sizes.
Frame C
Frame D
Frame E
Frame F
3-13
Motor Connections
PE
screen
EMC
connection
gland plate
EMC
connection
International
grounding symbol
PE
standard fitment
rubber grommet
(non-EMC compliant)
PE
screen
PE
rubber
grommet
rubber
grommet
gland plate
power wiring
to motor
screened
power wiring
to motor
EMC
connection
M
690+ Series AC Drive
Protective Earth
3-14
L2/N
DC+
DBR
DC-
M1/U
M2/V
MOT/TEMP
M3/W
brake resistor
PE1
PE2
motor thermistor
power supply
motor
(maximum motor cable3length 50m)
1
2
3
Single Phase
Input
L1
DC+
L3
L2
DBR
DC-
M1/U
M2/V
MOT/TEMP
M3/W
brake resistor
PE1
motor thermistor
motor
(maximum 1motor cable 3length 50m)
power supply
Three
PE2
1 1 2Input
Phase
1.
Remove the terminal cover retaining screws and lift off the terminal cover.
2.
Feed the power supply and motor cables into the drive through the metal gland plate using
the correct cable entries, and connect to the power terminals. Tighten all terminals to the
correct tightening torque, refer to the Terminal Tightening Torques table.
L2
L3
PE1
3PH
DC+
DC-
M1/U
M2/V M3/W
MOT/TEMP
DBR+ DBR-
PE2
PE
L1
L2
L3
brake
resistor
motor thermistor
1.
Remove the terminal cover retaining screws and lift off the terminal cover.
2.
3.
Feed the power supply and motor cables into the drive through the metal gland plate using
the correct cable entries, and connect to the power terminals. Tighten all terminals to the
correct tightening torque, refer to the Terminal Tightening Torques table.
Lower the internal power terminal shield.
4.
3-15
L2
L3
DC+ DC-
3PH
brake
resistor
PE2
PE1
PE
L1
L2
MOT/TEMP
motor thermistor
L3
1.
Remove the terminal cover retaining screws and lift off the terminal cover.
2.
3.
Feed the power supply and motor cables into the drive through the metal gland plate using
the correct cable entries, and connect to the power terminals. Tighten all terminals to the
correct tightening torque, refer to the Terminal Tightening Torques table.
4.
L2
L3
DC+
DC-
M1/U M2/V
PE
L1
L2
MOT/
TEMP
DBR+ DBR-
brake
resistor
PE1
3PH
M3/W
motor
thermistor
L3
Note: The standard Frame E terminals are not intended for flat busbar. A Power Terminal
adaptor is available to enable wiring with flat busbar, part number BE465483.
1.
Remove the terminal cover retaining screws and lift off the terminal cover.
2.
Feed the power supply and motor cables into the drive through the metal gland plate using the correct
cable entries, and connect to the power terminals. Tighten all terminals to the correct tightening
3-16
L2
L3
DC+
DC-
M1/U
M2/V
M3/W
DBR+ DBR-
auxiliary
supply
(fan)
brake
resistor
MOT/
TEMP
PE1
3PH
PE
L1
L2
L3
M
motor thermistor
(on control board
support bracket)
Terminate all control cable screens using a gland at the gland plate
Bond the motor cable screen to the drive and motor, as close as possible
to both terminals
Note: For cooling fan details, refer to Chapter 8: "Technical Specifications" - Cooling Fan
(Frame F).
Note: The standard Frame F terminals are not intended for flat busbar. A Power Terminal
adaptor is available to enable wiring with flat busbar, part number BE465483.
1.
Remove the terminal cover retaining screws and lift off the terminal cover.
2.
Feed the motor cables into the cubicle using the correct cable entry glands ensuring the
screen is connected (see Figure 3-14 Cabling Requirements, page 3-12).
Feed the power supply and motor cables into the drive through the large aperture in the
metal gland plate and connect to the power terminals. Tighten all terminals to the correct
tightening torque, refer to the Terminal Tightening Torques table.
3.
SETUP
TRIPS
I/O TRIPS
INVERT THERMIST
The thermistor type supported is PTC `Type A as defined in IEC 34-11 Part 2. The drive uses
the following resistance thresholds:
Rising temperature trip resistance:
1650 to 4000
Falling temperature trip reset resistance:
750 to 1650
If the motor is not fitted with an internal thermistor, you should disable the thermistor trip
function either by setting INVERT THERMIST to be TRUE, or by linking the thermistor
terminals.
3-17
Feed the control cables into the drive through the metal gland plate and connect to the
control terminals. The diagram below shows the typical control connections required for
operation as a simple speed controller.
Each bank of cables (1-10, 11-20 and 21-26) must be secured together with a cable tie as
close to the terminals as possible.
Refit and secure the terminal cover using the retaining screws.
2.
IMPORTANT: The control board 0V must be connected to protective earth outside of the product to
meet EMC and safety requirements.
Note: Refer to Chapter 8: Technical Specifications for Control Terminal information
TB3
2 3 4 5 6 7 8 9 10
DOUT1_A
DOUT1_B
DOUT2_A
DOUT2_B
DOUT3_A
DOUT3_B
TB2
0V
DIN1 (RUN FORWARD)
DIN2 (RUN REVERSE)
DIN3 (NOT STOP)
DIN4 (REMOTE REVERSE)
DIN5 (JOG)
DIN6
DIN7 (REMOTE TRIP RESET)
DIN8 (EXT TRIP)
+24VC
0V
AIN1 (SPEED SETPOINT)
AIN2 (SETPOINT TRIM)
AIN3
AIN4
AOUT1 (RAMP OUTPUT)
AOUT2
AOUT3
+10V REF
-10V REF
TB1
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26
10k
Speed Setpoint
HEALTH
220V AC 3A maximum
into a resistive load (default)
Figure 3-16 Typical Connection to the Control Terminals
RUNNING
3-18
Power Terminals
(minimum/maximum acceptance for aperture)
Control Terminals
including Thermistor
Terminals
System Board
Terminals
(option)
690PB/...
0.75 / 6mm2
2.5 mm2
2.5 mm2
690PC/...
2.5 mm2
2.5 mm2
690PD/0150/...
690PD/0180/...
690PD/0220/...
690PD/0300/...
2.5 mm2
2.5 mm2
2.5 mm2
2.5 mm2
Solid
Stranded
690PE/...
16 / 50mm
25 / 50mm2 (* 70mm2)
2.5 mm2
2.5 mm2
690PF/...
25/120mm2
35 / 95mm2 (*120mm2)
2.5 mm2
2.5 mm2
Note: The standard Frame E and Frame F terminals are not intended for flat busbar. A Power Terminal adaptor is
available to enable wiring with flat busbar, part number BE465483.
* The larger wire sizes can be used provided a crimp is fitted to the wire
Model Recognition
Product Code Catalog Code
(Block 2 & 3) (Block 2 & 3)
Thermistor
& fan
supply
Power
Terminals
Brake
Terminals
Ground
Terminals
Frame B
All
All
N/A
1.04Nm
(9.2lb-in)
1.04Nm
(9.2lb-in)
1.5Nm
(13.3 lb-in)
Frame C 230V
0055/230
0075/230
0007/230
0010/230
N/A
1.35Nm
(12 lb-in)
1.35Nm
(12 lb-in)
2.5Nm
(22 lb-in)
Frame C 400/500V
0055/400
0055/500
0007/460
N/A
1.35Nm
(12 lb-in)
1.35Nm
(12 lb-in)
2.5Nm
(22 lb-in)
1.35Nm
(12 lb-in)
2.5Nm
(22 lb-in)
1.35Nm
(12 lb-in)
enclosed terminal type
0075/400
0110/400
0150/400
0075/500
0110/500
0150/500
0010/460
0015/460
0020C/460
N/A
Frame D
All
All
N/A
4Nm
(35 lb-in)
4Nm
(35 lb-in)
4.5Nm
(40 lb-in)
Frame E
All
All
0.7Nm
(6.1 lb-in)
6-8Nm
(53-70 lb-in)
6-8Nm
(53-70 lb-in)
6-8Nm
(53-70 lb-in)
Frame F
All
All
0.7Nm
(6.1 lb-in)
15-20Nm
(132-177 lb-in)
0.7Nm
(6.1 lb-in)
42Nm
(375 lb-in)
Frame C 400/500V
1.8Nm
(16 lb-in)
open terminal type
3-19
Optional Equipment
System Board
system
board
2 3 4 5 6
+24V External
Power Supply
2 3 4 5 6 7 8 9 SW1 SW2 1
Volts set
by SW1
and SW2
positions
2 3 4 5 6
12V
5V
ON ON
Slave Encoder A
Slave Encoder /A
Slave Encoder B
Slave Encoder /B
Slave Encoder Z
Slave Encoder /Z
External 24V In
Reference Encoder A
Reference Encoder /A
Reference Encoder B
Reference Encoder /B
Reference Encoder Z
Reference Encoder /Z
Encoder Supply Out +ve
Encoder Supply Out -ve
250kHz
10mA per channel
Two differential channels in quadrature
3V 1
Maximum load = 200mA.
Voltage adjustable 12-24V by switches SW1 & SW2
External 0V
DIGIO11
DIGIO12
DIGIO13
DIGIO14
DIGIO15
D
1
2 3 4 5 6
3-20
Differential Encoders
System Board Terminal B
External
+24V In A
2
1
/A
3
Encoder
MASTER
supply
B /B Z /Z + 6 7 8 9
4 5
Drive
chassis
A
1
/A
2
SLAVE
B /B Z
3 4 5
/Z
6
/A
B /B Z
/Z
Drive
chassis
A
1
REPEAT OUT
B /B Z
/A
2
3 4 5
2
A
3
/A
/Z
6
Drive
chassis
Encoder
supply
A
Z /Z + -/0V
supply
REFERENCE ENCODER
/A
B /B
+ -/0V
supply
SLAVE ENCODER
4 5 6
B /B Z
MASTER
7
/Z
Master
drive
chassis
Single-Ended Encoders
System Board Terminal B
External
+24V In A
2
1
/A
3
MASTER
B /B
4 5
Encoder
Drive
supply chassis
Z /Z + 6 7 8 9
A
1
/A
2
SLAVE
B /B Z
3 4 5
/Z
6
Drive
chassis
A
1
REPEAT OUT
B /B Z
/A
2
3 4 5
2
A
3
/A
/Z
6
Drive
chassis
Encoder
supply
A
+ -/0V -/0V
supply
REFERENCE ENCODER
B
+ -/0V A
supply
-/0V
SLAVE ENCODER
4 5 6
B /B Z
MASTER
7
/Z
Master
drive
chassis
Hengstler:
Parker SSD Drives Part Number:
Hengstler:
Parker SSD Drives Part Number:
RI 58TD//2048ED.37IF
DD464475U012
RI 76TD/2048ED-4N20IF
DD464475U020
Encoders are available from Hengstler in other accuracys such as 500 lines/rev or 2000
lines/rev to suit the application.
690+ Series AC Drive
3-21
Technology Options
Note: Optional equipment is fitted to
Frames C, D, E and F in very
similar ways, but because of its
compact size, Frame B is a
special case.
Remote
Operator
Station
or
Comms
Option
Frame B illustrated
Top Cover
Remote
Operator
Station
Speed
Feedback
Option
Frame D illustrated
Comms
Option
Remote
Operator
Station
3-22
Technology Box
Remove a technology box option by carefully pushing a
long screwdriver (for instance) under the option and gently
prising it out. The pins are protected by the option
moulding.
finger hold
catch
catch
finger hold
Item
6053/PROF
HA463561U001
6053/EI00
HA463560U001
6053/LINK
HA470237
6053/DNET
HA463575U001
6055/PROF
HA463561U001
6055/EI00
HA463560U001
6055/LINK
HA470237
6055/DNET
HA463575U001
LA467461
6054/HTTL
3-23
1
Steward 28A2025-OAO
No. 6 x 12mm
Assembly
Procedure
Remove the factory-fitted
P3 lead from the P3 port
under the terminal cover
which connects the fitted
keypad. Fit the ferrite to
one end of the 3m
connector lead, passing the
cable through the ferrite
twice as shown below. Plug
the 3m connector lead from
the remote-mounted
keypad into the P3 port
(see the diagram on the
previous page) ensuring
that the ferrite is at the
drive end of the lead and is
as close to the drive as
3m, 4-way
104mm
Template
48.2
4.0
cut-out
27
30
50.5
10.5
40
Cutout Dimensions
132.5
possible.
86.5
96.4
3-24
Part Number
Frame B
LA467452
Frame C
LA465034U002
Frame D
LA465048U002
Frame E
LA465058U002
flying leads
a
b
L2
L3
H
L1
Part Number
CZ389853
CZ463068
CZ388396
Models used on
Frame B
Frames B, C, D, E, F
Frames C, D, E, F
Resistance
100
56
36
Maximum Wattage
100W
200W
500W
5 second rating
500%
500%
500%
3 second rating
833%
833%
833%
1 second rating
2500%
2500%
2500%
Dimensions L1 (mm)
165
165
335
L2 (mm)
152
146
316
L3 (mm)
125
125
295
W (mm)
22
30
30
H (mm)
41
60
60
D (mm)
4.3
5.3
5.3
a (mm)
10
13
13
b (mm)
12
17
17
500
500
500
Electrical Connection
M4 spade
M5 spade
M5 ring
3-25
Hp
3
5
Hp
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
0.0055 J ( n12 n 2 2 )
( W)
tb
Ppk
tc
x tb
J
n1
n2
tb
tc
Obtain information on the peak power rating and the average power rating of the resistors from
the resistor manufacturer. If this information is not available, a large safety margin must be
incorporated to ensure that the resistors are not overloaded.
By connecting these resistors in series and in parallel the braking capacity can be selected for
the application.
IMPORTANT: The minimum resistance of the combination and maximum dc link voltage must be as
specified in Chapter 8: Technical Specifications - Internal Dynamic Brake Switch.
3-26
chassis mounted
100
free air
80
% of Rated Power 60
40
20
0
0
25
50
75
100
125
150
175
200
Do not use an internal ac supply EMC filter with supplies that are not balanced
with respect to earth (IT). They must only be used with
earth referenced supplies (TN).
External filters are available for use with TN and IT supplies. Please check for
suitability in Chapter 8: Technical Specifications - External AC Supply (RFI) Filters.
Do not touch filter terminals or cabling for at least 3 minutes
after removing the ac supply.
Only use the ac supply filter with a permanent earth connection.
IMPORTANT: Do not use an external filter on a drive supplied with an internal ac supply EMC filter.
3-27
Filter
Description
Terminal
Block
Earth
Terminal
Gland
Mounting
Dimensions
Fixing
Centres
Weight
460V TN
CO467841U020
10mm2
4mm
4 x 4mm
272 x
143mm
1.7kg
500V IT/TN
CO467842U020
10mm2
4mm
4 x 4mm
272 x
143mm
1.7kg
Frame B
CO467841U044
10mm2
5mm
4 x 4mm
384 x
150mm
2.1kg
500V IT/TN
CO467842U044
10mm2
5mm
4 x 4mm
384 x
150mm
2.1kg
CO467841U084
25mm2
6mm
4 x 4mm
495 x
208mm
4.2kg
500V IT/TN
CO467842U084
25mm2
6mm
4 x 4mm
495 x
208mm
4.2kg
CO467841U105
50mm2
8mm
4 x 4mm
680 x
216mm
6.2kg
500V IT/TN
CO467842U105
50mm2
8mm
4 x 4mm
680 x
216mm
6.2kg
CO467841U215
95mm2
8mm
not
applicable
825 x 250 x
115mm
795 x
216mm
500V IT/TN
CO467842U215
95mm2
8mm
not
applicable
825 x 250 x
115mm
795 x
216mm
Gland Plate : Not applicable
3-28
Figure 3-21 Gland Box for Footprint/Bookcase Mounting Filters (generic drawing)
690+ Series AC Drive
3-29
3-30
Output Contactors
Output contactors can be used, although we recommend that this type of operation is limited to
emergency use only, or in a system where the drive can be inhibited before closing or opening
this contactor.
Operate correctly with dc and ac protective earth currents (i.e. type B RCDs as in
Amendment 2 of IEC755).
Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on
switch-on.
When the ac supply is switched on, a pulse of current flows to earth to charge the
internal/external ac supply EMC filters internal capacitors which are connected between phase
and earth. This has been minimised in Parker SSD Drives filters, but may still trip out any
circuit breaker in the earth system. In addition, high frequency and dc components of earth
leakage currents will flow under normal operating conditions. Under certain fault conditions
larger dc protective earth currents may flow. The protective function of some circuit breakers
cannot be guaranteed under such operating conditions.
WARNING!
Circuit breakers used with VSDs and other similar equipment are not suitable for
personnel protection. Use another means to provide personal safety. Refer to
EN50178 (1997) / VDE0160 (1994) / EN60204-1 (1994)
The P3 port is configured for 5703/1 support using the MMI. Refer to the Software
Product Manual, Chapter 1: Programming Your Application
690+ Series AC Drive
4-1
DEFAULT
By default, the drive will operate in Remote Start/Stop and Remote Speed Control. Analog and
digital inputs and outputs are selected to control the unit.
The drive will operate as an open-loop drive. No set-up or tuning is required. It is programmed
to control an induction motor of equivalent power, current and voltage rating to the drive.
In this chapter, refer to Control Philosophy, Initial Start-up Routine, (Routine 1: Remote
Control using Control Terminals) and The Start/Stop Mode Explained.
Pre-Operation Checks
WARNING!
Wait for 5 minutes after disconnecting power before working on any part of the
system or removing the terminal cover from the drive.
4-2
Control Philosophy
There are four ways to control the drive using Remote and Local control:
690+ inverter
using
690+ inverter
using
analog
and digital
inputs and
outputs
DEFAULT
PC running
ConfigEd Lite
or other suitable
software
690+ inverter
using
690+ inverter
using
Technology
Box
to fieldbus
and
Comms link
Operator
Station
REMOTE CONTROL
LOCAL CONTROL
Frame B illustrated
Local or Remote Start/Stop decides how you will start and stop the drive.
Local or Remote Speed Control determines how you will control the motor speed.
In each case, Local and Remote control are offered by using the following:
Local: The Keypad
Remote: Analog and digital inputs and outputs, RS232 Port or the 6053 Technology Box
Thus the drive can operate in one of four combinations of local and remote modes:
LOCAL
SPEED CONTROL
REMOTE
SPEED CONTROL
SPEED SETPOINT
SPEED SETPOINT
DEFAULT
LOCAL START/STOP
REMOTE START/STOP
REMOTE
SPEED CONTROL
SPEED SETPOINT
LOCAL START/STOP
LOCAL
SPEED CONTROL
SPEED SETPOINT
REMOTE START/STOP
Frame B illustrated
4-3
REMOTE ONLY
LOCAL/REMOTE
SETUP
LOCAL CONTROL
Fixing only one of the modes will mean that the L/R key will still toggle the other mode
between Local and Remote control.
LED Indications
The mode of control is indicated by the
LOCAL LEDs on the Keypad:
SEQ = Start/Stop
REF = Speed Control
If the LED is illuminated ( O ), then LOCAL
mode is in force.
SEQ MODES
LOCAL ONLY
LOCAL
HEALTH
SEQ
Note: The default is for the L/R key to be operative for both Sequencing and Reference
Generation, and to be set for Remote control, i.e. both LEDs will be off.
REF
4-4
This is the simplest method of operating the drive. No Set-up or tuning is required. The drive
can only operate in V/F Fluxing control mode (VOLTS / HZ).
This routine assumes that the drives control terminals are wired as shown in Figure 3-15
Typical Connection to the Control Terminals.
Power-up the unit. The HEALTH LED will light (the RUN LED remains off).
If the HEALTH LED flashes, the drive has tripped. Refer to Chapter 6: Trips and Fault
Finding to investigate and remove the cause of the trip. Reset the unit by momentarily
closing either the RESET switch or the RUN switch. The HEALTH LED will now light.
2.
Close the RUN switch. The RUN LED will flash if the setpoint is at zero. Turn the speed
potentiometer up a little to apply a small speed setpoint. The RUN LED will light and the
motor will rotate slowly.
Reverse the motors direction of rotation either by pressing the DIR key, or by swapping two of
the motor phases (WARNING: Disconnect the mains supply first).
RUN
RUN
4-5
Drive State
Re-configuration, or corrupted non-volatile memory at power-up
Tripped
Auto Restarting, waiting for trip cause to clear
Auto Restarting, timing
Stopped
Running with zero reference, enable false or contactor feedback
false
Running
Stopping
Braking and running with zero speed demand
Braking and running
Braking and stopping
Table 4-1 Status indications given by the Blank Cover Health and Run LEDs
Power-up the unit. The display will show the power-up screen, AC MOTOR DRIVE.
After a few seconds, SETPOINT(REMOTE) will appear on the display.
The HEALTH, STOP, and FWD LEDs will light.
If the HEALTH LED flashes, the drive has tripped. The display will indicate the reason for
the trip. Refer to Chapter 6: Trips and Fault Finding to investigate and remove the cause
of the trip. Reset the trip condition by pressing the Stop/Reset key on the keypad. The
HEALTH LED will now light.
2.
Press the L/R (Local/Remote) key to enable Local control. Both the LOCAL SEQ and
LOCAL REF LEDs will light when Local control in enabled.
3.
Press the RUN key. The RUN LED will light and the motor will rotate slowly. (The RUN
LED would flash if the setpoint was at zero.)
4.
Reverse the motors direction of rotation by pressing either the DIR key, or by swapping
two of the motor phases (WARNING: Disconnect the mains supply first).
Using the Keypad (or other suitable programming tool) the drive must now be set-up:
as a simple Open-loop Drive (V/F fluxing)
in Sensorless Vector Fluxing mode
in Closed-Loop Vector mode
4-6
QUICK SET-UP
Parameters
1105 CONTROL MODE
106 BASE FREQUENCY
Default
VOLTS / HZ
* 50.0 Hz
* 1500 RPM
337
258
259
104
50
MIN SPEED
RAMP ACCEL TIME
RAMP DECEL TIME
V/F SHAPE
QUADRATIC TORQUE
-100.00 %
10.0 s
10.0 s
LINEAR LAW
FALSE
64
365
MOTOR CURRENT
CURRENT LIMIT
** 11.3 A
100.00%
107
FIXED BOOST
** 0.00 %
279
246
13
22
712
719
231
742
1083
RAMPED
10.0 %
0..+10 V
0..+10 V
0..+10 V
0..+10 V
0000 >>
0040 >>
** 50.0 Hz
1084
65
83
84
MOTOR VOLTAGE
MAG CURRENT
NAMEPLATE RPM
MOTOR POLES
** 400.0 V
** 3.39 A
** 1445 RPM
** 4
QUICK SETUP
Brief Description
Selects the control mode for the drive
Frequency at which maximum output volts is
generated
Max speed clamp and scale factor for other
speed parameters
Min speed clamp
Acceleration time from 0Hz to max speed
Deceleration time from max speed to 0Hz
Constant torque V to F characteristic
Selects between Constant or Quadratic mode of
operation
Calibrates drive to motor full load current
Level of motor current as % of FULL LOAD
CALIB
Boosts starting torque by adding volts at low
speed
Ramp to standstill when RUN signal removed
Drive speed setpoint whilst jogging
Input range and type
Input range and type
Input range and type
Input range and type
Sub-menu to set disabled trips
Sub-menu to set disabled trips
Frequency at which drive gives maximum output
volts
Maximum motor output voltage
Calibrates drive to motor no load current
Motor nameplate speed
Number of motor poles
QUICK SETUP
QUICK SET-UP
Parameters
1105 CONTROL MODE
1032 MAX SPEED
Default
Brief Description
For more information refer to Chapter 5: The Keypad - The QUICK SETUP Menu.
4-7
When the drive is run for the first time the direction of rotation will be unknown,
the drive may run inconsistently, and the speed control may not operate.
In this mode, speed feedback signals from the motor shaft encoder are
processed to determine the rotational speed of the shaft. A PI
algorithm within the software uses this information to produce varying
gate drive signals to the drive circuits. These signals cause the drive to
output the required voltage and frequency for a particular motor speed.
If the encoder is to be fitted to the System Board option rather than the
Speed Feedback option, set SPD LOOP SPD FBK to SLAVE
ENCODER.
QUICK SET-UP
Parameters
1105 CONTROL MODE
1032 MAX SPEED
64
365
566
MOTOR CURRENT
CURRENT LIMIT
ENCODER LINES
Brief Description
CLOSED-LOOP VEC
* 1500 RPM
** 11.3 A
100.00%
** 2048
** 50.0 Hz
** 400.0 V
** 1445 RPM
567
603
MOTOR POLES
MOTOR
CONNECTION
ENCODER INVERT
AUTOTUNE ENABLE
QUICK SETUP
Default
84
124
** 4
** STAR
FALSE
FALSE
Encoder direction
Enables the Autotune feature
For more information refer to Chapter 5: The Keypad - The QUICK SETUP Menu.
Parameter
ENCODER INVERT
Description
Encoder direction
MAG CURRENT
Magnetising current
STATOR RES
Note
Parameter is only set up if drive
is configured to run as Closedloop Vector
Not measured by Stationary
Autotune
Not measured by Stationary
Autotune
4-8
Description
Per phase stator leakage
inductance
Per phase mutual
inductance
Rotor time constant
MUTUAL INDUC
ROTOR TIME CONST
Note
For further information on the functions of all parameters, refer to the Product Manual, Chapter
1: Programming your Application.
Rotating Autotune
Preferred method
Stationary Autotune
Only used when the
motor cannot spin
freely during the
Autotune feature
Action
Requirements
Necessary Data
You MUST enter values for the following parameters, found in the
QUICK SETUP menu, before an Autotune can be carried out:
MOTOR CURRENT
MOTOR BASE FREQ
MOTOR VOLTAGE
NAMEPLATE RPM
MOTOR POLES
ENCODER LINES
QUICK SETUP
2.
Set AUTOTUNE ENABLE to TRUE, and start the drive. The drive will carry out a
Rotating Autotune, indicated by the Run and Stop leds flashing. This may take several
minutes, during which the motor will be accelerated to maximum speed and then brought
to a stop. When complete, the drive is returned to the stopped condition and the
AUTOTUNE ENABLE parameter is reset to FALSE. In Closed-loop Vector mode (with an
encoder) the encoder sign has been adjusted by the Autotune feature.
IMPORTANT: Now perform a SAVE CONFIG to save your new settings. Refer to Chapter 5: The
Keypad - SAVE CONFIG.
690+ Series AC Drive
4-9
IMPORTANT: Now perform a SAVE CONFIG to save your new settings. Refer to Chapter 5: The
Keypad - SAVE CONFIG.
If the drive is configured to run in Closed-loop Vector mode, i.e. using an encoder, then the
encoder direction must be set up. Refer to Setting the Encoder Sign below.
4-10
SETPOINT
Analog Input 1
Terminal 2
SPEED SETPOINT
ACCEL TIME
Reference Selection
SETPOINT TRIM
Analog Input 2
Terminal 3
SETPOINT(REMOTE)
Reference
Ramp
Clamps
+
+
JOG SETPOINT
SPEED DEMAND
0%
LOCAL SETPOINT
DECEL TIME
SPEED TRIM
FORWARD/REVERSE
Key on Operator Station
0%
RUN FWD
Digital Input 1
Terminal 12
Sequencing Logic
RUN REV
Digital Input 2
Terminal 13
RAMP OUTPUT
Analog Output 1
Terminal 6
HEALTH
Digital Output 1
Terminal 21, 22
NOT STOP
Digital Input 3
Terminal 14
RUNNING
Digital Output 2
Terminal 23, 24
REMOTE
REVERSE
Digital Input 4
Terminal 15
JOG
Digital Input 5
Terminal 16
DEFAULT
REM TRIP
RESET
Digital Input 7
Terminal 18
In the configuration shown, the reference value is obtained by summing ANALOG INPUT 1
and ANALOG INPUT 2. The direction of rotation is controlled by DIGITAL INPUT 4. When
the RUN input (DIGITAL INPUT 1) is TRUE, the SPEED DEMAND ramps up to the reference
value at a rate controlled by ACCEL TIME. The drive will continue to run at the reference value
while the RUN input remains TRUE.
Similarly when the JOG input (DIGITAL INPUT 5) is TRUE, the SPEED DEMAND ramps up
to the JOG SETPOINT at a ramp rate set by JOG ACCEL TIME (not shown in the diagram).
The drive will continue to run at the JOG SETPOINT while the JOG input remains TRUE.
4-11
SETUP
SETUP
SETUP
SETUP
REFERENCE
SEQUENCING LOGIC
REFERENCE STOP
REFERENCE RAMP
SPEED TRIM
NOT STOP
STOP TIME
REMOTE REVERSE
STOP DELAY
SPEED DEMAND
DECEL TIME
HOLD
Note: Refer to the Software Product Manual, Chapter 1: Programming Your Application REFERENCE, SEQUENCING LOGIC, REFERENCE STOP and REFERENCE RAMP, for
explanations of parameters.
4-12
RUN input
SPEED DEMAND
REMOTE SETPOINT
POWER
CIRCUIT
DISABLED
SPEED TRIM
Speed 0%
STOP DELAY
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM
POWER
CIRCUIT
DISABLED
Speed 0%
STOP DELAY
Coast to Stop
In this mode the DECEL TIME ramp and the STOP TIME ramp are both ignored. Thus the
SPEED DEMAND changes immediately to 0% as soon as the Stop command is given. The
power stack is also immediately disabled at this time, causing the load to coast.
REMOTE SETPOINT
SPEED DEMAND
Speed 0%
4-13
SPEED DEMAND
REMOTE SETPOINT
POWER
CIRCUIT
DISABLED
SPEED TRIM
Speed 0%
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM
Speed 0%
4-14
RUN FWD
RUN REV
NOTSTOP
REMOTE SETPOINT
Speed 0%
SPEED DEMAND
REMOTE SETPOINT
Figure 4-11 Interaction between RUN FWD, RUN REV and NOT STOP Parameters
JOG not ignored as now
stopping. Waits for stop to
complete before acting on
JOG.
JOG ignored as
already running
JOG
RUN FWD
NOT STOP
REMOTE SETPOINT
JOG SETPOINT
Speed 0%
SPEED DEMAND
Figure 4-12 Example of the Interaction between RUN and JOG Parameters
Starting Methods
24V
Sequencing Logic
RUN FWD
Digital Input 1
RUN FWD
RUN REV
Digital Input 2
NOT STOP
Digital Input 3
RUN REV
NOT STOP
JOG
Digital Input 5
JOG
TRUE
CONTACTOR CLOSED
TRUE
DRIVE ENABLE
TRUE
TRUE
REMOTE REVERSE
Digital Input 4
REMOTE REVERSE
4-15
The methods below can be used when the drive has Macro 1, 2, 3 or 4 installed.
DEFAULT
The default configuration view above caters for Single, Two, and Three Wire Logic Starting
without rewiring. Note that the NOT STOP parameter is active (FALSE - not wired to),
meaning that the drive will only run while the relevant RUN parameters are held TRUE.
Sequencing Logic
RUN FWD
Digital Input 1
RUN REV
Digital Input 2
NOT STOP
Digital Input 3
RUN FWD
RUN REV
NOT STOP
4-16
The Keypad
5-1
THE KEYPAD
5
DC
I GM
I TO
ATLOD
EE
A
RCDD
RRI VI V
1
DC 4Q 15A
0.75kW
230V 4.x
OK
SEQ
REF
PROG
L
R
Programming
Keys
Local
Control
Keys
JOG
Providing local control and monitoring of the drive using the Keypad,
or PC running suitable programming software
WELCOME SCREEN
timeout
from
welcome
screen
SETPOINT (REMOTE)
0.0 %
PROG
WELCOME SCREEN
M
OPERATOR
menu at level 1
Remote Mode (default)
5-2
The Keypad
DOWN
ESCAPE
E
MENU
M
PROG
PROG
LOCAL/
REMOTE
L
R
Control - Toggles between Remote and Local Control for both Start/Stop
(Seq) and Speed Control (Ref). When toggling, the display automatically
goes to the relevant SETPOINT screen, and the SETPOINT (LOCAL)
screen will have the V and W keys enabled to alter the setpoint.
JOG
JOG
RUN
STOP/RESET
Control - Stops the motor. Only operates when the drive is in Local
Sequence mode.
Trip Reset - Resets any trips and clears displayed message if trip is
no longer active.
The Keypad
5-3
LED Indications
There are seven LEDs that indicate the status of the drive. Each LED is considered to operate in
three different ways:
OFF
FLASH
ON
HEALTH
RUN
STOP
Drive State
Re-Configuration
Tripped
Stopped
Stopping
Running with zero speed demand or enable false or
contactor feedback false
Running
Autotuning
Auto Restarting, waiting for trip cause to clear
Auto Restarting, timing
FWD
REV
LOCAL
SEQ
LOCAL
REF
5-4
The Keypad
OPERATOR
menu at level 1
DIAGNOSTICS
menu at level 1
QUICK SETUP
menu at level 1
SETUP
menu at level 1
SYSTEM
menu at level 1
scroll
next menu
scroll
NAVIGATING THE MENU
HINT: Remember that because the Menu and Parameter lists are looped, the V key can
quickly move you to the last Menu or Parameter in the loop.
Note: The contents of the OPERATOR menu remains unchanged for all view levels.
Refer to The Menu System Map, page 5-6 to see how VIEW LEVEL changes the menu.
The Keypad
5-5
increment
exit
enter
1
* KEY
INACTIVE *
1
REMOTE SEQ
* *1* TRIPPED * * *
1
HEATSINK TEMP
Most messages are displayed for only a short period, or for as long as an illegal operation is
tried, however, trip messages must be acknowledged by pressing the E key.
Experience will show how to avoid most messages. They are displayed in clear, concise
language for easy interpretation. Refer to Chapter 6: Trips and Fault Finding for trip messages
and reasons.
5-6
The Keypad
MENU LEVEL 2
MENU LEVEL 3
MENU LEVEL 4
OPERATOR
menu at level 1
DIAGNOSTICS
menu at level 1
QUICK SETUP
menu at level 1
SETUP
menu at level 1
COMMUNICATIONS
5703 INPUT
5703 OUTPUT
SYSTEM
menu at level 1
PHASE CONFIGURE
PHASE CONTROL
PHASE INCH
PHASE MOVE
PHASE OFFSET
PHASE PID
PHASE TUNING
HOIST/LIFT
BRAKE CONTROL
ANALOG INPUT
ANALOG INPUT 1
ANALOG OUTPUT
ANALOG OUTPUT 1
ANALOG INPUT 4
ANALOG OUTPUT 3
DIGITAL INPUT
DIGITAL INPUT 1
DIGITAL INPUT 15
DIGITAL OUTPUT
DIGITAL OUTPUT 1
DIGITAL OUTPUT 15
SYSTEM OPTION
LINKS
LINK
LINK 1
LINK 80
MENUS
OPERATOR / BASIC
ACCESS CONTROL
DISPLAY SCALE
BASIC
DISPLAY
LINKSCALE 1
DISPLAY SCALE 4
OP STATION
OP STATION 1
OP STATION 2
OPERATOR MENU
OPERATOR MENU 1
OPERATOR MENU 16
MISCELLANEOUS
DEMULTIPLEXER
DEMULTIPLEXER 1
DEMULTIPLEXER 2
HOME
LOGIC FUNC
LOGIC FUNC 1
LOGIC FUNC 20
MULTIPLEXER
MULTIPLEXER 1
POSITION
MULTIPLEXER 2
VALUE FUNC
VALUE FUNC 1
VALUE FUNC 20
Note: When VIEW LEVEL is set to OPERATOR, the PROG key also toggles to the VIEW LEVEL parameter in the
QUICK SETUP menu. This can be password protected.
690+ Series AC Drive
The Keypad
MENU LEVEL 1
MENU LEVEL 2
MOTOR CONTROL
MENU LEVEL 3
MENU LEVEL 4
AUTOTUNE
CURRENT LIMIT
DYNAMIC BRAKING
FEEDBACKS
FLUXING
FLYCATCHING
INJ BRAKING
INVERSE TIME
MOTOR DATA
PATTERN GEN
POWER LOSS CNTRL
SETPOINT SCALE
SLEW RATE LIMIT
SLIP COMP
SPEED LOOP
STABILISATION
TORQUE LIMIT
VOLTAGE CONTROL
AUTO RESTART
COMMS CONTROL
LOCAL CONTROL
REFERENCE
REFERENCE JOG
REFERENCE RAMP
REFERENCE STOP
SEQUENCING LOGIC
SETPOINT FUNCS
FILTER
FILTER 1
LINEAR RAMP
FILTER 2
MINIMUM SPEED
PID
OPERATOR / BASIC
BASIC
SELECTING ADVANCED WILL
DISPLAY ALL MENUS
PRESET
PRESET 1
RAISE/LOWER
PRESET 8
SKIP FREQUENCIES
S-RAMP
ZERO SPEED
TRIPS
I/O TRIPS
STALL TRIP
TRIPS HISTORY
TRIPS STATUS
SPD FBK TRIP
OVER SPEED TRIP
WINDER
COMPENSATION
DIAMETER CALC
SPEED CALC
TAPER CALC
TORQUE CALC
5-7
5-8
The Keypad
timeout
from
power-up
SETPOINT (REMOTE)
=
0.0%
PROG
to other menus/parameters
Figure 5-3 The Menu System showing Operation of the E, M and PROG Keys
Holding the PROG key for approximately three seconds takes you to the SAVE CONFIG menu.
Refer to Quick Save Feature, page 5-18.
The Keypad
5-9
OPERATOR
Parameter Selection
OPERATOR MENU
menu at level 4
for example
M
Select one of the
parameters to edit
PARAMETER SELECTION
PARAMETER
NULL
Select/change a function block
To select a different
instance of this
function block, i.e.
ANALOG INPUT 2
PARAMETER
PARAMETER
Select/change a parameter
E
OPERATOR MENU
menu at level 4
5-10
The Keypad
String Entry
Customising the Parameter Name
To enter a string:
Press the M key to begin entering a character.
Use the (V) and down (W) keys to scroll through the character set for each of the character
spaces. If a key is not pressed within 2 seconds, the cursor will progressively move to the left
of the screen.
Press the M key to move to the next character within 2 seconds.
Press the E key to exit parameter editing.
OPERATOR MENU
NAME
M
NAME
STRING ENTRY
Scroll through
the characters
(2 second timout)
NAME
a
E
NAME
another name
for example
E
OPERATOR MENU
NAME
The Keypad
5-11
DIAGNOSTICS
Range: .xx %
Indicates actual speed demand. This is the input to the frequency controller.
(Refer to the REFERENCE function block)
REMOTE SETPOINT
Range: .xx %
This is the target reference that the drive will ramp to in remote reference mode (not including
trim), direction is taken from REMOTE REVERSE and the sign of REMOTE SETPOINT.
(Refer to the REFERENCE function block)
COMMS SETPOINT
Range: .xx %
This setpoint is the target reference that the drive will ramp to in Remote Reference Comms
mode (not including trim). The direction is always positive, i.e. forward.
(Refer to the REFERENCE function block)
LOCAL SETPOINT
Range: .xx %
Indicates the Keypad setpoint. It is always a positive quantity; saved on power down. Direction
is taken from LOCAL REVERSE.
(Refer to the REFERENCE function block)
JOG SETPOINT
Range: .xx %
The setpoint is the target reference that the drive will ramp to.
(Refer to the REFERENCE function block)
TOTAL SPD DMD RPM
The final value of speed demand obtained after summing all sources.
(Refer to the SPEED LOOP function block)
TOTAL SPD DMD %
Range: .xx %
The final value of speed demand obtained after summing all sources.
(Refer to the SPEED LOOP function block)
SPEED FBK RPM
Range: .xx %
Shows the mechanical speed of the motor shaft as a percentage of the maximum speed setting.
(Refer to the FEEDBACKS function block)
SPEED ERROR
Range: .xx %
The difference between the demanded speed and the actual speed.
(Refer to the SPEED LOOP function block)
DRIVE FREQUENCY
Range: .xx Hz
5-12
The Keypad
The DIAGNOSTICS Menu
DIRECT INPUT
Range: .xx %
Speed Control mode and Torque Control mode selection. Torque Control mode = TRUE.
(Refer to the SPEED LOOP function block)
ACTUAL POS LIM
Range: .xx %
Range: .xx %
Range: .xx %
Range: .xx %
Tag No. 70
Range: .xx %
Tag No. 73
Range: .xx %
A value of 100% indicates the motor is operating at rated magnetic flux (field).
(Refer to the FEEDBACKS function block)
MOTOR CURRENT %
Tag No. 66
Range: .xx %
This diagnostic contains the level of rms line current being drawn from the drive and is seen as
a % of the MOTOR CURRENT parameter setting in the MOTOR DATA function block.
(Refer to the FEEDBACKS function block)
MOTOR CURRENT A
Tag No. 67
Range: .x A
This diagnostic contains the level of rms line current being drawn from the drive.
(Refer to the FEEDBACKS function block)
DC LINK VOLTS
Tag No. 75
Range: . V
Range: . V
This shows the rms voltage, between phases, applied by the drive to the motor terminals.
(Refer to the FEEDBACKS function block)
BRAKING
Tag No. 81
Range: .x Hz
The Keypad
5-13
Tag No. 4
Indicates which trips are currently active. These parameters are a coded representation of the
trip status.
(Refer to the TRIPS STATUS function block)
ACTIVE TRIPS +
Indicates which trips are currently active. These parameters are a coded representation of the
trip status.
(Refer to the TRIPS STATUS function block)
FIRST TRIP
Tag No. 6
From when a trip occurs until that trip is reset, this parameter indicates the trip source. When
several trips have occurred, this parameter indicates the first one that was detected.
(Refer to the TRIPS STATUS function block)
ANALOG INPUT 1
Tag No. 16
Range: .xx %
Tag No. 25
Range: .xx %
Range: .xx %
Range: .xx %
Tag No. 31
Tag No. 34
Tag No. 37
Tag No. 40
Tag No. 43
5-14
The Keypad
The DIAGNOSTICS Menu
DIGITAL INPUT 7
(EXTERNAL) A general purpose signal designed to be internally wired to a digital input block.
When this signal goes TRUE this causes an EXTERNAL TRIP to occur, (unless this trip is
disabled within the TRIPS area). This parameter is not saved in the drives non-volatile
memory and thus is reset to the default setting at power-up.
(Refer to the I/O TRIPS function block)
ANALOG OUTPUT 1
Tag No. 45
Range: .xx %
Range: .xx %
Range: .xx %
Tag No. 52
Tag No. 55
The Keypad
5-15
QUICK SETUP
The Default values in the table below are correct for when the UK country code is selected and
a 400V 5.5kW Frame C power board is fitted. Some parameters in the table are marked:
* Value dependent upon the Language field of the Product Code, e.g. UK
** Value dependent upon the overall power-build, e.g. 400V, 5.5kW
The values may be different for your drive/application.
Tag
QUICK SET-UP
Parameters
1105 CONTROL MODE
1032 MAX SPEED
Default
VOLTS / HZ
* 1500 RPM
337
258
259
279
246
106
MIN SPEED
RAMP ACCEL TIME
RAMP DECEL TIME
RUN STOP MODE
JOG SETPOINT
VHZ BASE FREQ
104
50
V/F SHAPE
QUADRATIC TORQUE
64
107
MOTOR CURRENT
FIXED BOOST
** 11.3 A
** 6.00 %
365
CURRENT LIMIT
100.00%
MOTOR VOLTAGE
NAMEPLATE RPM
MOTOR POLES
MOTOR
CONNECTION
ENCODER SUPPLY
ENCODER LINES
ENCODER INVERT
AUTOTUNE ENABLE
MAG CURRENT
STATOR RES
LEAKAGE INDUC
MUTUAL INDUC
-100.00 %
10.0 s
10.0 s
RAMPED
10.0 %
** 50.0 Hz
LINEAR LAW
FALSE
** 50.0 Hz
** 400.0 V
** 1445 RPM
** 4
** STAR
10.0V
** 2048
FALSE
FALSE
** 3.39 A
** 1.3625
** 43.37 mH
** 173.48 mH
** 276.04 ms
20.00
100 ms
0..+10 V
0..+10 V
0..+10 V
0..+10 V
0000 >>
0040 >>
TRUE
Brief Description
Selects the control mode for the drive
Max speed clamp and scale factor for other
speed parameters
Min speed clamp
Acceleration time from 0Hz to max speed
Deceleration time from max speed to 0Hz
Ramp to standstill when RUN signal removed
Drive speed setpoint whilst jogging
Determines the frequency at which maximum
output volts is generated
Constant torque V to F characteristic
Selects between Constant or Quadratic mode
of operation
Calibrates drive to motor full load current
Boosts starting torque by adding volts at low
speed
Level of motor current as % of FULL LOAD
CALIB
Frequency at which drive gives maximum
output volts
Maximum motor output voltage
Motor nameplate speed
Number of motor poles
Type of motor connection
Set to supply voltage required by the encoder
Set to the number of lines used by the encoder
Encoder direction
Enables the Autotune feature
Calibrates drive to motor no load current
Motor per-phase stator resistance
Motor per-phase stator leakage inductance
Motor per-phase stator mutual (magnetising)
inductance
The motor model rotor time constant as
determined by Autotune
Sets the proportional gain of the loop
The integral time constant of the speed loop
Input range and type
Input range and type
Input range and type
Input range and type
Sub-menu to set disabled trips
Sub-menu to set disabled trips
Selects full menu for MMI display
5-16
The Keypad
SAVE CONFIG
The SAVE CONFIG menu saves your current settings to the
displayed config name.
You can save to any config name listed. Saving to an existing config
name, rather than a newly created config name, will overwrite the
previous information.
SYSTEM
SAVE CONFIG
SAVE CONFIG
By default, the only name in this list will be APPLICATION. As you create new config names,
they will be added to this list. If you also save the new config into APPLICATION, it will
always be restored on power-up.
Note: Because factory macros are read-only, they do not appear in the SAVE CONFIG menu.
To save an application see below.
SAVE CONFIG
APPLICATION
SAVE CONFIG
PUMP 1
SAVE CONFIG
`UP` TO CONFIRM
SAVE CONFIG
menu at level 2
E
RESTORE CONFIG
MMI Menu Map
RESTORE CONFIG
APPLICATION
SYSTEM
RESTORE CONFIG
RESTORE CONFIG
RESTORE CONFIG
MACRO 1
M
RESTORE CONFIG
`UP` TO CONFIRM
RESTORE CONFIG
menu at level 2
The Keypad
5-17
SYSTEM
To enter a config name see below. Refer to Figure 5-5 String Entry, page 5-10 for details of
how to enter a string.
string entry
E E
DELETE CONFIG
You can delete your own applications in this menu.
Note: If you delete APPLICATION, dont worry. Software always
provides a new APPLICATION on power-up which will be the
same as MACRO 1.
You cannot delete the factory macros.
To delete an application see below.
DELETE CONFIG
PUMP 1
DELETE CONFIG
PUMP 2
M
DELETE CONFIG
`UP` TO CONFIRM
DELETE CONFIG
menu at level 2
SYSTEM
DELETE CONFIG
DELETE CONFIG
5-18
The Keypad
LANGUAGE
LANGUAGE
ENGLISH
2 LANGUAGE
LANGUAGE
ENGLISH
LANGUAGE
language
other
other
DIAGNOSTICS
menu at level 1
for example
PROG
SAVE CONFIG
menu at level 2
SAVE CONFIG
APPLICATION
SAVE CONFIG
"UP" TO CONFIRM
M
for example
SAVE CONFIG
menu at level 2
PROG
SETPOINT (REMOTE)
0.0 %
=
PROG
DIAGNOSTICS
menu at level 1
HOLD
The Keypad
5-19
M
RAMP TIME
TAG
326
E
RAMP TIME
100.00%
M
VALUE
VALUE
TAG
FALSE
M
52
See Note
SOURCE
NULL
VALUE
TAG
52
E
VALUE
FALSE
E
DIGITAL OUTPUT 3
menu at level 4
Note: The drive must be in Configuration mode before links can be edited. Pressing the M key
at this point will display the ENABLE CONFIG page. Refer to the Software Product
Manual, Chapter 1: Programming Your Application - Making and Breaking Links in
Configuration Mode.
5-20
The Keypad
Password Protection
When activated, the password prevents unauthorised parameter
modification by making all parameters read-only. If you attempt to
modify a password protected parameter, you will be prompted for the
password.
The password protection is activated/deactivated using the
PASSWORD parameter.
PASSWORD
XXXX
PASSWORD
0000
PASSWORD
0002
E repeatedly
WELCOME SCREEN
E
PASSWORD
LOCKED
Note: Perform a SAVE CONFIG if you need the password to be saved on power-down.
The Keypad
5-21
HOLD
RESTORE DEFAULTS
"UP" TO CONFIRM
UPDATES
IGNORES
SYSTEM
HOLD
POWER BOARD
LANGUAGE
DEFAULT TO 60HZ
*
RESTART
EXIT TO BOOT
SAVE CONFIG
RESTORE CONFIG
POWER BOARD
5.5kW 400V
for example
POWER BOARD
menu at level 2
see
diagram
below
Select from the
expanded SYSTEM menu
DELETE CONFIG
IMPORTANT: We recommend the menus marked *above are only used by Parker SSD Drives or
suitably qualified personnel.
Refer to The SYSTEM Menu, page 5-16 for all non-highlighted menus.
PROG
5-22
The Keypad
POWER BOARD
HOLD
PROG
POWER DATA
CORRUPT
POWER BOARD
????kW
M
POWER BOARD
????kW
POWER BOARD
5.5kW 400V
E
LANGUAGE
DEFAULTS LOADED
WELCOME SCREEN
The diagram above shows a 3-button reset when there is no power data stored in the drive. If the
drive has power data stored, then the Power Data Corrupt and Language Defaults Loaded
alert messages will not be displayed, also the display will show the current power board
selection, instead of ????kW ???V.
DEFAULT TO 60HZ
The setting of this parameter selects the drive operating frequency. It affects those parameters
whose values are dependent upon the default base frequency of the drive. Settings will only be
updated following a restore macro operation.
Refer to the Software Product Manual, Chapter 2: Parameter Specification - Frequency
Dependent Defaults.
RESTORE DEFAULTS
Refer to Resetting to Factory Defaults (2-button reset), page 5-21.
HOLD
AC MOTOR DRIVE
5.5kW 400V V1.1
for example
M
Menu System
6-1
Trips
What Happens when a Trip Occurs
When a trip occurs, the drives power stage is immediately disabled causing the motor and load
to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to
transient conditions are captured and the drive is disabled, even when the original cause of the
trip is no longer present
Drive Indications
If a trip condition is detected the unit displays and performs the following actions.
1.
DEFAULT
1.
The HEALTH LED flashes indicating a Trip condition has occurred. (Investigate, find and
remove the cause of the trip.)
The programming block SEQ & REF::SEQUENCING LOGIC::TRIPPED signal is set to
TRUE.
The HEALTH LED on the Keypad flashes indicating a Trip condition has occurred and a
trip message is displayed stating the cause of the trip.
2.
3.
The trip message(s) must be acknowledged by pressing the STOP key. The trip message
may be cleared by pressing the E key. Refer to Chapter 5: The Keypad - Alert Message
Displays.
Reset the trip(s) using the remote trip reset input, or by pressing the STOP key on the Keypad.
Success is indicated by the HEALTH LED (on the unit or MMI) ceasing to flash and returning
to a healthy ON state. The programming block SEQ & REF::SEQUENCING
LOGIC::TRIPPED output is reset to FALSE.
6-2
If the drive trips, then the display immediately shows a message indicating the reason for the
trip. The possible trip messages are given in the table below.
Trip Message and Meaning
OVERVOLTAGE
The drive internal dc link voltage is too
high
UNDERVOLTAGE
The drive internal dc link voltage is too
low
OVERCURRENT
The motor current being drawn from the
drive is too high
HEATSINK
The drive heatsink temperature is too
high
EXTERNAL TRIP
User trip caused via control terminals
INPUT 1 BREAK
A signal break has been detected on
analog input 1 (terminal 1)
INPUT 2 BREAK
A signal break has been detected on
analog input 2 (terminal 2)
MOTOR STALLED
The motor has stalled (not rotating)
INVERSE TIME
BRAKE RESISTOR
External dynamic braking resistor has
been overloaded
BRAKE SWITCH
Internal dynamic braking switch has
been overloaded
6-3
OP STATION
Keypad has been disconnected from
drive whilst drive is running in local
control
LOST COMMS
COMMS TIMEOUT parameter set too short
(refer to COMMS CONTROL menu at level 3)
CONTACTOR FBK
The CONTACTOR CLOSED input in the
SEQUENCING LOGIC function block remained
FALSE after a run command was issued
SPEED FEEDBACK
AMBIENT TEMP
MOTOR OVERTEMP
The motor temperature is too high
Excessive load
Motor voltage rating incorrect
FIXED BOOST and/or AUTO BOOST set too high
Prolonged operation of the motor at low speed
without forced cooling
Check setting of INVERT THERMIST parameter in I/O
TRIPS menu at level 3.
Break in motor thermistor connection
CURRENT LIMIT
If the current exceeds 180% of stack
rated current for a period of 1 second,
the drive will trip. This is caused by
shock loads
24V FAILURE
The 24V customer output has fallen
below 17V
TRIP 19
Reserved
Excessive loading
PHASE FAIL
ENCODER 1 FAULT
The Error input on the Encoder TB is in the Error state
DESAT (OVER I)
Instantaneous overcurrent. Refer to OVERCURRENT
in this table
VDC RIPPLE
The dc link ripple voltage is too high. Check for a
missing input phase.
BRAKE SHORT CCT
Brake resistor overcurrent
OVERSPEED
TRIP 29
Reserved
6-4
TRIP 30
Reserved
UNKNOWN
OTHER
NOT AT SPEED
NEGATIVE SLIP F
TR TOO LARGE
TR TOO SMALL
STACK TRIP
LEAKGE L TIMEOUT
6-5
Checksum Fail
When the drive powers-up, non-volatile memory is checked to ensure that it has not been
corrupted. In the rare event of corruption being detected, the drive will not function. This may
occur when replacing the control board with an unprogrammed control board.
Drive Indications
DEFAULT
The failure is indicated by the HEALTH and RUN LEDs showing SHORT FLASH,
Referring to Chapter 4: Operating the Drive - Reading the Status LEDs, you will note that this
also indicates Re-configuration mode, but this mode (and hence the indication) is not available
to the drive unless controlled by an MMI or Comms link.
Because you are controlling the drive locally (no MMI or Comms link etc.), the unit must be
returned to Parker SSD Drives for reprogramming, refer to Chapter 7: Routine Maintenance
and Repair. However, if you have access to an Keypad or suitable PC programming tool, the
unit can be reset.
1
* CHECKSUM
FAIL*
1
DEFAULTS
LOADED
HEALTH
LOCAL
6-6
Fault Finding
Problem
Possible Cause
Remedy
Fuse blown
Faulty cabling
Faulty cabling or
connections wrong
Faulty drive
Incorrect or no supply
available
Motor jammed
Encoder fault
Check terminal
7-1
Routine Maintenance
Periodically inspect the drive for build-up of dust or obstructions that may affect ventilation of
the unit. Remove this using dry air.
Repair
There are no user-serviceable components.
IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO PARKER SSD DRIVES.
The model and serial number - see the units rating label
Details of the fault
Contact your nearest Parker SSD Drives Service Centre to arrange return of the item.
You will be given a Returned Material Authorisation. Use this as a reference on all paperwork
you return with the faulty item. Pack and despatch the item in the original packing materials; or
at least an anti-static enclosure. Do not allow packaging chips to enter the unit.
Disposal
This product contains materials which are consignable waste under the Special Waste
Regulations 1996 which complies with the EC Hazardous Waste Directive - Directive
91/689/EEC.
We recommend you dispose of the appropriate materials in accordance with the valid
environmental control laws. The following table shows which materials can be recycled and
which have to be disposed of in a special way.
Material
Recycle
Disposal
metal
yes
no
plastics material
yes
no
no
yes
Packaging
During transport our products are protected by suitable packaging. This is entirely
environmentally compatible and should be taken for central disposal as secondary raw material.
7-2
Technical Specifications
8-1
TECHNICAL SPECIFICATIONS
8
690PD/0110/400/0011/GR/0/PROF/BO/0/0
This is a Frame D 690+, 11kW, rated at 400V supply, standard livery, IP20, with Keypad fitted
displaying German language, no encoder feedback option, Profibus Option card fitted and
braking option fitted.
Frame B Model Number (Europe)
Block
No.
Variable
690PB
XXXX
XXX
Description
Generic product
Four numbers specifying the power output:
0007 = 0.75kW
0015 = 1.5kW
0055 = 5.5kW
0075 = 7.5kW
230
400
500
0022 = 2.2kW
0040 = 4.0kW
XXXX
Livery
00
05
01-04,06-99
Third digit
1
2
Fourth digit
0
1
8-2
Technical Specifications
Frame B Model Number (Europe)
Block
No.
7
Variable
XX
Description
Two Characters specifying the user interface language including operating
frequency. These characters are the same as used for computer keyboard
specifications:
FR
GR
IT
PL
PO
SP
SW
UK
US
Characters specifying any feedback option installed over and above the
standard features of the product.
0
HTTL
No option fitted
605B encoder card fitted behind the Keypad/Tech Box
Option site
10
French (50Hz)
German (50Hz)
Italian (50Hz)
Polish (50Hz)
Portuguese (50Hz)
Spanish (50Hz)
Swedish (50Hz)
English (50Hz)
English (60Hz)
Not fitted
11
12
Note: The Keypad and the Comms Technology Box occupy the same physical position in the
product and are therefore mutually exclusive.
Variable
Description
690PC
690PD
690PE
690PF
XXXX
XXX
690PC =
Frame C
690PD =
Frame D
690PE =
Frame E
690PF =
Frame F
Frame C
Frame D
Frame E
Frame F
0055 = 5.5kW
0075 = 7.5kW
0110 = 11kW
0150 = 15kW
0110 = 11kW
0150 = 15kW
0180 = 18.5kW
0220 = 22kW
0300 = 30kW
0220 = 22kW
0300 = 30kW
0370 = 37kW
0450 = 45kW
0300 = 30kW
0370 = 37kW
0450 = 45kW
0550 = 55kW
0750 = 75kW
0900 = 90kW
0910 = 90kW
(150Hp)
Technical Specifications
8-3
Variable
XXXX
Description
Four digits specifying the mechanical package including livery and
mechanical package style:
First two digits
Livery
00
Standard Parker SSD Drives livery
05
Distributor livery
(01-04, 06-99 - Defined customer liveries )
Third digit
2
3
Fourth digit
0
1
5
XX
Keypad
No Keypad
6901 Keypad option fitted
French (50Hz)
German (50Hz)
Italian (50Hz)
Polish (50Hz)
Portuguese (50Hz)
Spanish (50Hz)
Swedish (50Hz)
English (50Hz)
English (60Hz)
0
0
SHTTL
10
Not fitted
Not fitted
Fitted Dual Encoder Option
11
12
8-4
Technical Specifications
Catalog Number (North America)
The unit is identified using a 6 block alphanumeric code which records how the drive was
calibrated, and its various settings when dispatched from the factory.
The Product Code appears as the Cat No.. Each block of the Product Code is identified as
below:
Typical example:
690+/0010/460/1BN
This is a 10Hp 690+ Frame C, rated at 460 Volts supply, NEMA 1, Braking option fitted, No
System board.
Frame B, C, D, E, F Catalog Number (North America)
Block
No.
Variable
690+
Description
Generic product
Characters specifying the power output in Hp:
Frame B
Frame D
Frame F
0001 = 1Hp
0002 = 2Hp
0003 = 3Hp
0005 = 5Hp
0007B = 7.5Hp
0010B = 10Hp
0020 = 20Hp
0025 = 25Hp
0030 = 30Hp
0040D = 40Hp
0075 = 75Hp
0100 = 100Hp
0125 = 125Hp
0150 = 150Hp
Frame C
0040 = 40Hp
0050 = 50Hp
0060 = 60Hp
Frame E
0007 = 7.5Hp
0010 = 10Hp
0015 = 15Hp
0020C = 20Hp
3
XXX
XXX
Enclosure options:
1 - Nema 1 (IP20 and falling dirt protection (UL Type 1)
C - Chassis (IP20 only)
XX
XX
Technical Specifications
8-5
Environmental Details
Operating Temperature
Operating temperature is defined as the ambient temperature to the immediate surround of the
drive, when the drive and other equipment adjacent to it is operating at worst case conditions.
0C to 45C (0C to 40C with top cover fitted), derate up to a maximum of 50C
0C to 40C (0C to 35C with top cover fitted), derate up to a maximum of 50C
CONSTANT
QUADRATIC
Output power is derated linearly at 2% per degree centigrade for temperature exceeding the
maximum rating ambient for the drive.
-25C to +55C
-25C to +70 C
Wall Mounted
IP40 - top cover surface (Europe)
(top cover must be fitted) IP20 - remainder of surfaces (Europe)
UL (c-UL) Type 1 (North America/Canada)
Cubicle Mounted
IP20 (IP00 or IP20 only for Frame F)
(without top cover fitted) UL (c-UL) Open Type (North America/Canada)
Through-panel Mounted IP20
(without top cover fitted) UL (c-UL) Open Type (North America/Canada)
If greater than 1000m above sea level, derate by 1% per 100m to a maximum of 5000m
Storage Temperature
Shipping Temperature
Product Enclosure Rating
Altitude
Humidity
Atmosphere
Climatic Conditions
Vibration
Safety
Overvoltage Category
Pollution Degree
Europe
North America/Canada
Earthing/Safety Details
Earthing
Use a copper protective earth conductor 10mm minimum cross-section, or install a second
conductor in parallel with the protective conductor to a separate protective earth terminal
The conductor itself must meet local requirements for a protective earth conductor
Drives without filters are suitable for earth (TN) or non-earth referenced (IT) supplies.
The drive is only suitable for earth referenced supplies (TN) when fitted with an internal filter.
External filters are available for use on TN and IT (non-earth referenced) supplies.
Refer to the appropriate Electircal Ratings table.
>10mA (all models)
8-6
Technical Specifications
Motor Cable
External AC
Supply EMC Filter
to Drive Cable
Brake
Resistor
Cable
Signal/Control
Cable
Unscreened
Screened/
armoured
Screened/
armoured
Screened/
armoured
Screened
Segregation
From all
other wiring
(clean)
Length Limitations
With Internal AC Supply
EMC Filter (Frame B)
Unlimited
Length Limitations
With External AC
Supply EMC Filter
Unlimited
Cable Type
(for EMC Compliance)
25 metres
0.3 metres
25 metres
25 metres
Screen to Earth
Connection
Both ends
Both ends
Both ends
Output Choke
Cooling Fans
The forced-vent cooling of the drive is achieved by 1, or in some cases 2 fans. The Fan Rating
gives the volume of air venting from the drive. All except the Frame F fans are internallysupplied 24V fans.
Drive Product Code
Fan Ratings
690PC/0055/..
690+/0055/..
690PC/0075/..
690+/0010/..
FRAME B
FRAME C
FRAME D
690PD/0150, 690PD/0180 & 690PD/0220
690PD/0300
690+/0040/..
All models
FRAME E
All models
FRAME F
One single phase fan is provided, supplied from an auxiliary input. There are two voltage variants, either 115V ac or
220Vac. The fan is powered from a single phase supply which uses a capacitor to generate the quadrature phase. Protect
the fan using a 3A fuse.
110/120V : 130W, 10F, Stator - 16
220/240V : 140W, 2.5F, Stator - 62
All models
All models
Technical Specifications
8-7
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss
(W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME B : Input currents for kW ratings are at 230V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit rating 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PB/0007/230/1/..
690+0001/230../1
690PB/0015/230/1/..
690+0002/230../1
690PB/0022/230/1/..
690+0003/230../1
690PB/0007/230/3/..
690+0001/230..
690PB/0015/230/3/..
690+0002/230..
690PB/0022/230/3/..
690+0003/230..
690PB/0040/230/3/..
690PB/0040/230/3/..
690PB/0040/230/3/..
690+0005/230..
690+0005/230..
690+0005/230..
0.75kW
1Hp
1.5kW
2Hp
2.2kW
3Hp
0.75kW
1Hp
1.5kW
2Hp
2.2kW
3Hp
4kW
4kW
4kW
5Hp
5Hp
5Hp
4.0
4.0
7.0
7.0
10.5
10.5
4.0
4.0
7.0
7.0
10.5
10.5
16.5
14.5
13.0
16.5
14.5
13.0
11
11
19
19
24
24
6
6
10
10
13
13
20
20
20
20
20
20
80
80
120
120
170
170
70
70
100
100
150
150
200
200
200
200
200
200
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3, 6, 9
3
6
9
3
6
9
425
425
425
425
425
425
425
425
425
425
425
425
425
425
425
425
425
425
FRAME C : Input currents for kW ratings are at 230V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit rating 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PC/0055/230/3/..
690+0007/230..
690PC/0075/230/3/..
690+0010/230..
5.5kW
7.5Hp
7.5kW
10Hp
22
22
28
28
25
25
33
33
270
270
290
290
330
330
350
350
3
3
3
3
4000
4000
6000
6000
390
390
560
560
3
3
3
3
4000
4000
6000
6000
Quadratic (Output Overload Motoring 110% for 60s, 130% for 0.5s short term rating)
690PC/0055/230/3/..
690+0007/230..
690PC/0075/230/3/..
690+0010/230..
7.5kW
10Hp
11kW
15Hp
28
28
42
42
31
31
49.3
49.3
330
330
500
500
8-8
Technical Specifications
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss
(W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME D : Input currents for kW ratings are at 230V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit rating 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PD/0110/230/3/..
690+0015/230..
690PD/0150/230/3/..
690+0020/230..
690PD/0180/230/3/..
690+0025/230..
11kW
15Hp
15kW
20Hp
18.5kW
25Hp
42
42
54
54
68
68
45
45
53
53
65
65
570
570
670
670
850
850
640
640
740
740
920
920
3
3
3
3
3
3
6000
6000
6000
6000
6000
6000
820
820
920
920
3
3
3
3
6000
6000
6000
6000
Quadratic (Output Overload Motoring 110% for 60s, 130% for 0.5s short term rating)
690PD/0110/230/3/..
690+0015/230..
690PD/0150/230/3/..
690+0020/230..
15kW
20Hp
18.5kW
25Hp
54
54
68
68
54
54
65
65
750
750
850
850
FRAME E : Input currents for kW ratings are at 230V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 18kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PE/0220/230/3/..
690+0030/230..
22kW
30Hp
80
80
91
91
800
800
920
920
3
3
18000
18000
1200
1200
3
3
18000
18000
Quadratic (Output Overload Motoring 110% for 60s, 130% for 0.5s short term rating)
690PE/0220/230/3/..
690+0030/230..
30kW
40Hp
104
104
116
116
1050
1050
FRAME F : Input currents for kW ratings are at 230V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 18kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PF/0300/230/3/..
690+0040/230..
690PF/0370/230/3/..
690+0050/230..
690PF/0450/230/3/..
690+0060/230..
30kW
40Hp
37kW
50Hp
45kW
60Hp
104
104
130
130
154
154
102
102
126
126
148
148
850
850
1100
1100
1200
1200
1100
1100
1450
1450
1650
1650
3
3
3
3
3
3
100000
100000
100000
100000
100000
100000
1500
1500
1800
1800
2100
2100
3
3
3
3
3
3
100000
100000
100000
100000
100000
100000
Quadratic (Output Overload Motoring 110% for 60s, 125% for 0.5s short term rating)
690PF/0300/230/3/..
690+0040/230..
690PF/0370/230/3/..
690+0050/230..
690PF/0450/230/3/..
690+0060/230..
37kW
50Hp
45kW
60Hp
55kW
75Hp
130
130
154
154
192
192
126
126
148
148
184
184
1150
1150
1350
1350
1600
1600
Technical Specifications
8-9
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss (W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME B : Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 1s short term rating)
0.75kW
2.5
3.7
70
3, 6, 9
340
1Hp
2.5
2.9
65
3, 6, 9
340
1.5kW
4.5
100
3, 6, 9
340
2Hp
4.5
95
3, 6, 9
340
2.2kW
5.5
130
3, 6, 9
340
3Hp
5.5
6.6
120
3, 6, 9
340
690PB/0040/400/3/..
4kW
9.5
12.6
200
340
690PB/0040/400/3/..
4kW
8.5
12.6
200
340
690PB/0007/400/3/..
690+0001/460/..
690PB/0015/400/3/..
690+0002/460/..
690PB/0022/400/3/..
690+0003/460/..
690PB/0040/400/3/..
4kW
7.5
12.6
200
340
690+0005/460/..
5Hp
9.5
10.2
190
340
690+0005/460/..
5Hp
8.5
10.2
190
340
690+0005/460/..
690PB/0055/400/3/..
690+0007/460/..
690PB/0060/400/3/..
690+0010/460/..
5Hp
7.5
10.2
190
340
5.5kW
12
18
220
1150
7.5Hp
11
15
200
1150
6.0kW
14
19
260
1150
10Hp
14
19
250
1150
FRAME C : Input currents for kW ratings are at 400V 50Hz ac input, and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 10kA.
* For UL Listed products rated at 15kW/20Hp, a supply voltage of 460V is required. The higher
current ratings are applicable to non UL applications only.
Constant (Output Overload Motoring 150% for 60s, 180 % for 0.5s short term rating)
690PC/0055/400/..
5.5kW
690+0007/460/..
690PC/0075/400/..
690+0010/460/..
690PC/0110/400/..
690+0015/460/..
690PC/0150/400/..
690+0020/460/..
12
14.7
7.5Hp
12
12.4
7.5kW
16
19
220
3, 6
1250
155
205
3, 6
1250
240
290
3, 6
4000
4000
170
10Hp
14
16
225
275
3, 6
11kW
23
26.1
280
330
3, 6
4000
4000
15Hp
21
22.1
260
310
3, 6
15kW
30
37
440
500
6000
20Hp
27
31.2
410
470
6000
7.5kW
16
18.9
260
310
1250
10Hp
16
15.6
245
295
1250
11kW
23
26.1
300
350
4000
15Hp
21
22.1
280
320
4000
15kW
30
33.6
440
500
4000
20Hp
27
28.5
410
470
4000
18.5kW
37
44
550
610
6000
25Hp
34
38
530
580
6000
8-10
Technical Specifications
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss (W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME D : Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 10kA.
* For UL Listed products rated at 30kW/40Hp, a supply voltage of 460V is required. The higher
current ratings are applicable to non UL applications only.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PD/0150/400/..
690+0020/460/..
690PD/0180/400/..
690+0025/460/..
690PD/0220/400/..
690+0030/460/..
690PD/0300/400/..
690+0040/460/..
15kW
31
34.8
420
480
3, 6
4000
20Hp
31
28.5
400
460
3, 6
4000
18.5kW
38
40.5
545
605
3, 6
6000
25Hp
38
34.2
515
575
3, 6
6000
22kW
45
47.2
670
730
3, 6
6000
30Hp
45
40
640
700
3, 6
6000
30kW
59
66
760
860
15000
40Hp
52
56
740
830
15000
18.5kW
38
40.5
545
605
4000
25Hp
38
34.2
515
575
4000
22kW
45
47.2
670
730
6000
30Hp
45
40
640
700
6000
30kW
59
61
760
860
6000
40Hp
52
51
740
830
6000
37kW
73
84
920
1030
15000
50Hp
65
68
890
980
15000
FRAME E : Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 18kA.
* For UL Listed products rated at 30kW/40Hp, a supply voltage of 460V is required. The higher
current ratings are applicable to non UL applications only.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PE/0300/400/..
690+0040/460/..
690PE/0370/400/..
690+0050/460/..
690PE/0450/400/..
690+0060/460/..
30kW
59
68
590
690
3, 6
15000
40Hp
59
57
590
690
3, 6
15000
37kW
73
81
730
850
3, 6
18000
50Hp
73
68
730
850
3, 6
18000
45kW
87
95
880
880
3, 6
18000
60Hp
87
80
880
880
3, 6
18000
73
81
733
848
15000
37kW
690+0040/460/..
690PE/0370/400/..
690+0050/460/..
690PE/0450/400/..
690+0060/460/..
50Hp
73
68
733
848
15000
45kW
87
95
901
1029
18000
60Hp
87
80
901
1029
18000
55kW
105
110
1094
1242
18000
75Hp
105
95
1094
1242
18000
Technical Specifications
8-11
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss (W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME F : Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac
input. Prospective short circuit current 18kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PF/0550/400/..
690+0075/460/..
690PF/0750/400/..
690+0100/460/..
55kW
105
114
920
1220
100,000
75Hp
100
99
900
1130
100,000
75kW
145
143
1320
1670
100,000
100Hp
130
124
1200
1500
100,000
90kW
180
164
1490
1950
100,000
690+0125/460/..
125Hp
156
148
1340
1780
100,000
90kW
180
164
1490
1950
100,000
690+0150/460/..
150Hp
180
169
1670
2180
100,000
75kW
145
143
1400
1670
100,000
100Hp
125
124
1200
1500
100,000
90kW
165
164
1580
1950
100,000
690PF/0900/400/..
690PF/0910/400/..
125Hp
156
148
1340
1780
100,000
110kW
205
195
1800
1950
100,000
150Hp
180
169
1670
2180
100,000
110kW
205
195
1800
1950
100,000
150Hp
180
169
1670
2180
100,000
8-12
Technical Specifications
Model Number
(Europe)
The improved ratings offered by software versions 5.4 onwards are made possible by
internal hardware changes to the drive. The ratings are not achievable on older drives
running software versions 5.4 onwards.
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss (W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME B : Input currents for kW ratings are at 500V 50Hz ac input. Prospective short circuit current 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 1s short term rating)
690PB/0022/500/3/..
2.2kW
6.5
110
1150
690PB/0040/500/3/..
4kW
10.4
165
1150
690PB/0055/500/3/..
5.5kW
11
15.3
200
1150
FRAME C : Input currents for kW ratings are at 500V 50Hz ac input. Prospective short circuit current 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PC/0055/500/..
5.5kW
11
14
155
275
3, 6
1250
690PC/0075/500/..
7.5kW
14
22
225
310
3, 6
4000
690PC/0110/500/..
11kW
21
26
260
470
3, 6
4000
690PC/0150/500/..
15kW
27
29.7
410
605
6000
7.5kW
14
20
225
300
1250
690PC/0075/500/..
11kW
21
26
260
350
4000
690PC/0110/500/..
15kW
27
32
410
310
4000
690PC/0150/500/..
18.5kW
34
36
545
470
6000
FRAME D : Input currents for kW ratings at 500V 50Hz ac input. Prospective short circuit current 10kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PD/0150/500/..
15kW
28
27
420
480
3, 6
4000
690PD/0180/500/..
18.5kW
36
33
545
605
3, 6
6000
690PD/0220/500/..
22kW
42
39
670
730
3, 6
6000
690PD/0300/500/..
30kW
52
54
740
830
15000
18.5kW
36
33
420
480
3, 6
4000
690PD/0180/500/..
22kW
42
39
545
605
3, 6
6000
690PD/0220/500/..
30kW
52
50
670
730
3, 6
6000
690PD/0300/500/..
37kW
65
68
890
980
15000
Technical Specifications
8-13
Model Number
(Europe)
The improved ratings offered by software versions 5.4 onwards are made possible by
internal hardware changes to the drive. The ratings are not achievable on older drives
running software versions 5.4 onwards.
Catalog Number
(North America)
Motor
Power
Output
Current
(A)
Input
Current
(A)
Heatsink
Power
Loss (W)
Total
Power
Loss
(W)
Maximum
Input
Switching Bridge I2t
Frequency
(A2s)
(kHz)
FRAME E : Input currents for kW ratings at 500V 50Hz ac input. Prospective short circuit current 18kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PE/0300/500/..
30kW
54
55
647
749
3, 6
15000
690PE/0370/500/..
37kW
67
69
799
911
3, 6
18000
690PE/0450/500/..
45kW
79
82
957
1083
3, 6
18000
37kW
67
67
623
738
15000
690PE/0370/500/..
45kW
79
82
766
894
18000
690PE/0450/500/..
55kW
98
98
930
1078
18000
FRAME F : Input currents for kW ratings at 500V 50Hz ac input. Prospective short circuit current 18kA.
Constant (Output Overload Motoring 150% for 60s, 180% for 0.5s short term rating)
690PF/0550/500/..
55kW
100
93
900
1130
100,000
690PF/0750/500/..
75kW
125
118
1200
1500
100,000
690PF/0900/500/..
90kW
156
140
1340
1780
100,000
75kW
125
118
1200
1500
100,000
690PF/0750/500/..
90kW
156
140
1340
1780
100,000
690PF/0090/500/..
110kW
180
166
1670
2180
100,000
8-14
Technical Specifications
50
63
80
63
80
-
Frame C
690PC/0055/230/3/..
690PC/0075/230/3/..
25
40
32
50
Frame E
690PE/0220/230/3/..
100
125
Frame C
690PC/0055/400/3/..
690PC/0075/400/3/..
690PC/0110/400/3/..
690PC/0150/400/3/..
16
20
32
40
20
32
40
50
Frame E
690PE/0300/400/3/..
690PE/0370/400/3/..
690PE/0450/400/3/..
80
100
100
100
100
125
16
25
32
32
20
32
32
40
63
80
100
80
100
100
125
160
160
160
160
200
400V BUILD VARIANT 380-460V 10%, 45-65Hz *
6
8
10
16
20
20
40
50
50
80
50
50
63
100
125
160
160
200
200
200
200
200
500V BUILD VARIANT 380-500V 10%, 45-65Hz *
8
12
16
32
40
40
63
40
40
50
80
100
125
160
* Note : Frame
Frame C
690PC/0055/500/3/..
690PC/0075/500/3/..
690PC/0110/500/3/..
690PC/0150/500/3/..
Frame E
690PE/0300/500/3/..
690PE/0370/500/3/..
690PE/0450/500/3/..
125
160
200
B only is 50Hz 5% or 60Hz 5%
690+ Series AC Drive
Technical Specifications
8-15
Motor Power
(kW/Hp)
CO467841U020
(TN Filter)
Frame B
CO467842U020
(TN/IT Filter)
CO467841U044
(TN Filter)
Frame C
CO467842U044
(TN/IT Filter)
CO467841U084
(TN Filter)
Frame D
CO467842U084
(TN/IT Filter)
CO467841U105
(TN Filter)
Frame E
CO467842U105
(TN/IT Filter)
CO467841U215
(TN Filter)
Frame F
CO467842U215
(TN/IT Filter)
Phase
0.75-6/1-10
constant
5.5-15/7.5-20
constant
7.5-18.5/10-25
quadratic
15-30/20-40
constant
18.5-37/25-50
quadratic
30-45/40-60
constant
37-55/50-75
quadratic
55-90/75-150
constant
75-110/100-150
quadratic
Watt
Loss
(W)
Fault
Leakage
Current
(mA)
10
36
Current
(A)
Maximum
Supply
Voltage
(V)
EMC
Performance
Class
Maximum
Motor
Cable
Length (m)
50
50
50
50
50
480
20
10
38
22
77
500
480
44
22
80
30
82
500
480
84
30
86
36
217
500
480
105
36
200
67
432
500
480
215
67
450
500
EMC Compliance
Standard EN
Conducted
emissions
Table 9
61800-3
First
Environment
Unrestricted
Distribution
Conducted
emissions
Table 9
First
Environment
Restricted
Distribution
First
Environment
Unrestricted
Distribution
First
Environment
Restricted
Distribution
Second
environment
Where I<=100A
Radiated
Emissions
Table 10
Radiated
Emissions
Table 10
Conducted
emissions
Table 11
Conducted
emissions
Table 11
Radiated
Emissions
Table 12
Second
environment
Where I>=100A
Second
environment
Frame B
Up to 4.0kW
when fitted with
the internal
filter
Over 4.0kW
when fitted with
the specified
external filter
Over 4.0kW
when fitted with
the internal
filter
Frame C
When fitted
with the
specified
external filter
Frame D
When fitted
with the
specified
external filter
Frame E
When fitted
with the
specified
external filter
Frame F
When fitted
with the
specified
external filter
When fitted
with the
specified
external filter
When fitted
with the
specified
external filter
When fitted
with the
specified
external filter
When fitted
with the
specified
external filter
Up to 4.0kW
No
No
No
No
Above 4.0kW
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
8-16
Technical Specifications
Motor
Power
(kW/hp)
Brake Switch
Peak Current
(A)
Peak Brake
Dissipation
(kW/hp)
Minimum
Brake Resistor
Value ()
0.75/1
10
4/5
56
690PB/0015/230/1/..
1.5/2
10
4/5
56
690PB/0022/230/1/..
2.2/3
10
4/5
56
690PB/0007/230/3/..
0.75/1
10
4/5
56
690PB/0015/230/3/..
1.5/2
10
4/5
56
690PB/0022/230/3/..
2.2/3
10
4/5
56
690PB/0040/230/3/..
4/5
15
6/8
33
0.75/1
10
7.5/10
100
690PB/0015/400/3/..
1.5/2
10
7.5/10
100
690PB/0022/400/3/..
2.2/3
10
7.5/10
100
690PB/0040/400/3/..
4/5
10
7.5/10
100
690PB/0055/400/3/..
5.5/7.5
10
7.5/10
80
690PB/0060/400/3/..
6.0/10
10
7.5/10
80
0.75/1
10
7.5/10
100
690PB/0015/500/3/..
1.5/2
10
7.5/10
100
690PB/0022/500/3/..
2.2/3
10
7.5/10
100
690PB/0040/500/3/..
4/5
10
7.5/10
100
690PB/0055/500/3/..
5.5/7.5
10
7.5/10
90
Motor
Power
(kW/hp)
Brake Switch
Peak Current
(A)
Peak Brake
Dissipation
(kW/hp)
Brake Switch
Continuous
Current (A)
Continuous Brake
Dissipation
(kW/hp)
Minimum
Brake Resistor
Value ()
5.5/7.5
13.5
5.2/6.9
4.0
1.6/2.1
29
690PC/0075/230/..
7.5/10
17.7
6.9/9.2
5.3
2.1/2.8
22
400V Build Variant: 380-460V 10%, 45-65Hz DC link brake voltage: 750V
690PC/0055/400/..
5.5/7.5
7.5
5.5/7.5
2.3
1.7/2.3
100
690PC/0075/400/..
7.5/10
15
11/15
4.5
3.4/4.5
50
690PC/0110/400/..
11/15
15
11/15
4.5
3.4/4.5
50
690PC/0150/400/..
15/20
15
11/15
4.5
3.4/4.5
50
500V Build Variant: 500V 10%, 45-65Hz DC link brake voltage: 815V
690PC/0055/500/..
5.5/7.5
7.5
6.1/8.2
2.25
1.8/2.5
100
690PC/0075/500/..
7.5/10
15
12.2/16.3
4.5
3.7/4.9
50
690PC/0110/500/..
11/15
15
12.2/16.3
4.5
3.7/4.9
50
690PC/0150/500/..
15/20
15
12.2/16.3
4.5
3.7/4.9
50
Technical Specifications
8-17
Motor
Power
(kW/hp)
Brake Switch
Peak Current
(A)
Peak Brake
Dissipation
(kW/hp)
Brake Switch
Continuous
Current (A)
Continuous Brake
Dissipation
(kW/hp)
Minimum
Brake Resistor
Value
()
11/15
28
10.9/14.5
8.4
3.3/4.4
14
690PD/0150/230/..
15/20
39
15.2/20.3
11.7
4.6/6.1
10
690PD/0180/230/..
18.5/25
49
19.0/25.3
14.7
5.7/7.6
400V Build Variant: 380-460V 10%, 45-65Hz DC link brake voltage: 750V
690PD/0150/400/..
15/20
30
22/30
9.5
7/10
27
690PD/0180/400/..
18.5/25
30
22/30
9.5
7/10
27
690PD/0220/400/..
22/30
30
22/30
9.5
7/10
27
690PD/0300/400/..
30/37
37
30/40
12.5
9/12
21
500V Build Variant: 500V 10%, 45-65Hz DC link brake voltage: 815V
690PD/0150/500/..
15/20
27
22/30
8.5
7/10
33
690PD/0180/500/..
18.5/25
27
22/30
8.5
7/10
33
690PD/0220/500/..
22/30
27
22/30
8.5
7/10
33
690PD/0300/500/..
30/37
34
30/40
11
9/12
24
Continuous Brake
Dissipation
(kW/hp)
Minimum
Brake Resistor
Value
()
Motor
Power
(kW/hp)
Brake Switch
Peak Current
(A)
Peak Brake
Dissipation
(kW/hp)
Brake Switch
Continuous
Current (A)
22/30
56
21.7/28.9
16.8
6.5/8.7
400V Build Variant: 380-460V 10%, 45-65Hz DC link brake voltage: 750V
690PE/0300/400/..
30/40
40
30/40
12
9/12
19
690PE/0370/400/..
37/50
50
37/50
15
10.5/14
15
690PE/0450/400/..
45/60
60
45/60
18
13.5/18
12
500V Build Variant: 500V 10%, 45-65Hz DC link brake voltage: 820V
690PE/0300/500/..
30/40
37
30/40
11
9/12
22
690PE/0370/500/..
37/50
46
37/50
14
10.5/14
18
690PE/0450/500/..
45/60
55
45/60
17
13.5/18
15
8-18
Technical Specifications
Motor
Power
(kW/hp)
Brake Switch
Peak Current
(A)
Peak Brake
Dissipation
(kW/hp)
Brake Switch
Continuous
Current (A)
Continuous Brake
Dissipation
(kW/hp)
Minimum
Brake Resistor
Value
()
30/40
94
30/41
23.4
23/12
690PF/0370/230/..
37/50
107
38/51
29.4
11/15
690PF/0450/230/..
45/60
125
51/68
39.0
15/20
400V Build Variant: 380-460V 10%, 45-65Hz DC link brake voltage: 750V
690PF/0550/400/..
55/75
94
62/83
25
18/25
690PF/0750/400/..
75/100
125
90/125
32
24/32
690PF/0900/400/..
90/125
136
102/137
32
24/32
5.5
690P/0910/400/..
90/150
136
102/137
32
24/32
5.5
500V Build Variant: 500V 10%, 45-65Hz DC link brake voltage: 820V
690PF/0550/500/..
55/75
82
68
25
20.5/27
10
690PF/0750/500/..
75/100
102
83
31
25.5/34
690PF/0900/500/..
90/125
102
83
31
25.5/34
Technical Specifications
8-19
Control Terminals
Terminal Name
Range
No.
ANALOG I/O TERMINAL BLOCK
Description
(Default functions are for Macro 1)
0V
AIN1 (SPEED)
AIN2 (TRIM)
4
5
6
AIN3
AIN4
AOUT1 (RAMP)
AOUT2
AOUT3
10V
+10V REF
10V
10
-10V REF
-10V
0V
DIN1 (RUN FWD)
0-24V
13
0-24V
14
0-24V
15
0-24V
16
DIN 5 (JOG)
0-24V
17
DIN6
0-24V
18
0-24V
19
0-24V
20
+24VC
RELAY OUTPUT TERMINAL BLOCK
Relay outputs are volt free, normally open contacts. Rated to 230V 3A resistive load.
Alternatively they may be used down to 1mA, 12V levels. This is a 6-way connector.
21
22
23
24
25
26
DOUT1_A
DOUT1_B
DOUT2_A
DOUT2_B
DOUT3_A
DOUT3_B
normally-open relay
contacts
normally-open relay
contacts
normally-open relay
contacts
No default function
8-20
Technical Specifications
Terminal A
1
External 0V
DIGIO11
DIGIO12
DIGIO13
DIGIO14
DIGIO15
Range
Description
(Default functions are for Macro 1)
12 3 45 6
Terminal B
User-supplied 0V reference
Configurable digital input/output
12 3 4 56 789
External 24V In
24V dc (10%) 1A
Reference Encoder A
Input
Reference Encoder /A
Input
Reference Encoder B
Input
Reference Encoder /B
Input
Reference Encoder Z
Input
Reference Encoder /Z
Input
External 0V
Terminal C
12 3 45 6
Slave Encoder A
Input
Slave Encoder /A
Input
Slave Encoder B
Input
Slave Encoder /B
Input
Slave Encoder Z
Input
Slave Encoder /Z
Input
Terminal D
12 3 45 6
Technical Specifications
8-21
Analog Inputs/Outputs
Inputs
Output
Range
Impedance
Resolution
10 bits (1 in 1024)
10 bits (1 in 1024)
Sample Rate
5ms
System Board
With System Board option fitted, the 10V range is enhanced as follows:
Range
Impedance
Resolution
Sample Rate
Digital Inputs
Operating Range
+30V
24V
15V
5V
0V
ON
threshold
OFF
-30V
Input Impedance
6.8k
Sample Rate
5ms
Digital Outputs
These are volt-free relay contacts. 50V dc max, 0.3A max (for inductive loads up to
L/R=40ms, a suitable freewheel diode must be used).
Maximum Voltage
230V ac
Maximum Current
3A resistive load
Output
24V dc
Maximum Current
Operating Range
100mA
0-5V dc = OFF,
15-24V dc = ON
(-30V dc absolute
minimum, +30V dc
absolute maximum)
Input Impedance
6.8k
Sample Rate
5ms
EXT 24Vin
+ 0.6V
24V
ON
15V
threshold
5V
OFF
0V
EXT 24Vin
- 0.6V
24V dc = ON *
0V dc = OFF
* range: 19.1V (full load) to 25.1V (no load)
5ms
8-22
Technical Specifications
h= 2
Q h2
h = 40
Q 1n
500
2.2
4.0
5.5
90
90
90
7.5
11.0
2.1
4.2
3.7
7.2
10.5
0.0
0.0
3.5
6.7
9.6
2.0
3.9
3.3
6.1
8.4
1.9
3.6
3.0
5.3
7.0
0.0
2.6
4.4
5.5
1.7
2.2
3.5
4.0
1.9
2.6
1.5
1.1
6.2
11.4
1.2
2.5
3.6
6.5
8.9
9.7
2.8
5.2
7.1
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
5.7
10.0
1.2
2.3
3.4
6.0
8.1
8.8
2.7
4.8
6.6
5.1
8.9
1.1
2.2
3.2
5.6
7.4
8.0
2.5
4.5
6.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.9
3.9
5.9
1.0
1.9
2.6
4.4
5.5
5.9
2.1
3.6
4.8
1.5
2.5
3.1
4.4
0.9
1.8
2.3
3.8
4.5
4.8
1.9
3.1
4.0
2.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.8
1.5
1.2
1.6
1.8
1.8
0.8
1.5
1.6
2.5
2.6
2.7
1.3
2.1
2.6
1.1
0.6
1.0
1.3
1.2
0.9
0.7
1.3
1.3
1.9
1.7
1.8
1.1
1.6
1.9
0.8
0.5
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.2
0.4
0.7
0.6
0.4
0.5
0.5
0.9
0.7
0.9
0.6
0.5
0.7
0.8
0.8
0.3
0.2
0.5
0.5
0.4
0.3
0.6
0.5
0.7
0.5
0.5
0.3
0.3
0.5
0.5
0.5
0.1
0.3
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.3
0.3
0.3
0.2
0.3
0.5
0.3
0.4
0.2
0.2
0.4
0.5
0.2
0.2
0.3
0.1
0.3
0.2
0.2
0.2
0.3
0.3
0.2
0.3
0.2
0.2
0.4
0.5
0.2
0.2
0.3
0.1
0.2
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.2
0.2
0.2
0.1
0.2
0.2
0.3
0.3
0.3
0.2
0.3
0.3
0.1
0.1
0.2
0.1
0.2
0.2
0.2
0.1
0.1
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.1
0.2
0.0
0.1
0.1
0.1
0.2
0.2
0.1
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.1
0.2
0.0
0.1
0.1
0.1
0.2
0.2
0.1
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.1
0.0
0.1
0.1
0.1
0.2
0.2
0.1
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.0
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8.9
16.2
22.4
4.6
8.1
11.2
19.2
2.8
5.4
7.2
12.4
16.2
17.5
5.8
10.0
13.5
0.37 0.64 0.80 0.46 0.67 0.83 1.22 0.19 0.33 0.37 0.58 0.68 0.73 0.31 0.48 0.62
690+ Series AC Drive
8-23
Technical Specifications
230
h= 2
Q h2
THD(V) x 100 =
400
h = 40
Q 1n
500
Three Phase
5.5
7.5
5.5
7.5
11.0
15.0
5.5
7.5
11.0
15.0
90
90
90
90
90
90
90
90
90
90
9.7
17.8
18.6
19.5
23.8
10.1
13.0
18.6
25.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
13.0
18.0
7.9
10.3
14.2
19.9
7.7
13.9
14.4
15.9
8.9
13.3
6.1
8.1
10.8
15.6
6.0
10.7
11.0
12.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.2
4.6
2.4
3.6
4.0
6.8
2.6
4.3
4.3
6.2
1.2
2.0
1.2
1.9
1.8
3.5
1.4
2.1
2.1
3.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0
1.5
0.6
0.8
1.2
1.5
0.6
1.2
1.2
1.2
0.6
1.3
0.6
0.9
1.1
1.5
0.6
1.1
1.1
1.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.6
0.3
0.5
0.5
0.9
0.3
0.6
0.6
0.9
0.4
0.6
0.3
0.3
0.5
0.6
0.3
0.5
0.5
0.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.2
0.3
0.4
0.6
0.2
0.4
0.4
0.5
0.3
0.3
0.2
0.3
0.3
0.5
0.2
0.3
0.3
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.3
0.1
0.2
0.2
0.3
0.1
0.2
0.3
0.3
0.2
0.3
0.1
0.2
0.2
0.3
0.1
0.2
0.2
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.2
0.1
0.1
0.2
0.2
0.1
0.2
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.2
0.1
0.1
0.1
0.2
0.1
0.1
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.2
0.1
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.1
0.2
0.1
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24.5
33.2
14.5
18.9
26.2
36.5
14.2
25.5
26.5
29.2
0.57
0.86
0.40
0.54
0.70
1.03
0.40
0.70
0.72
0.87
8-24
Technical Specifications
230
h= 2
Q h2
THD(V) x 100 =
400
h = 40
Q 1n
500
Three Phase
5.5
90
7.5
5.5
7.5
11.0
15.0
5.5
7.5
11.0
15.0
90
90
90
90
90
90
90
90
24.3
13.3
18.2
25.1
30.7
14.2
16.2
23.1
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.1
15.9
10.1
14.0
18.6
23.9
10.8
12.7
17.5
19.4
10.4
7.5
10.6
13.5
18.4
8.2
9.9
13.0
15.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.1
2.7
4.0
4.3
7.3
3.0
4.2
4.6
6.8
1.6
1.2
1.8
1.8
3.4
1.4
2.1
2.0
3.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.1
0.8
1.2
1.5
1.8
0.9
1.1
1.5
1.5
0.7
0.7
1.0
1.2
1.8
0.8
1.1
1.3
1.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.6
0.3
0.5
0.6
0.8
0.4
0.5
0.6
0.9
0.5
0.3
0.5
0.6
0.7
0.4
0.4
0.6
0.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.2
0.4
0.4
0.7
0.3
0.4
0.4
0.6
0.3
0.2
0.3
0.3
0.5
0.2
0.3
0.3
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.2
0.2
0.3
0.4
0.2
0.2
0.3
0.3
0.3
0.1
0.2
0.2
0.4
0.2
0.2
0.2
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.2
0.2
0.1
0.2
0.2
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.1
0.1
0.2
0.2
0.1
0.1
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.1
0.1
0.1
0.2
0.1
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.1
0.1
0.1
0.2
0.1
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
30.6
18.6
25.7
34.4
43.9
19.9
23.4
32.2
35.6
0.68
0.4848
0.6858
0.8634
1.1883
0.5286
0.6545
0.8396
1.0236
8-25
Technical Specifications
230
THD(V) x 100 =
400
Q h2
h = 40
Q 1n
500
Three Phase
11.0
15.0
18.0
15.0
18.0
22.0
30.0
15.0
18.0
22.0
30.0
90
90
90
90
90
90
90
90
90
90
90
19.4
24.2
29.0
46.7
59.2
25.8
30.6
36.3
51.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
20.8
21.1
23.3
18.6
21.6
24.8
34.2
14.9
17.9
20.9
12.7
11.5
11.5
13.1
14.7
16.4
21.8
11.3
13.0
14.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.5
3.4
4.4
3.7
3.7
3.6
4.2
4.3
4.2
4.2
2.5
2.6
3.0
1.8
2.0
2.4
3.4
2.1
2.0
2.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.4
1.9
2.5
1.6
1.7
1.8
2.2
1.4
1.7
1.8
1.2
1.4
1.7
1.1
1.1
1.1
1.4
1.2
1.2
1.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.9
1.2
1.6
0.7
0.9
1.0
1.3
0.6
0.7
0.8
0.7
0.9
1.2
0.7
0.7
0.8
0.9
0.5
0.7
0.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.9
1.1
0.4
0.5
0.6
0.7
0.4
0.4
0.4
0.5
0.7
0.9
0.4
0.5
0.5
0.6
0.3
0.4
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.6
0.8
0.3
0.3
0.3
0.5
0.3
0.3
0.3
0.4
0.5
0.7
0.2
0.3
0.3
0.5
0.3
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.5
0.6
0.2
0.2
0.2
0.3
0.2
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.5
0.2
0.2
0.2
0.3
0.2
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.4
0.2
0.2
0.2
0.2
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.3
0.4
0.1
0.2
0.2
0.3
0.1
0.1
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
44.9
52.8
65.0
34.8
40.5
47.2
65.8
27.5
33.2
39.1
0.90
0.93
1.05
0.85
0.96
1.08
1.44
0.74
0.85
0.96
h= 2
8-26
Technical Specifications
230
h= 2
THD(V) x 100 =
400
Q h2
h = 40
Q 1n
500
Three Phase
11.0
15.0
90
90
18.0
15.0
18.0
22.0
30.0
15.0
18.0
22.0
30.0
90
90
90
90
90
90
90
90
59.2
30.6
36.3
48.2
67.7
23.4
29.0
38.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
22.5
23.3
21.6
24.8
31.0
41.7
17.6
20.9
26.6
12.5
11.5
14.7
16.4
19.6
25.5
13.0
14.7
17.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.3
4.4
3.7
3.6
3.4
4.0
4.5
4.2
4.1
2.7
3.0
2.0
2.4
3.3
4.7
2.1
2.1
2.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.8
2.5
1.7
1.8
1.8
2.1
1.6
1.8
2.0
1.3
1.7
1.1
1.1
1.4
1.9
1.3
1.3
1.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.2
1.6
0.9
1.0
1.0
1.3
0.6
0.8
1.1
0.9
1.2
0.7
0.8
0.8
1.1
0.6
0.8
0.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.8
1.1
0.5
0.6
0.6
0.9
0.4
0.4
0.6
0.7
0.9
0.5
0.5
0.6
0.7
0.4
0.4
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.6
0.8
0.3
0.3
0.4
0.6
0.3
0.3
0.4
0.5
0.7
0.3
0.3
0.5
0.5
0.3
0.3
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.6
0.2
0.2
0.2
0.5
0.2
0.2
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.5
0.2
0.2
0.4
0.4
0.2
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.2
0.2
0.2
0.3
0.1
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.2
0.2
0.3
0.3
0.1
0.2
0.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
54.0
65.0
40.5
47.2
60.8
83.8
32.6
39.1
50.5
0.97
1.05
0.96
1.08
1.30
1.72
0.85
0.96
1.16
Technical Specifications
8-27
230
h= 2
THD(V) x 100 =
400
Q h2
h = 40
Q 1n
500
Three Phase
22.0
30.0
37.0
45.0
30.0
37.0
45.0
90
90
90
90
90
90
90
41.1
52.4
64.4
52.3
62.8
75.5
0.0
0.0
0.0
0.0
0.1
0.1
0.0
42.4
35.3
42.2
48.4
29.3
36.7
43.1
22.2
22.9
27.2
29.4
20.2
24.8
27.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
4.4
4.5
5.2
4.9
5.3
5.9
5.5
4.3
3.2
3.8
4.9
2.7
3.4
4.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.0
2.3
2.7
2.5
2.5
2.9
2.9
1.7
1.4
1.6
1.9
1.6
1.8
1.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.2
1.3
1.5
1.5
1.1
1.4
1.6
0.9
0.9
1.1
1.0
1.0
1.2
1.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.7
0.8
0.9
0.6
0.8
0.9
0.5
0.6
0.7
0.7
0.6
0.7
0.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.4
0.5
0.6
0.4
0.5
0.6
0.4
0.4
0.5
0.5
0.4
0.5
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.3
0.3
0.4
0.3
0.4
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.2
0.2
0.3
0.2
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.2
0.2
0.3
0.2
0.2
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
90.7
67.5
80.8
94.7
54.8
69.1
82.6
1.65
2.58
3.70
3.41
1.31
1.61
1.82
8-28
Technical Specifications
230
h= 2
THD(V) x 100 =
400
Q h2
h = 40
Q 1n
500
Three Phase
22.0
30.0
37.0
45.0
30.0
37.0
45.0
90
90
90
90
90
90
90
75.5
64.3
74.8
89.1
51.5
63.6
0.1
0.1
0.1
0.1
0.1
0.0
0.0
49.1
41.9
48.7
55.2
35.4
43.1
48.9
21.7
26.0
30.3
32.2
23.3
28.0
30.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
6.3
4.4
5.0
5.1
5.1
5.7
5.4
4.1
4.0
4.6
5.9
3.3
4.1
5.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.8
2.3
2.7
2.5
2.6
3.0
2.8
1.7
1.6
1.8
2.3
1.5
1.8
2.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.6
1.4
1.6
1.5
1.4
1.6
1.6
1.0
0.9
1.1
1.2
1.0
1.2
1.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0
0.8
1.0
1.0
0.7
0.9
1.0
0.7
0.6
0.7
0.8
0.7
0.8
0.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.5
0.6
0.7
0.4
0.6
0.6
0.5
0.5
0.5
0.6
0.4
0.6
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.4
0.4
0.5
0.3
0.4
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.3
0.4
0.4
0.3
0.4
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.2
0.3
0.3
0.2
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.2
0.3
0.4
0.2
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
115.6
81.3
94.6
110.0
67.1
82.2
95.2
1.84
2.98
3.46
3.84
1.52
1.84
1.02
Technical Specifications
8-29
Typical
Motor
Efficiency %
Harmonic
No.
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
40
41
42
43
44
45
46
47
48
49
50
Total RMS
Current (A)
THD (V) %
90
90
90
90
90
90
90
90
90
90
156.6
79.7
104.8
126.7
118.2
140.1
99.2
132.1
152.1
0.0
0.0
0.0
0.1
0.1
0.1
0.0
0.0
0.1
0.1
35.9
41.6
45.9
44.9
53.4
57.8
58.9
42.4
49.3
54.5
11.9
11.9
11.8
19.5
19.5
19.1
19.0
22.1
22.5
22.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
6.5
7.7
8.5
6.9
9.0
10.0
10.3
5.7
7.5
8.9
2.9
3.5
4.2
4.0
4.3
4.6
4.7
4.6
4.6
4.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.7
3.1
3.2
3.1
3.9
4.2
4.3
2.6
3.3
3.9
1.6
2.1
2.4
1.8
2.2
2.6
2.7
1.8
2.0
2.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.4
1.4
1.4
1.7
2.0
2.1
2.1
1.5
1.9
2.1
1.1
1.3
1.4
1.1
1.5
1.7
1.7
1.0
1.2
1.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.8
0.8
1.0
1.1
1.1
1.1
0.9
1.1
1.2
0.7
0.8
0.7
0.8
1.0
1.1
1.1
0.6
0.8
1.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.5
0.6
0.6
0.6
0.7
0.7
0.6
0.7
0.7
0.4
0.5
0.5
0.6
0.6
0.7
0.7
0.4
0.6
0.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.4
0.4
0.4
0.5
0.5
0.4
0.5
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.3
0.5
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.3
0.3
0.3
0.3
0.4
0.4
0.3
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
102.3
126.2
148.2
110.9
144.3
164.3
168.9
93.3
118.4
140.2
1.33
1.52
1.66
1.71
1.98
2.12
2.15
1.67
1.90
2.06
8-30
Technical Specifications
230
h= 2
Q h2
THD(V) x 100 =
400
h = 40
1n
500
Three Phase
30.0
37.0
45.0
55.0
75.0
90.0
90.0
(150HP)
55.0
75.0
90.0
90
90
90
90
90
90
90
90
90
90
140.1
175.5
132.0
151.6
184.4
156.6
104.8
126.7
152.5
0.1
0.0
0.0
0.0
0.2
0.1
0.0
0.1
0.1
0.1
40.9
45.9
52.3
52.6
57.8
64.7
58.9
48.5
54.5
60.5
11.5
11.8
12.3
18.8
19.1
18.6
19.0
21.9
22.2
21.7
0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.0
0.0
0.0
7.6
8.5
9.5
9.0
10.1
11.5
10.3
7.5
8.9
10.5
3.5
4.2
5.3
4.2
4.6
5.4
4.7
4.5
4.7
4.9
0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.0
0.0
0.0
3.0
3.2
3.1
3.8
4.2
4.5
4.3
3.3
3.9
4.5
2.1
2.4
2.8
2.3
2.6
3.2
2.7
2.0
2.2
2.6
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.4
1.4
1.4
2.0
2.1
2.0
2.1
1.9
2.1
2.3
1.3
1.4
1.3
1.5
1.7
1.9
1.7
1.2
1.4
1.7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7
0.8
1.0
1.1
1.1
1.1
1.1
1.1
1.2
1.3
0.7
0.7
0.8
1.0
1.1
1.1
1.1
0.8
1.0
1.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
0.6
0.7
0.6
0.7
0.8
0.7
0.7
0.7
0.8
0.5
0.5
0.6
0.7
0.7
0.7
0.7
0.6
0.7
0.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4
0.4
0.4
0.4
0.5
0.6
0.5
0.5
0.5
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.4
0.4
0.4
0.5
0.5
0.4
0.4
0.5
0.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.3
0.3
0.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.3
0.3
0.3
0.4
0.4
0.3
0.3
0.3
0.3
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
125.9
148.2
183.9
143.8
163.8
196.8
168.9
118.0
140.2
166.0
1.49
1.66
1.87
1.95
2.13
2.34
2.15
1.87
2.06
2.25
9-1
Use a screened/armoured cable between VSD/cubicle and motor containing the motor
protective earth (PE) connection. It should have a 360 screen termination. Earth screen at
both ends connecting to the motor frame and cubicle (or gland box if wall mounted).
Maintain the screen integrity using 360 terminations.
Note: Some hazardous area installations may preclude direct earthing at both ends of the
screen, in this case earth one end via a 1F 50Vac capacitor, and the other as normal.
If the cable is interrupted to insert contactors etc., re-connect the screen using the shortest
possible route.
Keep the length of screen stripped-back as short as possible when making screen
connections.
Ideally use 360 screen terminations using cable glands or U clips on power screen rails.
If a shielded cable is not available, lay unshielded motor cables in a metal conduit which will act
as a shield. The conduit must be continuous with a direct electrical contact to the VSD and
motor housing. If links are necessary, use braid with a minimum cross sectional area of 10mm2.
Note: Some motor gland boxes and conduit glands are made of plastic, if this is the case, then
braid must be connected between the screen and the chassis. In addition at the motor
end, ensure that the screen is electrically connected to the motor frame since some
terminal boxes are insulated from the frame by gasket/paint.
Earthing Requirements
IMPORTANT: Protective earthing always takes precedence over EMC earthing.
9-2
Cabling Requirements
Note: Refer to Chapter 8: Technical Specifications for additional Cabling Requirements.
Use a single length of cable to a star junction point to feed multiple motors.
Keep electrically noisy and sensitive parallel cable runs to a minimum. Separate parallel
cable runs by at least 0.25 metres. For runs longer than 10 metres, separation should be
increased proportionally. For example if the parallel runs were 50m, then the separation
would be (50/10) x 0.25m = 1.25m.
Never run sensitive cables close or parallel to the motor, dc link and braking chopper circuit
for any distance.
Never run supply, dc link or motor cables in the same bundle as the signal/control and
feedback cables, even if they are screened.
Ensure EMC filter input and output cables are separately routed and do not couple across
the filter.
Producing increased conducted emissions which degrade the performance of the EMC filter
due to saturation.
Causing RCDs (Residual Current Devices) to trip due to increased high frequency earth
current.
Producing increased heating inside the EMC ac supply filter from the increased conducted
emissions.
These effects can be overcome by adding chokes or output filters at the output of the VSD.
9-3
The protective earth connection (PE) to the motor must be run inside the screened cable
between the motor and VSD and be connected to the protective earth terminal in the gland
box, or on the VSD.
The unit is installed for Class B operation when mounted inside a cubicle having 10dB
attenuation between 30 and 100MHz (typically the attenuation provided by a metal cabinet with
no aperture of dimension greater than 0.15m), using the recommended ac supply filter and
having met all cabling requirements.
Note: Radiated magnetic and electric fields inside the cubicle will be high and any components
fitted inside must be sufficiently immune.
The VSD, external filter and associated equipment are mounted onto a conducting, metal
mounting panel. Do not use cubicle constructions that use insulating mounting panels or
undefined mounting structures. Cables between the VSD and motor must be screened or
armoured and terminated at the VSD or locally on the back panel.
9-4
Cubicle
Back Panel
VSD
External
Filter
U-clip used to
terminate screen
connection to
the back panel
PE2 PE1
Motor
AC Supply
As short as possible
(0.3 metres maximum)
Armoured/screened cable
to motor
screened
9-5
to motor
screened
Back Panel
VSD
0A
PE
PE
PE
VSD
0D PE
VSD
PLC
Metal Work Earth
PE
0A
0D PE
0A
0D
PE
0D
Doors
Back
Panel
Metal
Work
24V Control
Dirty Earth
Signal/Control Screen
110V
0A = 0 Volts Analogue
Control
0D = 0 Volts Digital
PE = Protective Earth
f = External Filter
VSD = Variable Speed Drive
PLC = Programmable Logic Controller
STAR POINT
all screened signals not
going directly to a VSD
Sensitive Equipment
The proximity of the source and victim circuit has a large effect on radiated coupling. The
electromagnetic fields produced by VSDs falls off rapidly with distance from the
cabling/cubicle. Remember that the radiated fields from EMC compliant drive systems are
measured at least 10m from the equipment, over the band 30-1000MHz. Any equipment placed
closer than this will see larger magnitude fields, especially when very close to the drive.
Do not place magnetic/electric field sensitive equipment within 0.25 metres of the following
parts of the VSD system:
From experience, the following equipment is particularly sensitive and requires careful
installation.
Any transducers which produce low level analog outputs (<1V) , e.g. load cells, strain
gauges, thermocouples, piezoelectric transducers, anemometers, LVDTs
Wide band width control inputs (>100Hz)
AM radios (long and medium wave only)
Video cameras and closed circuit TV
Office personal computers
Capacitive devices such as proximity sensors and level transducers
Mains borne communication systems
Equipment not suitable for operation in the intended EMC environment, i.e. with
insufficient immunity to new EMC standards
690+ Series AC Drive
9-6
9-7
Power Input
Power Output
AWG
AWG
230V Build Variant: 220-240V 10%
CONSTANT
690+/0001/230/../1
14
14
690+/0002/230/../1
10
14
690+/0003/230/../1
10
14
690+/0001/230/..
14
14
690+/0002/230/..
14
14
690+/0003/230/..
12
14
690+/0005/230/..
10
10
400V Build Variant: 460V 10%
CONSTANT
690+/0001/460/..
14
14
690+/0002/460/..
14
14
690+/0003/460/..
14
14
690+/0005/460/..
14
14
690+/0007/460/..
12
14
690+/0010/460/..
10
12
Brake Output
AWG
14
14
14
14
14
14
10
14
14
14
14
12
10
FRAME C
690+/0007/230/..
690+/0010/230/..
690+/0007/230/..
690+/0015/230/..
690+/0007/460/..
690+/0010/460/..
690+/0015/460/..
690+/0020/460/..
690+/0007/460/..
690+/0010/460/..
690+/0015/460/..
690+/0020/460/..
Power Input
Power Output
AWG
AWG
230V Build Variant: 220-240V 10%
CONSTANT
8
10
8
8
QUADRATIC
8
8
6
6
400V Build Variant: 460V 10%
CONSTANT
12
14
12
12
10
10
8
8
QUADRATIC
12
12
10
10
8
8
8
8
Brake Output
AWG
12
12
14
14
12
12
12
12
14
12
12
12
9-8
690+/0015/230/..
690+/0020/230/..
690+/0025/230/..
690+/0015/230/..
690+/0020/230/..
Power Input
Power Output
AWG
AWG
230V Build Variant: 220-240V 10%
CONSTANT
6
6
690+/0020/460/..
690+/0025/460/..
690+/0030/460/..
690+/0040/460/..
10
10
10
QUADRATIC
4
10
10
690+/0020/460/..
690+/0025/460/..
690+/0030/460/..
690+/0040/460/..
Brake Output
AWG
10
10
10
10
QUADRATIC
8
10
10
10
10
FRAME E
690+/0030/230/..
690+/0030/230/..
690+/0040/460/..
690+/0050/460/..
690+/0060/460/..
690+/0040/460/..
690+/0050/460/..
690+/0060/460/..
Power Input
Power Output
AWG
AWG
230V Build Variant: 220-240V 10%
CONSTANT
2
3
QUADRATIC
1/0
Brake Output
AWG
8
8
QUADRATIC
4
9-9
FRAME F
690+/0040/230/..
690+/0050/230/..
690+/0060/230/..
Power Input
Power Output
AWG
AWG
230V Build Variant: 220-240V 10%
CONSTANT
1
1
690+/0040/230/..
690+/0050/230/..
690+/0060/230/..
690+0075/460/..
Brake Output
AWG
2/0
2/0
3/0
3/0
QUADRATIC
2/0
2/0
3/0
3/0
4/0
250kcmil
690+0100/460/..
2/0
2/0
690+0125/460/..
3/0
3/0
690+0150/460/..
4/0
4/0
690+0075/460/..
QUADRATIC
2/0
2/0
690+0100/460/..
3/0
3/0
690+0125/460/..
4/0
4/0
690+0150/460/..
4/0
4/0
Open Type
Cubicle Mounted
45C
UL Type 1 Enclosed
40C
Open Type
Cubicle Mounted
40C
UL Type 1 Enclosed
35C
9-10
Catalog Number
Catalog Number
Quadratic
Constant
Quadratic
Frame C
690+/0001/230../1
15
690+/0007/230..
30
35
690+/0002/230../1
25
690+/0010/230..
35
50
690+/0003/230../1
30
690+/0001/230..
10
690+/0002/230..
15
690+/0003/230..
15
25
100
125
690+/0005/230..
Frame D
Frame E
690+/0015/230..
50
60
690+/0020/230..
60
70
690+/0025/230..
70
690+/0040/230..
110
150
690+/0050/230..
150
150
150
200
690+/0030/230..
Frame F
690+/0060/230..
Frame C
690+0001/460/..
690+/0007/460/..
15
20
690+0002/460/..
10
690+/0010/460/..
20
25
690+0003/460/..
10
690+/0015/460/..
25
30
690+0005/460/..
15
690+/0020/460/..
35
40
690+0007/460/..
20
25
690+0010/460/..
Frame D
Frame E
690+/0020/460/..
30
40
690+/0040/460/..
60
70
690+/0025/460/..
40
45
690+/0050/460/..
70
90
690+/0030/460/..
45
60
690+/0060/460/..
90
100
690+/0040/460/..
60
70
690+/0075/460/..
110
125
690+/0100/460/..
125
150
690+/0125/460/..
150
175
690+/0150/460/..
175
175
Frame F
9-11
The European machines and drives manufacturers via their national trade associations have
formed the European Committee of Manufacturers of Electrical Machines and Power
Electronics (CEMEP). Parker SSD Drives and other major European drives manufacturers are
working to the CEMEP recommendations on CE marking. The CE mark shows that a product
complies with the relevant EU directives, in our case the Low Voltage Directive and, in some
instances, the EMC Directive.
Where the supplied unit has an intrinsic/direct function to the end user, then the unit is
classed as relevant apparatus.
2.
Where the supplied unit is incorporated into a higher system/apparatus or machine which
includes (at least) the motor, cable and a driven load but is unable to function without this
unit, then the unit is classed as a component.
9-12
IMPORTANT: Before installation, clearly understand who is responsible for conformance with the EMC
directive. Misappropriation of the CE mark is a criminal offence.
It is important that you have now defined who is responsible for conforming to the EMC
directive, either:
Q Parker SSD Drives Responsibility
You intend to use the unit as relevant apparatus.
When the specified EMC filter is correctly fitted to the unit following EMC installation
instructions, it complies with the relevant standards indicated in the following tables. The fitting
of the filter is mandatory for the CE marking of this unit to apply.
The relevant declarations are to be found at the end of this chapter. The CE mark is displayed on
the EC Declaration of Conformity (EMC Directive) provided at the end of this chapter.
Q Customer Responsibility
You intend to use the unit as a component, therefore you have a choice:
1.
To fit the specified filter following EMC installation instructions, which may help you gain
EMC compliance for the final machine/system.
2.
Not to fit the specified filter, but use a combination of global or local filtering and screening
methods, natural migration through distance, or the use of distributed parasitic elements of
the existing installation.
Note: When two or more EMC compliant components are combined to form the final
machine/system, the resulting machine/system may no longer be compliant, (emissions
tend to be additive, immunity is determined by the least immune component). Understand
the EMC environment and applicable standards to keep additional compliance costs to a
minimum.
2.
3.
Writing a technical construction file stating the technical rationale as to why your final
machine/system is compliant. An EMC competent body must then assess this and issue a
technical report or certificate to demonstrate compliance.
Refer to Article 10(2) of Directive 89/336/EEC.
With EMC compliance, an EC Declaration of Conformity and the CE mark will be issued for
your final machine/system.
IMPORTANT: Professional end users with EMC expertise who are using drive modules and cubicle
systems defined as components who supply, place on the market or install the relevant
apparatus must take responsibility for demonstrating EMC conformance and applying
the CE mark and issuing an EC Declaration of Conformity.
Emission - these standards limit the interference caused by operating (this) drive module.
2.
Immunity - these standards limit the effect of interference (on this unit) from other electrical
and electronic apparatus.
9-13
STAR T
IS SSD MODULE
RELEVANT APPARATUS
WIT H INT RINSIC FUNCTION
TO END USER (CEMEP
VALIDIT Y FIELD 1)
NO
YES
NO
EMC CHARACT ERIST ICS
STAT ED IN MANUAL
YES
FIT THE SPECIFIED
SSD EMC FILT ER
RELEVANT APPARATUS
MANUFACT URER/SUPPLIER/INST ALLERS
RESPONSIBILITY T O CONFORM WIT H EMC DIRECTIVE.
SSD EMC CHARACTERIST ICS AND MANUFACT URERS
DECLARATION MAY BE USED AS A BASIS
IN T HE OVERALL PRODUCT JUST IFICAT ION
9-14
Certificates
690P
EC DECLARATIONS OF CONFORMITY
Date CE marked first applied: 01.04.2000
Issued for
compliance
with the EMC
Directive when
the unit is used
as relevant
apparatus.
EMC Directive
The drive is CE
marked
in
In accordance with the EEC Directive
In accordance with the EEC Directive
accordance with
2004/108/EC
2006/95/EC
the low voltage
We Parker SSD Drives, address as below,
We Parker SSD Drives, address as below,
directive for
declare under our sole responsibility that the
declare under our sole responsibility that the electrical
above Electronic Products when installed and
above Electronic Products when installed and equipment and
operated with reference to the instructions in
operated with reference to the instructions in appliances in the
the Product Manual (provided with each piece
the Product Manual
voltage range
of equipment) is in accordance with the relevant (provided with each piece of equipment), is in
when installed
clauses from the following standard:accordance with the relevant clauses from the
correctly.
following standard :* BSEN61800-3 (2004)
EN50178 (1998)
MANUFACTURERS DECLARATIONS
EMC Declaration
This is
provided to aid
We Parker SSD Drives, address as below,
your
declare under our sole responsibility that the
justification for above Electronic Products when installed and
operated with reference to the instructions in
EMC
the Product Manual (provided with each piece
compliance
of equipment) is in accordance with the
when the unit
relevant clauses from the following standard:is used as a
component.
* BSEN61800-3 (2004)
Machinery Directive
Since the
potential hazards
The above Electronic Products
are mainly
are components to be incorporated into
machinery and may not be operated alone.
electrical rather
The complete machinery or installation using than mechanical,
this equipment may only be put into service the drive does not
when the safety considerations of the Directive fall under the
89/392/EEC are fully adhered to.
machinery
Particular reference should be made to
EN60204-1 (Safety of Machinery - Electrical directive.
However, we do
Equipment of Machines).
supply a
All instructions, warnings and safety
information of the Product Manual must be manufacturer's
adhered to.
declaration for
when the drive is
used (as a
component) in
machinery.
Application Notes
10-1
APPLICATION NOTES
0
1
Application advice is available through our Technical Support Department, who can also
arrange for on-site assistance if required. Refer to the back cover of this manual for the address
of your local Parker SSD Drives company.
Always use gold flash relays, or others designed for low current operation (5mA), on all
control wiring.
Remove all power factor correction equipment from the motor side of the drive before use.
Avoid using motors with low efficiency and small cos (power factor) as they require a
larger kVA rated drive to produce the correct shaft kW.
Brake Motors
Brake motors are used in applications requiring a mechanical brake for safety or other
operational reasons. The motor can be a standard induction motor fitted with an electromechanical brake, or it could be a special conical rotor machine. In the case of a conical rotor
machine the spring-loaded brake is controlled by the motor terminal voltage as follows:
When the motor is energised an axial component of the magnetic field due to the conical
air-gap overcomes the force of the brake spring and draws the rotor into the stator. This
axial displacement releases the brake and allows the motor to accelerate like a normal
induction motor.
When the motor is de-energised the magnetic field collapses and the brake spring displaces
the rotor, pushing the brake disc against the braking surface.
Drives can be used to control the speed of conical rotor brake motors since the linear V/F
characteristic maintains the motor magnetic field constant over the speed range. It will be
necessary to set the FIXED BOOST parameter to overcome motor losses at low speed (see
FLUXING menu at level 3).
10-2
Application Notes
Line chokes may be used to reduce the harmonic content of the supply current where this a
particular requirement of the application or where greater protection from mains borne transients
is required.
Motor
Power
Choke Inductance
2mH
7.5A
CO055931
0.9mH
22A
CO057283
0.45mH
33A
CO057284
18
0.3mH
44A
CO057285
22
50H
70A
CO055193
37
50H
99A
CO055253
45
50H
99A
CO055253
55
50H
243A
CO057960
75
50H
360A
CO387886
90
50H
360A
CO387886
110
50H
360A
CO387886
(kW)
0.75
1.1
1.5
2.2
4.0
5.5
7.5
11
15
30
Application Notes
10-3
VSD
M1/U M2/V M3/W
OL1
M1
OL2
M2
WARNING!
Caution
Restrict the total cable length on multiple motor installations as follows:
50 metres with no output choke fitted,
300 metres with choke.
Dynamic Braking
During deceleration, or with
an overhauling load, the
motor acts as a generator.
EXTERNAL
RESISTOR
Energy flows back from the
NETWORK
motor into the dc link
+
capacitors within the drive.
This causes the dc link
GATE
voltage to rise. If the dc link
DRIVE
voltage exceeds 810V for
CIRCUIT
the 400V build (or 890V for
the 500V build) then the
drive will trip to protect the
capacitors and the drive
power devices. The amount
of energy that can be
absorbed in the capacitors is
Figure 10-2 Dynamic Braking Circuit
relatively small; typically
more than 20% braking
torque will cause the drive to trip on overvoltage. Dynamic braking increases the braking
capability of the drive by dissipating the excess energy in a high power resistor connected
across the dc link, see above. Refer to the Power Wiring Connection Diagrams in Chapter 3.
690+ Series AC Drive
10-4
Application Notes
The Dynamic Braking Option is a PCB with an extra IGBT power device fitted. It is fitted
inside the drive package and is connected to the negative side of the dc link.
When the dc link voltage rises above that specified for each Frame size (Chapter 8: Technical
Specifications - Internal Dynamic Brake Switch) the brake unit switches the external resistor
network across the dc link. The brake unit switches off again when the dc link voltage falls
below the threshold level. The amount of energy produced by the motor during regeneration
depends upon the DECEL TIME parameter (refer to the REFERENCE RAMP and DYNAMIC
BRAKING function blocks) and the inertia of the load.
Refer to Chapter 3: Installing the Drive - External Brake Resistor for brake resistor selection
information.
Winder Applications
The drive contains function blocks for winder applications, refer to the Software Product
Manual, Chapter 5: Application Macros.
At Zero Speed
The diameter calculation division will not calculate accurately below a certain minimum line
speed, and will not calculate at all at zero speed.
If the diameter is not accurately set at zero speed the winder may not start without large changes
in web tension. It is therefore most important for good winder performance that the diameter is
reset to the correct value before the machine is started. The following diagrams show typical
ways to preset the roll diameter.
Application Notes
10-5
Ultrasonic
sensor
Drive
Drive
+10V
Initial diameter
potentiometer
0V
+24V
+24V
Set diameter
pushbutton
Line zero
speed
relay
When Running
Since the winder block calculates the roll diameter using a division of the Line Reference and
Winder Speed feedback signals, it is important that these signals are accurate.
Ideally, in order to improve accuracy, the diameter calculation signals need to be the actual
speeds of the line and winder. The reel speed reference however, needs to be driven from the
Line Reference in order to give good acceleration performance for the winder.
The following diagram shows the Line Reference and Line Speed signals used to give an
improved accuracy winder.
10-6
Application Notes
Web must NEVER slip on
these line reference rolls
Reel speed
Line
Speed
Diameter
Calc.
Calculated
diameter
default
Line
Reference
Ramp
alternative
Winder
Speed
Calc
Information Required
The following information is required from the winding machine manufacturer in order to set up
the winder blocks:
Absolute minimum roll diameter.
Absolute maximum roll diameter.
Absolute maximum line speed.
Motor maximum speed, at smallest roll diameter and maximum line speed.
10-7
Application Notes
Set-up with no Web connected to the Winder
The majority of the drive set-up should be performed without web connected to the centre
winder. This allows the winding spindle to rotate freely, without being restrained by the web.
Before configuring the Closed Loop centre winder load the Winder macro, refer to the Software
Product Manual, Chapter 5: Application Macros.
100%
It is important that the absolute maximum range of diameter is used when calculating the
minimum diameter parameter.
Forward line
direction
Rewind
Forward line
direction
Positive setpoint
and rotation
Positive setpoint
and rotation
Positive
torque
Positive
torque
Motor
Motor
Equations
The following equations are used to determine motor torque and power requirements.
Unwind
Line Reference
Tension
Tension
Belt /
Gearbox
Speed
Rewind
Speed
Torque
Torque
Motor
Belt /
Gearbox
Motor
10-8
Application Notes
Metric Units
The following SI units are used to produce the equations shown below.
Tension - Kilograms force (kgf)
Torque - Newton Metres (Nm)
Line Speed - Metres/Sec (MS-1)
Line accel - Metres/Sec2 (MS-2)
Rotation speed - RPM (RPM)
Roll Diameter - Metres (M)
Power - KWatt (kW)
Mass - kg (kg)
Motor Power
The following diagram shows the motor and roll powers at maximum line speed compared to
roll speed.
Power
Motor power
no field weakening
Motor power
with field weakening
Web power
+ Inertia power
Web power
Dmax
Base
speed
Dmin
(100%)
Roll Speed
Diameter Build Up
PowerMotor = (PowerWeb + PowerInertia )
+ PowerFriction kW
Cons tan t Power Range
Here, the Constant Power Range is the motor field weakening range.
This parameter is 1 if no field weakening.
Application Notes
Motor Torque
The worst case motor torque will exist for the following conditions:
Maximum roll diameter
Maximum acceleration rate
Maximum roll width
Maximum material tension
Maximum roll mass
Torque Tension = Tension Roll Diameter 4.905
Assuming the roll is a solid cylinder
TorqueInertia =
Torque Motor =
TorqueRoll
Ratio Gearbox
+ TorqueFriction
Motor Speed
The maximum motor speed will exist under the following conditions:
Maximum line speed
Smallest core diameter
Maximum gearbox ratio
SpeedRoll =
SpeedLine
Diameter
19.1 RPM
10-9
10-10
Application Notes
OPTION 1
Small numbers of drives can be coupled together on both the AC supply side and DC bus side.
AC Supply
AC Fuses
AC Line Chokes
AC
Drive
DC+
AC
Drive
AC
Drive
DC-
DC+
DC+
DC-
DC-
Contactor
AC Motor
AC Motor
AC Motor
DC Fuses
>700V
Common DC Bus
Considerations
AC fuses should be fast-acting. Ideally, add fuse monitoring to shut down the total system
in the event of any AC fuse failure.
AC line chokes must be fitted (minimum 3% per unit impedance). Use the following
formula to derive the value of inductance required to satisfy the per unit impedance
requirement:
LINE VOLTS
=
363 x INPUT CURRENT (A) x FREQUENCY (Hz)
INDUCTANCE (H)
Sequence contactors so that the AND of all the DRIVE READY signals starts a short timer
which in turn closes all the contactors together. The contactors should not be opened until
line stop, not even under fault conditions.
Because the drives are fed from the AC side, clearing of the DC fuses may not present a
run-threatening situation. The drives will remain functional unless the isolated drive
regenerates power. Consider using indicating fuses, especially if a drive is permanently
regenerating.
690+ Series AC Drive
Application Notes
10-11
OPTION 2
The drives are coupled together on the DC bus side only. The drives AC inputs are unused.
DC+
Common DC Bus
DC Source
for example:
590+
DC690+
>700V
DC Link Fuses
DC+
DC-
DC-
AC
Drive
AC
Drive
DC+
AC Motor
AC Motor
Considerations
The DC Source must be correctly rated to match the maximum power to be imported into
the system. Use the following formula which takes into account form factor and efficiency:
DC CURRENT (DC A) >=
2000 x SP
VL
Check the voltage rating of any DC link components. Voltages >700V are common.
10-12
Application Notes
display /007 in Block 12 of the (Europe) Product Code, indicating that Special
Option 7 is applied (Y cap disconnection)
IMPORTANT: All drives in a common DC link scheme using a 4-Q Regen front-end must have their
internal "Y" caps to earth (PE) removed.
The 4-Q REGEN control mode allows a single 690+ to act as a 4-Q power supply unit that is
capable of drawing (motoring) and supplying (regenerating) sinusoidal, near-unity power factor
current from the supply.
The output from the 4-Q Regen drive acts as a DC supply which is used to power other drives
on a common DC Bus system.
Advantages
Using the 690+ as a 4-Q power supply in common DC Bus schemes provides the following
advantages:
Allows standard 690+ drive to act as 4-Q DC Link power supply unit
WARNING!
690+ AC Drives operating in 4-Q REGEN control mode are NOT suitable for
use on systems where the mains supply (L1, L2, L3) is provided by a generator
(where the supply cannot absorb the regenerated current).
Application Notes
10-13
Notes:
Contactor CON1 is rated to match the 4-Q power supply drive current (AC1 rating)
The 3% and 5% line chokes are custom designed for this application. Refer to page 10-22.
Power Filter Panel
Frame
kW
Volts
Part Number
110V fans + control
Part Number
230V fans + control
230
LA482467U004
LA482470U004
7.5
230
LA482467U011
LA482470U011
18.5
230
LA482467U018
LA482470U018
22
230
LA482467U030
LA482470U030
45
230
LA482467U055
LA482470U055
400
LA482468U006
LA482471U006
15
400
LA482468U018
LA482471U018
30
400
LA482468U037
LA482471U037
45
400
LA482468U055
LA482471U055
90
400
LA482468U110
LA482471U110
180
400
LA482468U220
LA482471U220
280
400
LA482468U315
LA482471U315
315
400
LA482468U355
LA482471U355
500
LA482469U006
LA482472U006
15
500
LA482469U018
LA482472U018
30
500
LA482469U037
LA482472U037
45
500
LA482469U055
LA482472U055
90
500
LA482469U110
LA482472U110
180
500
LA482469U220
LA482472U220
280
500
LA482469U315
LA482472U315
315
500
LA482469U355
LA482472U355
10-14
Application Notes
EMC Filtering
We recommend all 690+ Regen systems meet the EMC product specific standard EN618003:1997. To achieve this, an EMC filter is required. Refer to Chapter 8 for details of suitable
filters.
Use AC Line Fuses to protect the 4-Q Regen drive. These fast, semiconductor protection
fuses must be capable of withstanding the system AC supply voltage. Refer to "Input Fuse
Ratings" in Chapter 8.
The AC contactor, CON1, used in the external pre-charge circuit must have an AC1 or
thermal rating of the constant torque current rating of the 4-Q Regen drive. Refer to page
10-21.
Use DC Link fuses in both the DC+ and DC- lines to protect each drive connected to the
common DC bus. The fuses must be of suitable current rating and capable of withstanding
1000Vdc . Although HRC fuses would be adequate, the high DC voltage requirement
(1000Vdc) may limit the choice to semiconductor fuses. Refer to page 10-20.
The DC contactor used in the Brake Mode system (described on page 10-19) must have an
adequate thermal rating for the regen current required. Typically the regen rating of the
system, and hence the rating of the DC contactor and fuses, will be less than motoring
requirement as the contactor should not open under load.
10-15
Application Notes
Drive Set-up
The 690+ drive must be set-up
correctly to work in a 4-Q Regen
Control/Common DC Bus
Application.
Typically a 690+ system will
contain a 4-Q Regen drive
providing the 4-Q power supply,
and one or more 690+ drives on
the common DC bus.
Regen Control
TRUE
720V
FALSE
SYNCHRONIZING
[1641]
SYNCHRONIZED
[1642]
PHASE LOSS
[1643]
CLOSE PRECHARGE
[1644]
ENABLE DRIVE
[1645]
STATUS
[1646]
[1633] PRECHARGE CLOSED
[1634] DC VOLTS DEMAND
FALSE
FALSE
FALSE
FALSE
FALSE
SUPPLY FREQ LOW
Settings
All 690+ Drives
ALL 690+ drives in the system MUST have their "Y" caps disconnected (see
"Introduction" on page 10-12).
Set the demanded boosted DC link voltage (DC VOLTS
DEMAND) appropriately for the drive voltage rating. This is given
in the separate table below.
Refer to the Software Product Manual, Chapter 1 for a full
description of the REGEN CONTROL function block parameters.
SY STEM
RESTORE CONFIG
RESTORE CONFIG
SETUP
MOTOR CONTROL
MOTOR DATA
CONTROL MODE
LEAKAGE INDUC
Drive Voltage
Rating (V)
Under Volts
Trip Level (V)
Over Volts
Trip Level (V)
Recommended
DC VOLTS DEMAND
380V 460V
410V
820V
720V
220V 240V
205V
410V
370V
10-16
Application Notes
Macro 8 : 4Q Regen
Macro 8 is provided to simplify the set-up of 4-Q Regen systems. A full description of Macro 8
can be found in the Software Product Manual, Chapter 5.
Note:
To use Macro 8, set the CONTROL MODE parameter to "4-Q REGEN", and set the
LEAKAGE INDUC parameter to the value of the total line choke inductance (refer to page
10-23), as discussed in "Drive Set-up" page 10-15.
Macro 8 provides the following connections:
Digital Input 1 (terminal 12, PRECHARGE CLOSED, Tag 1633) is used to confirm the
status of the pre-charge circuit (open or closed). The 4-Q Regen drive is not allowed to
synchronise to the mains unless the pre-charge relay is closed and the NOT COAST STOP
parameter is True.
Digital Input 2 (terminal 13, NOT COAST STOP, Tag 278) is used to run the 4-Q Regen
drive.
Digital Output 3 (terminals 25 & 26, CLOSE PRECHARGE, Tag 1644) controls the
external pre-charge circuit and goes True to close the contactor when DC link volts are
established.
In Macro 8, the Run command is default True. Thus the drive automatically synchronises to the
mains when the pre-charge relay closes. Digital Input 2 is used to cause a coast stop in case of
emergencies.
Digital Input 1
software link
TRUE
720V
FALSE
Regen Control
SYNCHRONIZING
[1641]
SYNCHRONIZED
[1642]
PHASE LOSS
[1643]
CLOSE PRECHARGE
[1644]
ENABLE DRIVE
[1645]
STATUS
[1646]
[1633] PRECHARGE CLOSED
FALSE
FALSE
Digital Output 3
FALSE
software link
FALSE
FALSE
SUPPLY FREQ LOW
2 3 4 5 6 7 8 9 10
DOUT1_A
DOUT1_B
DOUT2_A
DOUT2_B
DOUT3_A
DOUT3_B
0V
AIN1
AIN2
AIN3
AIN4
AOUT1
AOUT2
AOUT3
+10V REF
-10V REF
TB3
0V
DIN1 (PRE-CHARGE CLOSED)
DIN2 (NOT COAST STOP)
DIN3
DIN4
DIN5
DIN6
DIN7 (REMOTE TRIP RESET)
DIN8 (EXT TRIP)
+24VC
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26
TB1
TB2
HEALTH
220V AC 3A maximum
into a resistive load (default)
CLOSE
PRECHARGE
RUNNING
Application Notes
10-17
DC+
690+ Drive
V
(4-Q Power Supply)
W
DC+
720V
DC
Link Fuses
DC -
690+ Drive
DC U
AC Motor
The simplest configuration for 4-Q Regen control is a single 690+ Regen drive acting as the
unity power factor supply, connected via the DC link to another 690+ driving the application.
Applications of single motor 4-Q Regen systems include :
Unwind Stands
In this system, the two 690+ drives are matched in power. The 4-Q Regen drive supplies the full
motoring and regenerating requirement of the load.
Additional external equipment required by the 4-Q Regen drive includes :
EMC Filter
AC Line Fuses
DC Link Fuses
No extra hardware is required to detect the rotation, frequency and phase of the mains supply.
Also, no dynamic braking resistor is required.
When mains power is applied to the 4-Q Regen drive, the DC link slowly charges through the
external pre-charge circuit and the drive's internal power supply will start in the normal way. If
the 4-Q Regen drive is healthy and the Run signal is applied, it will synchronise to the mains
supply (phase, rotation and frequency). This process takes approximately 100ms. After
synchronisation, the DC link on the common bus is boosted to approximately 720V (on a 400V
product). This high value of DC link volts is required for successful regen operation.
10-18
Application Notes
A Multi-Motor System
Boosted Common
DC Link Supply
U
4-Q Active Front End
DC+
690+ Drive
V
(4-Q Power Supply)
W
720V
DC -
DC Link Fuses
DC -
DC -
690+
Drive
690+
Drive
DC+
AC Motor
AC Motor
In many applications, the total power consumed by the system is less than the installed power of
the drives. This is because some drives are motoring (eg. winders) and some are regenerating
(eg. unwinders). In these situations it is convenient to connect the drives on a common DC link.
In this system, the 4-Q Regen drive supplies the motoring and regenerating requirement of the
load.
Additional external equipment required by the 4-Q Regen drive includes :
EMC Filter
AC Line Fuses
DC Link Fuses
No extra hardware is required to detect the rotation, frequency and phase of the mains supply.
Also, no dynamic braking resistor is required.
The 4-Q Regen drive draws sinusoidal, unity power factor current from the supply and only has
to be rated for either the power consumed or supplied by the system, or by the system braking
requirements, whichever is the larger.
Dynamic Braking (eg. for Emergency Stopping purposes) can still be used in this control mode
if required.
10-19
Application Notes
Common DC Link
DC+
690+ Drive
(Smart Brake)
DC DC Link
Contactor
Isolating
Transformer
External Pre -Charge
Control
DC
Link
Fuses
3-Phase
Line Choke
DC -
DC+
DC -
3%
DC+
3%
DC Link
Healthy
690+
Drive
690+
Drive
3-Phase
Line Choke
3-Phase
Supply
W
AC Motor
AC Motor
IMPORTANT: It is essential to use an isolation transformer on the supply to the Smart Brake drive, as
shown above.
The 4-Q Regen drive can act as a Smart Brake:
MMI Menu Map
1 SETUP
2 MOTOR CONTROL
3 REGEN CNTROL
BRAKE MODE
In addition to the settings given in "Drive Set-up", page 10-15, set the BRAKE MODE
parameter in the REGEN CONTROL function block to TRUE.
In this system, the 4-Q Regen drive supplies the regenerating requirement of the load.
Additional external equipment required by the 4-Q Regen drive includes :
EMC Filter
AC Line Fuses
DC Link Fuses
During motoring operation, the drives on the common link are supplied via their own internal
3-phase diode bridge. The 4-Q Regen drive tracks the mains supply but does not supply
motoring power to the common DC Link.
During regeneration, the DC link voltage will rise and trigger the 4-Q Regen drive to return
the excess power to the mains (sinusoidal current, unity power factor).
Thus, the 4-Q Regen drive acts as a smart, no loss, Dynamic Brake.
The BRAKE MODE allows the level of regeneration (braking) capacity in the system to be
rated differently from the required motoring capacity.
When using the Brake Mode, each drive is responsible for pre-charging its own DC Link. When
an individual drive is pre-charged and healthy, it connects itself on to the common DC Bus via a
DC contactor.
The drives disconnect from the common bus if a trip occurs.
10-20
Application Notes
DC Link Fuses
Below is a list of parts for the DC Link Fuses. Refer to the Electrical Ratings tables for
Quadratic Duty motor powers. Select the correct part for the drive's Motor Power.
Motor Power Frame DC Fuse
(Constant
Size
Rating
Duty
(A)
@ 400V)
(kW/Hp)
DC Fuse
Type
Fuse
Fuse Switch
Fuse Holder
0.75/1
15
CO89495J
CS481079
CS481099
CS481039
1.5/2
15
CO89495J
CS481079
CS481099
CS481039
2.2/3
15
CO89495J
CS481079
CS481099
CS481039
4/5
15
CO89495J
CS481079
CS481099
CS481039
5.5/7.5
40
SO86795J
CS481080
CS481099
CS481039
7.5/10
40
SO86795J
CS481080
CS481099
CS481039
11/15
40
SO86795J
CS481080
CS481099
CS481039
15/20
80
FWP 80BI
CS481081
CS481088
18.5/25
80
FWP 80BI
CS481081
CS481088
22/30
80
FWP 80BI
CS481081
CS481088
30/40
150
IXL70F150
CS481082
CS481088
37/50
150
IXL70F150
CS481082
CS481088
45/60
150
IXL70F150
CS481082
CS481088
55/75
300
IXL70F300
CS481083
CS481088
75/100
300
IXL70F300
CS481083
CS481088
90/125
300
IXL70F300
CS481083
CS481088
90/150
300
IXL70F300
CS481083
CS481088
110/150
350
IXL70F350
CS481084
CS481088
132/200
600
IXL70F600
CS481085
CS481088
160/250
600
IXL70F600
CS481085
CS481088
200/300
600
IXL70F600
CS481085
CS481088
220/350
800
FWP 800AI
CS481086
CS481088
250/400
800
FWP 800AI
CS481086
CS481088
280/450
800
FWP 800AI
CS481086
CS481088
315/500
900
FWP 900AI
CS481087
CS481088
Application Notes
10-21
Pre-Charge Sizing
The external pre-charge contactor is required to carry the full load current rating (including
overload) of the 4-Q Regen drive. Thus, it must have an AC1 rating of the Constant Duty
current rating of the drive. Refer to the Electrical Ratings tables for Constant Duty motor
powers.
We recommend that standard Parker SSD Dynamic Braking resistors are used for the external
pre-charge circuit. The continuous and peak power capabilities of these resistors are given
below:
Parker SSD Part No
Resistance
()
Continuous Power
Rating
(W)
CZ389853
100
100
2.5
CZ463068
56
200
CZ388396
36
500
12.5
The recommended pre-charge resistor networks are shown in the table below. The table
indicates the amount of total DC Link capacitance the network can charge for a given supply
voltage.
External Pre-Charge Network
Continuous
Power
Rating
(W)
Impulse
Joule
Rating (J)
Pre-Charge
Capability
(F) @
240Vrms
+10%
Pre-Charge
Capability
(F) @
460Vrms
+10%
100
2,500
35,000
9,700
56 Ohm 200W
200
5,000
71,000
19,500
36 Ohm 500W
500
12,500
179,000
48,800
The internal DC Link Capacitance for each drive in the 690+ range is given in the table below:
400V Units
230V Units
Drive Power
(kW/Hp)
Frame
Frame
0.75/1
190
380
1.5/2
190
760
2.2/3
380
1140
4/5
380
1520
5.5/7.5
500
2000
7.5/10
1000
3000
11/15
1000
3000
15/20
1500
4000
18.5/25
2000
4000
22/30
2000
6000
30/40
2500
11200
37/50
3000
11200
45/60
3500
11200
10-22
Application Notes
400V Units
230V Units
Drive Power
(kW/Hp)
Frame
55/75
5600
75/100
5600
90/125
5600
90/150
5600
110/150
6600
132/200
9900
160/250
13500
180/300
13500
200/300
14850
220/350
14850
250/400
20250
280/450
20250
315/500
19800
Frame
Simply sum the DC Link capacitance for all the drives on the common DC Link and select the
appropriate pre-charge network.
For example a system comprising 5, 30kW, 400V Frame E drives would have a total DC Link
capacitance of:
B to F
3kHz
G and H
2.5kHz
2kHz
The IEEE 519 standard (IEEE Standard Practices and Requirements for Harmonic Control in
Electrical Power Systems ) requires a THD of current of 5%. The tables below show the
recommended 3-phase line chokes (5% and 3% in series) and expected THD of current for
400V and 230V drives.
The PWM switching produces high levels of harmonic current in the 3% chokes. It is essential
to have these properly rated to avoid significant overheating. Suitable chokes have been
developed for Parker SSD Drives and their Part Numbers are provided below.
Application Notes
10-23
3% Choke
Drive
Frame
Size
Motor
Power
Input
Voltage
Active
Front End
(kW/Hp)
(V)
4/5
230
LA468346U004
7.5/10
230
18.5/25
Choke
Inductance
Currents
(H)
50Hz
1kHz 2.5kHz
Sum
CO468341U004
854
14.95
0.39
0.00
15
LA468346U008
CO468341U011
503
25.38
0.66
0.00
26
230
LA468346U018
CO468341U018
208
61.63
1.59
0.00
62
22/30
230
LA468346U022
CO468341U030
177
72.50
1.87
0.00
73
45/60
230
LA468346U045
CO468341U055
92
139.57
3.60
0.00
140
6/10
400
LA468345U006
CO468325U006
1750
12.69
0.33
0.00
13
15/20
400
LA468345U015
CO468325U018
817
27.19
0.70
0.00
28
30/40
400
LA468345U030
CO468325U037
416
53.47
1.38
0.00
54
45/60
400
LA468345U045
CO468325U055
282
78.85
2.04
0.00
79
90/150
400
LA468345U090
CO468325U110
137
163.13
4.21
0.00
164
180/300
400
LA468345U180
CO468325U220
68
327.17
8.45
0.00
328
280/450
400
LA468345U280
CO468325U315
48
471.28
12.17
0.00
472
315/500
400
LA468345U315
CO468325U355
42
534.72
13.81
0.00
535
Choke
Inductance
5% Choke
Drive
Frame
Size
Motor
Power
Input
Voltage
Active
Front End
(kW/Hp)
(V)
4/5
230
LA468346U004
7.5/10
230
18.5/25
Currents
(H)
50Hz
1kHz 2.5kHz
CO468342U004
1424
14.85
0.30
2.72
16
LA468346U008
CO468342U011
839
25.20
0.50
4.61
26
230
LA468346U018
CO468342U018
346
61.20
1.22
11.20
63
22/30
230
LA468346U022
CO468342U030
294
72.00
1.44
13.18
74
45/60
230
LA468346U045
CO468342U055
153
138.60
2.77
25.36
141
6/10
400
LA468345U006
CO468326U006
2918
12.60
0.25
2.31
13
15/20
400
LA468345U015
CO468326U018
1362
27.00
0.54
4.94
28
30/40
400
LA468345U030
CO468326U037
693
53.10
1.06
9.72
54
45/60
400
LA468345U045
CO468326U055
470
78.30
1.57
14.33
80
90/150
400
LA468345U090
CO468326U110
227
162.00
3.24
29.65
165
180/300
400
LA468345U180
CO468326U220
114
324.90
6.50
59.46
331
280/450
400
LA468345U280
CO468326U315
79
468.00
9.36
85.64
476
315/500
400
LA468345U315
CO468326U355
70
531.00
10.62
97.17
540
Note:
Lower values for THD of current can be achieved by adding extra line impedance.
Sum
10-24
Application Notes
11-1
APPLICATION MACROS
1
Macro Descriptions
Note: Parameters whose default values are product-related are indicated in the block diagrams
with * or **. Refer to Chapter 2: An Overview of the Drive - Product-Related Default
Values.
Macro 0
This macro will not control a motor.
It is included to document the differences between all the configurations, using this as the baseline.
Loading Macro 0 removes all internal links, and sets all parameter values to the values defined
for each function block in the Software Product Manual - Chapter 1: Programming Your
Application.
SETPOINT (REMOTE)
SPEED DEMAND
DRIVE FREQUENCY
MOTOR CURRENT
LOAD
DC LINK VOLTS
CURRENT LIMITING
ENTER PASSWORD
11-2
100.00 %
0.00 %
0..+10 V
FALSE
0.00 %
100.00 %
0.00 %
0..+10 V
FALSE
0.00 %
VALUE
BREAK
[ 14]
[ 15]
[ 13]
[ 12]
[ 17]
Minimum Speed
Analog Input 1
[ 16] 0.00 %
[ 18] FALSE
SCALE
OFFSET
TYPE
BREAK ENABLE
BREAK VALUE
VALUE
BREAK
[ 25] 0.00 %
[ 27] FALSE
SCALE
OFFSET
TYPE
BREAK ENABLE
BREAK VALUE
Reference
Analog Input 2
[ 23]
[ 24]
[ 22]
[ 21]
[ 26]
Skip Frequencies
(4)
FALSE
FALSE
TRIP
FALSE
FALSE
THERMIST [1155]
ENCODER TB [1156]
EXTERNAL
[234]
[760] INVERT THERMIST
[1154] INVERT ENC TRIP
[233] EXT TRIP MODE
[235] INPUT 1 BREAK
[236] INPUT 2 BREAK
(13)
(16)
Trips Status
ACTIVE TRIPS
[ 4] 0000
WARNINGS
[ 34] FALSE
INVERT
[ 5] 0000
FIRST TRIP
VALUE
Digital Input 5
VALUE [ 43] FALSE
FALSE [ 42]
INVERT
Digital Input 6
VALUE [726] FALSE
FALSE [725] INVERT
(5)
Digital Input 7
(6)
(7)
VALUE
SCALE
OFFSET
ABSOLUTE
TYPE
OUTPUT
0.00 %
[ 58] INPUT
** 1500 RPM [1032] MAX SPEED
[ 59] 0.0 Hz
RUN RAMP
10.0 s
0.10 %
0.500 s
RAMPED
30.0 s
0.1 s
1200 Hz/s
[244]
[258]
[259]
[268]
[267]
[692]
[693]
[694]
[695]
[696]
[697]
[691]
[260]
RAMPING [698]
RAMP TYPE
ACCEL TIME
DECEL TIME
SYMMETRIC MODE
SYMMETRIC TIME
SRAMP ACCEL
SRAMP DECEL
SRAMP JERK 1
SRAMP JERK 2
SRAMP JERK 3
SRAMP JERK 4
SRAMP CONTINUOUS
HOLD
FALSE
Analog Output 2
Sequencing Logic
[ 40] FALSE
INVERT
[ 45]
[ 46]
[ 47]
[ 48]
[ 49]
Setpoint Scale
(18)
Reference Stop
Digital Input 4
FALSE [ 39]
LINEAR
10.0 s
10.0 s
FALSE
10.0 s
10.00 /s^2
10.00 /s^2
10.00 /s^3
10.00 /s^3
10.00 /s^3
10.00 /s^3
TRUE
FALSE
[ 6] NONE
Digital Input 3
FALSE [ 36]
0.00 %
100.00 %
0.00 %
TRUE
0..+10 V
Reference Ramp
FALSE
FALSE
FALSE
Digital Input 1
FALSE [ 30]
(17)
I/O Trips
(2)
Analog Output 1
(9)
(8)
(10)
FALSE
FALSE
FALSE
FALSE
TRUE
TRUE
TRUE
TRUE
FALSE
FALSE
TRUE
FALSE
TRIPPED [289]
RUNNING [285]
JOGGING [302]
STOPPING [303]
OUTPUT CONTACTOR [286]
SWITCH ON ENABLE [288]
SWITCHED ON [306]
READY [287]
SYSTEM RESET [305]
SEQUENCER STATE [301]
REMOTE REV OUT [296]
HEALTHY [274]
[291] RUN FORWARD
[292] RUN REVERSE
[293] NOT STOP
[280] JOG
[1235] CONTACTOR CLOSED
[276] DRIVE ENABLE
[277] NOT FAST STOP
[278] NOT COAST STOP
[294] REMOTE REVERSE
[282] REM TRIP RESET
[290] TRIP RST BY RUN
[283] POWER UP START
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
START ENABLED
FALSE
TRUE
[279]
[263]
[266]
[284]
[304]
[275]
[264]
[126]
Reference Jog
10.00 % [246] SETPOINT
1.0 s [261] ACCEL TIME
1.0 s [262] DECEL TIME
0.00 %
100.00 %
0.00 %
FALSE
-10 .. +10 V
[731]
[732]
[733]
[734]
[735]
0.00 %
100.00 %
0.00 %
FALSE
-10 .. +10 V
[800]
[801]
[802]
[803]
[804]
VALUE
SCALE
OFFSET
ABSOLUTE
TYPE
Analog Output 3
VALUE
SCALE
OFFSET
ABSOLUTE
TYPE
Digital Output
(14)
100.00 %
0.00 %
0..+10 V
FALSE
0.00 %
VALUE
BREAK
[713]
[714]
[712]
[711]
[716]
[715] 0.00 %
[717] FALSE
SCALE
OFFSET
TYPE
BREAK ENABLE
BREAK VALUE
Analog Input 4
100.00 %
0.00 %
0..+10 V
FALSE
0.00 %
[720]
[721]
[719]
[718]
[723]
OFFSET
TYPE
BREAK ENABLE
BREAK VALUE
FALSE [ 52]
VALUE
TRUE [ 51]
INVERT
Digital Output
(15)
Analog Input 3
FALSE [ 55]
VALUE
FALSE [ 54]
INVERT
Digital Output
Name
Purpose
Comment
ANALOG INPUT 1
Speed Setpoint
ANALOG INPUT 2
Speed Trim
ANALOG OUTPUT 1
Ramp Output
12
DIGITAL INPUT 1
Run Forward
13
DIGITAL INPUT 2
Run Reverse
14
DIGITAL INPUT 3
Not Stop
15
DIGITAL INPUT 4
Remote Reverse
0V = remote forward
24V = remote reverse
16
DIGITAL INPUT 5
Jog
24V = jog
18
DIGITAL INPUT 7
Remote Trip
Reset
19
DIGITAL INPUT 8
External Trip
Non-configurable
0V = Trip
(connect to terminal 20)
21, 22
DIGITAL OUTPUT 1
Health
23, 24
DIGITAL OUTPUT 2
Running
SPEED DEMAND
DRIVE FREQUENCY
MOTOR CURRENT
TORQUE FEEDBACK
DC LINK VOLTS
ISS.
MODIFICATION
ECN No.
DATE
DRAWN
CHK'D
17111
(17168)
(16843)
(17130)
8/1/03
CM
MP
17728
(17585)
(16842)
(17647)
6/8/03
CM
MP
18354
2/11/04
CM
MP
(17756)
(17800)
18432
20/10/05
CM
MP
19887
S11447
(19591)
23/04/07
CM
MP
FIRST USED ON
MODIFICATION RECORD
690+ Series AC Drive
DRAWING NUMBER
SHT. 1
ZZ465492
OF 1