SG4528 015cu 101V PDF

SG 4528-015CU-101V
LIGHTNING STRIKE PREPREG
DESCRIPTION
SG4528-015CU-101V is a lightweight, conductive, surfacing film composed of a non-woven metallic copper
mesh impregnated with a toughened epoxy resin plus an ultra-lightweight veil for outstanding surfacing
capability. It is designed for lightning and shielding protection of aircraft, equipotential ground planes and as
a counterpoise for antenna installations.
FEATURES
Dual Co-cure capabilities between 250 F and 350 F, post curable to 350 F
Epoxy formulation results in a tough outer shell with outstanding surfacing capabilities
Extremely low volatile content contributes negligible surface porosity
Excellent tack and handling properties for ease of lay-up
o
o
Excellent environmental performance from -65 F to 300 F
Compatible with a wide range of other epoxy prepreg systems
Non-woven foil mesh qualified at most all composite aircraft manufacturers
Capable of providing Zone 1A and Zone 2A direct effects lightning protection-Ref. Appendix A
Provides a high degree of electromagnetic shielding for electric and magnetic fields associated
with lightning and high powered radio frequency transmitters
PHYSICAL PROPERTIES
Form:
Resin Weight:
Resin Color:
Volatiles:
Metallic Mesh:
Metallic Mesh Weight:
Veil Thickness
Veil Weight
Prepreg weight:
Release Separators:
Tack:
Gel time:
Out Time:
Shelf Life:
Availability:
No Veil Edge:
Modified epoxy impregnated non-woven mesh

.045 psf typical
Dark gray opaque
Less than 1%
Copper, 110(C11000)
.015 psf
.003 typical
.002 psf
.052 psf typical
Paper release on the veil side, polyethylene release on the
metal mesh side.
Medium
o
10-12 minutes at 250 F
o
30 days at 75 F
o
One year at 0 F
o
Four months at 40 F
Up to 36 width
An optional 1 no veil edge is available for overlapping
adjacent plies
ADHESIVE PREPREGS FOR COMPOSITES MANUFACTURERS

P.O. BOX 264 1366 NORWICH RD. PLAINFIELD CT 06374
PHONE 860-564-7817 FAX 860-564-1535 www.prepregs.com
APPLICATION
The purpose of this application procedure is to insure that the veil side of the prepreg is laid up so that it is
the outer most ply of the part. The following procedure applies to a part laid up in a female mold.
1. Remove material from cold storage at least 20 hours prior to use to allow for stabilization at lay up
temperature conditions. Keep the prepreg sealed to prevent moisture from condensing on the prepreg. If
details are cut and replaced in cold storage, the prepreg must be placed in sealed containers. Shorter
stabilization times can be used with these details.
2. Cut the material to size, peel back part of the release paper, this will expose the veil side of the prepreg.
3. Apply the prepreg to the mold starting at one edge and proceed in a rolling motion and peeling away the
release paper as the prepreg is applied to the mold.
4. Next using a semi-flexible roller squeegee, and starting in the center, proceed, in a uniform manner to
push out any air pockets toward the outer edges. Alternately, palm hand pressure can be used to
increase resin tack and effect conformability.
5. Remove the polyethylene from the prepreg by peeling it back over itself minimizing lift off. It lift off occurs
or if any air pockets are noticeable, place the poly liners back over the area and use the squeegee or
hand pressure to work out the air pocket.
6. Use your standard debulking procedure for 10 minutes.
7. Continue the prepreg layup.
8. Debulking after each 3 plies is recommended.
RECOMMENDED CURE
SG4528-015CU-101V is designed to cure between 250 F and 350 F. Cure at 250 F takes place in one hour
o
o
at 250 F, however, cure times and temperatures can be extended to 90 minutes and post cures at 350 F to
o
achieve a higher Tg. Alternatively, a processing profile of 60-90 minutes at 350 F can be used to affect a
cure.
STORAGE
Store prepreg at 0 F for maximum shelf life.
CLEAN UP
The prepreg resin can be removed from non-bonding areas with ketones or methylene chloride solvents. Be
sure to follow all the material safety data sheet guidelines for the solvent to be used.
CAUTION
This material contains epoxy resins and amines, which may cause irritation to sensitive skin. Avoid contact
with eyes or skin. If skin contact occurs, wash as soon as possible with soap and water. If contact with eyes
occurs, flush with water for 15 minutes. Do not handle this material until the material safety data sheet has
been read and understood. The user of this material is required to use the necessary protective equipment
as directed by the applicable state and federal laws when handling, curing, and grinding this material.
IMPORTANT NOTICE
Information in this data sheet has been obtained under controlled laboratory conditions and is believed to be
accurate. Properties listed are typical values and are not intended for use in preparing specifications. Actual
values may vary. No warranty is expressed or implied for which APCM or AM&E assumes legal
responsibility. APCM or AM&E cannot be responsible for misapplication or handling and use under
conditions beyond its control and under no circumstances shall be liable for incidental or consequential
damage resulting from handling or use of this material.
ADHESIVE PREPREGS FOR COMPOSITES MANUFACTURERS

P.O. BOX 264 1366 NORWICH RD. PLAINFIELD CT 06374
PHONE 860-564-7817 FAX 860-564-1535 www.prepregs.com
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SG 4528-015CU-101V

LIGHTNING STRIKE PREPREG

Modified epoxy impregnated non-woven mesh

ADHESIVE PREPREGS FOR COMPOSITES MANUFACTURERS

Store prepreg at 0 F for maximum shelf life.

ADHESIVE PREPREGS FOR COMPOSITES MANUFACTURERS

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