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    Ujian Tengah Semester Mata Kuliah Metalurgi

    Uploaded by

    Ribca Martha Laoli
    This document contains the answers to questions on a mid-semester exam for a metallurgy course. It includes calculations to determine: - Furnace efficiency of 10.3% - Total heat loss of 87,640 Kcal/hr - Percentage of heat losses from various sources such as flue gases (47.9%), moisture in fuel (1.26%), hydrogen in fuel (8.32%), openings (0.45%), walls and roof (1.77%) - Recommendation to increase furnace efficiency by using higher calorie fuels like coke and minimizing openings to reduce flue gas losses.

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    Ujian Tengah Semester Mata Kuliah Metalurgi

    Uploaded by

    Ribca Martha Laoli
    19 views3 pages
    This document contains the answers to questions on a mid-semester exam for a metallurgy course. It includes calculations to determine: - Furnace efficiency of 10.3% - Total heat loss of 87,640 Kcal/hr - Percentage of heat losses from various sources such as flue gases (47.9%), moisture in fuel (1.26%), hydrogen in fuel (8.32%), openings (0.45%), walls and roof (1.77%) - Recommendation to increase furnace efficiency by using higher calorie fuels like coke and minimizing openings to reduce flue gas losses.

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    metallurgy

    Original Title

    Metalurgi

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    This document contains the answers to questions on a mid-semester exam for a metallurgy course. It includes calculations to determine: - Furnace efficiency of 10.3% - Total heat loss of 87,640 Kcal/hr - Percentage of heat losses from various sources such as flue gases (47.9%), moisture in fuel (1.26%), hydrogen in fuel (8.32%), openings (0.45%), walls and roof (1.77%) - Recommendation to increase furnace efficiency by using higher calorie fuels like coke and minimizing openings to reduce flue gas losses.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    19 views3 pages

    Ujian Tengah Semester Mata Kuliah Metalurgi

    Uploaded by

    Ribca Martha Laoli
    This document contains the answers to questions on a mid-semester exam for a metallurgy course. It includes calculations to determine: - Furnace efficiency of 10.3% - Total heat loss of 87,640 Kcal/hr - Percentage of heat losses from various sources such as flue gases (47.9%), moisture in fuel (1.26%), hydrogen in fuel (8.32%), openings (0.45%), walls and roof (1.77%) - Recommendation to increase furnace efficiency by using higher calorie fuels like coke and minimizing openings to reduce flue gas losses.

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    © All Rights Reserved
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    UJIAN TENGAH SEMESTER MATA KULIAH METALURGI

    Nama

    : Ribca Martha Laoli

    NIM

    : DBD 114 015

    a. Tentukan nilai efisiensi dan panas yang hilang !


    Jawaban :
    Heat In stock
    =
    m x (P x (t2 t1))
    =
    5150 x 0,115 x (900 30)
    =
    5340 x 0,115 x 870
    =
    515257,5 Kcal/hr

    The heat input is 500 liters per hour. The specific gravity of fuel is used to convert thi into kg.
    Therefore : 500L/ hr x 1 Kg/hr = 500 Kg/hr

    Heat In the fuel

    Effisiensi

    =
    =

    500 kg/hr x 10.000 Kcal/kg


    5.000.000 Kcal/ Kg

    515257,5
    x 100
    5.000 .000

    10,30%

    Total heat loss

    heat loss n temperature total area of (heating +soaking zone)

    Panas yang hilang

    1252 Kcal / m2hr x 70 m2

    b. Tentukan presentase masing masing loss !


    Jawaban :
    Heat loss In Flue Gas

    Excess air (EA)

    87640 Kcal / hr

    O 2 Percent
    21 O 2 Percent

    12
    21 12

    133 %

    Mass of air Supplied

    =
    =

    1 + EA/100 x Theorical air


    1 + 1,13 x 14 =
    32,62 Kg Fuel Oil

    % heat loss in fluegass

    m = weight of flue gas (air + Fuer)

    Cp (gas)

    m x ( p x T x 100)
    Gcv of fuel
    32,62 + 1,0

    = 33,62 Kg/ Kg oil

    % Heat loss

    33,62 x 0,25 x 600 30 x 100


    10.000

    33,62 x 0,25 x 570 x 100


    10.000

    33,62 x 0,25 x 570 x 100


    10.000

    479085
    10.000

    47,9085 %

    Heat loss from moisture in fuel


    % Heat loss from moisture in fuel

    % heat loss =

    M x {584 +Cp ( Tf Tamb ) } x 100


    GCV of fuel

    0,15 x {584+ 0,45 ( 60030 ) }x 100


    10.000

    0,15 x {584+0,45 ( 570 ) }x 100


    10.000

    12607,5
    10.000

    1,2608 %

    Head loss due to hydrogen in Fuel

    % Heat loss from moisture in fuel

    9 x H 2 x {584 +Cp (Tf Tamb ) } x 100


    GCV of fuel

    % heat loss due to hydrogen in Fuel


    =

    584+Cp(Tf Tamb) x 100

    9 x H 2x

    83209,5
    10.000

    8,3209 %

    Head loss From opening in Furnace


    % Heat loss from moisture in furnace

    body radiation factor x emissivity


    ( x factor of radiation x area of opening)x 100
    Quantity of oil GCV of oil

    o
    o

    Factor of Radition (refer Fiure 12) = 0,75


    Black Body Radition at 900

    (Refer Figure 13) = 12 Kcal / Kg / Cm2 / hr

    o
    o

    The area of the opening is 100 cm x 50 cm = 5000 cm2


    Emissitivity = 0,5

    Calculation Heat Loss From Openings in Furnance


    =

    12 x 0,5 x 0,75 x 5000 cm2 x 100


    500 10.000

    2250000
    5000000

    0,45 %

    Heat loss through roof /ceiling and sidewalls (=heating and soaking zone)
    o

    Total averange surface temperature

    = 122

    Heat loss at 122

    = 1252 Kcal / m2hr

    Total are of heating + soaking zone

    = 70 m2

    Calculation
    o Total heat loss
    o Total heat loss

    =
    =

    heat loss n temperature total area of (heating +soaking zone)


    1252 Kcal / m2hr x 70 m2
    =
    87640 Kcal / hr

    Heat los from area other than heating and soaking zone
    o Total heat loss = heat loss ar n temperature x total area other than heating and soaking
    zone
    o Total average surface temperature = 85
    o

    Heat loss at 85

    Total area = 15 m2

    = 786.25 Kcal/ m2 hr

    Calculation
    o Total heat loss = 786.25 kCal / m2 hr x 15 m2 = 11793.75 kCal / hr
    o % Heat loss through furnace skin
    =

    (87640 kCal /hr +786.25 kCal / hr)


    Kcal
    10.000
    x 500 Kg/hr
    kg

    88426.25
    5.000 .000

    x 100 %

    x 100 % = 1.76853 %

    c. Apa yang perlu anda lakukan untuk meninggikan effieseni tungku dari hasil analisis jawaban anda
    diatas ?
    Jawaban : Untuk meninggikan efisiensi tungku hasil analisis jawaban harus menambah bahan
    bakar atau mengganti bahan bakar dengan bahan bakar yang memiliki kalori tinggi seperti Kokas
    dan juga meminimalkan lubang bukaan tungku yang berfungsi untuk meminimalkan terbuangnya
    gas buang yg paling besar hilang di dalam pembakaran.

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