CONTROHW
CONTROHW
CONTROHW
ACS1000 Control
Hardware
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 1
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 2
Control
IOEC Board
GUSP Board
IGCT
Option module connection to AMC3
Pulse Encoder Interface (NTAC)
Profibus Adapter (NPBA)
Modbus Adapter (NMBA)
CS31 Adapter (NCSA)
Comparison ACS600-ACS1000
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 3
Control
PANEL
14 DI
6 DO
2 AO
4 AI
IOEC 1
Fan Pump1
Service plus
Drive-Windows
Interface
FOL
Fan Pump2
Control
Electronic power
supply (incl. battery)
FOL
4
Sec. 1
FOL
Sec. 2
FOL
DDE
Aux Fan
Battery is ON
Battery is OK
FOL
Battery ON
DI 10 Earth isolation open
14
DDCS 3
RS485
TEST Battery
FRONT DOOR
OPEN
CLOSED
DO 5 MCB-CLOSED
EARTH. I SOL .
UNLOCKED
LSD-1
AMC-3
DI 6 Pushbutton OFFLINE
DI 7 Pushbutton ONLINE
di / dt
PPCS
I filt A I filt C U dc1 U dc2
FCB
DI 8 DISABLE LOCAL
DI 9 Air filter supervision
PPCS
DDCS 2
AMC-Tabelle
PPCC
LSD-2
EPLD
di / dt
PPCC
ADCVI
Extern
PPCS 1
4..20mA
4..20mA
PT100
PT100
4..20mA
I Inv A I Inv C
DDCS 1
PPCC
Optional Fieldbus
Interace
Optional Tacho
Channel A and B
Iinv A
14 DI
6 DO
2 AO
4 AI
Ifilt C
DC-Overvoltage
Iinv C
Inverter-Overcurrent(FOL)
I Rerd1
MCB
OVPP
Intermediate link
overvoltage
Emergency-OFF fol
Macros
Ifilt A
PPCC
Irerd1
IOEC 2 (adr = A)
4..20mA
4..20mA
DDCS 2
DDCS 0
PPCS 3
PT100
PPCS 2
AI 2 P coolant
AI 3 Conductivity
4..20mA
External Connections
4..20mA
U dc1
U dc2
U dc1
U dc2
PPCC
OR
DI 9 MCB open
10
11
12
13
Synch. M1
Synch. M2
Synch. M3
1
5
14 DI
6 DO
2 AO
4 AI
IOEC 4
AO 2 Current
AO 1 Speed
Vibration SV Trip
4..20mA
Vibration SV Alarm
4..20mA
14 DI
6 DO
2 AO
4 AI
Overspeed Trip
A
rpm
4..20mA
DO 4 Trip
REMOTE
CONTROL
DO 3 Alarm
Buchholz alarm
DO 2 Running
ALARM
RUNNING
T RIP
IOEC 3
DO 1 Ready
Bucholz trip
READY
DI 10 MCB closed
CUSTOMER
CONTACTS
9 10 11 3 4 5
12 13 14 6
14
DI 3 (macro depending)
DI 6 (macro depending)
DI 7 Remote MCB order close
DI 8 Process_stop
TRANSFORMER
Protection
DI 12 Remote Reset
DI 13 Remote MCB order open
5 DI and 1 AI
DI 14 Emergency-OFF
Intern
MOTOR
Protection
7 DI , 1 DO and 2 AI
Input Voltage
DI 4 (macro depending)
DI 5 (macro depending)
FREE
External
water
cooling
break
chopper
Output
Isolator
Synch. for
PUMP Appl
Input
Isolator
OPTIONS
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 4
FREE
Standard Boards
AMC3 Application and Motor Control Board
NAMC
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 5
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 6
Control
Protocol
Size of
Link
Transmission
Speed
Control
Original
Vendor
NPBA-02
Profibus-DP
31 stations
9.6...1500 kBit
Siemens
NCSA-01
ABB Procontic
CS31
22 stations
187.5 kBaud
ABB
247 stations
1.2...19.2 kBaud
AEG
NMBP-01
Modbus+
64 stations
1 MBaud
AEG
NDNA-01
DeviceNet
63 stations
125...500 kBaud
Allen-Bradley
NIBA-01 1)
Interbus-S
32 stations (!)
500 kBaud
Phoenix
1)
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 7
1 L 1242 rmp I
SPEED 1242 rmp
CURRENT 76 A
POWER 55 %
ACT
PAR
FUNC
DRIVE
ENTER
LOC
REM
RESET
REF
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 8
Control
Control
Panel
Display
Status Line
1 L 1242 rmp I
SPEED 1242 rmp
CURRENT 76 A
POWER 55 %
ACT
PAR
FUNC
DRIVE
ENTER
Control
Panel
Keypad
LOC
REM
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 9
RESET
REF
Control
BOOT EPROM
JTAG / OnCE Connector
DSP processor
RAM
FLASH
LINK A INT0 PPCS0
CH5 DDCS5
CH4 DDCS4
CH3 DDCS3
CH2 DDCS2
CH1 DDCS1
CH0 DDCS0
CH6 DDCS6
CH7 DDCS7
Rx
Rx
ABB Industrie AG
Drive Products / IUS
Tx
Tx
Tx
ASIC
Rx
Tx
Rx
LEDs
Control
AMC3 Board
AMC3 Board
(PPCS-PROTOCOL)
IOEC Board
FIELD BUS
APC 2
LINK A
INT Board
CH0
INT0
D3TXD
D3RXD
TXD
RXD
GND
CLK
CLK
+24V_RS
ICMC0-ASIC
A0-15
D0-23
A0-15
D0-23
ICMC1-ASIC
+5V
+3.3V
DGND
+24V_RS
+5V_RS
AGND
CH1
OSCILLATOR
32 MHz
TXD
RXD
D3TXD
D3RXD
D2TXD
D2RXD
D1TXD
D1RXD
D0TXD
D0RXD
+5V_RS
POWER_FAIL
CH2
1 2 3 4 5 6
TRANS
FAULT
X17
CH3
D2TXD
D2RXD
INT1
MASTER /
FOLLOWER
CH4
D1TXD
D1RXD
CH5
DRIVE
WINDOWS
CH6
(PPCS-PROTOCOL)
D0TXD
D0RXD
LINK B
INT Board
TACHO
CH7
CONTROL
PANEL
BA+
AGND
+24V_RS
Control
CONTROL BUS
GAL
ADDRESS BUS
POWER
RESET
DGND
PROM
32k*8
5V / 3.3V
DATA BUS
FLASH
2048k*8
GND
REAL
TIME
CLOCK
+24V
GND
X14 1 2 3 4
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 11
SRAM
SRAM
SRAM
DSP
56303
OnCE
AMC3 Board
Control
Auxiliary power- on
Auxiliary power 27V for
boards from EPS- board
Purpose
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 12
Color
Description
Red
Green
R
M
Green Power OK
T1&T2
(Traffic)
S0-3
(State display)
Control panel
CDP 312
loading
F
M
T1
S3
S2
Fault
(State.display mode)
Program loading
FLASH--> RAM
7...10 seconds
Red
Green
Yellow
Yellow
Yellow
Green
R
P
T2
S1
S0
Green
Green
Yellow
Yellow
Yellow
Yellow
AMC3 Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 13
AMC3 Board
Fast SRAM memory 512 x 24 bits (Variables)
Flash memory 2048 k x 8 bit (subprint)
Program code , initial values of SW and parameters
RS485 interface for Modbus communication (panel)
8 DDCS communication channels, 4 MBPS
2 PPCS communication channels, 8 MBPS
Watchdog
Boot-PROM
Galvanically isolated 27VDC power supply
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 14
Control
AMC3 Board
Control
2)
A404
TX_AMC0
A541
RX_ADCVI1
A531
RX_ADCVI2
A209
RX_SPARE4
A403
RX_AMC0
FOL
FOL
A210
OVC_M
A592
TX_ADCVI2
FOL
FOL
FOL
A202
OVV_ZK
A302
TX_ADCVI1
FOL
FOL
A201
RX_SPARE3
A551
RX_ADCVI0
FOL
FOL
A204
OVV_ULS2
A402
TX_ADCVI0
FOL
FOL
A203
OVV_ULS1
A303
RX_AMC1
FOL
FOL
A207
PWF_GUSP1
A208
PWF_GUSP2
A304
TX_AMC1
FOL
FOL
A206
RX_SPARE2
FOL
FOL
FOL
A641
OVVP
Control
FOL
A205
RX_SPARE1
INT Board
2x27Vdc
supply
from EPS
X1
FOL
FOL
3 2 1
Control
connector
to EPS
A591
X201
V591
V568
.
.
.
.
.
.
V561
V103
5V
PPCC
FLEX 10K40
V641
PPCC
FOL
FOL
FOL
FOL
FOL
FOL
FOL
FOL
FOL
FOL
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 16
A724
MCBOFF
A712
GUBC1
A713
GUBC2
A593
TX_SPARE1
A594
MCBOFF1
A723
GUP2
A714
GUBC3
A715
GUBC4
A722
GUP1
FOL
FOL
A804
GU10
A814
GU11
A815
GU12
FOL
FOL
FOL
A805
GU9
FOL
A803
GU6
A813
GU7
A705
GU8
FOL
A703
GU5
FOL
A812
GU3
A704
GU4
FOL
A702
GU1
FOL
FOL
A802
GU2
SR
V113
5V save
Gnd
INT Board
Control
14 gate units
4 brake chopper
gate units
FORX
FORX
FORX
OVVP - DELAY
AND LATCH
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FORX
FOTX
FORX
FORX
HARDWIRED
LOGIC
FORX
DRIVER
FORX
FOTX
FORX
FOTX
FORX
FOTX
FORX
FORX
FORX
BOOT-EPROM
EPLD
FLEX 10K40
PPCC
PPCC
+ 5V/3A
GENERAL
DC
FOTX
FORX
FOTX
FORX
ABB Industrie AG
Drive Products / IUS
Osz.
FORX
6 galvanic inputs
2 galvanic outputs
MCB_OFF to IOEC1
MCB_OFF1to IOEC2
Spare
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
FOTX
EPS_MAIN_OK
EPS_CTP_OK (+-20V)
EPS_BAT_OK
EPS_BAT_IS_ON
EPS_I_GUSP1
EPS_I_GUSP2
EPS_BAT_TEST (OUTPUT)
EPS_BAT_ON (OUTPUT)
DC
SUPPLY
0V
ORING
NETWORK
+ 5V/1A
SECURED
DC
DC
+
24 V DC
24 V DC
+
INT Board
Control
INT Board
- 12 fiber optic outputs to inverter
- 2 fiber optic outputs to protection igcts
- 4 fiber optic outputs to braking chopper
- 2 fiber optic outputs to IOEC2 board for MCB
- 7 fiber optic inputs for protection
- Galvanic connection to EPS
- 2 PPCS channels for communication with AMC3
- 3 PPCS channels for communication with ADCVI
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 19
Control
EPS Board
Control
EPS ( KU C720 )
R26
2
R24
6
V307
V171
V174
V111
V183
V186
V177
F101
F113
F112
F109
F110
F111
F108
F107
F106
F105
F104
F103
F102
X101_3
F114
F2
F1
TP101
32VAC
INPUT
X6_3
X6_2
X6_1
X101_4
1 2 3
1 2 3 4
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
X8
X9
X1
X2
X3
X4
X51
X5
27VDC CONTROL
27VDC
27VDC
27VDC
24VAC 24VAC
E_ISOL 3A INT (1) 3A IOEC3 3A IOEC4 3A SIGNALS
INPUT POWER
RELAIS 3A IOEC 1,2 3A INT (2) 3A GUSP1 10A OVVP 3A BETWEEN
CONDUCT. DC_AC 3A AMC3 3A GUSP2 10A NTAC 3A INT&EPS
MEASUR.. 3A
1 2 3 4
X7
+-20VDC
ADCVI
27VDC output voltage is adjusted with trimmer R262 at factory and maximum output current is limited to 18A with R246
Green battery polarity LED lights when positive wire from battery is put on test pin TP101. F114 is 20A fuse for batteries
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 20
EPS Board
Control
BATTERY 2 * 12V / 6 Ah
575V
480V
400V
32V
DC
AUX.
MAINS
DC
DC
DC
24V AC
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 21
+20V 0V -20V
27V 0V
BTEST
BBATON
MTEST
MBATON
MLGON
MPNON
MIGUSP1
MIGUSP2
EPS Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 22
EPS Board
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 23
Control
VLSCD Board
Control
VLSCD
Rectifier
bridge
Vls1
+
+
Ia
Inverter
bridge
Motor
NP +
Ib
Vls2
VLSCD
Z2
HFBR 1528
R5
VLSCD
Z3
LS choke
LS choke
R1
R2
C1
Z1
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 24
R3
R4
VLSCD Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 25
ADCVI Board
Control
NP
PPCC
ASIC
CH 0
PPCC
ASIC
CH 2
SVA
VOLTAGE ADJUST
X3
Iw
X4
Iuf
PPCC
ASIC
CH 1
INSULATION
Iu
X6
SCA Iwf
X7
-15V
CURRENT ADJUST
Ignd
X8
+15V
-DCBUS
PE
CH 0
A8
A1
TX RX
LINK C
CH1
A9 A2
A6
TX RX
TX RX
TX TX
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 26
X1 -
+5V
CH 2
A10 A3
LINK D LINK E
+
+
+
+
+
A4
PE
IOC DCOV
CURRENT
TRANSDUCERS
ADCVI BOARD
+DCBUS
POWER
+ SUPPLY
+/- 20V
ADCVI Board
5M
Control
5M
+DCBUS
NP
+
-
-DCBUS
voltage adjust
1 +20V
2
3 -20V
IUinverter
RANGE
ADJUST
+DC
FILTER
/ -DC
DCBUS NOMINAL =
IWinverter
X4
IUfilter
R
C
RANGE
ADJUST
1 +20V
2 IW filter
3 -20V
X7
1 +20V
Iearth
2
3 -20V
current adjust
X6
AGND
COMMUNICATION
&
DATA TRANSFER
IUinv.
FILTER
OVER LIMITS
SUPERVISION
A6
A8
LINK C
A1
IUfil
SCA
X8
1 +20V
0V
2
3 -20V
AGND
SVA
AGND
1 +20V
2
3 -20V
DIFFERENTIAL
MEASURING
1 +20V
2
3 -20V
X3
power
supply
burden
resistors
AGND
Temperature
Sensor
Earth
+15V
-15V
+5V
X1
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 27
AGND
LINK D
0V
A2
DGND
A9
PPCC ASIC
CHANNEL 2
A10
LINK E
A3
ADCVI Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 28
OVVP Board
5M
5M
5M
5M
NP
-DC
5M
5M
ELECTRONICS
SVA
SUBPRINT
+DC
Control
-15V OK
OVP
+15V OK
power 27VDC
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 29
OVVP Board
Control
OVVP BOARD
SVA SUBPRINT
5M
5M
+DCBUS
47K5
+DCBUS
+
+
-
+
+
5M
DCBUS NOMINAL =
+
+DC
COMPARATOR
139%DCBUS
( nominal)
NP
-
47K5
NP
5M
DIFFERENTIAL
MEASURING
OPTICAL TRANSMITTER
+
-
+
-DC
-DCBUS
5M
-DCBUS
COMPARATOR
47K5
5M
+15V
+27V
DC
AGND
-15V
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 30
DC
FROM
EPS
GND
OVVP Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 31
SCA Subprint
Control
8
4
X1
X2
5
1
TW O
8 POLE CONNECTORS
SCA 5140A
X3
4 8
ABB INDUSTRIE AG
HIEE YYYXXXA
8
4
UF CXXYYAE
40 - 60mm
1 5
SCA Subprint
8 POLE CONNECTOR
10mm
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 32
ADCVI BOARD
COMPONENT SIDE
SCA Subprint
POWER TYPE
AND CURRENT
TRANSFORMER TYPE
3823A
ES300 (motor & filter)
3833A
ES300 (motor & filter
3840A
ES300 (motor & filter)
5123A
ES500 (motor & filter)
5133A
ES500 (motor & filter)
5140A
ES300 (motor & filter)
6823A
ES500 (motor & filter)
6833A
ES500 (motor & filter)
6840A
ES500 (motor & filter)
6823W
ES500 (motor & filter)
6833W
ES500 (motor & filter)
6840W
ES500 (motor & filter)
9123WR
ES2000 (motor & filter)
9133WR
ES2000 (motor & filter)
9140WR
ES1000 (motor & filter)
9133W
ES2000 (motor & filter)
9140W
ES1000 (motor & filter)
Control
Inverter nominal
current / Measuring
range
190Arms
570Apeak
150Arms
450Apeak
115Arms
345Apeak
335Arms
1005Apeak
270Arms
810Apeak
190Arms
570Apeak
440Arms
1320Apeak
360Arms
1080Apeak
250Arms
750Apeak
650Arms
1950Apeak
500Arms
1500Apeak
380Arms
1140Apeak
920Arms
2760Apeak
700Arms
2100Apeak
580Arms
1740Apeak
920Arms
2760Apeak
750Arms
2250Apeak
Filter nominal
current / measuring
range
190Arms /
570Apeak
150Arms
450Apeak
115Arms
345Apeak
335Arms
1005Apeak
270Arms
810Apeak
190Arms
570Apeak
440Arms
1320Apeak
360Arms
1080Apeak
250Arms
750Apeak
650Arms
1950Apeak
500Arms
1500Apeak
380Arms
1140Apeak
920Arms
2760Apeak
700Arms
2100Apeak
580Arms
1740Apeak
920Arms
2760Apeak
750Arms
2250Apeak
Earth current
SAP Code
RFB resistance
3BHL2953R0001
15.78
0.5W
20.00
0.5W
26.087
0.33W
22.39
0.33W
27.78
1W
15.79
0.5W
17.045
0.5W
20.8333
0.4W
30.00
0.33W
11.54
0.5W
15
0.5W
19.74
0.4W
8.15
0.8W
10.71
0.8W
12.93
0.5W
8.15
0.8W
10.0
0.7W
(measuring range =
56.25% Iinv)
ES-300
107A 84.21 / 0.3W
ES-300
84.4A 106.7 / 0.2W
ES-300
64.7A 139.13 / 0.15W
ES-300
188.44A 47.76 / 0.5W
ES-300
151.88A 59.26 / 0.5W
ES-300
107A 84.2 / 0.3W
ES-300
247.5A 36.36 / 0.7W
ES-300
202.5A 44.44 / 0.5W
ES-300
140.625A 64 / 0.33W
ES-300
365.6A 24.61 / 0.85W
ES-300
281.25A 32 / 0.6W
ES-300
213.75A 42.1 / 0.5W
ES-300
517.5A 17.4 / 1W
ES-300
394A 22.86 / 0.9W
ES-300
326.25A 27.58 / 0.75W
ES-300
517.5A 17.4 / 1W
ES-300
421.9A 21.33 / 1W
3BHL2953R0002
3BHL2953R0003
3BHL2953R0004
3BHL2953R0005
3BHL2953R0006
3BHL2953R0007
3BHL2953R0008
3BHL2953R0009
3BHL2953R0010
3BHL2953R0011
3BHL2953R0012
3BHL2953R0013
3BHL2953R0014
3BHL2953R0015
3BHL2953R0016
3BHL2953R0017
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 33
SVA Subprint
Control
soldering
bridges
4K16V
3K3V
2K4V
4K16V
3K3V
2K4V
ABB INDUSTRIE AG
CODE
PART NUMBER
3K3V
Inverter type
Line voltage Motor voltage
2400 Vac
3300 Vac
4160 Vac
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 34
2400Vac
3300Vac
4160Vac
Voltages
Maximal measuring
type
voltage range
0 - 2425 Vdc
SVA2K4
0 - 3475 Vdc
SVA3K3
0 - 4200Vdc
SVA4K16
IOEC Board
Control
V740
Gnd
V504
V514
V107
V524
V534
V544
V117
V127
V137
V147
V157
V177
V187
V197
V207
V217
V227
V237
V554
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 35
X31-1
X32-1 X31-2
X32-2 X31-3
X32-3 X31-4
X32-4 X31-5
X32-5 X31-6
X32-6 X31-7
X32-7
X11-1
X11-2
X11-3
X11-4
X11-5
X11-6
X11-7
X11-8
X11-9
X11-10
X12-1
X12-2
X12-3
X12-4
X12-5
X12-6
X12-7
X12-8
X12-9
X12-10
X13-1
X13-2
X13-3
X13-4
X13-5
X13-6
X13-7
X13-8
X13-9
X13-10
X26-1
X26-2
X26-3
X25-1
X25-2
X25-3
X24-1
X24-2
X24-3
X23-1
X23-2
X23-3
X22-1
X22-2
X22-3
X21-1
X21-2
X21-3
1
2
3
4
ON
ON
AI1
AI1
AI2
AI2
V726
20mA
10V
20mA
10V
A451
AI3
AI3
AI4
AI4
A405
MCBOFF
1
2
3
4
A403
TX_DDCS
20mA
10V
20mA
10V
RX_DDCS
V167
V402
IOEC Board
Control
6 DO
14 DI
>1
>1
MCB - DO
2 AO
I
U
I
U
4 AI
10V
DC
DC
FORX
24V
A
DC
24 V DC
D
+15V
DC
BIO
- 15V
FORX
IOCC
+ 5V
DC
PWM1
PWM2
Node adr.
Reset Osz.
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 36
MCB_OFF
Uref
DC
FOTX
DDCS1
IOEC Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 37
IOEC Board
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 38
GUSP Board
Control
GUSP1
EPS
Sub-board 1
GU
Power supply
22.4 ....28.4V
Sub-board 2
GU
Sub-board 3
GU
Sub-board 4
GU
Sub-board 5
GU
Sub-board 6
GU
Sub-board 7
GU
Main
board
GUSP2
Main-board
Sub-boards
From supply
22.4 . . 28.4 V
X1:4 (0V)
X1:3 (+24V)
20 Volt
Filter
15 Volt Supply
Monitoring
signal for
INT-board
A1
Chopper
controlled
supply
transformer
for sub-boards
20 Volt
Control
Monitoring
ISOLATION TRANSFORMER
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 39
GUSP Board
GUSP: gate unit supply power
- GUSP = main board + transformer + sub-boards (7pcs)
- Powering of igcts
- Isolation transformer separates inverter potential from
supply voltage (27VDC) by EPS
- In self-excitation, both power supplies have battery
back-up for 10 minutes to keep motor short-circuited
- Fiber optic link to control electronics to indicate fault.
Fault indication -> no solid light come on case of switching
loss (one or both primary windings) or supply under
21,5vdc
- Indication leds in sub-board
Caution: sub-boards of GUSP and transformer secondary are at
inverter potential (medium voltage)
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 40
Control
GUSP Board
Control
Green LED
light
light
weak light
blink
no light
light
no light
no light
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 41
IGCT
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 42
IGCT
Control
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 43
IGCT
Control
GATE UNIT
20V DC
Supply
From EPS
Turn
on
circuit
Gate
Turn
off
circuit
Cathode
Logic,
Monitoring
Control signal
(Light)
Rx
From INT
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 44
IGCT
Control
Cause
loss of GUSP
Undefined effect
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 45
ACS 1000
AMC 3
NTAC-02
Pulse encoder
NMFA-01
Control
+24V
0V
24
15
Control
24/15
+V
-V
X2
SETTINGS
See Installation and Start-up Guide
Node address
TXD
NTAC-02
PULSE
ENCODER
INTERFACE
PARAMETERS IN ACS1000
See Users Manual
Activation P75.03
Parameters in group 50
.
.
.
RXD
X1
A+
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 47
A-
B+
B-
Z+
Z-
SH
PE
Control
PE
+24V
X2
RXD
0V
SH
SHF
DG
D(N)
D(P)
SETTINGS
See Installation and Start-up Guide
Bus termination
TXD
PARAMETERS IN ACS1000
See Users Manual
Activation P75.04
Parameters in group 51
.
.
.
PROFIBUS
ADAPTER
MASTER
BUS
TERMINATION
MSG
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 48
ON
OFF
DDCS
INDICATION LEDs
NPBA-01
SETTINGS
See Installation and Start-up Guide
Bus termination
PARAMETERS IN ACS1000
See Users Manual
Activation P75.04
Parameters in group 51
.
.
.
INDICATION LEDs
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 49
Control
Control
PE
X2
SH
SHF
DG
D(N)
RXD
SETTINGS
See Installation and Start-up Guide
Bus termination
TXD
CS 31
ADAPTER
PARAMETERS IN ACS1000
See Users Manual
Activation P75.04
Parameters in group 51
.
.
.
DDCS
BUS
TERMINATION
UART
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 50
ON
OFF
ERROR
INDICATION LEDs
NCSA-01
D(P)
Comparison ACS600-ACS1000
Main Motor Control
ACS600
ACS1000
NAMC1
AMC3
66 Mhz
Communication DDCS
8 channels
4 channels
Communication PPCS
Control
2 channels
RAM memory
3 x 128 k
1 x 512 k
Flash memory
512k
2M
Controlling inverter
2 level (8 switching
positions)
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 51
Comparison ACS600-ACS1000
ACS600
ACS1000
I/O Board
1x NIOC-01
2 x IOEC
Number of DI
6 pcs
14 pcs
Number of DO
3 pcs
6 pcs
Number of AI
3 pcs
4 pcs
Number of AO
2 pcs
2 pcs
ABB Industrie AG
Drive Products / IUS
5conthw1.ppt / Version A / 1998-05-08 / Page 52
Control