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    Drum Level Indicating Systems DIAMOND

    Uploaded by

    tonymr1
    This document provides information on gauge and valve assemblies mounted on alarm columns or support tubes. It describes the components, including gauges, valves, mountings, and connections. The assemblies can indicate pressure levels up to 3,000 PSI and feature drainage connections and uniquely designed valves to allow for gauge washdown and clear water level indication.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Drum Level Indicating Systems DIAMOND

    Uploaded by

    tonymr1
    434 views14 pages
    This document provides information on gauge and valve assemblies mounted on alarm columns or support tubes. It describes the components, including gauges, valves, mountings, and connections. The assemblies can indicate pressure levels up to 3,000 PSI and feature drainage connections and uniquely designed valves to allow for gauge washdown and clear water level indication.

    Original Description:

    Niveles visibles para domos de calderas hasta de 3000 psi

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    © © All Rights Reserved

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    This document provides information on gauge and valve assemblies mounted on alarm columns or support tubes. It describes the components, including gauges, valves, mountings, and connections. The assemblies can indicate pressure levels up to 3,000 PSI and feature drainage connections and uniquely designed valves to allow for gauge washdown and clear water level indication.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    434 views14 pages

    Drum Level Indicating Systems DIAMOND

    Uploaded by

    tonymr1
    This document provides information on gauge and valve assemblies mounted on alarm columns or support tubes. It describes the components, including gauges, valves, mountings, and connections. The assemblies can indicate pressure levels up to 3,000 PSI and feature drainage connections and uniquely designed valves to allow for gauge washdown and clear water level indication.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Gauge and Valves Mounted on an Alarm Column

    The column may be either


    the EAClrM or a MERLITM,
    Both columns have alarm
    and cut-off capability.

    Gauge and Valves Mounted on a Support Tube


    The support tube provides
    a structural member for
    ease of installation and
    facilitates gauge washdown.

    Mounting Assemblies Feature:

    . Right and left hand positions to achieve clearances


    and optimize viewing.

    . Level indication and control capabilities throughout

    .
    .

    Specialty
    a McDermott company

    DP 9152 5M 2/94 NEF

    2600 E. Main Street


    lancaster, Ohio 43130
    Phone /614)687-6500

    the pressure range of 0 to 3,000 PSI at 696F:


    Drain connections to satisfy code requirements.
    Uniquely designed Diamond gauge valves to allow
    washdown for a distinct water level indication.

    Setting industry
    ~

    Dry-firing in steam boilers can produce


    catastrophic results. Potential liability can
    easily cost several hundreds of thousands of dollars and endanger the safety of
    your plant personnel. A truly preventable
    situation, if you have the right equipment.
    Since 1903, Diamond Power has
    specialized in designing and manufacturing
    boiler accessory equipment. From the
    beginning, our products have employed
    the best technology available to give you
    optimum performance in a wide range of
    applications. Applications which include
    the world's largest and most sophisticated
    utility boilers, pulp and paper recovery

    boilers, technologically advanced refuse fluidized bed boilers, and small industrial
    boilers and process heaters.
    Diamond excellence in engineering,
    quality, and customer service
    has made us the
    leading supplier
    of boiler
    accessory
    equipment
    in the world.

    DP 9141-4 5M 2/94 NEF

    standards for

    quality and reliability,


    Diamond gauges for measuring
    boiler drum water level are
    supplied for vision lengths
    from 12 3/8 inches to 69
    inches. The standard vision
    lengths include 12 3/8"
    (5 port), 15" (6 port), 18"
    (7 port) and 21" (8 port). All
    gauges are supplied with
    stainless steel centerplates
    for resistance to thermal
    shock and stress corrosion.
    Equipped with Diamond's
    patented condensate bypass
    feature which minimizes the
    flow of condensate through
    the center bore, these
    devices achieve superior
    distinction between the levels
    of water and steam.
    The DURA.PORT
    Model Dp.3000 water level
    gauge operates up to 3,000
    PSIG. Its unique gasket and
    seal design minimizes
    potential leakage or glass
    breakage, particularly in higher
    pressure ranges. No bolting load
    is applied on the glass. Sealing is
    accomplished directly between the
    coverplate and centerplate using a
    gasket material with proven success in the
    higher pressure range. An additional gasket
    cushions the glass in the coverplate seat.

    2600 E. Main Street


    lancaster, Ohio 43 J30
    Phone (6 J4) 687-6500
    a McDermott company

    Illuminator

    Hood

    Gauge
    Customer
    120/240 V
    Power Supply

    Fiber
    Optic
    Cable

    Transformer

    Maximum
    1000 Ft.
    Cable

    Maximum
    700 Ft.
    Cable

    Console
    Direct
    Viewer

    Wide
    Angle
    Viewer

    ELECTRODEALARM COLUMN
    State-of-the-art sensing technique provides
    reliability for indirect indication accompanied by a direct reading gauge.

    Electrode
    Sensor

    Optional
    RemoteDisplay

    Controlbox
    with display

    20 AWG200'C
    shieldedcable.

    1 wire each
    light, one
    J

    1000cable feet max.

    Steam
    Drum

    Terminal
    Box

    120V ac dual source


    supply2 conductor
    plus groundper source
    "

    Control connection
    (1
    Form per
    C relay
    contact
    electrode plug)

    Features

    . Column (0-3000 psi), control box and display,


    and remote display.
    . Indications 2, 3, or 4 alarms.
    . Water level indications, LED.

    .
    .
    .

    Redundant power source capability.

    . Plug fault indication.

    Reserve circuitry redundancy.


    Adjustable conductivity.

    Control connections (terminal block in control


    box).
    . Protective electrode cover.
    DP 9141-2 5M 2/94 NEF

    . Drum connections: socket welded, butt welded,


    or flanged.
    . Electrode plugs are prewired to terminal box.

    . Fault tolerant logic.


    . Optional remote display.
    NOTE: Valves by others.
    2600 E. Main Street
    lancaster, Ohio 43130
    Phone (6 J4) 687-6500
    a McDermott company

    Gauge
    Arrangements
    Flange
    Connected

    End
    Stem

    Flange
    Rotatable

    FlangeConnected
    EndStemReplacement

    Mp.1050
    (0 thru 1050psig)
    Dp.3000
    (0 thru 3000psig)

    Mp.1050
    (0 thru 1050psig)

    Mp.1050
    (0 thru 1050psig)
    Dp.3000
    (0 thru 3000psig)

    Mp.1050
    (0 thru 1050psig)
    Dp.3000
    (0 thru 3000psig)

    12.3/8in. thru 69-1/4in.

    12.3/8in. thru 69-1/4in.

    12.3/8in., thru 69-1/4

    12-3/8in. thru 69.1/4in.

    Standardstocked
    vision lengths

    12.3/8in., 15 in.,
    18 in., 21 in.

    12.3/8in., 15 in.,
    18 in., and 21 in.

    12-3/8in., 15 in.
    18 in., 21 in.

    12-3/8in., 15 in.,
    18 in., and 21 in.

    Portdiameterand
    spacing

    1 in. dia. on
    2-27/22in. centers

    1 in. dia. on
    2-27/32in. centers

    1 in. dia. on
    2.27/32.
    centers

    1 in. dia. on
    2-27/32in. centers

    Standardflange
    connectionsor
    valvecenters

    21 in. (12-3/8in.
    thru 18 in. vision)
    27 in. (12-3/8in.
    thru 21 in. vision)

    36-1/8in. (12-3/8in. thru 21 in. vision)

    Centerplatematerial

    Stainlesssteeltype 304

    Stainlesssteeltype 304

    Stainlesssteeltype 304

    Stainlesssteeltype304

    Flangeor stemsize
    and type

    3/4-2500#ASA
    large male flange

    in. dia.-stems

    4 botl-4 in.
    square flange

    3/4-2500#ASA
    large male flange

    Typeand pressurerating

    Visionlength

    Flangeor stem
    materialspecifications

    ASME SA-105
    GR2-flange

    Flangegasket

    Spiralwound
    Non-asbe.stos

    Endstempackingsize

    Not applicable
    Installationwith
    pressurerangeof 0
    thru 3000psig

    Application

    ..

    Diamond,~ Power
    Specialty

    21 in. (12-3/8in. vision)


    27 in. (15in., 18 in. vision)
    (12-3/8in. vision)
    30 in., (21in. vision)
    31-1/2in. (12-3/8in. thru 18 in. vision)
    26-5/8

    Companyltl

    a McDermott company

    DP 9142 5M 2/94 NEF

    2600 E. Main Street

    Lancaster,
    Ohio43130
    Phone (614) 687-6500

    in.

    26-5/8in.
    (123/8in. vision)
    31-1/2in. (12-3/8in
    thru 18 iln. vision)
    36.1/8in. (12-3/8in.
    thru 21 i'n. vision)

    Stainlesssteel
    type304-stems

    ASMESA.105
    GR2-flange

    ASME SA.105
    GR2-flange

    Not applicable

    Spiralwound
    Nonasbestos

    Spiralwound
    non asbestos

    in. x 1 in.-4 rings

    Not applicable

    Not applicable

    Installationsthat
    requirepositioning
    after installation

    Replacement
    of end stem
    gaugewhererequired
    to hold existing
    horizontaland/orvertical
    gaugecenterlines

    .1/2

    Recommended
    for
    pressureunder600psig

    NOTE: When ordering refer to above chart or


    specify previous Diamond gauge serial
    number on centerplate.

    . Brilliant level indication


    . Water level displayed at gauge
    . Easy gauge access - no re-alignment

    .
    .

    100% solid state camera


    Adapts to existing fiber optic systems

    . No expansion concerns
    . No prisms to adjust
    . No cooling air required -less

    maintenance

    . No after image or burning of monitor

    Control Room Monitor


    Red Indicates Steam
    Green Indicates Water

    ,~

    Diamond,~ Power
    Specialty
    a McDermott

    Company~

    2600 E. Main Street


    Lancaster,
    Ohio 43130
    Phone (614) 687-6500

    company

    DB 9245 5M 2/94 NEF

    Hydrostatically shell tested according


    to ASA 816.34 and hydro-tested with
    MSS SP-61.
    Clampseal@Valves are designed for
    rapid in-line maintainability to ease the
    demands on maintenance resources
    and can be renewed, in-line, without
    welding or nondestructive testing.

    Features:

    Back seating extends packing life

    . Live loaded packing


    . Integral wrench provides easy packing

    adjustment
    Spare parts availability

    . Service tool kit available

    Optional feature:
    . Ballcheck

    Flanger/connections
    notshown

    Specialty
    a McDermott

    company

    DP 9240 5M 2/94 NEF

    2600 E. Main Street


    lancaster, Ohio 43130
    Phone (6] 41 687-6500

    Illuminators

    Standardstocked
    visionlengths
    Wiring
    Lamps

    "Indoor"
    HighIntensityIlluminator
    123/8,15,18,and21 in. (stackedfor
    visionlengths27 in. or more.)
    Seriesor parallelwith transformer.
    20-Yolt-40watt reflectorspot
    behindeachport.

    Indoor/Outdoor
    Halogen Illuminator
    123/8, 15, 18 and 21 in.
    Larger lengths are available.

    Parallelwith transformer.

    12yolts-75wattscollimatedlight rays.

    Bayonetmounted.

    Bracketmountedpin connection.

    Electrical
    design

    Male/female
    electricalconnection
    110V ac or dc, or 200V ac.

    Terminalblockand transformerprimary
    service120V ac 6 amp.

    Construction

    Rivetedanodizedaluminum.
    Illuminatordepthfromcenterline
    gauge,approx.9 in. Allow 5 in.
    rearfor access.Colorscreens,
    lens,lamps,wiringassembly
    enclosed.

    Steelconstruction.Illuminatordepth
    fromcenterlineof gaugeapprox.18 in. Allow5 in.
    rearaccess.Colorscreenslens,lamps,wiring
    assemblyenclosed.

    Application

    Providesgaugewith lightingand
    optics for bi-colorimage.

    Providesgaugewith lightingand optics


    for bi-colorimage.

    Lamp
    replacement

    A direct reading hood with frosted glass is


    designed for local viewing. An open front hood
    with clear glass is designed to be used with
    a mirror. A special hood has been designed
    for use with a halogen illuminator in high
    ambient light situations.
    Vision lengths
    include 123/8, 15, 18, and 21 in.

    2600 E. Main Street


    Lancaster, Ohio 43130
    Phone /614) 687-6500
    a McDermott company

    DP 9143 5M 2/94 NEF

    Reflector hood. Vision lengths: 12 3/8 in., 15


    in., 18 in., 21 in. Construction: Riveted anodized alumium. Mirror door can be removed for
    maintenance
    and cleaning. Application:
    transmit image 90 downward at the gauge
    location.

    The application of sighting equipment to Diamond Power gauges


    assures distinct water level indication
    with red and Qreen colors.

    To accurately define the water level


    a viewing hood is required.
    The water level may be viewed local.
    Iy or transmitted to the control room
    or other remote locations by using
    an illuminator in conjunction with
    one of the following viewing hood
    arranoements.

    ASM E Direct Reading Arrangements


    Direct Hood - Local see-at-a-glance
    read i ng from 450 rig ht or left and 60 c
    up or down from the gauge location.
    (frosted glass)
    Reflector Hood - The water level
    image is reflected to a mirror at a
    lower elevation.
    FibreviewerTM 7001 - The water level
    image is conveyed to a remote location by an optic cable.
    ASME Section I
    60.1 Water level Indicators
    60.1.1 Each boiler, except forced-flow
    steam generators with no fixed steam and waterline,
    and hightemperature
    water boilers of the forced circulation
    type
    that have no steam and waterline, shall have at least one
    water gage glass. Boilers operated at pressures over 400
    psi shall be provided with two water gage glasses which
    may be connected to a single water column or connected
    directly to the drum.
    Two independent remote level indicators may be provided instead of one of the two required gage glasses
    for boiler drum water level indication in the case of power
    boilers with all drum safety valves set at or above 900
    psi. When both remote level indicators
    are in reliable
    operation, the remaining gage glass may be shut off, but
    shall be maintained
    in serviceable
    condition.
    When the direct reading of gage glass water level is
    not readily visible to the operator in his working area, two
    dependable indirect indications
    shall be provided, either
    by transmission
    of the gage glass image or by remote
    level indicators.

    5M

    Diamond Power
    Specialty

    CompanyC8J

    The Above Gasket Kits Do Not Contain Asbestos.

    Lubrication is
    Specialty
    a McDermott company

    DP 9145 5M 2/94 NEF

    2600 E. Main Street


    lancaster, Ohio 43 J30
    Phonei614) 687-6500

    Provided in All
    Kits for Bolt
    Thread Application.

    TI-ELECTRODEREMOTE LEVEL INDICATOR

    Advanced Technology provides reliable Indirect Level Indication.


    Enhanced circuitry for reliable water/steam discrimination from
    start-up through operation.
    Features:
    Column (0-3000 psi), control box and display, and
    remote display.

    . Annunciator connection.
    . Self-adjusting to conductive changes.

    . Indications 8, 12, or 16 elevations.

    . Bi-color water level indications, red/green LED.

    box).
    . Protective electrode cover.

    . Redundant power source.


    . Fault detection: process, system, and remote
    display.
    . Analog output for computer interface or other
    equipment: 4-20 mA or 0-10/1-5 volts (terminal
    block in control box). Built-in integrator provides
    smooth response for modulating control valves.
    DP 9519 5M 2/94 NEF

    Control connections

    (terminal block in control

    . Drum connections: socket welded, butt welded,


    or flanged.
    . Electrode plugs are prewired to
    terminal box.
    Options: Valves and wiring.
    2600 E. Main Street
    lancaster, Ohio 43130
    Phone (614) 687-6500

    ~
    Specialty

    a McDermott company

    Gauge
    ~I

    L.

    ~'"

    ,~
    ""

    (
    ~

    ~
    "..,

    Camera Hood

    01

    ~~

    ( I
    \ I
    I

    Illuminator

    SJ

    . Bi-color lighting shows water in green and steam/air in red.


    . Clear, sharp video allows the operator to see the actual
    water level meniscus and action in the gauge.
    . View gauge up to 5,000 feet away.
    . Gauge hood eliminates nuisance video
    smearing by overhead lights or view
    blockage by personnel in intervening
    aisle ways.

    . Cooled enclosure to protect camera from


    heat and keep it dust-free.

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