SIEMENS 33 KV GIS Manual
SIEMENS 33 KV GIS Manual
SIEMENS 33 KV GIS Manual
Important
The information contained herein is
general in nature and not intended for
specific application purposes. It does not
relieve the user of responsibility to use
sound practices in application, installation,
operation and maintenance of the
equipment purchased. Siemens reserves
the right to make changes in the
specifications shown herein or to make
improvements at any time without notice
or obligations. Should a conflict arise
between the general information
contained in this publication and the
contents of drawings or supplementary
material or both, the latter shall take
precedence.
Qualified person
For the purpose of this instruction manual
a qualified person is one who is familiar
with the installation, construction or
operation of the equipment and the
hazards involved. In addition, this person
has the following qualifications:
I s trained and authorized to
de-energize, clear, ground and tag
circuits and equipment in accordance
with established safety procedures.
Table of contents
Introduction
4 -5
6 -8
9 - 13
Vacuum interrupter/operator
14 - 39
Maintenance
40 - 52
Overhaul
53 - 58
59 - 61
Appendix
62 - 67
Note:
These instructions do not purport to cover
all details or variations in equipment, nor
to provide for every possible contingency
to be met in connection with installation,
operation or maintenance. Should further
information be desired or should particular
problems arise that are not covered
sufficiently for the purchasers purposes,
the matter should be referred to the local
sales office.
The contents of this instruction manual
shall not become part of or modify any
prior or existing agreement, commitment
or relationship. The sales contract contains
the entire obligation of Siemens Energy,
Inc. The warranty contained in the contract
between the parties is the sole warranty of
Siemens Energy, Inc. Any statements
contained herein do not create new
warranties or modify the existing warranty.
Introduction
Introduction
The 38-3AH3 family of vacuum circuit
breakers is designed to meet all applicable
ANSI, NEMA and IEEE standards. Successful
application and operation of this
equipment depends as much upon proper
installation and maintenance by the user
as it does upon the proper design and
fabrication by Siemens.
The purpose of this instruction manual is
to assist the user in developing safe and
efficient procedures for the installation,
maintenance and use of the equipment.
Contact the nearest Siemens
representative if any additional
information is desired.
Signal words
The signal words "danger," "warning" and
"caution" used in this instruction manual
indicate the degree of hazard that may be
encountered by the user. These words are
defined as:
Danger - Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Warning - Indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
Caution - Indicates a potentially hazardous
situation which, if not avoided, may result
in minor or moderate injury.
Introduction
Field service operation and warranty
issues
Siemens can provide competent, well
trained field service representatives to
provide technical guidance and advisory
assistance for the installation, overhaul,
repair and maintenance of Siemens
equipment, processes and systems.
Contact regional service centers, sales
offices or the factory for details, or
telephone Siemens field service at
+1 (800) 347-6659 or +1 (919) 365-2200
outside the U.S.
For medium-voltage customer service
issues, contact Siemens at
+1 (800) 347-6659 or +1 (919) 365-2200
outside the U.S.
Introduction
This portion of the instruction manual
covers the receiving, handling and storage
instructions for a type 38-3AH3 vacuum
circuit breaker shipped separately from the
switchgear. This section of the instruction
manual is intended to help the user
identify, inspect and protect the circuit
breaker prior to its installation.
Receiving procedure
Make a physical inspection of the shipping
container before removing or unpacking
the circuit breaker.
Check for shipment damage or indications
of rough handling by the carrier. Check
each item against the manifest to identify
any shortages.
Accessories such as the manual charging
crank, the racking crank and the split plug
jumper are shipped separately.
Shipping damage claims
Important: The manner in which visible
shipping damage is identified by consignee
prior to signing the delivery receipt can
determine the outcome of any damage
claim to be filed.
Notification to carrier within 15 days for
concealed damage is essential if loss
resulting from unsettled claims is to be
eliminated or minimized.
1. W
hen the shipment arrives, note
whether the equipment is properly
protected from the elements. Note the
trailer number the equipment arrived
on. Note also any blocking of
equipment. During unloading, check
the actual equipment delivered to
verify it agrees with the delivery
receipt.
2. M
ake immediate inspection for visible
damage upon arrival and prior to
disturbing or removing packaging or
wrapping material. This should be
done prior to unloading when possible.
When total inspection cannot be made
on vehicle prior to unloading, close
inspection during unloading must be
performed and visible damage noted
on the delivery receipt. Take pictures if
possible.
3. A
ny visible damage must be noted on
the delivery receipt and acknowledged
with the drivers signature. The
damage should be detailed as much as
possible. It is essential that a notation
"possible internal damage, subject to
inspection" be included on the delivery
receipt. If the driver will not sign the
delivery receipt with the damage
noted, the shipment should not be
signed for by the consignee or their
agent.
1. W
henever possible, install the circuit
breaker in its assigned switchgear
enclosure for storage. Follow
instructions contained in the type
GM38 38 kV metal-clad switchgear
instruction manual, E50001-F710A236-V1-4A00.
2. W
hen the circuit breaker needs to be
placed on its pallet for storage, be sure
the unit is securely bolted to the pallet
and covered with polyethylene film at
least 10 mils thick.
CHARGED/DISCHARGED indicator
OPEN/CLOSED indicator
Operations counter
Indoor storage
Whenever possible, store the circuit
breaker indoors. The storage environment
must be clean, dry and free of such items
as construction dust, corrosive
atmosphere, mechanical abuse and rapid
temperature variations.
Manual open/trip button
Outdoor storage
Outdoor storage is not recommended.
When no other option is available, the
circuit breaker must be completely covered
and protected from rain, snow, dirt and all
other contaminants.
Space heating
Space heating must be used for both
indoor and outdoor storage to prevent
condensation and corrosion. When the
circuit breaker is stored outdoors, 250
watts per circuit breaker of space heating
is recommended. If the circuit breaker is
stored inside the switchgear enclosure,
and the switchgear is equipped with space
heaters, energize the space heaters.
Introduction
This section provides a description of the
inspections, checks and tests to be
performed on the circuit breaker prior to
operation in the metal-clad switchgear.
Inspections, checks and tests without
control power
Vacuum circuit breakers are normally
shipped with their primary contacts OPEN
and their springs DISCHARGED. However, it
is critical to first verify the DISCHARGED
condition of the spring-loaded
mechanisms after de-energizing control
power.
De-energizing control power in
switchgear
When the circuit breaker is mounted in
switchgear, open the control-power
disconnect device in the metal-clad
switchgear cubicle.
The control-power disconnect device is
normally located on the secondary-device
panel in the upper cell of the vertical
section. The normal control-power
disconnect device is a pullout-type fuse
holder. Removal of the fuse holder deenergizes control power to the circuit
breaker in the associated switchgear cell.
In some switchgear assemblies, a moldedcase circuit breaker or knife switch is used
in lieu of the pullout-type fuse holder.
Opening this circuit breaker or switch
accomplishes the same result: control
power is disconnected.
2. R
otate the racking crank
counterclockwise until the circuit
breaker is in the DISCONNECT position,
as indicated on the racking
mechanism.
3. M
ove the circuit breaker release latch
(on the floor of the cell near the right
side of the circuit breaker) to the left
and pull the circuit breaker out from
the DISCONNECT position. The circuit
breaker can now be removed from the
cubicle.
4. T
he circuit breaker is now free to be
rolled out onto the floor using the
handles on the front. The wheels of the
circuit breaker are at floor level (unless
the switchgear is installed on a raised
pad), and one person can normally
handle the unit.
10
1. C
lose the circuit-breaker compartment
door and secure all latches.
2. Insert the racking crank onto the
racking screw on the front of the
circuit-breaker cell, and push in (refer
to "Racking crank engagement
procedure" on page 11). This action
operates the racking-interlock latch.
3. R
otate the racking crank
counterclockwise until the circuit
breaker is in the DISCONNECT position.
4. O
pen the circuit-breaker compartment
door and insert the two extension rails
into the fixed rails. Be sure the
extension rails are properly secured in
place.
5. M
ove the circuit-breaker release latch
(on the floor of the cell near the right
side of the circuit breaker) to the left
and pull the circuit breaker out from
the DISCONNECT position. The circuit
breaker can now be removed from the
cubicle and rolled out onto the two
extension rails.
6. R
emove the circuit breaker from the
two extension rails using the approved
Siemens circuit-breaker lifting device or
Siemens lifting sling and a suitable
crane.
7. L ift the two extension rails and
withdraw them from the switchgear.
8. C
lose the circuit-breaker compartment
door and secure all latches.
Type 38-3AH3 vacuum circuit breakers
weigh between 800 and 1,000 lbs (364455 kg) depending upon ratings. The
circuit breaker can be moved using a
properly rated crane and lift sling. A lift
sling can be attached to the circuit breaker,
and then used to hoist the circuit breaker
vertically clear of the extension rails. When
clear, remove the rails and lower the circuit
breaker to the floor.
11
Physical inspections
1. V
erify the rating of the circuit breaker is
compatible with both the system and
the switchgear.
2. P
erform a visual-damage check. Clean
the circuit breaker of all dust, dirt and
foreign material.
Manual-spring charging check
1. Insert the manual-spring charging
crank into the manual-charge handle
socket as shown in Figure 4. Turn the
crank clockwise (about 48 revolutions)
until the spring condition indicator
shows the closing spring is CHARGED.
2. Repeat the spring discharge check.
3. V
erify the springs are DISCHARGED and
the circuit-breaker primary contacts are
OPEN by indicator positions.
As-found and vacuum-integrity check
tests
Perform and record the results of both the
as-found insulation test and the vacuumintegrity check (dielectric) test. Procedures
for these tests are described in the
Maintenance section of this instruction
manual pages 40-52.
Automatic spring-charging check
Refer to the specific wiring information
and rating label for your circuit breaker to
determine the voltage required and where
the control-voltage signal should be
applied. Usually, spring-charging power is
connected to secondary-disconnect fingers
SD16 and SD15, closing control power to
SD13 and SD15 and tripping power to SD1
and SD2.
When control power is connected to the
type 38-3AH3 vacuum circuit breaker, the
closing springs should automatically
charge, if the racking crank is not engaged.
12
1. M
ake a final mechanical inspection of
the circuit breaker. Verify the contacts
are in the OPEN position, and the
closing springs are DISCHARGED.
1. O
pen control-power circuit by opening
the control-power disconnect device.
2. C
heck the upper- and lower-primary
studs and contact fingers shown in
Figure 7: Circuit breaker primary
disconnect. Verify mechanical
condition of finger springs and the
disconnect studs, check for loose
hardware, damaged or missing
primary-disconnect contact fingers and
damaged disconnect studs.
3. C
oat movable primary-contact fingers
(refer to Figure 7: Circuit breaker
primary disconnect) and the
secondary-disconnect contacts (refer
to Figure 23: Construction of
secondary shunt release (shown
charged) on page 30) with a light film
of Siemens contact lubricant number
15-172-791-233.
4. T
he type 38-3AH3 vacuum circuit
breaker is ready for installation into its
assigned cubicle of the metal-clad
switchgear. Refer to removal
procedures and install the circuit
breaker into the switchgear.
5. R
efer to the switchgear instruction
manual for functional tests of an
installed circuit breaker.
6. D
e-energize control power by
repeating Step 1. Disconnect the splitplug jumper from the switchgear
before disconnecting the circuitbreaker end.
7. P
erform the spring discharge check
again. Verify the closing springs are
DISCHARGED and the primary contacts
of the type 38-3AH3 vacuum circuit
breaker are OPEN.
13
Vacuum interrupter/
operator
Figure 8: Front view of type 38-3AH3 vacuum circuit breaker with front panel removed
Gearbox
Opening spring
Secondary disconnect
Push-to-close
Closing spring
Spring-charging
motor behind
limit switches
Auxiliary
switch
CHARGED/
DISCHARGED
indicator
Close coil
Trip coil
Push-to-trip
OPEN/CLOSED
indicator
Mechanismoperated cell
(MOC) switch
operator
Operations
counter
Capacitor trip
(optional)
Jack shaft
14
Trip-free interlock
Ground disconnect
Vacuum interrupter/
operator
Introduction
The type 38-3AH3 vacuum circuit breaker
is of drawout construction designed for
use in medium-voltage, metal-clad
switchgear. The 38-3AH3 circuit breaker
conforms to the requirements of ANSI and
IEEE standards, including C37.20.2,
C37.04, C37.06, C37.09 and C37.010.
A type 38-3AH3 vacuum circuit breaker
consists of three vacuum interrupters, a
stored-energy operating mechanism,
necessary electrical controls and interlock
devices, disconnect devices to connect the
circuit breaker to both primary and control
power and an operator housing. Insulating
barriers are located along the outer sides
and between phases as shown in
Figure 11: Type 38-3AH3 vacuum circuit
breaker with inter-phase and outer-phase
barriers installed on page 17.
This section describes the operation of
each major sub-assembly as an aid in the
operation, installation, maintenance and
repair of the type 38-3AH3 vacuum circuit
breaker.
Vacuum interrupters
The operating principle of the vacuum
interrupter is simple. Figure 9: Vacuum
interrupter cutaway view is a cutaway view
of a typical vacuum interrupter. The entire
assembly is sealed after a vacuum is
established. The vacuum-interrupter
stationary contact is connected to the
upper-disconnect stud of the circuit
breaker. The vacuum-interrupter movable
contact is connected to the lowerdisconnect stud and driving mechanism of
the circuit breaker. The metal bellows
provides a secure seal around the movable
contact, preventing loss of vacuum while
permitting vertical motion of the movable
contact.
Arc shield
Fixed contact
Moving contact
Ceramic insulator
Metal bellows
Guide
15
Vacuum interrupter/
operator
There are three insulating push rods. Each
push rod connects the movable contact of
one of the vacuum interrupters to the jack
shaft driven by the closing and tripping
mechanism. Flexible connectors provide
secure electrical connections between the
movable contacts of each vacuum
interrupter and its bottom-primary
disconnect.
Phase barriers
Figure 11: Type 38-3AH3 vacuum circuit
breaker with inter-phase and outer-phase
barriers installed on page 17 is a rear view
of a type 38-3AH3 vacuum circuit breaker
that shows the outer- (phase-to-ground)
and interphase-insulating barriers. These
glass-polyester insulating barriers are
attached to the circuit-breaker frame and
provide suitable electrical insulation
between the vacuum-interrupter primary
circuits and the housing.
Stored-energy operating mechanism
Figure 10: Upper and lower primary disconnects (outer-phase barrier removed)
Primary disconnects
Figure 10: Upper and lower primary
disconnects (outer-phase barrier removed)
is a side view of the circuit breaker with
the outer-insulating phase barrier removed
to show details of the primary disconnects.
Each circuit breaker has three upper- and
three lower-primary disconnects. Upperprimary disconnects are connected to the
stationary contacts of the vacuum
interrupters, and the lower-primary
disconnects are connected to the movable
contacts. Each disconnect arm has a set of
multiple spring-loaded fingers that mate
with bus bars in the metal-clad switchgear.
The number of fingers in the disconnect
assembly varies with the continuous and/
or interrupting rating of the circuit breaker.
16
Vacuum interrupter/
operator
The vacuum circuit breaker consists of two
sub-assemblies. The "interrupter/operator"
module is a unitized assembly of the three
vacuum interrupters, primary insulators
and operating mechanism. The second
module, the "vehicle", is the supporting
drawout-structure module for the
operating mechanism. The vehicle
provides primary-stud extensions, closed
circuit-breaker racking interlocks, closing
spring discharge feature and other
requirements needed to ensure safe and
reliable use during racking and during
operation. These two sub-assemblies will
be separately described.
Interrupter/operator module
The interrupter/operator module consists
of the three poles, each with its vacuum
interrupter and primary insulators,
mounted on the common motor or handcharged spring-stored energy-operatingmechanism housing. This module is shown
in Figure 12: Interrupting/operating
mechanism module (shown with outerphase barrier removed).
Construction
Refer to Figure 12: Interrupting/operating
mechanism module (shown with outerphase barrier removed) on page 17, Figure
13: Operating mechanism controls and
indicators on page 18, Figure 14: Type 383AH3 vacuum circuit breaker pole section
on page 19 and Figure 15: Stored-energy
operating mechanism on page 20.
Figure 11: Type 38-3AH3 vacuum circuit breaker with inter-phase and outer-phase barriers
installed
16.0
20.0
60.0
30.0
29.0
40.0
16.0 - Insulator
Figure 12: Interrupter/operating mechanism module (shown with outer-phase barrier removed)
17
Vacuum interrupter/
operator
Current-path assembly
53.0
54.0
55.0
58.0
59.0
Vacuum interrupter
Refer to Figure 9: Vacuum interrupter
cutaway view on page 15. The movingcontact (36.0) motion is aligned and
stabilized by guide bushing (35.0). The
metal bellows (34.0) follows the travel of
contact (36.0) and seals the vacuum
interrupter against the surrounding
atmosphere.
18
Switching operation
Refer to Figure 14: Type 38-3AH3 vacuum
circuit breaker pole section on page 19.
When a closing command is initiated, the
closing spring, that was previously charged
by hand or by the motor, actuates the
moving contact (36.0) through jack shaft
(63.0), lever (63.7), insulated coupler
(48.0) and lever (48.6).
The motion of the insulated coupler is
converted into the vertical movement of
the moving contact.
The moving-contact motion is controlled
by the guide link (48.9), that pivots on
support (40.0) and the eye bolt (36.3).
During closing, the tripping spring and the
contact-pressure springs (49.0) are
charged and latched by the pawl (64.1).
The closing spring is recharged
immediately after closing.
In the CLOSED state, the necessary contact
pressure is maintained by the contactpressure spring and the atmospheric
pressure. The contact-pressure spring
automatically compensates for contact
erosion, which is very small.
Vacuum interrupter/
operator
Figure 14: Type 38-3AH3 vacuum circuit breaker pole section
20.0
16.0
60.0
16.0 - Insulator
20.0 - Pole head
27.0 - Upper-connection terminal
28.0 - Strut
28.1 - Centering ring
27.0
31.2
30.0
31.0
36.0
28.0
28.1
29.2
29.1
36.3
29.0
40.0
63.7 - Lever
64.1 - Pawl (not shown)
64.2 - Pawl
48.6 48.9
48.0
16.0
49.0
64.2
19
Vacuum interrupter/
operator
Figure 15: Stored-energy operating mechanism
55.2
62.2
50.2
50.1
55.1
62.0
68.0
53.0
53.1
54.1
50.4.1
55.0
54.0
64.2
50.4
68.1
58.0
63.7
59.0
63.1
60.0
63.0
50.1
55.0
- Spring-charge indicator
62.6
- Driver lever
50.2
55.1
- Linkage
62.8
50.3
- Charging flange
55.2
- Control lever
63.0
- Jack shaft
50.3.1 - Driver
58.0
- CLOSED/OPEN indicator
63.1
- Phase C lever
50.4
59.0
- Operation counter
63.5
- Phase B lever
60.0
- Operator housing
63.7
- Phase A lever
61.8
- Shock absorber
64.0
- Opening spring
62.0
- Closing spring
64.2
- Pawl
62.2
- Crank
64.3
- Lever
62.3
- Cam disc
62.5
- Lever
68.0
- Auxiliary switch
68.1
- Linkage
20
61.8
53.0
- Close button
53.1
- Close coil
54.0
- Open button
54.1
- Trip coil
54.2
Vacuum interrupter/
operator
When a tripping command is given, the
energy stored in the tripping- and contactpressure springs is released by pawl (64.2).
The opening sequence is similar to the
closing sequence. The residual force of the
tripping spring arrests the moving contact
(36.0) in the OPEN (TRIPPED) position.
Operating mechanism
The operating mechanism is comprised of
the mechanical and electrical components
required to:
1. C
harge the closing springs with
sufficient potential energy to close the
circuit breaker and to store opening
energy in the tripping- and contactpressure springs.
Auxiliary switch
2. M
eans to initiate closing and tripping
actions.
The operating mechanism is of the storedenergy trip-free type. In other words, the
charging of the closing spring is not
automatically followed by the contacts
changing position, and the tripping
function prevails over the closing function
in accordance with ANSI/IEEE C37.041999, clause 6.9.
3. M
eans of transmitting force and
motion to each of three poles.
4. O
perate all of these functions
automatically through electricalcharging motor, cutout switches, antipump relay, release (close and trip)
solenoids and auxiliary switches.
5. P
rovide indication of the circuit breaker
status (OPEN/CLOSED), spring
condition (CHARGED/DISCHARGED) and
number of operations.
Construction
The essential parts of the operating
mechanism are shown in Figure 15:
Stored-energy operating mechanism on
page 20. The control and sequence of
operation of the mechanism is described in
the Operating mechanism section
diagrams in Figure 17-21 on pages 24
through 28.
Indirect releases (tripping coils)
The shunt releases (54.1) convert the
electrical-tripping pulse into mechanical
energy to release the trip latch and open
the circuit breaker.
The undervoltage release (optional) (54.2)
may be electrically actuated by a make or a
break contact.
Vacuum interrupter/
operator
Closing
50.1
53.0
50.0
55.0
54.0
22
Vacuum interrupter/
operator
Trip-free functionality
Opening
Rapid auto-reclosing
Since the closing spring is automatically
recharged by the motor-operating
mechanism when the circuit breaker has
closed, the operating mechanism is
capable of an "open-close-open" duty cycle
as required for rapid auto-reclosing.
The circuit breaker is suitable for use in
applications with a rated reclosing-time
interval of 0.3 seconds, per ANSI/IEEE
C37.06-2009.
Manual operation
Electrically-operated vacuum circuit
breakers can be operated manually if the
control supply should fail.
Manually charging the closing spring
Refer to Figure 16: Use of manual-spring
operation crank on page 22. Insert the
hand crank (50.0) in hole (50.1) and turn
it clockwise (about 48 revolutions) until
the indicator (55.0) shows CHARGED. The
hand crank is coupled with the charging
mechanism via an over-running coupling;
thus the operator is not exposed to any risk
should the control supply be restored
during charging.
Manual closing
To close the circuit breaker, press the close
button (53.0). The OPEN/CLOSED indicator
(55.0) will then display CLOSED and the
closing-spring condition indicator (58.0)
will now read DISCHARGED.
Manual opening
The tripping spring is charged during
closing. To open the circuit breaker, press
the trip button (54.0) and OPEN will be
displayed by indicator (55).
23
Vacuum interrupter/
operator
Figure 17: Operating mechanism section diagram (drawout trip-free linkage shown) mechanism OPEN, closing spring DISCHARGED
62.5.1
62.5
62.1
62.3
50.3
62.2
50.3.1
62.5.2
53.0
64.5*
62.6
62.2.2
53.1
64.2.2
64.0*
62.8.1
64.2.1
54.0
62.8.3
62.8.2
62.8*
64.2*
63.5*
64.3.1*
62.8.5
64.5
63.0*
48.0* 63.5*
63.7
63.5
63.1
62.8.8
24
62.8.7
62.8.6
Vacuum interrupter/
operator
Figure 18: Operating mechanism section diagram (drawout trip-free linkage shown) mechanism OPEN, closing spring DISCHARGED
.
62.2
50.3
50.3.1
62.1
62.3
62.5
62.5.1
62.2.2
64.5*
54.1*
62.8*
64.2*
64.3*
63.5*
63.0*
64.5*
48.0* 63.5*
63.7*
63.5*
63.1*
25
Vacuum interrupter/
operator
Figure 19: Operating mechanism section diagram (drawout trip-free linkage shown) mechanism CLOSED, closing spring DISCHARGED
62.5.1
62.5
62.1
62.2
62.5.2
62.3
53.0
53.1
64.5
63.5
62.8
63.7
63.5
63.1
48.0
63.0
63.5
26
62.6
62.2.2
Vacuum interrupter/
operator
Figure 20: Operating mechanism section diagram (drawout trip-free linkage shown) mechanism CLOSED, closing spring CHARGED
62.2
50.3.1
62.1
62.5 50.3
62.5.1
62.3
62.2.2
27
Vacuum interrupter/
operator
Figure 21: Operator sequential operation diagram
Closing
Closed
voltage applied.
Undervoltage device
27 picks up.
Anti-pumping feature (52Y) assures a continuously applied closing command does not
cause the circuit breaker to reclose automatically after it has tripped out on a fault.
Spring-charge motor
(88.0) energized.
Continuous
closing command.
L3 opens in series
with anti-pump relay
(52Y).
circuit
circuit
breaker is
breaker is
No action! Open 52b
Close coil is actuated
open.
closed.
in series with close
through the closed
Closing
coil (52SRC) blocks
52b contacts and the
command
closing springtwo normally closed
when
release.
contacts of the antipump relay (52Y).
closing
spring is not
charged.
52a contacts in
series with the trip
coil (52T) close to
enable a trip
opertion.
Circuit breaker
auxiliary contacts
52a and 52b change
state.
Tripping
Motor cutoff
switches LS21, LS22
and LS3 are closed
because the closing
spring is discharged.
Before the springcharge motor has
recharged the
closing spring and
opened LS3, antipump relay (52Y)
picks up and seals in.
The anti-pump relay
(52Y) opens two
contacts in series
with the close coil
(52SRC).
The close coil
(52SRC) is now
blocked and cannot
be activated until
springs are fullycharged and close
command is
removed.
Footnote:
1
Optional items.
Trip
command.
Undervoltage device (27) is
activated by opening a NC
contact in series with 27 or by
loss or reduction of tripping
voltage.1
Undervoltage device
27 unlatches the
opening spring.1
Circuit breaker trips.
28
Vacuum interrupter/
operator
Figure 22: Typical elementary diagram
(+)
01
T
01
C
SD16
SD13
21
41
42
SD3
Motor
13
DC supply
22
88
21
LS41
14
31
32
21
LS22
22
MI1
21
TB
1
2
3
4
5
6
SD15
52b
21
52Y
22
52Y
31
52Y
A1
22 A2
MI2
13
21
14
SD1
SD4
14
LS3
13
32
24
52b
23
52a
A1
A1
52SRC
22
LS21
22
52T
52Y
A2
SD14
A2
34
LS9
33
52a
SD2
(-)
SD11
54
55
SD9
64
52a
63
SD7
91
52a
92
SD12
101
52b
102
52b
SD5
74
73
84
52a
83
SD8
SD10
88.0
- Spring-charging motor
52a
OI/C
OI/T
52b
111
52a
112
121
52b
52b
122
SD6
52T
Standard:
52Y
LS
- Spring-charged switch
Vacuum interrupter/
operator
21.0
25.0 27.0
33.0
31.0
23.0
11.0
7.0
1.0
13.0
9.0
15.0
5.0
3.0
3.0 - Housing
25.0 - Latch
27.0 - Spring
23.0
25.0
21.0
21.0 - Locking pin
23.0 - Striker pin
25.0 - Latch
27.0 - Spring
29.0 - Lower connection terminal
27.0
Vacuum interrupter/
operator
Relay tripping may also be achieved by
employing a normally open contact in
parallel with the holding coil. If this
scheme is used, a resistor must be
provided to limit current when the
normally open contact is closed.
Position A: locked
23.0
29.0
23.0
29.0
Cancel the lock for the undervoltage release by shifting the locking screw (29) from
A to B.
23.0 - Striker pin
29.0 - Screw
01
T
SD5
24
23
120 or 240 Vac
supply
52o
Capacitor
A1
(+)
52T
A2
34
33
52o
(-)
Resistor
2
(+)
Rectifier
(-)
Capacitor trip
Vacuum interrupter/
operator
When this happens, the latch (25.0) loses
its support and releases the striker pin
(23.0), that is forced out by the spring
(31.0).
On the undervoltage release 3AX1103, the
latch (25.0) is held by the locking pin
(21.0) as long as the armature (9.0) is
attracted (energized) (refer to Figure 21:
Operator sequential operation diagram on
page 28). If the circuit of the magnet coil
(7.0) is interrupted, the armature (9.0)
drops off, thus causing the latch (25) to
lose its support and release the striker pin
(23).
Figure 27: Secondary disconnect on
the circuit breaker
32
Vacuum interrupter/
operator
1. Ground disconnect
2. Spring-dump interlock
5. Circuit-breaker frame
3. Trip-free interlock
6. Rating interlock
33
Vacuum interrupter/
operator
Figure 33: Circuit-breaker compartment (MOC/TOC switch cover removed for photo)
13
10
2, 4, 6
1. Shutter-operating linkage
7. Secondary disconnect
2. Shutters
3. R
acking mechanism padlock
provisions
9. Current-transformer barrier
4. Primary disconnects
(behind shutters)
12
34
2, 4, 6
10
11
6. C
urrent transformers
(behind barrier)
Vacuum interrupter/
operator
Trip-free interlock
Circuit-breaker frame
Ground disconnect
Figure 32: Circuit-breaker interlocks and
ground disconnect on page 33 shows the
ground disconnect contact mounted at the
bottom of the circuit breaker. The springloaded fingers of the disconnect contact
engage the ground bar (refer to Figure 33:
Circuit-breaker compartment (MOC/TOC
switch cover removed for photo) on page
34) at the bottom of the switchgear
assembly. The ground bar is to the right of
the racking mechanism, shown at the
bottom center of the switchgear.
Circuit-breaker handling wheels
The type 38-3AH3 vacuum circuit breaker
is designed for easy movement into and
out of the metal-clad switchgear assembly.
A section of indoor or Shelter-Clad
switchgear does not require a transfer
truck or lifting truck for handling of the
circuit breaker when all circuit breakers are
located at floor level. Once the circuit
breaker is racked out of the switchgear, the
unit can be pulled using the handles on
the front of the circuit breaker. The circuit
breaker will roll on its bottom four wheels.
35
Vacuum interrupter/
operator
When circuit breakers are located above
floor level, handling of the circuit breakers
requires the use of a lifting device or a
crane with a lift sling.
Racking mechanism
Figure 33: Circuit-breaker compartment
(MOC/TOC switch cover removed for
photo) on page 34 shows the racking
mechanism in the switchgear used to
move the circuit breaker among the
DISCONNECT, TEST and CONNECT
positions. This mechanism contains a
circuit-breaker racking-block that mates
with the bottom of the circuit-breaker
housing, and locks the circuit breaker to
the racking mechanism during in and out
movement.
A racking crank (refer to Figure 2: Type 383AH3 vacuum circuit breaker racking on
page 11) mates to the threaded squareshaft of the racking mechanism. Clockwise
rotation of the crank moves the circuit
breaker into the switchgear, and
counterclockwise rotation removes it.
The racking and trip-free interlocks provide
several essential functions.
1. T
hey prevent racking a CLOSED circuit
breaker into or out of the switchgear
assembly.
2. T
hey discharge the closing springs
whenever the circuit breaker is inserted
into or withdrawn from the switchgear.
3. T
hey prevent closing of the circuit
breaker unless it is in either the TEST or
CONNECT positions, and the racking
crank is not engaged.
The rating interlock prevents insertion of a
lower-rated circuit breaker into a cubicle
intended for a circuit breaker of higher
ratings.
36
Vacuum interrupter/
operator
he two plates are mounted in
T
alignment and must pass through each
other in order for the circuit-breaker
vehicle to enter the drawout
compartment. The interlock is coded to
test rated voltage, as well as
interrupting and continuous current
ratings. The circuit breaker must equal
or exceed all of the cubicle ratings in
order to enter the compartment.
2. Racking interlocks
A. CLOSED circuit breaker interlock
igure 32: Circuit-breaker interlocks
F
and ground disconnect on page 33
shows the location of the CLOSED
circuit-breaker interlock-plunger on
the circuit-breaker frame.
he purpose of this interlock is to
T
positively block circuit-breaker
racking-operations whenever the
circuit breaker is CLOSED. The
plunger is coupled to the jack shaft
as seen in Figure 15: Stored-energy
operating mechanism, item 63 on
page 20. When the jack shaft rotates
to close, the interlock plunger is
driven straight downward beneath
the frame of the circuit breaker. The
downward projecting plunger blocks
racking operation when the circuit
breaker is CLOSED.
Figure 33: Circuit-breaker
compartment (MOC/TOC switch
cover plate removed for photo) on
page 34 shows the racking
mechanism located on the floor in
the center of the circuit breaker
compartment. Note the two "winglike" elements that project from the
left side of the racking mechanism.
The CLOSED circuit breaker interlock
plunger, when down (circuit breaker
CLOSED), falls behind the front wing
in the TEST position and behind the
rear wing in the CONNECT position.
Trip-free
mechanicalinterlock switch
Trip-free
interlock
Spring-dump
interlock
Spring-dump
tube
Figure 34: Interlock mechanisms on the type 38-3AH3 vacuum circuit breaker
37
Vacuum interrupter/
operator
Close-latch lever
Closing-spring release cam
Normal operating position
Trip-pushrod cam
Trip-latch lever
Enclosure rear
Trip-free pushrod
Retaining rings
Trip-pushrod cam
Interlock levers
Spring-dump tube
38
Vacuum interrupter/
operator
he spring-dump cam raises the
T
spring-dump interlock upon
insertion of the circuit breaker into
the compartment, or upon
withdrawal from the compartment.
The interlock is raised at about the
time the front wheels pass over the
cubicle sill.
It allows the spring-dump interlock
to be in the reset (lowest) position at
all other times.
he operation of the spring-dump
T
interlock may be seen in Figure 34:
Interlock mechanisms on the type
38-3AH3 vacuum circuit breaker on
page 37. As the interlock rises (5.0),
it causes the guided tube (4.0) to
rise and enter the operatingmechanism enclosure.
igure 35: CLOSED circuit-breaker
F
interlock mechanism in storedenergy mechanism shows the
operating mechanism detail
components that establish a springdump condition as the tube rises.
The rising tube raises a lever
attached to the base of the
operating-mechanism enclosure.
This lever raises the trip-free
pushrod, that elevates the closingspring release cam. The closingspring release cam moves the
closing-spring latch, that causes the
closing springs to discharge.
39
Maintenance
40
Maintenance
The use of unauthorized parts in the repair of the equipment, or tampering by unqualified
personnel can result in hazardous conditions, that can result in death, serious injury or
property damage.
Follow all safety instructions contained herein.
Metric:
S
ockets and open-end wrenches:
7, 8, 10, 13, 16, 17, 18, 19 and 24 mm
Hex keys: 2, 5, 6, 8 and 10 mm
Deep sockets: 19 and 24 mm
T
orque wrench: 0 - 150 Nm
(0 - 100 ft-lbs).
SAE (U.S. customary):
S
ocket and open-end wrenches:
5/16, 3/8, 7/16, 1/2, 9/16, 11/16, 3/4
and 7/8 inches
Hex keys: 3/16 and 1/4 inches
S
crewdrivers: 0.032 x 1/4 inches wide
and 0.055 x 7/16 inches wide
Pliers
Light hammer
Dental mirror
Flashlight
Drift pins: 1/8, 3/16 and 1/4 inches
R
etaining-ring pliers (external type, tip
diameter 0.038 inches).
41
Maintenance
Failure to maintain the equipment can result in death, serious injury, property damage or
product failure, and can prevent successful functioning of connected apparatus.
The instructions contained herein should be carefully reviewed, understood and followed.
The maintenance tasks in Table 1 must be performed regularly.
Cleanliness check
Inspection of primary disconnects
Stored-energy operator-mechanism checks
42
Maintenance
Removal from switchgear
1. T
he first step is to de-energize the
circuit breaker. Figure 36: Trip-control
pushbutton (lower button) illustrates
the location of the trip control on the
circuit-breaker operator panel.
Depressing the trip pushbutton opens
the circuit breaker prior to removal
from the switchgear.
2. T
he second step in the removal
procedure is to de-energize control
power to the circuit breaker. Open the
control-power disconnect device.
3. R
ack the circuit breaker to the
DISCONNECT position.
4. P
erform the spring discharge check.
This is done by first depressing the red
trip pushbutton. Second, depress the
black close pushbutton. Third, depress
the red trip pushbutton again, and
observe the spring condition indicator.
It should read DISCHARGED.
5. R
emove the circuit breaker from the
switchgear. Refer to page 10 of
"Installation checks and initial
functional tests" section of this
instruction manual for special
instructions and precautions regarding
removal of a circuit breaker not at floor
level.
6. T
he circuit breaker can be located
either on the floor or on a pallet. Each
circuit breaker has four wheels and
handles to allow one person to
maneuver the unit on a level surface
without assistance.
43
Maintenance
Inspection of primary disconnects
Circuit
Number of
breaker type years/closing
operations
(whichever
comes first)
38-3AH3
10 years/
10,000
operations
Klber
Isoflex Topas L32N (spray)
(part 15-172-879-201).
Source:
K
lber Isoflex Topas L32 or L32N:
Klber Lubrication North America L.P.
www.klueber.com
44
Maintenance
Figure 39: Operator mechanism lubrication
45
Maintenance
Primary-disconnect contacts (multifingered clusters) and secondarydisconnect contacts (strips and fingers) are
to be wiped clean, and a film of Siemens
contact lubricant (15-172-791-233)
applied. Avoid getting contact lubricant on
any insulating materials.
Fastener check
Inspect all fasteners for tightness. Both
locknuts and retaining rings are used.
Replace any fasteners that appear to have
been frequently removed and replaced.
Figure 40: Contact-erosion check
mark dot circled in orange (shown
with circuit breaker OPEN)
3. P
erform the contact-erosion check.
Contact erosion occurs when high-fault
currents are interrupted or when the
vacuum interrupter is nearing the limit
of its contact life. Determination of
acceptable contact condition is
checked by the visibility of the whiteerosion mark (refer to Figure 40:
Contact-erosion check mark dot circled
in orange (shown with circuit breaker
OPEN)). The white-erosion mark is
located in the keyway (or slot) on the
movable stem of the vacuum
interrupter, near the plastic-guide
bushing.
The contact-erosion check procedure is:
A. B
e sure the circuit-breaker primary
contacts are CLOSED.
B. O
bserve the white-erosion mark of
each pole (refer to Figure 36: Tripcontrol pushbutton (lower button)
on page 43). When this mark is
visible, contact wear is within
acceptable limits.
4. P
ress the red trip pushbutton after
completing the contact-erosion check.
Visually verify the DISCHARGED
condition of the closing springs and
the circuit-breaker contacts are OPEN.
5. P
ress the black close pushbutton.
Nothing should happen. The manualspring check should demonstrate
smooth operation of the operating
mechanism.
46
Maintenance
Electrical-control checks
47
Maintenance
Figure 41: Typical vacuum interrupter contact curve
Permissible operating-cycles
100,000
50,000
20,000
10,000
5,000
2,000
1,000
500
200
100
50
15 (21 kA)
18 (31.5 kA)
19 (40 kA)
20
100
50
40
31.5
20
21
25
10
10
Breaking current
symmetrical value
Vacuum interrupters, types VS-30030 and VS-30041
48
Maintenance
Electrical close and trip check
(control power required)
A check of the circuit-breaker control
circuits is performed while the unit is still
connected to the switchgear by the splitplug jumper. This check is made with the
circuit breaker energized by control power
from the switchgear.
1. O
nce the circuit-breaker springs are
CHARGED, move the switchgearmounted close/trip switch to the CLOSE
position. There should be both the
sound of the circuit breaker closing and
indication the circuit-breaker contacts
are CLOSED by the main contact status
indicator.
2. A
s soon as the circuit breaker has
closed, the automatic spring-charging
process is repeated.
3. A
fter a satisfactory close operation is
verified, move the switchgear-mounted
close/trip switch to the TRIP position, or
send a trip command from a protective
relay. Verify by both sound and contact
position that the contacts are OPEN.
Completion of these checks
demonstrates satisfactory operation of
auxiliary switches, internal protective
relays and solenoids.
Spring-charging motor checks
No additional checks of the springcharging motor are necessary.
Vacuum interrupter
The life expectancy of a vacuum
interrupter is a function of the number of
interruptions and magnitude of current
interrupted.
A vacuum interrupter must also be
replaced at 10,000 mechanical operations
or when the contacts have been eroded
beyond allowed limits.
Vacuum interrupter replacement
procedures are detailed in the following
maintenance instructions.
The curve shown in Figure 41: Typical
vacuum interrupter contact curve on page
48 is offered as a guide to life expectancy.
48.6
48.0
48.6
48.0
Figure 43: Primary contact CLOSED and
insulated coupler DISCONNECTED
1. A
n appreciable closing force has to be
overcome when lever (48.6) is moved
to the OPEN position by hand (refer to
Figure 44: CLOSED primary contact
forced OPEN by manual pressure).
2. W
hen the lever is released, it must
automatically return to the CLOSED
position with an audible sound as the
contacts touch.
After vacuum-integrity check, reconnect
the lever (48.6) to the insulated coupler
(48.0).
Figure 44: CLOSED primary contact
forced OPEN by manual pressure
49
Maintenance
High-potential tests
50
Maintenance
Table 3: High-potential test voltages
Rated maximumvoltage
kV (rms)
kV (rms)
kV (rms)
kV dc
38.0
80
60
85
Field-test voltage
*Megger is a registered
trademark of Megger
Group, Ltd.
5. A
fter test, ground both ends and the
center metal section of each vacuum
interrupter to dissipate any static
charge.
6. D
isconnect the leads to the springcharging motor.
51
Maintenance
7. C
onnect all points of the secondary
disconnect with a shorting wire.
Connect the shorting wire to the highpotential lead of the high-voltage
tester and ground the circuit-breaker
housing. Starting with zero volts,
gradually increase the test voltage to
1,500 volts rms, 60 Hz. Maintain test
voltage for one minute.
8. If no disruptive discharge occurs, the
secondary-control insulation level is
satisfactory.
Continuous
current
rating (A)
Contact
resistance
(micro-ohms)
1,200
35
2,000
30
3,000
30
9. D
isconnect the shorting wire and reattach the leads to the spring-charging
motor.
10. Perform contact-resistance tests of the
primary contacts (refer to Figure 45:
Contact-resistance test of the primary
contacts). Contact resistance should
not exceed the values listed in Table 4:
Maximum contact resistance.
Inspection and cleaning of circuitbreaker insulation
1. P
erform the spring discharge check on
the circuit breaker after all control
power is removed. The spring
discharge check consists of:
A. D
epressing the red trip pushbutton
B. D
epressing the black close
pushbutton, and
C. D
epressing again the red trip
pushbutton.
ll of these controls are on the circuit
A
breaker front panel. Visually verify the
DISCHARGE condition of the springs.
2. R
emove phase barriers as shown in
Figure 7: Circuit breaker primary
disconnects on page 13.
3. C
lean barriers and post insulators using
a clean cloth dipped in isopropyl
alcohol.
4. R
eplace all barriers. Check all visible
fasteners again for condition and
tightness.
52
Overhaul
Introduction
Replacement at overhaul
Circuit-breaker overhaul
Circuit breaker
type
Number of
closings
38-3AH3
10,000
V
acuum interrupters as determined by
vacuum-integrity test, contact erosion
or after 10,000 operations
53
Overhaul
D. S
olenoid mounting screws must be
installed using thread locking
adhesive (Loctite #222, Siemens
part 15-133-281-007) and primer
(Loctite primer T, Siemens part 15133-281-005).
E. C
onnect wires to coils with new
"push on" wire terminals (Siemens
part 15-171-600-002).
3. L ubricate operating mechanism in
accordance with instructions that
follow.
4. W
hen work is finished, operate circuit
breaker, close/open several times, and
check that all screw connections are
tight.
Vacuum interrupter replacement
It is recommended that vacuum
interrupters be replaced only by a qualified
Siemens representative. The information in
the following sections is provided to aid in
understanding the replacement
procedures.
Replacement vacuum interrupters are
furnished as a complete assembly, and
have been completely tested and
mechanically conditioned.
It is recommended one vacuum interrupter
be removed and replaced completely
rather than removing two or more vacuum
interrupters at a time.
The following procedure describes the
procedure for removing and replacing a
vacuum interrupter. Components may be
identified by referencing Figure 46:
Vacuum interrupter replacement
illustration on page 56 and Figure 47:
Illustration showing required technique for
fastening terminal-clamp hardware on
page 57.
54
Overhaul
1.7 R
emove bolt (31.2), lock washer and
large washer at stationary contact of
the vacuum interrupter (24 mm
socket with extension). Carefully note
location of the conductive spacer
between vacuum interrupter and pole
support. This spacer has a concave
surface that must be handled with
care to avoid damage.
1.8 U
sing a deep 24 mm socket with an
extension, loosen and remove the
hex-cap screw fastening the upper
pole-support to the post insulator.
Completely remove the upper polesupport and set aside.
2.4 F
asten the upper pole-support to the
post insulator using finger pressure
only using hex-head (M16) bolt, lock
washer and flat washer.
1.9 G
rasp the vacuum interrupter (30.0)
and withdraw vertically upward.
Assistance may be required to spread
the clamp and work the terminal
clamp off the movable stem of the
vacuum interrupter. FORCIBLE
TWISTING EFFORT IS NOT ALLOWED.
If the terminal clamp cannot be easily
removed, STOP!, check to be certain
hardware is loose and the clamp is
not binding.
2.0 Installing a vacuum interrupter
Note: Replacement vacuum interrupter
(30.0) will be received from the factory
with an eye bolt (36.3) in place, adjusted
and torqued to specific requirements. DO
NOT ALTER THE ADAPTER (eye-bolt)
SETTING.
2.1 Inspect all silver-plated connection
surfaces for cleanliness. Clean only
with a cloth and solvent. Do not
abrade, as this will damage the silver
plating.
2.2 Insert vacuum interrupter (30.0) in
the lower pole-support (40.0) with
the vacuum-interrupter label facing
away from the mechanism housing.
Slip terminal clamp (29.2) into
position on the movable stem.
2.5 A
ttach struts (28.0) to the upper polesupport (20) and replace hardware
(M10), but do not tighten at this
time.
2.6 C
ouple levers (48.6) and drive link
(48.9) to the eye bolt (36.3), using
the pin supplied. Apply retention
clips. Appropriate pin is modestly
chamfered, not to be confused with
pin for the insulated coupler.
2.7 R
aise terminal clamp (29.2) against
the spacer (29.3) on the movable
terminal of the vacuum interrupter
(36.1) and position the vacuum
interrupter (30.0) so that its groove
faces the connecting surface of
flexible strap (29.1). Refer to Figure
47: Illustration showing required
technique for fastening terminalclamp hardware on page 57 and
employ the technique illustrated to
fasten the terminal clamp. Note
opposing wrenches. Tighten the
bolt(s) of the terminal clamp to a
torque of 40 Nm (30 ft-lb), taking
care to see that the terminal of the
vacuum interrupter is not subjected to
excessive bending movement.
Note: Excessive bending movement
exerted while fastening the terminal clamp
will damage the vacuum interrupter.
2.8 A
lign pole support (20.0) correctly
and tighten bolt fastening it to the
post insulator. Fasten securely all
bolts associated with struts (28.0).
55
Overhaul
Figure 46: Vacuum interrupter replacement illustration
20.0
31.2
28.0
36.1
28.1
29.3
29.2
29.1
36.3
40.0
48.6
48.5
48.0
48.9
56
Overhaul
Figure 47: Illustration showing required technique for fastening terminal-clamp hardware
Vacuum interrupter
Torque wrench
Direction of force (P)
57
Overhaul
2.9 T
ighten upper fastening bolt (31.2)
on the upper pole-support (20.0)
holding the vacuum interrupter firmly
by its upper insulator and operate
levers (48.6) by hand to see whether
the movable contact moves freely. If
any binding or lack of freedom is
noted, loosen bolt (31.2) and adjust
the vacuum interrupter in pole
support by turning the vacuum
interrupter and moving it slightly.
Torque M16 bolt to 91-101 ft-lb (123137 Nm).
2.10 The centering ring (28.1) has been
loose and floating during installation
of the vacuum interrupter. Check that
the movable contact is free to move
vertically without binding, and then
tighten the hardware that secures the
centering ring. Re-check that the
movable contact is free to move
vertically without binding.
2.11 Attach insulating coupler (48.0) and
lever (48.6) together, using pin
(48.5). Apply retaining clips. Correct
pin has ends that have been
generously chamfered.
2.12 Open and close circuit breaker several
times and then check to see that all
bolted joints and devices are tight.
3.0 Checking the contact stroke
3.1 Open the circuit breaker.
3.2 F
ree insulating coupler (48.0) by
removing pin (48.5). The vacuum
interrupter contacts must now close
automatically as a consequence of
atmospheric pressure.
3.3 O
bserve the terminal clamp (29.2)
through the openings on each side of
the lower pole support (40.0).
sing vernier calipers measure the
U
distance from the bottom surface of
the terminal clamp to the bottom
edge of the cutout opening. Measure
carefully and record your result.
3.4 C
onnect the insulating coupler (48.0)
using pin (48.5) and the retaining
clips provided.
58
3.5 R
epeat the measurement described in
step 3.3 again with care to maximize
accuracy. Record your result.
3.6 D
etermine difference between the
measurements made under steps 3.3
and 3.5. Your result should be 18 mm
to 22 mm (0.709" to 0.866 ").
3.7 If you fail to achieve the listed results,
carefully repeat the entire procedure
making certain of your
measurements.
3.8 L oosen locking nut on eye bolt on
insulated coupler (48.0), and retain
position of the eye. Make adjustments
in one-half turn increments. After
adjustment is completed, tighten eyebolt locking nut to 26-34 ft-lb
(35 to 45 Nm).
4.0 A
fter eye bolt is tightened to proper
torque, repeat all measurement
procedures, making certain they are in
agreement with values indicated in
step 3.6.
5.0 C
omplete all other maintenance
procedures. Completely reassembled
circuit breaker should pass highpotential test before it is ready for
service.
Hydraulic shock absorber
The type 38-3AH3 mechanism is equipped
with hydraulic shock-absorber and a stop
bar that functions when the circuit breaker
opens (refer to Figure 15: Stored-energy
operating mechanism on page 20). The
shock absorber (61.8) should require no
adjustment. However, at maintenance
checks, the shock absorber should be
examined for evidence of leaking. If
evidence of fluid leakage is found, the
shock absorber must be replaced to
prevent damage to the vacuum-interrupter
bellows.
Maintenance and
troubleshooting
Table 6: Periodic maintenance and lubrication tasks
Sub-assembly
Item
Inspect for
Vacuum interrupter
1. Cleanliness.
2. C
ontact erosion. Note: Perform with
manual-spring checks.
3. V
acuum integrity. Note: Perform with
high-potential tests.
Primary disconnects
1. R
ecord contact resistance with contacts
CLOSED and check at each maintenance
interval to monitor condition.
Cleanliness
Fasteners
1. T
ightness of nuts and other locking
devices.
Manual-spring check
1. S
mooth operation of manual charging,
manual closing and manual tripping.
Lubrication
Wiring
1. T
ightness and absence of mechanical
damage.
1. Automatic charging.
1. 6
0-second withstand 60 kV, 60 Hz
(85 kV dc).
Control circuit-to-ground
1. Cleanliness.
High-potential test
Insulation
2. C
racking, crazing, tracking or other sign
of deterioration.
59
Maintenance and
troubleshooting
Table 7: Troubleshooting
Problem
Symptoms
1. S
econdary control circuit is de-energized or
control circuit fuses are blown. Check and
energize or replace if necessary.
2. S
econdary disconnect contacts 15 or 16 are
not engaging. Check and replace if required.
3. D
amage to wiring, terminals or connectors.
Check and repair as necessary.
4. F
ailure of charging motor (88.0). Replace if
required.
5. M
otor cut-off switch LS21 or LS22 fails to
operate. Replace if necessary.
6. M
echanical failure of operating mechanism.
Check and contact regional service centers,
the factory or telephone Siemens field
service at +1 (800) 347-6659 or +1 (919)
365-2200 outside the U.S.
Closing springs
charge, but circuit
breaker does not close.
1. S
econdary control circuit de-energized or
control circuit fuses blown. Correct as
indicated.
2. N
o closing signal to secondary disconnect
pin 13. Check for continuity and correct
protective relay logic.
3. S
econdary disconnect contacts 13 or 15 are
not engaging. Check and correct as
required.
4. F
ailure of anti-pump relay (52Y) contacts 21
to 22, 31 to 32 or 13 to 14. Check and
replace as required.
5. F
ailure of close coil (solenoid) (52SRC).
Check and replace as required.
6. A
uxiliary switch NC contacts 41 to 42 are
open when circuit breaker contacts are
open. Check linkage and switch. Replace or
adjust as necessary.
7. S
pring-charged switch LS9 NO contacts
remain open after springs are charged.
Check and replace as required.
60
1. M
echanical failure of operating mechanism.
Check and contact regional service centers,
the factory or telephone Siemens field
service at +1 (800) 347-6659 or +1 (919)
365-2200 outside the U.S.
Maintenance and
troubleshooting
Table 7: Troubleshooting (continued)
Problem
Symptoms
Electrical problem
1. N
uisance or false closing signal to secondary
disconnect 13. Check protective relay logic.
Correct as required.
2. C
losing coil (52SRC) terminal A2 is shortedto-ground. Check to determine if problems
are in wiring or coil. Correct as required.
Mechanical problem
1. M
echanical failure of operating mechanism.
Check and contact regional service centers,
the factory or telephone Siemens field service
at +1 (800) 347-6659 or +1 (919) 365-2200
outside the U.S.
1. S
econdary control power is de-energized or
control power fuses are blown. Correct as
indicated.
2. D
amage to wiring, terminals or connectors.
Check and repair as necessary.
3. N
o tripping signal to secondary disconnect
contact 1. Check for continuity and correct
protective relay logic.
4. S
econdary disconnect contacts 1 or 2 are not
engaging. Check and replace if required.
5. F
ailure of trip coil (52T). Check and replace if
necessary.
6. A
uxiliary switch NO contacts 23 to 24 or 33
to 34 are OPEN when circuit breaker is
CLOSED. Check linkage and switch. Replace
or adjust as necessary.
1. F
ailure of tripping spring or its mechanical
linkage. Check and replace if required.
1. M
echanical failure of operating mechanism.
Check and contact regional service centers,
the factory or telephone Siemens field service
at +1 (800) 347-6659 or +1 (919) 365-2200
outside the U.S.
2. O
ne or more of the vacuum interrupters are
held CLOSED. Check and replace as
necessary.
Electrical problem
1. T
ripping signal remains energized on
secondary-disconnect contact.
Mechanical problem
1. M
echanical failure of operating mechanism.
Check and contact regional service centers,
the factory or telephone Siemens field service
at +1 (800) 347-6659 or +1 (919) 365-2200
outside the U.S.
61
Appendix
Table 8: Circuit breaker control data
Control voltages,
ANSI/IEEE C37.06
Nominal
Close
coil
Trip
coil
Range
Run
(Average)1
Inrush
(Peak)
Charging
Close
Trip
A1
A1
Seconds
48 Vdc
36 - 56
28 - 56
11.4
11.4/303
25
10
125 Vdc
100 - 140
70 - 140
2.1
4.8/7.43
18
10
250 Vdc
200 - 280
140 - 280
2.1
4.2/9.63
10
10
120 Vac
104 - 127
----4
2.0
----2, 4
----4
10
240 Vac
208 - 254
----4
2.0
----2, 4
----4
10
Footnotes:
1.
2.
3.
4.
Type switch
Continuous
current
Non-inductive
120 Vac
240 Vac
48 Vdc
125 Vdc
250 Vdc
Circuit breaker
10
10
10/301
9.6
4.8
TOC
15
15
10
0.5
0.5
0.2
MOC
20
15
10
10
10
Circuit breaker
10
10
TOC
15
15
10
0.5
0.5
0.2
MOC
20
15
10
10
10
Inductive
Footnotes:
Two contacts in series
2.
All switch contacts are non-convertible.
1.
62
Appendix
Table 10: Type 38-3AH3 vacuum circuit breaker weight in lbs (kg)1, 2, 3
Continuous current
38-3AH3-31
38-3AH3-40
38-3AH3-1500
1,200
800 (364)
850 (387)
800 (364)
2,000
900 (409)
950 (432)
900 (409)
3,000
1,000 (455)
1,050 (478)
1,000 (455)
Footnotes:
1.
Weight estimates are for circuit breaker only.
Add 125 lbs (57 kg) for packaging.
2.
Weight and dimensions are approximate..
3.
Approximate circuit breaker dimensions in
inches (mm) (W x D x H):
Net 44" (1,117 mm) x 46" (1,168 mm) x 51"
(1,294 mm)
Packed for shipment separate from switchgear:
48" (1,218 mm) x 48" (1,218 mm) x 60"
(1,522 mm).
10 s
38 kV
70 ms
38 kV
56 ms
38 kV
43 ms
38 kV
38 ms
63
Appendix
Table 12: Type 38-3AH3 vacuum circuit breaker ratings (new "constant kA" ratings basis)
Measured parameter
General
Rated
values
Rated
voltage
Insulation
levels
Rated
current
Related
required
capabilities
Current
Closing and
latching
(momentary)
Units
38-3AH3-31
38-3AH3-40
kV
38.0
38.0
kV rms
38.0
38.0
----
1.0
1.0
Power-frequency
kV rms
80
80
Lightning-impulse (BIL)
kV peak
150
150
A rms
1,200, 2,000,
3,000FC
1,200, 2,000,
3,000FC
31.5
40
Continuous
kA rms sym
Interrupting time7
Cycles/ms
5/83
5/83
38.0
38.0
Sec
kA rms
kA rms sym
31.5
40
%dc component
47
47
kA rms sym
31.5
40
Asymmetrical (1.55 x I)
kA rms
49
62
Peak (2.6 x I)
kA peak
82
104
Footnotes:
1
M
aximum design voltage the circuit breaker is
designed for and the upper limit for operation.
K
is listed for informational purposes only. For
circuit breakers rated on a "constant kA basis,"
the voltage range factor is 1.0.
A
ll values apply to polyphase and line-to-line
faults.
S
tandard duty cycle is O - 0.3s - CO - 3 min. CO.
T
hree-cycle (50 ms) interrupting is optionally
available.
64
Appendix
Table 13: Type 38-3AH3 vacuum circuit breaker ratings (historic "constant MVA" ratings basis)
Measured parameter
Units
General
kV
38.0
MVA
1500
kV rms
38.0
----
1.65
Power-frequency
kV rms
80
Lightning-impulse (BIL)
kV peak
150
A rms
kA rms sym
21
Cycles/ms
5/83
Sec
kA rms
23.0
kA rms sym
35
kA rms sym
35
kA rms
56
Peak (2.6 x I)
kA peak
95
Rated
voltage
Insulation
levels
Rated
current
Current
Continuous4
Short-circuit (at rated maximum design voltage) (I)5, 6, 10
Interrupting time
Related
required
capabilities
Closing and
latching
(momentary)
Footnotes:
1
11
10
11
65
Appendix
Table 14: Remarks
66
Appendix
Table 14: Remarks (continued)
67
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