Lenze ESMD 230V
Lenze ESMD 230V
Lenze ESMD 230V
EN
Operating Instructions
V0004
Contents
Commissioning ..................................................................11
4.1
4.2
4.3
Installation ............................................................................7
3.1
3.1.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4
ENGLISH
Made in USA
TYPE:
ESMD152X2TXA
ID-NO: 004 9 0 252
INPUT 3/PE
230/240 V
7.9 A
50-60 Hz
OUTPUT 3/PE
0-230 V
7.0 A
1.5 KW
0-240 HZ
E F
V0010
A Certications
B Type
C Input Ratings
D Output Ratings
E Hardware Version
F Software Version
Scope of delivery
Important
1 Operating Instructions
Claim
visible transport damage immediately to the forwarder.
visible deciencies/incompleteness immediately to your Lenze
representative.
ENGLISH
Safety information
1
Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,
moving and rotating. Some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and
IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed).
According to this basic safety information, qualied skilled personnel are persons who are familiar with
the installation, assembly, commissioning, and operation of the product and who have the qualications
necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with
the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as
directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (89/336/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonised
standards of the series EN 50178/DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3.These products can cause
radio interference in residential areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable crosssections, fuses, PE connection). Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding,
lters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit values
demanded by EMC legislation.
ENGLISH
Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention
of accidents, etc.). You are allowed to adapt the controller to your application as described in the
documentation.
DANGER!
After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
Do not continuously cycle input power to the controller more than once every three
minutes.
Please close all protective covers and doors during operation.
Warnings!
1.1
Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum
(400/500 V devices) respectively
Use minimum 75 C copper wire only.
Shall be installed in a pollution degree 2 macro-environment.
Pictograph
Signal word
Consequences if ignored
DANGER!
Warning of Hazardous
Electrical Voltage.
Reference to an imminent
danger that may result in death
or serious personal injury if the
corresponding measures are not
taken.
WARNING!
Death or injury
STOP!
Note
Meaning
ENGLISH
Technical data
2
Technical data
2.1
Conformity
CE
Approvals
UL 508C
shielded:
50 m (low-capacitance)
unshielded:
100 m
< 2%
Humidity
Output frequency
0...240 Hz
Environmental conditions
Temperature range
Transport
-25 +70 C
Storage
-20 +70 C
Operation
Installation height
Vibration resistance
10... 150Hz
> 3.5 mA to PE
IP 20
Total power
connected to Compliance with the requirements (2)
the mains
Operation in public supply networks
(Limitation of harmonic currents
< 0.5 kW
With mains choke
according to EN 61000-3-2)
0.5 1 kW With active lter (in preparation)
> 1 kW
(1)
(2)
For compliance with EMC regulations, the permissible cable lengths may change.
The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the compliance with the regulations of the machine!
ENGLISH
Technical data
2.2
Ratings
Type
Power
[kW]
Mains
Voltage, frequency
Output Current
3.4
5.0
[A](1)
1.7
2.4
[A](2)
1.6
2.2
Imax for 60 s
[A](1)
[A](2)
2.6
2.4
3.6
3.3
6.0
9.0
14.0
21.0
2.7
5.1
6.9
7.9
11.0
13.5
17.1
3.0
4.0
7.0
9.5
2.4
4.2
6.0
7.0
9.6
12.0
15.2
2.8
3.7
6.4
8.7
2.2
3.9
5.5
6.4
8.8
11.0
14.0
4.5
6.0
10.5
14.3
3.6
6.3
9.0
10.5
14.4
18.0
22.8
[A]
ESMD251X2SFA
ESMD371X2SFA
0.25
0.37
ESMD551X2SFA
ESMD751X2SFA
ESMD152X2SFA
ESMD222X2SFA
ESMD371X2TXA
ESMD751X2TXA
ESMD112X2TXA
ESMD152X2TXA
ESMD222X2TXA
ESMD302X2TXA
ESMD402X2TXA
0.55
0.75
1.5
2.2
0.37
0.75
1.1
1.5
2.2
3.0
4.0
(1)
(2)
1/N/PE 230/240 V
2/PE 230/240 V
(180 V - 0% 264 V + 0 %)
50/60 Hz
(48 Hz - 0 % 62 Hz + 0 %)
3/PE 230/240 V
(180 V - 0% 264 V + 0 %)
50/60 Hz
(48 Hz - 0 % 62 Hz + 0 %)
ENGLISH
Ir
Current
4.2
5.5
9.6
13.1
3.3
5.9
8.3
9.6
13.2
16.5
21.0
Installation
Installation
3.1
Mechanical installation
3.1.1
b2
>50
>15
b1
b
4 x M4
2,4 Nm
21 lb-in
>50
a1
a
>15
c
smd002
Type
a [mm]
a1 [mm]
b [mm]
b1 [mm]
b2 [mm]
c [mm]
m [kg]
93
84
146
128
17
83
0.5
93
84
146
128
17
92
0.6
ESMD152X2SFA
114
105
146
128
17
124
1.2
ESMD222X2SFA
114
105
146
128
17
140
1.4
ESMD371X2TXA
93
84
146
128
17
83
0.5
ESMD751X2TXA
93
84
146
128
17
92
0.6
ESMD112X2TXA
ESMD152X2TXA
93
84
146
128
17
141
1.2
ESMD222X2TXA
114
105
146
128
17
140
1.4
ESMD302X2TXA
114
105
146
128
17
171
1.9
ESMD402X2TXA
114
105
146
100
17
171
1.7
ESMD251X2SFA
ESMD371X2SFA
ESMD551X2SFA
ESMD751X2SFA
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze for more information.
ENGLISH
Installation
3.2
Electrical installation
3.2.1
EMC
Compliance with EN 61800-3/A11
Noise emission
Compliance with limit value class A according to EN 55011 if installed in a control
cabinet with the appropriate footprint lter and the motor cable length does not
exceed 10m
B
E
A Screen clamps
B Control cable
C Low-capacitance motor cable
(core/core < 75 pF/m, core/screen < 150 pF/m)
3.2.2
Tmd005
Fuses/cable cross-sections(1)
Type
Recommendations
Fuse
Miniature
circuit
breaker(5)
Fuse (3) or
Breaker(6)
E.l.c.b.(2)
Input Power Wiring
(L1, L2/N, L3, PE)
(N. America)
[mm]
[AWG]
C10 A
10 A
1.5
14
M12 A
C12 A
12 A
1.5
14
ESMD751X2SFA, ESMD222X2TXA
M16 A
C16 A
15 A
2.5
14
ESMD152X2SFA, ESMD302X2TXA
M20 A
C20 A
20 A
2.5
12
ESMD222X2SFA, ESMD402X2TXA
M25 A
C25 A
25 A
4 (4)
10
ESMD251X2SFA ESMD551X2SFA
ESMD371X2TXA ESMD112X2TXA
M10 A
ESMD152X2TXA
(1)
(2)
(3)
(4)
(5)
(6)
> 30 mA
ENGLISH
Installation
Connection diagram
3.2.3
smd003
DANGER!
Hazard of electrical shock! Circuit potentials are up to 240 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until
the voltage between B+ and B- is 0 VDC before servicing the drive.
Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
Do not cycle mains power more than once every three minutes. Damage to the drive
will result.
ENGLISH
Installation
Terminal
7
8
Control terminals
Data for control connections (printed in bold = Lenze setting)
Reference potential
Analog input
0 10 V (changeable under C34)
Internal DC supply for setpoint potentiometer
20
+12 V, max. 20 mA
28
E1
LOW =
HIGH =
HIGH =
Stop
Run Enable
JOG1 active
LOW =
HIGH =
HIGH =
CW rotation
CCW rotation
DCB active
E2
E3
K12
K14
Ri = 3.3 k
3.2.4
AC 250 V / 3 A
DC 24 V / 2 A 240 V / 0.22 A
LOW = 0 +3 V, HIGH = +12 +30 V
Protection against contact can only be ensured by additional measures i.e. double insulation
10
ENGLISH
Commissioning
4
Commissioning
4.1
Parameter setting
Status/fault messages
Change parameters
smd004
Note
If the password function is enabled, the password must be entered into C00 to
access the parameters. C00 will not appear unless the password function is enabled.
See C94.
Tmd007
4.2
An optional EPM Programmer (EEPM1RA) is available that allows: the controller to be programmed without
power; OEM settings to be default settings; fast copying of EPMs when multiple controllers require identical
settings. It can also store up to 60 custom parameter les for even faster controller programming.
ENGLISH
11
Commissioning
4.3
Parameter menu
Code
No.
Possible Settings
Name
IMPORTANT
Lenze Selection
0
999
Code c40
No action/loading complete
Translate
WARNING!
C02 = 1... 3 overwrites all settings! TRIP circuitry may be disabled! Check codes
CE1...CE3.
NOTE
If an EPM that contains data from a previous software version is installed, C02 = 4
converts the data to the current version.
CE1 Conguration -
Digital Input E1
CE2 Conguration -
Digital Input E2
CE3 Conguration -
DC braking (DCB)
Direction of rotation
LOW = CW rotation
HIGH = CCW rotation
Quick stop
6
7
CW rotation
CCW rotation
UP (setpoint ramp-up)
10 TRIP set
11 TRIP reset
12 Accel/decel 2
13 Deactivate PI
Digital Input E3
Note
A CFG fault will occur under the following conditions:
E1...E3 settings are duplicated (each setting can only be used once)
One input is set to UP and another is not set to DOWN, or vice-versa
12
ENGLISH
Commissioning
Code
No.
Possible Settings
Name
IMPORTANT
Lenze Selection
Relay is energized if
0 Ready
1 Fault
2 Motor is running
3 Motor is running - CW rotation
4 Motor is running - CCW rotation
5 Output frequency = 0 Hz
6 Frequency setpoint reached
7 Threshold (C17) exceeded
8 Current limit (motor or generator
mode) reached
9 Feedback within min/max alarm
(d46, d47) range
10 Feedback outside min/max alarm
(d46, d47) range
0.0
0.0
{Hz}
240
50.0 7.5
{Hz}
240
output
frequency
frequency
WARNING!
Consult motor/machine manufacturer before operating above rated frequency.
Overspeeding the motor/machine may cause damage to equipment and injury to
personnel!
5.0
0.0
{s}
999
5.0
0.0
{s}
999
50.0 25.0
{Hz}
999
6.0
(optimization of
torque behavior)
0.0
{%}
40.0
0.0
{Hz}
(Qmin)
ENGLISH
240
smd006
See C08, selection 7
Reference: setpoint
13
Commissioning
Code
No.
Possible Settings
Name
IMPORTANT
Lenze Selection
2
4 kHz
6 kHz
8 kHz
10 kHz
0.0
0.0
{%}
40.0
150
30
{%}
150
0.0
0.0
{%}
Enabled
Disabled
0...10 V
0...5 V
0...20 mA
4...20 mA
4...20 mA monitored
20.0
band
C34 Conguration -
analog input
C36 Voltage - DC
4.0
0.0
{%}
50.0
20.0 0.0
{Hz}
999
30.0 0.0
{Hz}
999
40.0 0.0
{Hz}
999
0.0
{Hz}
240
0.0
{Hz}
240
Display
0.0
{%}
255
Display
0.0
{%}
255
Display
C59 PI feedback
c86
{%}
c87
Display
injection brake
(DCB)
(JOG 1)
(JOG 2)
(JOG 3)
5.0
0.0
{%}
99.9
0.0
0.0
{s}
99.9
999
14
ENGLISH
Commissioning
Code
No.
Possible Settings
Name
IMPORTANT
Lenze Selection
5.0
0.0
{s}
999
5.0
0.0
{s}
999
0.0
0.0
{s}
999
100
automatic DC
injection brake
(Auto-DCB)
30
{%}
motor monitoring)
WARNING!
Maximum setting is rated motor current (see nameplate). Does not provide full
motor protection!
c86
0.0
0.0
{Hz}
c87
Display
240
via keys
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
for c61
Monitoring only
status/error message
error message
Auto-TRIP reset
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
ENGLISH
15
Commissioning
Code
No.
Possible Settings
Name
IMPORTANT
Lenze Selection
0.0
0.0
{s}
Display
Total time in status Start
Display
Total time of mains = on
counter
time counter
c81 PI setpoint
0.0
c86
0.0
0.0
0.0
100
5.0
0.0
60.0
See c70
0...999 h: format xxx
1000...9999 h: format x.xx (x1000)
10000...99999 h: format xx.x (x1000)
c87
{s}
50.0
0.0
999
0.0
999
time
{s}
999
decel
d38 PI mode
PI disabled
PI enabled: normal-acting
PI enabled: reverse-acting
0.0
0.0
999
0.0
0.0
999
alarm
alarm
16
ENGLISH
Cause
OFF
Stop
(outputs U, V, W inhibited)
stP
Output frequency = 0 Hz
(outputs U, V, W inhibited)
Setpoint = 0 Hz (C31 = 0)
Setpoint selection
br
CL
Controllable overload
LU
Undervoltage on DC bus
dEC
nEd
No access to code
50.0
Error
CF
F1
EEr
Data error
OEM data not valid
GF
CFG
Cause
Remedy (1)
cF
EPM error
External error
(1)
Remedy
e.g.
LC
c42 = 0
0C1
Short-circuit or overload
Short-circuit
Check wiring
Check motor
The drive can only be restarted if the error message has been reset; see c70
ENGLISH
17
0C2
0C6
Earth fault
Cause
Remedy (1)
0H
Controller overtemperature
OU
Overvoltage on DC bus
rSt
Sd5
SF
(1)
18
The drive can only be restarted if the error message has been reset; see c70
ENGLISH
Notes
Notizen
Nota
Notes
Notizen
Nota