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Lenze ESMD 230V

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The document provides instructions for installing, operating and commissioning an smd frequency inverter. It covers safety information, technical specifications, installation procedures, parameter settings and troubleshooting.

The document mentions pictographs used to indicate safety precautions and Section 1 covers safety information.

Section 2 provides the technical data for the frequency inverter including standards, ratings and application conditions.

SX03J-en1

EN

Operating Instructions

V0004

smd - frequency inverter


0.25 kW 4.0 kW

Copyright 2005 AC Technology Corporation


All rights reserved. No part of this manual may be reproduced or transmitted in any form
without written permission from AC Technology Corporation. The information and technical
data in this manual are subject to change without notice. AC Technology Corporation
makes no warranty of any kind with respect to this material, including, but not limited to, the
implied warranties of its merchantability and tness for a given purpose. AC Technology
Corporation assumes no responsibility for any errors that may appear in this manual.
All information given in this documentation has been carefully selected and tested for
compliance with the hardware and software described. Nevertheless, discrepancies
cannot be ruled out. We do not accept any responsibility nor liability for damages that
may occur. Any necessary corrections will be implemented in subsequent editions.
This document printed in the United States

Contents

About these instructions ............................................................2


1

Safety information ................................................................3


1.1

Technical data ......................................................................5


2.1
2.2

Mechanical installation .............................................................................7


Dimensions and mounting ........................................................................7
Electrical installation .................................................................................8
Installation according to EMC requirements ............................................8
Fuses/cable cross-sections ......................................................................8
Connection diagram .................................................................................9
Control terminals .....................................................................................10

Commissioning ..................................................................11
4.1
4.2
4.3

Standards and application conditions ......................................................5


Ratings ......................................................................................................6

Installation ............................................................................7
3.1
3.1.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4

Pictographs used in these instructions .....................................................4

Parameter setting ....................................................................................11


Electronic programming module (EPM) .................................................11
Parameter menu .....................................................................................12

Troubleshooting and fault elimination .............................17

ENGLISH

About these instructions


This documentation applies to the smd frequency inverter, and contains important technical data and
describes installation, operation, and commissioning.
These instructions are only valid for smd frequency inverters with software rev 20 (see drive
nameplate).
Please read the instructions before commissioning.

Made in USA

TYPE:
ESMD152X2TXA
ID-NO: 004 9 0 252

INPUT 3/PE
230/240 V
7.9 A
50-60 Hz

OUTPUT 3/PE
0-230 V
7.0 A
1.5 KW
0-240 HZ

E F

For detailed information


refer to instruction
Manual: SX03
00490252012345678
ESMD152X2TXA000XX XX XX

V0010

A Certications
B Type

C Input Ratings
D Output Ratings

E Hardware Version
F Software Version

Scope of delivery

Important

1 smd inverter (ESMD...)


with EPM installed
(see Section 4.2)

After receipt of the delivery, check immediately whether the items


delivered match the accompanying papers. Lenze does not accept any
liability for deciencies claimed subsequently.

1 Operating Instructions

Claim
visible transport damage immediately to the forwarder.
visible deciencies/incompleteness immediately to your Lenze
representative.

ENGLISH

Safety information
1

Safety information

General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,
moving and rotating. Some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and
IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed).
According to this basic safety information, qualied skilled personnel are persons who are familiar with
the installation, assembly, commissioning, and operation of the product and who have the qualications
necessary for their occupation.

Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with
the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as
directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (89/336/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonised
standards of the series EN 50178/DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3.These products can cause
radio interference in residential areas. In this case, special measures can be necessary.

Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!

Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable crosssections, fuses, PE connection). Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding,
lters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit values
demanded by EMC legislation.

ENGLISH

Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention
of accidents, etc.). You are allowed to adapt the controller to your application as described in the
documentation.

DANGER!
After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
Do not continuously cycle input power to the controller more than once every three
minutes.
Please close all protective covers and doors during operation.

Note for UL approved system with integrated controllers


UL warnings are notes which apply to UL systems. The documentation contains special information
about UL.

Warnings!

1.1

Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum
(400/500 V devices) respectively
Use minimum 75 C copper wire only.
Shall be installed in a pollution degree 2 macro-environment.

Pictographs used in these instructions

Pictograph

Signal word

Consequences if ignored

DANGER!

Warning of Hazardous
Electrical Voltage.

Reference to an imminent
danger that may result in death
or serious personal injury if the
corresponding measures are not
taken.

WARNING!

Impending or possible danger


for persons

Death or injury

STOP!

Possible damage to equipment

Damage to drive system or its


surroundings

Note

Meaning

Useful tip: If observed, it will


make using the drive easier

ENGLISH

Technical data
2

Technical data

2.1

Standards and application conditions

Conformity

CE

Low Voltage Directive (73/23/EEC)

Approvals

UL 508C

Underwriters Laboratories - Power Conversion Equipment

Max. permissible motor cable


length (1)

shielded:

50 m (low-capacitance)

unshielded:

100 m

Input voltage phase imbalance

< 2%

Humidity

< 95% non-condensing

Output frequency

0...240 Hz

Environmental conditions

Class 3K3 to EN 50178

Temperature range

Transport

-25 +70 C

Storage

-20 +70 C

Operation

0 +55 C (with 2.5 %/C current derating above +40 C)

Installation height

0 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)

Vibration resistance

acceleration resistant up to 0.7 g

Earth leakage current

10... 150Hz

> 3.5 mA to PE

Enclosure (EN 60529)

IP 20

Protection measures against

short circuit, earth fault, overvoltage, motor stalling, motor overload

Total power
connected to Compliance with the requirements (2)
the mains
Operation in public supply networks
(Limitation of harmonic currents
< 0.5 kW
With mains choke
according to EN 61000-3-2)
0.5 1 kW With active lter (in preparation)
> 1 kW
(1)
(2)

Without additional measures

For compliance with EMC regulations, the permissible cable lengths may change.
The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the compliance with the regulations of the machine!

ENGLISH

Technical data
2.2

Ratings
Type

Power
[kW]

Mains
Voltage, frequency

Output Current

3.4
5.0

[A](1)
1.7
2.4

[A](2)
1.6
2.2

Imax for 60 s
[A](1)
[A](2)
2.6
2.4
3.6
3.3

6.0
9.0
14.0
21.0
2.7
5.1
6.9
7.9
11.0
13.5
17.1

3.0
4.0
7.0
9.5
2.4
4.2
6.0
7.0
9.6
12.0
15.2

2.8
3.7
6.4
8.7
2.2
3.9
5.5
6.4
8.8
11.0
14.0

4.5
6.0
10.5
14.3
3.6
6.3
9.0
10.5
14.4
18.0
22.8

[A]
ESMD251X2SFA
ESMD371X2SFA

0.25
0.37

ESMD551X2SFA
ESMD751X2SFA
ESMD152X2SFA
ESMD222X2SFA
ESMD371X2TXA
ESMD751X2TXA
ESMD112X2TXA
ESMD152X2TXA
ESMD222X2TXA
ESMD302X2TXA
ESMD402X2TXA

0.55
0.75
1.5
2.2
0.37
0.75
1.1
1.5
2.2
3.0
4.0

(1)
(2)

1/N/PE 230/240 V
2/PE 230/240 V
(180 V - 0% 264 V + 0 %)
50/60 Hz
(48 Hz - 0 % 62 Hz + 0 %)

3/PE 230/240 V
(180 V - 0% 264 V + 0 %)
50/60 Hz
(48 Hz - 0 % 62 Hz + 0 %)

For rated mains voltage and carrier frequencies 4, 6, 8 kHz


For rated mains voltage and carrier frequency 10 kHz

ENGLISH

Ir

Current

4.2
5.5
9.6
13.1
3.3
5.9
8.3
9.6
13.2
16.5
21.0

Installation
Installation

3.1

Mechanical installation

3.1.1

Dimensions and mounting

b2

>50

>15

b1
b

4 x M4
2,4 Nm
21 lb-in

>50

a1
a

>15

c
smd002

Type

a [mm]

a1 [mm]

b [mm]

b1 [mm]

b2 [mm]

c [mm]

m [kg]

93

84

146

128

17

83

0.5

93

84

146

128

17

92

0.6

ESMD152X2SFA

114

105

146

128

17

124

1.2

ESMD222X2SFA

114

105

146

128

17

140

1.4

ESMD371X2TXA

93

84

146

128

17

83

0.5

ESMD751X2TXA

93

84

146

128

17

92

0.6

ESMD112X2TXA
ESMD152X2TXA

93

84

146

128

17

141

1.2

ESMD222X2TXA

114

105

146

128

17

140

1.4

ESMD302X2TXA

114

105

146

128

17

171

1.9

ESMD402X2TXA

114

105

146

100

17

171

1.7

ESMD251X2SFA
ESMD371X2SFA
ESMD551X2SFA
ESMD751X2SFA

WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze for more information.

ENGLISH

Installation
3.2

Electrical installation

3.2.1

Installation according to EMC requirements

EMC
Compliance with EN 61800-3/A11
Noise emission
Compliance with limit value class A according to EN 55011 if installed in a control
cabinet with the appropriate footprint lter and the motor cable length does not
exceed 10m

B
E

A Screen clamps

B Control cable
C Low-capacitance motor cable
(core/core < 75 pF/m, core/screen < 150 pF/m)

D Electrically conductive mounting plate


E Filter (if required)

3.2.2

Tmd005

Fuses/cable cross-sections(1)

Type

Recommendations
Fuse

Miniature
circuit
breaker(5)

Fuse (3) or
Breaker(6)

E.l.c.b.(2)
Input Power Wiring
(L1, L2/N, L3, PE)

(N. America)

[mm]

[AWG]

C10 A

10 A

1.5

14

M12 A

C12 A

12 A

1.5

14

ESMD751X2SFA, ESMD222X2TXA

M16 A

C16 A

15 A

2.5

14

ESMD152X2SFA, ESMD302X2TXA

M20 A

C20 A

20 A

2.5

12

ESMD222X2SFA, ESMD402X2TXA

M25 A

C25 A

25 A

4 (4)

10

ESMD251X2SFA ESMD551X2SFA
ESMD371X2TXA ESMD112X2TXA

M10 A

ESMD152X2TXA

(1)
(2)
(3)
(4)
(5)
(6)

> 30 mA

Observe the applicable local regulations.


Pulse-current or universal-current sensitive earth leakage circuit breaker.
UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS or equivalent.
Connection without end ferrules or with attached pin end connectors.
Installations with high fault current due to large supply mains may require a type D circuit breaker.
Thermomagnetic type breakers preferred.

Observe the following when using E.l.c.b:


Installation of E.l.c.b only between supplying mains and controller.
The E.l.c.b can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)
- connecting several controllers to the mains at the same time
- RFI lters

ENGLISH

Installation
Connection diagram

3.2.3

smd003

DANGER!
Hazard of electrical shock! Circuit potentials are up to 240 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until
the voltage between B+ and B- is 0 VDC before servicing the drive.
Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
Do not cycle mains power more than once every three minutes. Damage to the drive
will result.

ENGLISH

Installation

Terminal
7
8

Control terminals
Data for control connections (printed in bold = Lenze setting)
Reference potential

Analog input
0 10 V (changeable under C34)
Internal DC supply for setpoint potentiometer

input resistance: >50 k


(with current signal: 250 )
+10 V, max. 10 mA

20

Internal DC supply for digital inputs

+12 V, max. 20 mA

28

Digital input Start/Stop

E1

Digital input congurable with CE1


Activate xed setpoint 1 (JOG1)
Digital input congurable with CE2
Direction of rotation
Digital input congurable with CE3
Activate DC injection brake (DCB)
Relay output (normally-open contact)
congurable with C08
Fault (TRIP)

LOW =
HIGH =
HIGH =

Stop
Run Enable
JOG1 active

LOW =
HIGH =
HIGH =

CW rotation
CCW rotation
DCB active

E2
E3
K12
K14

Ri = 3.3 k

3.2.4

AC 250 V / 3 A
DC 24 V / 2 A 240 V / 0.22 A
LOW = 0 +3 V, HIGH = +12 +30 V

Protection against contact

All terminals have a basic isolation (single insulating distance)

Protection against contact can only be ensured by additional measures i.e. double insulation

10

ENGLISH

Commissioning
4

Commissioning

4.1

Parameter setting
Status/fault messages

Change parameters

smd004

Note
If the password function is enabled, the password must be entered into C00 to
access the parameters. C00 will not appear unless the password function is enabled.
See C94.

Tmd007

4.2

Electronic programming module (EPM)


The EPM contains the controllers memory. Whenever parameter settings are changed,
the values are stored in the EPM. It can be removed, but must be installed for the
controller to operate (a missing EPM will trigger an F1 fault). The controller ships with
protective tape over the EPM that can be removed after installation.

An optional EPM Programmer (EEPM1RA) is available that allows: the controller to be programmed without
power; OEM settings to be default settings; fast copying of EPMs when multiple controllers require identical
settings. It can also store up to 60 custom parameter les for even faster controller programming.

ENGLISH

11

Commissioning
4.3

Parameter menu

Code
No.

Possible Settings
Name

C00 Password entry

IMPORTANT

Lenze Selection
0

C01 Setpoint source


C02 Load Lenze setting

999

Visible only when password is active


(see C94)

Analog input (terminal 8; see C34)

Code c40

Observe notes about c40

No action/loading complete

C02 = 1... 4 only possible with OFF

Load 50 Hz Lenze settings

C02 = 2 : C11, C15 = 60 Hz

Load 60 Hz Lenze settings

Load OEM settings

Translate

WARNING!
C02 = 1... 3 overwrites all settings! TRIP circuitry may be disabled! Check codes
CE1...CE3.
NOTE
If an EPM that contains data from a previous software version is installed, C02 = 4
converts the data to the current version.

CE1 Conguration -

Digital Input E1

CE2 Conguration -

Digital Input E2

CE3 Conguration -

Activate xed setpoint 1 (JOG1)

Activate xed setpoint 2 (JOG2)

Use C37...C39 to adjust xed setpoints


Activate JOG3: Both terminals =
HIGH

DC braking (DCB)

See also C36

Direction of rotation

LOW = CW rotation
HIGH = CCW rotation

Quick stop

Controlled deceleration to standstill,


active LOW; Set decel rate in C13 or c03

6
7

CW rotation
CCW rotation

CW rotation = LOW and CCW rotation =


LOW: Quick stop; Open-circuit protected

UP (setpoint ramp-up)

DOWN (setpoint ramp-down)

UP = LOW and DOWN = LOW: Quick


stop; Use momentary NC contacts

10 TRIP set

Active LOW, triggers EEr (motor coasts


to standstill)
NOTE: NC thermal contact from the
motor can be used to trigger this input

11 TRIP reset

See also c70

12 Accel/decel 2

See c01 and c03

13 Deactivate PI

Disables PI function for manual control

14 Activate xed PI setpoint 1

Use C37...C39 to adjust xed setpoints


Activate xed PI setpoint 3: Both
terminals = HIGH

Digital Input E3

15 Activate xed PI setpoint 2

Note
A CFG fault will occur under the following conditions:
E1...E3 settings are duplicated (each setting can only be used once)
One input is set to UP and another is not set to DOWN, or vice-versa

12

ENGLISH

Commissioning
Code
No.

Possible Settings
Name

IMPORTANT

Lenze Selection

C08 Conguration - Relay

Relay is energized if
0 Ready
1 Fault
2 Motor is running
3 Motor is running - CW rotation
4 Motor is running - CCW rotation
5 Output frequency = 0 Hz
6 Frequency setpoint reached
7 Threshold (C17) exceeded
8 Current limit (motor or generator
mode) reached
9 Feedback within min/max alarm
(d46, d47) range
10 Feedback outside min/max alarm
(d46, d47) range

C10 Minimum output

0.0

0.0

{Hz}

240

Output frequency at 0% analog


setpoint
C10 not active for xed setpoints or
setpoint selection via c40

C11 Maximum output

50.0 7.5

{Hz}

240

Output frequency at 100% analog


setpoint
C11 is never exceeded

output

frequency

frequency

WARNING!
Consult motor/machine manufacturer before operating above rated frequency.
Overspeeding the motor/machine may cause damage to equipment and injury to
personnel!

C12 Acceleration time 1

5.0

0.0

{s}

999

C13 Deceleration time 1

5.0

0.0

{s}

999

C14 Operating Mode

C15 V/f reference point

Linear characteristic with


Auto-Boost

Square-law characteristic with


Auto-Boost

Linear characteristic with constant


Vmin boost

Square-law characteristic with


constant Vmin boost

50.0 25.0

{Hz}

C12 = frequency change 0 Hz...C11


C13 = frequency change C11...0 Hz
For S-ramp accel/decel, adjust c82
Linear characteristic: for standard
applications
Square-law characteristic: for fans
and pumps with square-law load
characteristic
Auto boost: load-dependent output
voltage for low-loss operation

999

Set the rated motor frequency


(nameplate) for standard applications

C16 Vmin boost

6.0

(optimization of
torque behavior)

C17 Frequency threshold

0.0

{%}

40.0

Set after commissioning: The unloaded


motor should run at slip frequency
(approx. 5 Hz), increase C16 until
motor current (C54) = 0.8 x rated motor
current
0.0

0.0

{Hz}

(Qmin)

ENGLISH

240

smd006
See C08, selection 7
Reference: setpoint

13

Commissioning
Code
No.

Possible Settings
Name

C18 Chopper frequency

IMPORTANT

Lenze Selection
2

4 kHz

6 kHz

8 kHz

10 kHz

As chopper frequency is increased,


motor noise is decreased
Observe derating in Section 2.2
Automatic derating to 4 kHz at 1.2 x Ir

C21 Slip compensation

0.0

0.0

{%}

40.0

Change C21 until the motor speed no


longer changes between no load and
maximum load

C22 Current limit

150

30

{%}

150

When the limit value is reached, either


the acceleration time increases or the
output frequency decreases

C24 Accel boost

0.0

Reference: smd rated output current

C31 Analog input dead

0.0

{%}

Enabled

Disabled

0...10 V

0...5 V

0...20 mA

4...20 mA

4...20 mA monitored

20.0

C31 = 0 activates dead band for analog


input. When analog signal is within dead
band, controllers output = 0.0 Hz and
display will read StP

band

C34 Conguration -

analog input

Accel boost is only active during


acceleration

Will trigger SD5 fault if signal falls below


2 mA

C36 Voltage - DC

4.0

0.0

{%}

50.0

See CE1...CE3 and c06


Conrm motor suitability for use with
DC braking

C37 Fixed setpoint 1

20.0 0.0

{Hz}

999

When PI is active (see d38), C37...C39


are xed PI setpoints

C38 Fixed setpoint 2

30.0 0.0

{Hz}

999

C39 Fixed setpoint 3

40.0 0.0

{Hz}

999

C46 Frequency setpoint

0.0

{Hz}

240

Display: Setpoint via analog input,


function UP/DOWN

C50 Output frequency

0.0

{Hz}

240

Display

C53 DC bus voltage

0.0

{%}

255

Display

C54 Motor current

0.0

{%}

255

Display

C59 PI feedback

c86

{%}

c87

Display

injection brake
(DCB)
(JOG 1)
(JOG 2)
(JOG 3)

C70 Proportional gain

5.0

0.0

{%}

99.9

C71 Integral gain

0.0

0.0

{s}

99.9

C94 User password

999

When set to a value other than 0,


must enter password at C00 to access
Changing from 0 (no password), value parameters
will start at 763

C99 Software version

14

Display, format: x.yz

ENGLISH

Commissioning
Code
No.

Possible Settings
Name

IMPORTANT

Lenze Selection

c01 Acceleration time 2

5.0

0.0

{s}

999

c03 Deceleration time 2

5.0

0.0

{s}

999

c06 Holding time -

0.0

0.0

{s}

999

Automatic motor braking below 0.1 Hz


by means of motor DC current for the
entire holding time (afterwards: U, V,
W inhibited)
Conrm motor suitability for use with
DC braking

100

Triggers 0C6 fault when motor current


exceeds c20 for too long
Correct setting = (motor nameplate
current) / (smd output current rating) X
100%
Example: motor = 6.4 amps and smd
= 7.0 amps; correct setting = 91%
(6.4 / 7.0 = 0.91 x 100% = 91%)

automatic DC
injection brake
(Auto-DCB)

0.0 = not active


999 = continuous brake

c20 I2t switch-off (thermal 100

30

{%}

motor monitoring)

100% = smd rated output current

Activated using CE1...CE3


c01 = frequency change 0 Hz...C11
c03 = frequency change C11...0 Hz
For S-ramp accel/decel, adjust c82

WARNING!
Maximum setting is rated motor current (see nameplate). Does not provide full
motor protection!

c38 Actual PI setpoint


c40 Frequency setpoint

c86
0.0

0.0

{Hz}

c87

Display

240

Only active if C01 = 1

via keys

c42 Start condition

Start after LOW-HIGH change at


terminal 28

Auto start if terminal 28 = HIGH

(with mains on)

See also c70

WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.

c60 Mode selection

for c61

Monitoring only

Monitoring and editing

c61 Present status/error

status/error message

c62 Last error

error message

c63 Last error but one


c70 Conguration TRIP

TRIP reset after LOW-HIGH


change at terminal 28, mains
switching, or after LOW-HIGH
change at digital input TRIP reset

Auto-TRIP reset

reset (error reset)

c60 = 1 allows the keys


to adjust
speed setpoint (c40) while monitoring
c61
Display
Refer to Section 5 for explanation of
status and error messages

Auto-TRIP reset after the time set in


c71
More than 8 errors in 10 minutes will
trigger rSt fault

WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.

ENGLISH

15

Commissioning
Code
No.

Possible Settings
Name

c71 Auto-TRIP reset delay

IMPORTANT

Lenze Selection
0.0

0.0

{s}

c78 Operating time

Display
Total time in status Start

c79 Mains connection

Display
Total time of mains = on

counter

time counter

c81 PI setpoint

0.0

c86

c82 S-ramp integration

0.0

0.0

c86 Minimum feedback

0.0

c87 Maximum feedback

100

d25 PI setpoint accel/

5.0

0.0

60.0

See c70
0...999 h: format xxx
1000...9999 h: format x.xx (x1000)
10000...99999 h: format xx.x (x1000)

c87
{s}

50.0

c82 = 0.0: Linear accel/decel ramp


c82 > 0.0: Adjusts S-ramp curve for
smoother ramp

0.0

999

0.0

999

Select feedback signal at C34


If feedback is reverse-acting, set
c86>c87

time

{s}

999

Sets rate of change for PI setpoint

decel

d38 PI mode

PI disabled

PI enabled: normal-acting

When feedback (terminal 8) exceeds


setpoint, speed decreases

PI enabled: reverse-acting

When feedback (terminal 8) exceeds


setpoint, speed increases

d46 Feedback minimum

0.0

0.0

999

d47 Feedback maximum

0.0

0.0

999

alarm
alarm

16

ENGLISH

See C08, selections 9 and 10

Troubleshooting and fault elimination


5

Troubleshooting and fault elimination


Status

Cause

Present output frequency

Trouble free operation

OFF

Stop
(outputs U, V, W inhibited)

LOW signal at terminal 28

Set terminal 28 to HIGH

stP

Output frequency = 0 Hz
(outputs U, V, W inhibited)

Setpoint = 0 Hz (C31 = 0)

Setpoint selection

br

DC-injection brake active

DC-injection brake activated


via digital input
automatically

Deactivate DC-injection brake


digital input = LOW
automatically after holding time
c06 has expired

CL

Current limit reached

Controllable overload

Automatically (see C22)

LU

Undervoltage on DC bus

Mains voltage too low

Check mains voltage

dEC

Overvoltage on DC bus during


deceleration (warning)

Excessively short deceleration time Automatically if overvoltage


(C13, c03)
< 1 s, OU, if overvoltage > 1 s

nEd

No access to code

Can only be changed when the


controller is in OFF

50.0

Quick stop activated through digital Deactivate Quick stop


input

Error

CF

Data on EPM not valid

F1

EEr

Data error
OEM data not valid

GF
CFG

Cause

Set terminal 28 to LOW

Remedy (1)

Data not valid for controller

cF

Use EPM providing valid data


Load Lenze setting

EPM error

EPM missing or defective

Power down and replace EPM

Digital inputs not


uniquely assigned

E1...E3 assigned with the same


digital signals

Each digital signal can only be


used once

Either just UP or DOWN used

Assign the missing digital signal to


a second terminal

Digital input TRIP set is active

Remove external error

External error

F2...F0, Internal fault


JF

(1)

Remedy

e.g.

Please contact Lenze

LC

Automatic start inhibited

c42 = 0

LOW-HIGH signal change at


terminal 28

0C1

Short-circuit or overload

Short-circuit

Find reason for short-circuit; check


motor cable

Excessive capacitive charging


current of the motor cable

Use shorter motor cables with lower


charging current

Acceleration time (C12, c01) too


short

Increase acceleration time


Check controller selection

Defective motor cable

Check wiring

Internal fault in motor

Check motor

Frequent and long overload

Check controller selection

The drive can only be restarted if the error message has been reset; see c70

ENGLISH

17

Troubleshooting and fault elimination


Error

0C2

0C6

Earth fault

Cause

Remedy (1)

Grounded motor phase

Check motor/motor cable

Excessive capacitive charging


current of the motor cable

Use shorter motor cables with lower


charging current

Motor overload (I2t overload)

Motor is thermally overloaded,


due to:
impermissable continuous current Check controller selection
frequent or too long acceleration Check setting of c20
processes

0H

Controller overtemperature

Controller too hot inside

Reduce controller load


Improve cooling

OU

Overvoltage on DC bus

Mains voltage too high

Check mains voltage

Excessively short deceleration time Increase deceleration time or use


or motor in generator mode
dynamic braking option
Earth leakage on the motor side

Check motor/motor cable


(separate motor from controller)

rSt

Faulty auto-TRIP reset

More than 8 errors in 10 minutes

Depends on the error

Sd5

Loss of 4-20 mA reference

4-20 mA signal is below 2 mA


(C34 = 4)

Check signal/signal wire

Single phase fault

A mains phase has been lost

Check mains voltage

SF
(1)

18

The drive can only be restarted if the error message has been reset; see c70

ENGLISH

Notes

Notizen

Nota

Notes

Notizen

Nota

AC Technology Corporation 630 Douglas Street Uxbridge, MA 01569 USA


+1 (508) 278-9100

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