Sicoma Twin Shaft Mixer Brochure JEC
Sicoma Twin Shaft Mixer Brochure JEC
Sicoma Twin Shaft Mixer Brochure JEC
Mixer MAO
CERTIFIED COMPANY
UNI EN ISO 9001
since 1947
QUALITY SYSTEM:
The Manufacturing Procedures used for all SICOMA Mixers have been compliant with the Quality
Requirements of ISO 9001 since 1995 and have been updated and approved by CERMET since 2009
as compliant to ISO 9001:2008.
3-D MODELLING
Since 1999 all Mixers are designed and constantly improved with the use of three-dimensional
modeling softwares.
ASSEMBLY LINE
The Mixers are line assembled giving very short lead times due to the high level of standardisation.
PATENTS
The Shafts Seals as well as other particular features are protected by International Patents.
EXTRA-RIGID TANK
The stiffened frame of the tank eliminates the risk of deformation during the transport (also in container) as well as during the full load operation and
guarantees the correct planarity of the shafts seals. The metal frame for aggregates hopper and the scales can be laid right on the mixer without
additional supports.
MIXING ELEMENTS
The mixer tank is lined with Ni-Hard Cast Iron of 530HB minimum hardness.
The mixing arms, with a low profile to avoid material build up, are made in
Spheroidal Cast Iron. The mixing blades are made in Ni-Hard Cast Iron of
530HB minimum hardness. The large number of blades, their position and
their orientation guarantee the right combination between the effects of
rolling and circulation of the material during the mixing action.
GEARBOXES
AUTOMATIC LUBRICATION
The gearboxes of the mixing group are epicyclical type. The first reduction is
carried out by a pulley transmission equipped with a constant-velocity
universal joint to keep the shafts syncronised. The low input speed to the
gearboxes allows the lubrication oil to work at low thermal load. The
connection between the gearbox and the tank is made with the exclusive
Swing Out Drive, this unique option for SICOMA Twin Shaft Mixers was
developed over the last years to make any maintenance to the shaft
supports easier and faster . The full drive assembly (Motor, Pulleys and
Gearbox) is hinged to the side of the mixer tank and it can be swung out
easily without the need of cranes or any lifting device. In case of unplanned
maintenance, the downtime for the plant is minimized, resulting in a
extremely low maintenance cost.
ALARM BOX
TOP COVER
The mixer is equipped with several sensors: thermal sensors for the motors
and for the gearboxes, level gauges for the oil of the geaboxes and for the
hydraulic power pack, level and pressure sensors for the automatic
lubrication system. Upon request, Sicoma can supply the Black Box, an
electronic system that records type, number and duration of possible
anomalies and alarms during the operation of the mixer. The same device
can be programmed for the preventive maintenance.
The high top cover (500mm) is equipped with two hinged hatches and does
not have any post. It allows an easy access to the mixer for an accurate
cleaning at the end of the shift or for both preventive and unscheduled
maintenance resulting in a shorter shutdown of the plant.
INSPECTION PLATFORM
DISCHARGE DOOR
The inspection platform with stairs, included in the supply, is absolutely necessary for the
safe inspection and maintenance of the mixer. Its effective modular design allows the
installation to be extremely easy wihtout the need of any crane or winch.
The discharge door has a rubber seal that runs along its full
perimetre. The eccentric rotation of the door sector
guarantees that the rubber seal is always reached and
compressed despite its wear and tear.
MAO
12000 / 8000
MAO
9000 / 6000
ACCESSORIES
STANDARD ACCESSORIES
All MAO mixers are supplied with the following standard accessories:
Liner Plates and Mixing Blades in Ni-Hard Cast Iron
Swing Out Drivers
Mixing Arms in Cast Iron, bolted to the shafts
High Top Cover with Inspection Hatches and Ports
Inspection Platform with stairs
Wiring of all auxiliary devices to a IP55 Junction Box
Alarm Box with related sensors and probes.
Automatic Grease Lubrication System with electric pump and sequencial
distributor
Wrench kit for the mixer maintenance
Safety Key Transfer Lock for accident prevention.
OPTIONAL ACCESSORIES
The mixers MAO can be equipped with the following accessories upon
request.
Discharge Chute
Dust Collector Bag (Airbag)
Double speed for the skip ascent and descent
Pre-assembled Feeding system with aggregates holding hopper, cement
scale, water scale, complete with the holding frame laying on the four
sides of the mixer tank.
Special customization for dams and large RCC projects
OPTIONS AVAILABLE
SKIP HOIST
The loading skip for the aggregates is available for the
MAO mixers up to the size 6000/4000. The hoist has two
grooved drums on the same shaft.
The skip cable has an anti free-fall block in case of cable
failure while two limit switches constantly check its
tension. Upon request , the double speed for ascent and
descent is available, as well as an inverter based
controller to customize speed at its best.
BLACK BOX
The standard Alarm Box, usually supplied as a standard,
can be replaced by the Black Box to record and process
all signals coming from the several sensors and some
signals from the control panel. The detection and record
of the alarms have to support the operator in the
maintenance of the mixer, by giving specific reminders
on the regular maintenance set in the factory on the
basis of the statistics on the mixers. The data can be
downloaded using the two USB ports which allow the
connection of memory devices (such as USB memory
sticks) and the connection to a personal computer.
Water inlet when the scale is directly connected to the mixer (discharge by gravity)
1500/1000
inch
mm
85
2150
80
2040
113
2872
62
1582
18
458
36
920
14
350
35
902
58
1483
29
740
68
1723
2500/1670
inch
mm
85
2150
80
2040
126
3188
62
1582
18
458
36
920
14
350
35
902
58
1483
41
1040
75
1900
3000/2000
inch
mm
91
2320
84
2132
138
3505
67
1700
18
460
40
1025
14
350
37
947
51
1290
60
1520
29
740
29
740
97
2472
3750/2500
inch
mm
91
2320
84
2132
160
4070
67
1700
18
460
40
1025
14
350
37
947
51
1290
82
2080
29
740
29
740
75
1900
4500/3000
inch
mm
102
2600
85
2152
160
4070
68
1720
17
435
45
1150
14
350
39
1000
53
1350
82
2080
29
740
29
740
97
2472
5000/3350
inch
mm
102
2600
85
2152
160
4070
68
1720
17
435
45
1150
14
350
39
1000
53
1350
82
2080
29
740
29
740
97
2472
6000/4000
inch
mm
102
2600
85
2152
177
4500
68
1720
17
435
45
1150
14
350
39
1000
57
1450
100
2530
29
740
29
740
115
2925
7500/5000
inch
mm
102
2600
85
2152
177
4500
46
1170
17
435
45
1150
14
350
39
1000
57
1450
100
2530
29
740
29
740
115
2925
9000/6000J
inch
mm
102
2600
89
2260
222
5650
78
1990
11
270
45
1150
14
350
40
1010
57
1455
117
2960
29
740
29
740
131
3340
12000/8000J
inch
mm
102
2600
89
2260
263
6685
78
1990
11
270
45
1150
14
350
40
1010
57
1455
117
2960
60
1520
59
1500
131
3340
MOD. MAO
N1
N2
TECHNICAL DATA
MAO / S TYPE
1500/1000
2500/1670
3000/2000
3750/2500
4500/3000
5000/3350
6000/4000
7500/5000
9000/6000
Janus
12000/8000
Janus
cu.yd
l
2
1500
3.3
2500
4
3000
5
3750
6
4500
6.6
5000
8
6000
10
7500
12
9000
16
12000
cu.yd
l
1.33
1000
2.2
1670
2.67
2000
3.3
2500
4
3000
4.4
3350
5.33
4000
6.6
5000
8
6000
10.5
8000
90
90
90
90
90
90
90
90
90
90
cu.yd/h
m3/h
40
30
88
67
107
80
133
100
160
120
178
134
213
160
267
200
320
240
427
320
kW
HP
1 x 37
1 x 50
1 x 45
1 x 60
2 x 37
2 x 50
2 x 45
2 x 60
2 x 55
2 x 75
2 x 75
2 x 100
2 x 75
2 x 100
2 x 90
2 x 125
4 x 55
4 x 75
4 x 75
4 x 100
kW
HP
0.75
1
1.5
2
1.5
2
1.5
2
2.2
3
2.2
3
2.2
3
2.2
3
7.5
10
8.5
11
inch
mm
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
07
0 180
rpm
25
25
25
25
25
25
25
25
25
25
8+2+2
12 + 2 + 2
12 + 2 + 2
16 + 2 + 2
16 + 2 + 2
16 + 2 + 2
20 + 2 + 2
20 + 2 + 2
28 + 2 + 2
36 + 2 + 2
26450
12000
31200
14200
43200
19600
lb
kg
11000
5000
13200
6000
16600
7530
19000
8626
20500
9300
21470
9750
26240
11900
lb
kg
14000
6400
17850
8100
24870
11280
27500
12485
30500
13850
29100
14250
33870
16400
(*) In order to identify the productivity of the mixer, two parameters must be taken into consideration:
1. Maximum Weight of the Mix, on the basis of the usual specific weight of concrete (150 lb/ft3 or 2400 kg/m3)
2. Maximum Volume occupied by all batch components charged into the mixer, not exceeding the Dry Filling Capacity.
(**) Hydraulic Power Pack Motor size may very according to the discharge door type.
For more information about productivity and accessories, please contact our Sales Department.
All technical data are subject to change without notice due to technical improvement.
www.lezucche.it 02/2013
SINCE 1947