Uputstvo EDS800 PDF
Uputstvo EDS800 PDF
Uputstvo EDS800 PDF
CE Authentication
EDS800 series
0.2-1.5KW
mini type
Ver. 2.2
Service manual
7 Troubleshooting 101
7.1 failure and countermeasure 101
7.2 failure record lookup 104
7.3 failure reset 104
8 Maintenance 106
8.1 routine maintenance 106
8.2 inspection and replacement of damageable parts 107
8.3 repair guarantee 107
8.4 storage 108
9 Examples 109
9.1 common speed regulation running 109
9.2 terminal control running 110
9.3 multi-step speed control running 110
9.4 closed-loop control system 112
9.5 consecutive action running 113
10 Serial port 485 communication protocol 114
10.1 summarization 114
10.2 protocol content and description 114
Appendix 1 Modbus communication protocol 125
Appendix 2 Braking resistance 132
EDS800 series Service Manual
This symbol briefs on: If does not operate on request, may cause death,
! severely injured or serious property loss.
.
(1) Forbid to connect U, V, W output end to AC power supply, otherwise cause the
complete damage of the inverter.
(2) Don't make P- and P + short-circuited, otherwise cause the inverter to be
damaged.
(3) The inverter is forbidden to install on the flammables, otherwise have danger of
fire.
(4) Don't install it in the environment with explosive gas, otherwise have danger of
causing explosion.
(5) After connecting main loop, should carry on insulating treatment to bare wiring
! end, otherwise have danger of getting an electric shock.
(6) If being connected to the power supply, don't operate the inverter with moist
hands, otherwise have danger of getting an electric shock.
(7) The ground terminal of the inverter must be grounded well.
(8) Inverter being connected to power supply, please don't open cover and carry on
wiring, can connect the wire or check only after closing power for 10 minutes.
(9) Only qualified personnel may carry on wiring and forbid leaving over any
conductive thing in machine, otherwise have danger of getting an electric shock
or causing damage of the inverter.
(10) Inverter stored for over 2 years, should be stepped up gradually with voltage
regulator first while having the electricity, otherwise have danger of getting
electric shock and explosion.
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EDS800 series Service Manual
(1) It is prohibited that connect AC220V signal to control ends except TA, TB, TC,
otherwise have danger of damaging property.
(2) If the inverter is damaged or without all parts, please don't install and operate it,
! otherwise have danger of fire or cause personnel to be injured.
(3) When installing, should choose a place where can endure the inverter, otherwise
have danger of injuring personnel or damaging property while falling down.
(6) Should switch on/off the inverter through terminal or other normal order
channels. It is prohibited that switch on/off the inverter frequently by using
strong electric switch such as magnetic control conductor, otherwise will cause
the equipment to be damaged.
(7) If need to install such switch as the magnetic control conductor, etc. between
inverter output and the motor, please guarantee the inverter is switched on/off
without output, otherwise may damage the inverter.
(8) The inverter may meet with mechanical resonance of the load within certain
range of frequency output, can set up jumping frequency to evade.
(9) Before using, should confirm the voltage of the power is within the working
voltage range allowed, otherwise should vary voltage or order special inverter.
(10) In the condition of altitude above 1000 meters, should use the inverter in lower
volume, reduce output current by 10% of specified current after each 1500
meters height increasing.
(11) Should make insulation check to the motor before using it for the first time or
after a long time placement. Please inspect with 500V voltage-type megohm
meter according to method shown as graph1-1 and insulation resistance should
not be smaller than 5 M, otherwise inverter may be damaged.
(12) To forbid assembling capacitor for improving power factor or lightningproof
voltage-sensible resistance etc., otherwise will cause malfunction trip of the
inverter or damage of the parts, shown as graph 1-2.
EDS800
After wiring, short-circuit U, V, W
U
to measure insulation resistance.
EDS800 V M
motor
U VW W
Grounding part
Megohm meter
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EDS800 series Service Manual
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If the inverter hasnt relevant content or can be defaulted, code after / will be ignored.
note
Series No.
Type
Rated input volt. and frequency
Output apparent power
Serial No.
Manufacturer
Fig.2-2 Nameplate
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Frequency 0Hz-400Hz
output
Over loading capacity 150% of rating current for1 minute200% of rating current for 0.5 second
Optimum space voltage vector SVPWM constant volt. Frequency ratio V/F
Control mode
performance
control
Control
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Running speed stable state
0.5% of rating synchronous speed
precision
Running frequency Digital provision, analog provision, impulse provision, serial port provision,
specified channel combined provisioncan be switched at any time by kinds of method
LED display
current etc. in total 14 kinds of parameter
Lock the button Lock all or part of the buttons(analog potentiometer cant be locked)
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EDS800 series Service Manual
To exert excellent performance of this inverter, please choose correct type and check
note relevant content according to this chapter before wiring for use.
Must choose correct type, otherwise may cause abnormal running of the motor or
! damage
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EDS800 series Service Manual
50mm 50mm
Leading
mm or more mm or more divider
inverter
100mm or more
First place the fixing hook at the bottom of keypad onto mounting claw on
keypad mounting hole, let forefinger press fixing flexible plate on top of keypad
and then push it inside, release it in proper location(after a crisp sound).
3.2.2 Plastic cover disassembly
Put the finger into handle hole on the bottom of cover, lift it, then you can
disassemble the cover.
3.3 wiring notice points
(1)Assure power cuf off completely for above 10 minutes before wiring, otherwise have danger of
getting electric shock.
(2)Forbid connecting power wire to output U, V, W of the inverter.
(3)There is current leakage in the inverter and leak current of middle/high power inverter is bigger than 5mA,
for safety reasoninverter and motor must be earthed safely, commonly use 3.5mm above copper wire as
ground wire and ground resistance smaller than 10.
(4)Before shipment compression resistance test of the inverter is passedso user should not conduct
! compression resistance test again.
(5)Should not assemble electromagnetic contactor and absorbing capacitance or other absorbing device,
see Fig.3-3.
(6)To be convenient to over current protect of input side and power off maintenance inverter should be
connected to power supply through relay.
(7)Connecting wire for relay input and output loop(X1~X8, OC1~OC4, FWD, REV), should use above
0.75mm glued wire or shielding wireone shielding layer end hung in the air, the other connected to
grounding end PE or E, connecting wire shorter than 20m.
(1)Before wiring, assure power supply is cut off completely for 10 minutes and all LED indicator ligh
extinguished.
(2)Before internal wiring, confirm that DC volt. Between main loop end P+ and P- fall down to below DC36V.
! (3)Wiring can only be done by professional person trained and qualified.
(4)Before electrification, check if voltage grade of the inverter is in line with that of power supply volt.,
otherwise will cause personnel injured and device damaged.
Inverter V M
W
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breaker P+ PB
L1 U
power L2 V M
L3 W
supply
Notice2 JP3 E
+10V H L
forward run/stop
FWD
reverse run/stop GND DC amperometer
REV EDS800
multi-function 1 4-20mA current signal
X1 AO
multi-function 2 or 0~10v voltage signal
X2 DO Cymometer
multi-function 3
X3 COM Output 12V impulse signal
multi-function 4
X4 OC open circuit collector output
multi-function 5 multi-function5 canbe
X5 used for high speed OCG Maximum 220VAC, 0.5A
Notice 1
pulse input
COM
speed command
+10V TA
0~10V
VCI TB Malfunction relay output
0~10V or 4~20mA
CCI TC
485A
GND Standard RS485
485B
communication port
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Forward run Forward reverse run command, see Input impedance: R=2K
FWD
command
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Provide analog voltage/current
Analog value output
TA TB TC
(6) CON2 terminal function description as Table 3-6.
Table 3-6 CPU board CON2 terminal function
Item symbol name Function description Spec
TB-TC: always-closed,
TA
Normal: TB-TC closed, TA-TC TA-TC: always-open contact
Relay Inverter
open capacity:
output TB malfunction
Malfunction: TB-TC open, AC250V/2A (COS=1)
terminal output relay
TA-TC closed AC250V/1A (COS=0.4)
TC
DC30V/1A
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3.6.3 Analog input output terminal wiring
(1) VCI terminal accepts analog voltage signal inputwiring as follow:
+10V
0~+10V EDS800
+ VCI
GND
Shielded wire close end grounded PE
+10V
0~+10V EDS800
+ CCI
+
GND
Shielded wire close end grounded
PE
Analog meter
AO
EDS800
GND
(1) When inputing anglog signalcan connect filter capacitor or common module
inductance between VCI and GND or between CCI and GND .
note (2) Analog input, output signal is easy to be disturbedso must use shielded cable
when wiring and well grounded, wiring length should be as short as possible.
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EDS800 series Service Manual
DTR 4
DSR 6
terminal name name terminal
RI 9
Negative end B B Negative end
CD 1
Positive end A A Positive end
RTS 7
CTS 8
Fig. 3-13 recommended wiring for multiple inverters communication (all inverters and
motors well earthed)
Normal communication still not available if using above wiring, can try to take
following measure:
1> Provide separate power supply for PLC (or upper machine) or isolate its power
supply.
2> Apply magnetic circle on the communication wire.
3> Reduce inverter carrier wave frequency properly.
(1) When form the network only by inverters, you must set local address parameter F2.15
of the mainframe EDS800 to 0.
note (2) For programming of RS485 interfaceplease refer to appendix communication
protocol.
TV
Power supply inverter
Wireless set meter
sensor
motor
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EDS800 series Service Manual
When grounding wire of peripheral device and wiring of the inverter compose closed-loop, inverter
grounding wire leakage current would make the device do wrong action. Can reduce wrong action if
the device is not earthed here.
High-order harmonic from the inverter would make voltage and current transmit through power
supply wire when peripheral device and the inverter electrified by same power supply, would disturb
other devices in this same power supply systemcan take following suppressing measure: assemble
electromagnetic noise filter at inverter input endisolate other devices by isolation transformer;
connect power supply for peripheral device with remote power source; install ferrite filter magnetic
circle for L1, L2, L3 three-phase conducting wire of the inverter to suppress conduction of
high-frequency harmonic current.
Keep device and signal wire prone to disturbance from the inverter. Should use shielded signal
wire, shielding layer single end earthed and try best to keep away from the inverter and its input,
output wire. If signal wire must intersect strong power cable, must keep them in real intersection and
avoid parallel.
Install high-frequency noise filter(ferrite common module choke, folksay magnetic circle)
separately at input, output rootwhich can effectively suppress emission disturbance from dynamic
wire.
Should place motor cable shield of biggish thickness, for instance set it in tube with biggish
thickness (above 2mm) or bury it in cement slot. Dynamic wire set into metal tube and use shielding
wire to be grounded (use 4-core motor cable, one side is earthed through the inverter, the other side
connected to motor shell).
To prevent parallel or bundled power and weak conducting wireshould keep away from inverter
mounted device to the best and its wiring should keep away from power wire of the inverter such as
L1, L2, L3, U, V, W etc.. Should pay attention to relative mounting place between device with strong
electric field or strong magnetic field and the inverter, should keep distance and vertical intersection.
3.7.2 Local wiring and earthing
(1) Avoid parallel cable from inverter to motor (U, V, W terminal education wire) and power
supply wire (L1, L2, L3 terminal input wire). Should keep distance of 30cm above.
(2) Try your best to place motor table from U, V, W
terminals in metal tube or metal wiring slot. Power supply wire or
motor cable
(3) Should use shielded cable as common control
signal cableshielding layerclose-toinverter side Control signal cable
earthed after connected with PE terminal of inverter. Fig.3-16 system wiring demand
(4) Cable educed from inverter PE terminal must be connected directly to earth-plate
and cant be connected to ground through grounding wire of other devices.
(5) Powerful cable(L1, L2, L3, U, V, W)should not parallel control signal cable
closely, say nothing of being bundled together, must keep distance of 20~60cm
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EDS800 series Service Manual
above (related to size of powerful current). Should cross each other vertically if
intersection, as Fig.3-16.
(6) Powerful grounding wire must be connected to earth separately from weak
grounding cable such as control signal and sensor cable etc.
(7) Forbid to connect other electricity consumption device to inverter power supply input end(L1,
L2, L3).
3.7.3 Relation of long-distance wiring and current leak and the countermeasure
High-order harmonic will form between-line leak current through distributing capacitor and
to-earth leak current when long-distance wiring between inverter and motor commence. Can
adopt following method to suppress:
(1) install ferrite magnetic circle or output reactor at inverter output side.
End voltage of the motor will be reduced markedly when installing reactor of 5% above rated voltage dropn
! and make long-distance wiring to U, V, W. Fully loaded motor have the danger of burning itselfshould
work in lower volume or step up its input output voltage.
(2) Reduce carrier wave frequency but motor noise would increase accordingly.
3.7.4 Installation demand for electromagnetic on-off electronic device
Relaymagnetic control conductor and electromagnetic iron and so on, these electromagnetic
on-off electronic device would bring lots of noise during work, so you should pay full attention to
when installing them beside the inverter or in the same control chamber with the inverter and
must install surge absorbing device as shown in Fig. 3-17.
diode
+
220VDC _
Voltage-sensible resistor
Inverter or
other electric
apparatus 220VAC
RC-filter
220VAC
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EDS800 series Service Manual
waiting
state
Y
Any jog command Jog run
high priority
N
N
Run command effective
Y
Y
Closed-loop effective
Y N closed-loop
N closed-loop invalidation
end closed run
Y
PLC effective
Y PLC N
N invalidation PLC run
end closed
Y multisection
multisection end effective? run
N
Y traverse
traverse run?
low priority run
N common
run
Fig.4-1 logic flow chart of EDS800 inverter run state
0: jog run
Upon receiving jog run command (for instance, press the REV JOG
key on keypad)
during waiting state, the inverter run at jog frequency (see function code F2.06~F2.08).
1: closed-loop run
The inverter will come into closed-loop run mode when closed loop run
control effective parameter is set(F3.00=1). Namely carry on PID adjustment to
specified value and feedback value(proportion integral differential calculation, see
F3 group function code) and PID adjustor output is inverter output frequency. Can
make closed-loop run mode ineffective and switch to lower level run mode by
multi-function terminal (function 20).
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EDS800 series Service Manual
2: PLC run
The inverter will enter into PLC run mode and run according to run mode
preset(see F4 group function code description) through setting PLC function
effective parameter(F4.00 last bit0). Can make PLC run mode ineffective and
switch to lower level run mode by multi-function terminal (function 21).
3: multi-section speed run
By nonzero combination of multi-function terminal(1, 2, 3, 4 function)choose
multisection frequency 1~15(F2.30~F2.44) to run at multisection speed.
4: traverse run
The inverter will enter into traverse run mode when traverse function effective
parameterF6.00=1is set. Set relevant traverse run special parameter according to
textile traverse craft to realize traverse run.
5: common run
Common open loop run mode of general inverter.
In above 6 kinds of run mode except jog run the inverter can run according to
kinds of frequency setting method. InPID runPLC runmultisection
runcommon runmode the inverter can also carry on pendular frequency
adjustment.
4.2 Operation and use of key board
4.2.1 Keypad layout
Keypad is main unit for receiving command, displaying parameter. Outer
dimension of EN-KB6 is as Fig.4-2:
Failure alarm indicator light Forward run indicator light
Reverse run indicator light
Mode indicator light
Current unitA
Frequency unitHz
Stop, reset key
Rev/Jog key
Program, exit key
ESC
MENU program/exit key Enter into or exit programming state
Can choose modification digit of set data under editor statecan switch
SHIFT shift/supervision key
display status supervision parameter under other state.
ENTER
DATA function/data key Enter into the next menu or data confirmation
REV Under keypad mode, to press this key can set reverse run or Jog run
JOG Rev/Jog key
according to the 2nd bit of parameter F0.03
RUN Run key Enter into reverse run under keypad mode
In common run status the inverter will be stopped according to set mode after
STOP pressing this key if run command channel is set as keypad stop effective mode.
RESET Stop/reset key
The inverter will be reset and resume normal stop status after pressing this key
when the inverter is in malfunction status.
Be used to set frequency; when F0.00=0 value set by analog
Analog potentiometer
potentiometer is frequency provision
To increase data or function code (to press it continuously can improve
Increasing button
increasing speed)
To decrease data or function code (to press it continuously can improve
Decreasing button
decreasing speed)
4.2.3 LED and indicator light
4 status indicator light: they are MODmode, ALMalarm, FWDforward
run, REVreverse runfrom left to right on the LED, their respective indicating
meaning is as shown in table 4-2.
Table 4-2 status indicator light description
item Function description
Digital display Display current run status parameter and set parameter
ALM Alarm indicator light, indicate that the inverter is in over current or over voltage
suppressing status or failure alarm status
Forward run indicator lightindicate that the The inverter work in DC brake
FWD inverter output forward phase order and the status if FWD, REV indicator
light is lit at the same time
connected motor rotate in forward direction
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first-class third-class
MENU ENTER Second-class ENTER menu
menu menu
electrification
MENU/ESC
MENU MENU ENTER/DATA store para.
Waiting status parameter
Editing status
Display or run status
parameter display or
Fig.4-5
keypad display status switching
failure alarm display
(5) Special display function
You can change set frequency under supervision state directly when keypad
potentiometer is effective (F0.00=0) or keypad digital setting is effective (F0.00=1).
Here the inverter displays set frequency if its stop or displays output frequency if
its running. After set frequency stops changing for 1 second the inverter will go
back to normal display status.
4.2.5 Method for operating keypad
Can carry on various operation to the inverter through keypadfor example:
(1) status parameter display switching:
After pressing key SHIFT display C group status supervision parameter; after
displaying one supervision parameter code for 1 second, will display this parameter
value automatically.
LED displayed 1s 1s
content 50.00 C-01 para. value C-02 para. value
Key
operation Set frequency Output frequency Output current
order SHIFT SHIFT
1s 1s
para. value C-14 para. value C-03
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EDS800 series Service Manual
LED
displayed
content 50.00 0.01 5.00 0.01 50.00
waiting release
Key waiting keep
operation REV REV REV waiting
Display JOG JOG JOG Output frequency
order Display run Output
set output frequency Fall down to 0Hz
frequency frequency Increased by 5Hz Stop running
1s 1s 1s
1500 Fd.14 1111 Fd.13 380 Fd.09
SHIFT
2> When the user see about failure parametercan press ENTER DATA
key directly to
switch back to failure alarm display status (E0XX)
(7) keypad key-press locking operation
ESC
Under unlocked keypad situationpress MENU key for 5s to lock the keypad. For
detailed operation please refer to 2nd bit of F2.13 function code.
(8) keypad key-press unlocking operation
Under locked keypad situationpress MENU ESC key for 5s to unlock the keypad.
4.3 Inverter electrification
4.3.1 Check before electrification
Please carry on wiring based on operation requirement provided in inverter
wiring of this Service manual.
4.3.2 First electrification
Close input side AC power supply switch after correct wiring and power supply
confirmed, electrify the inverter and keypad LED display -EN -, contactor closed
normally, LED displayed set frequency shows that electrification is finished. First
electrification operation process is shown as Fig. 4-12.
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EDS800 series Service Manual
start
N
wiring correct?
Y
N
input voltage correct?
electrify
Y
N
display-EN-
Y
hear N
contactor closedsound
Y
N
display set frequency
Y
failure
success
cut off
power
check
reason
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Analog filter time 0.0030.00s
F2.00 0.01s 0.20s
constant
Forward reverse run 0.03600.0s
F2.01 0.1s 0.1s
dead-section time
F2.02 Automatic energy 0: no action
1 0
save run 1: action
F2.03 AVR function 0: no action 1 0
1: action all the time
2: no action only during Dec
Slip frequency 0150()0-no slip frequency
F2.04 1 0
compensation compensation
F2.05 Carrier wave 215.0K depend on
freq. 0.1K
machine type
Jog run frequency 0.1050.00Hz
F2.06 0.01Hz 5.00Hz
F2.07 Jog Acc time 0.160.0s 0.1s 20.0s
F2.08 Jog Dec time 0.160.0s 0.1s 20.0s
F2.09 Frequency input 0: VCICCI 1 0
channel combination 1: VCICCI
2: reserved
3: reserved
4: reserved
5: reserved
6: exterior pulse provisionCCI
7: exterior pulse provisionCCI
8: reserved
9: reserved
10: reserved
11: reserved
12: reserved
13: VCI, CCI any nonzero value effective,
VCI preferred
14: reserved
15: RS485+CCI
16: RS485-CCI
17: RS485+VCI
18: RS485-VCI
19: RS485+keypad potentiometer
20: RS485- keypad potentiometer
21: VCI+ keypad potentiometer
22: VCI- keypad potentiometer
23: CCI+ keypad potentiometer
24: CCI- keypad potentiometer
25: reserved
26: reserved
27: reserved
28: reserved
Principal subordinate 0500
Machine communication
F2.10 1(%) 100(%)
frequency provision
proportion
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8: external failure stop-runninEXT
9: inverter zero rotate speed running
10: PLC running
11: simple PLC section running finished
12: PLC finish a cycle running
13: reserved
14: inverter ready to run (RDY)
15: inverter failure
16: traverse high and low limit restriction
17: interior counter reach final value
18: interior counter reach specified value
19: set run time arriving
20: interior timing arriving
21: reserved
22: reserved
23: reserved
24: reserved
F5.11 reserved
F5.12 reserved
F5.13 reserved
Frequency arriving 0.0050.00Hz 0.01Hz 5.00Hz
F5.14
(FAR) checkout scope
F5.15 FDT1 (frequency 0.00high limit frequency 0.01Hz 10.00Hz
level) electric level
F5.16 FDT1 lag 0.0050.00Hz 0.01Hz 1.00Hz
F5.17 Analog output (AO1) 0: output frequency(0high limit frequency) 1 0
selection 1: set frequency(0high limit frequency)
2: output current(02rated current)
3: output voltage(01.2load motor rated
voltage)
4: bus-bar voltage(0800V)
5: PID provision (0.00-10.00V)
6: PID feedback (0.00-10.00V)
7: reserved
8: reserved
9: reserved
F5.18 Analog output (AO) gain 0.002.00 0.01 1.00
F5.19 Analog output (AO) offset 0.0010.00V 0.01 0.00
F5.20 reserved
F5.21 reserved
F5.22 reserved
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EDS800 series Service Manual
value reaches provision
F5.27 Interior timer setting 0.16000.0s 0.1 60.0
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EDS800 series Service Manual
pulse)-F7.08(Max.input pulse)
F7.12 max. provision corresponding freq. 0.00- high limit frequency 0.01Hz 50.00Hz
F7.13 PULSE max. input pulse 0.120.0K 0.1K 10.0K
F7.14 PULSE min. provision 0.0F7.16(PULSE max. 0.1K 0.0K
provision)
F7.15 PULSE min. provision corresponding freq. 0.01 Hz 0.00 Hz
0.00high limit frequency
F7.16 PULSE max. provision F7.14 (PULSE min. provision) 0.1K 10.0K
F7.13 (max. input pulse)
F7.17 PULSE max. provision corresponding freq. 0.00high limit frequency 0.01 Hz 50.00Hz
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disconnected with electic,it will keep the currently running frequency,and next time
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EDS800 series Service Manual
F0.01 parameter is original set frequency of the inverter when frequency setting
channel is defined as number setting (F0.001, 3).
F0.02 Run command channel selection range04 0
0: keypad run frequency command channel. Start and stop the inverter
by RUN , STOP , REV key on the keypad.
JOG
1: terminal run command channel(keypad STOP command ineffective).
Start and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc..
2: terminal run command channel(keypad STOP command effective). Start
and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc..
3: serial port run command channel(keypad STOP command ineffective).
Start and stop the inverter by RS485 interface.
4: serial port run command channel(keypad STOP command effective).
Start and stop the inverter by RS485 interface.
The inverter can change run command channel by modifying F0.02 during waiting and
! runningplease confirm that modification is allowed during running on the spot.
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EDS800 series Service Manual
If the 2nd bit is set to1this function is effective for keypad run command channel,
note terminal run command channel and serial port run command channel.
time
time
t1 t2
Fig.6-1 linear Acce/Dece t1 t2
Fig.6-2 S curve Acce/Dece
range10.0()50.0() Acc/Dec
F0.05 S curve starting time 20.0(%)
timeF0.05F0.0690()
range10.0()80.0() Acc/Dec
F0.06 S curve rising time 60.0(%)
timeF0.05F0.0690()
F0.05, F0.06 is only effective when S curve Acc/Dec mode( F0.041)is
selected during Acc/Dec selection, and F0.05F0.0690%.
S curve starting time is shown as Fig. 6-2slope of output frequency variation
increases by degrees from 0.
S curve rising time is shown as Fig.6-2slope of output frequency variation is
constant.
S curve ending time is shown as Fig.6-2slope of output frequency variation steps
down to 0.
S curve Acc/Dec modesuitable for starting and stopping elevator, deferent belt, carrier transporter load etc..
note
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EDS800 series Service Manual
(1) This function is effective for all Acc/Dec process except for jog run.
note (2) To choose second as time unit is recommended.
Output freq.
time
t1 t2
Fig.6-3 Acc/Dec time definition
(1) In EDS800 series inverter 7 kinds of Acc/Dec time are defined in totalhere we
only define Acc/Dec time 1Acc/Dec time 2~7 are defined in F2.18~F2.29
please refer to Section 6.3.
note (2) Can choose time unit minute or second for Acc/Dec time 1~7 by F0.07, factory
default is second.
The inverter will decrease output frequency gradually in set decelerating time
when actual set frequency is lower than low limit frequencyafter reaching low limit
frequencythe inverter will run at low limit frequency if F0.18 is set to 0The
inverter will reduce output frequency sequentially to zero frequency run if F0.12 is
set to 1.
Volt. Volt.
Freq. Freq.
Boost Boost
rated freq. rated freq.
(a)degressive torque curve torque boost graph (b) constant torque curve torque boost graph
The user can choose 1, 2, 3 V/F curve run mode according to load characteristic
to reach better energy save result while the inverter is driving degressive torque load
such as blower and water pump etc.
Output volt.
Rated volt.
0
1
2
3
Output freq.
0
rated freq.
Fig.6-5 V/F curve
F0.16 Reserved
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EDS800 series Service Manual
I
freq. Hz
fmax
IB
BR F
0
fs
starting
time F
freq.
starting 1/4 F1.04
t1 time running
F1.04
Fig.6-6 starting freq. and starting time Fig.6-7 Zero freq. DC braking Volt. And Time
Zero Freq. DC braking is special function for FKM (Flat Knitting Machine).
Specific function is: the inverter enters into braking status automatically during
running when running frequency is lower than F3.29 (Zero Freq. Braking
frequency), and realizes continuance of current phase intelligently, fast and smooth
orientation for motors rotor. The inverter will stop braking automatically and
switch into running if specified frequency increased or reverse running instruction
provided in the braking, Curve figure as Fig6-7:
. IB is zero Freq. braking current, to set according to actual braking torque by
setting F1.03.
. BR is specified zero Freq. braking signal point, inverter enters into zero Freq.
braking status automatically after 1/4 F1.04.
. Fis any time in braking. When specified frequency increased or reverse
running instruction provided, the inverter will end zero Freq. braking and enter
into running status. But the inverter is still in running status and waits for
frequency raising instruction.
. After F1.04, the inverter stops output and the motor is in zero Freq. running
status if there is neither frequency raising instruction nor reverse instruction.
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EDS800 series Service Manual
Output freq.
stop braking
initiative freq.
output volt.
(virtual
value)
DC braking value
stop braking time
run command
The time constant used when the inverter filter sampled value when frequency
is set by exterior analog channel. Can improve the situation by increasing this
filtering time constant if connecting wire is long or disturbance is serious which
cause unstable set frequency.
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EDS800 series Service Manual
Analog filtering time constant must be bigger than F3.11(sampling cycle),
otherwise the system would run unsteadily.
F2.01 FWD REV run dead-section time range0.03600.0S 0.1S
During process of transiting from forward run to reverse run or from reverse run
to forward run, transition time during which the inverter wait at zero output
frequency, as t1 shown in Fig.6-9.
Output freq.
time
t1
This function commonly applied to load such as blower and water pump etc.
note
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EDS800 series Service Manual
150%
100%
Before slip compensation After slip compensation
50%
Motor speed
0.2KW 15 2.0 2
0.4KW 15 2.0 2
0.75KW 14 2.0 2
1.5KW 13 2.0 2
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EDS800 series Service Manual
(1) To get better control characteristicsuggest that the ratio of carrier frequency to inverter max. run
frequency be not smaller than 36.
note (2) Error exists in current displayed value when carrier frequency is small.
Jog frequency has the highest priority. Under any status, the inverter would
transit to run at jog frequency at once according to set jog accelerating,
decelerating time as long as jog command is inputted, as shown in Fig.6-11.
Jog accelerating time means time during which the inverter accelerate from 0Hz
to high limit frequencyJog Dec time means time during which the inverter
decelerate from high limit frequency to 0Hz.
Jog. Jog.
signal signal
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EDS800 series Service Manual
C-12reserved
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EDS800 series Service Manual
(1)Factory default of this function parameter is 0i.e., all the function parameter can be
modified.After modifying the parameter, please first set this function code to 0 if you want to modify
function code setting.After modifying the parameter you can change this function code setting to
expected protection grade if parameter protection is needed.
note (2) After clearing memory information or renewing manufacturer parameter, the 1st bit of this
function code will resume 0 automatically.
(3) After the 3rd bit of F2.13 is setted, the keypad will be locked after you press ESC for 5
seconds, and then corresponding keys is locked. Please press ESC for 5 seconds again for
unlocking the keypad.
F2.14 make use of 1st bit, 2nd bit to set baud rate and data format of serial
communicationthereinto LED 1st bit represents communication baud rate, set
value as follows:
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
5: 38400BPS
LED 2nd bit: represents data formatset value as follows:
0: 181 format, no checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, no checkout.
1: 181 format, even checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, even checkout.
2: 181 format, odd checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, odd checkout.
F2.15 Local address range0127, 127 is broadcast address 1
This function code is used to identify address of this inverter during serial port
communication.127 is for main inverter during main and sub device communication
between inverters.
127 is broadcast addresscan only receive and execute broadcast command from upper
! machine but not respond to upper machine when 127 is set to broadcast address.
When serial port communication fails and its continuous time exceed set value
of this function codethe inverter judge it as communication failure.
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EDS800 series Service Manual
The inverter would not detect serial port communication signal, namely this
function ineffective when set value is 0.
Local response delay time represents the time within which the inverter serial
port receive and execute command from upper device and then respond to upper
device, this function is just used for setting this delay time.
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EDS800 series Service Manual
These set frequency will be used in multi-step speed run mode and simple PLC
run modeplease refer to multi-step speed run terminal function of F5.00F5.04
and F4 group simple PLC function.
F2.45F2.50 function is set for keeping inverter output frequency away from
resonance frequency of mechanical load.
Inverter set frequency can jump around some frequency point according to mode
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EDS800 series Service Manual
Set freq.
After run accumulative time reach set run time (F2.51)the inverter will output
indicator signalplease refer to F5.10 function introduction.
F2.52 denotes accumulative run time of the inverter from leaving factory to now.
F2.53 RS485/232 frame format selection range04 0
0: a frame of 14 bytes or 18 bytes ASCII
1: a frame of 8 bytes or 10 bytes hexprimary response not changed
2: a frame of 8 bytes or 10 bytes hex12 command has no response
3: a frame of 8 bytes or 10 bytes hex14 command has no response
4: a frame of 8 bytes or 10 bytes hexboth 12 and 14 command have no
response
6.4 Closed-loop run control parameter: F3
Analog feedback control system:
Input pressure specified value through VCI port, send 4~20mA feedback value
of pressure sensor to inverter CCI input portmake up of analog closed-loop control
system by built-in PID adjustoras shown in Fig.6-13.
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EDS800 series Service Manual
QF send out
Power L1 EDS800 U
pressure sensor
L2 V M P
supply
L3 W
PE
FWD
COM 4~20mA
CCI
+10V GND
provision 1-3K VCI
GND
Specified value can also be provided with option by F0.00 function code.
note
EDS800 built-in PID adjustor make up of control system and its work principle
chart is as follows: proportion
gain
+ (F3.08)
specified value e
Closed-loop error limit integral + closed-loop
specified value adjusting (F3.12)
_ gain output
(F3.06F3.06) +
(F3.09)
differenti-
differential
al gain
gain
(F3.10) closed-loop
feedback adjusting feedback
(F3.05F3.07) value
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EDS800 series Service Manual
20mA
0 10V
Fig.6-15 specified value and expected feedback value
When the system is determinedbasic steps for setting closed-loop parameter are as
follows:
(1) determine closed-loop provision and feedback channel(F3.01, F3.02)
(2) need to set relation between closed-loop provision and feedback for analog
closed-loop (F3.04~F3.07)
(3) set closed-loop presetting frequency function (F3.14, F3.15)
(4) set closed-loop proportion gain, integral gain, differential gain, sampling cycle,
error limit (F3.08~F3.12)
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EDS800 series Service Manual
The more big Kp proportion gain is, the more quick the response isbut overbig
is prone to bringing surge.
Only applying proportion gain Kp adjustment cant eliminate offset
completelycan apply integral gain Ki and differential gain to make up of PID
control in order to eliminate residual offset. The bigger Ki is, the more quickly the
system responds to changing offset, but overbig is prone to bringing surge.
Sampling cycle T is sampling cycle for feedback valueduring each sampling
cycle PID adjustor calculate for one timethe longer the sampling cycle is , the
slower the system responds.
F3.12 Offset limit range0.020.0() 2()
For Max. offset of closed-loop specified valueas shown in Fig.6-17PID
adjustor stops adjusting when feedback value is within this range. To utilize this
function reasonably redound to harmonizing the conflict between system output
precision and stabilization.
Feedback value
Specified offset Output Freq.
value limit
preset freq.
time
Output
Freq.
time
time
preset freq. holding time
PID integral separationintegral dont react when specified value and feedback
value are bigger than this limit, only when specified value and feedback value are
smaller than or equal to this limitintegral react. Can adjust system response speed
by adjusting this parameter.
F3.14 closed-loop preset frequency range0-high limit freq. 0.00Hz
F3.15 closed-loop preset frequencyholding time range0.0-6000S 0.0S
This function can make closed-loop adjusting enter into stable phase quickly.
After closed-loop run starts, the inverter first accelerates to preset frequency F3.14
in terms of accelerating time, and after running at this frequency for a period of time
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EDS800 series Service Manual
Set preset freq. and holding time to 0 if closed-loop preset freq. function is not needed.
note
This parameter is to set delay time when entering into revival function.
By this parameter,we defines that the inverter begins to add or reduce pumps
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EDS800 series Service Manual
when output frequency falls in offset range of high limit frequency or lower limit
frequency.The inverter begins to add or reduce pumps at high limit frequency or
lower limit frequency if this parameter is set to be 0.0.
F3.23 Pump switchover judging time range0.0999.9S 300.0
This parameter defines the judging time from output frequency up to high limit
to adding pump and the same from ouput frequency up to lower limit to reducing
pump.
Magnetic control conductor
F3.24 range0.110.0S 0.5
switchover delay time
This parameter defines the action delay time of magnetic control conductor
when its from power source to variable frequency or from variable frequency to
power source.
F3.25 Automatic switchover interval range00009999 minutes 0
This parameter defines automatic switchover interval, for more information
about automatic switchover please see parameter F3.30.
The inverter will close automatic switchover function if this parameter is set to
be 0000min.
3: output voltage
4: DC bus bar voltage
5: motor speed
6: heat sink temperature
7: run time
8: accumulative run time
9: input terminal status
10: output terminal status
11: analog input VCI/PID provision
12: analog input CCI/PID feedback
13: reserved
14: exterior pulse input
f
Gain is 150%
50Hz Gain is 100%
Gain is 50%
VCI
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EDS800 series Service Manual
f6
d7
f2 a6 f7
Simple PLC run
a2 f5
d3
f1 d7
a1 a5
a3
f3 d5
a4 f4
T1 T2 T3 T4 T5 T6 T7
500ms
PLC step finishing indication
RUN command
Fig.6-20 stop after PLC single circle
PLC step finishing and circle finishing indication can be realized by outputting
500mS pulse indicator signal through open circuit collector terminal OCdetailed
function defined by F5.10.
rangeLED 1st bit0~3
Simple PLC run
F4.00 LED 2nd bit0, 1 000
setting
LED 3rd bit0, 1
This function code make use of its 1st bit, 2nd bit, 3rd bit to set PLC run mode,
PLC rerun mode after interruption, set run time unit, detail as follows:
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EDS800 series Service Manual
LED 1st:
0: no action. PLC run mode ineffective.
1: stop after single circle. As shown in Fig.6-20, the inverter stops automatically
after finishing a circle, can only start when another run command is available.
2: keep final value after single circle. As shown in Fig.6-21the inverter keep
running according to frequency, direction of final step after finishing a circlethe
inverter wont stop according to set decelerating time until the stop command is
available.
f2 a6 f6 d7 f7
a2 f5
f1 d3 a5 d7
a1
a3 f3
d5
a4
f4
T1 T2 T3 T4 T5 T6 T7
RUN command
STOP command
f2 f7 f2 f7
d1
f5 f5 f1
f1 f1
d1
d2
PLC run
f3
f3
f4 f4
T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1
First circle Second circle
RUN command
STOP command
0: start from first step. Stop during running caused by stop command, failure
or power offafter restarting the inverter will run from first step.
1: continue to run from step frequency of interruption moment. When stop
during running caused by stop command or failurethe inverter will record current
step used time automatically and enter into this step automatically after restarting
continue to run for residual time according to defined frequency of this step, as
shown in Fig.6-23. The inverter will rerun from first step after restarting if power
off. Interruption signal
output freq.Hz f1
a1 d2
f3
a3
f2
a2 Time t
Step 1 Step 2
Used time Step 2 residual time
a1step 1 accelerating time a2step 2 accelerating time
a3step 3 accelerating time d2step 2 decelerating time
f1step 1 frequency f2step 2 frequency
f3step 3 frequency
Fig.6-23 PLC starting mode 1
LED 3rd bit : PLC run time unit
0: second; 1: minute
This unit is only effective to PLC run step timefor accelerating decelerating
time of PLC run period, their unit selection is determined by F0.07.
(1) If run time of PLC segment is set to 0this segment is ineffective.
(2) can make PLC process a pause, ineffective, work etc. through terminal, for detail please refer
note to terminal correlative function parameter group F5.
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EDS800 series Service Manual
F4.01~F4.14 utilize LED 1st bit, 2nd bit, 3rd bit to separately define frequency
settingdirection and accelerating decelerating time of PLC Run, see following for
detail:
LED1st bit: frequency setting
0: multi-step frequency i i=1~7 is defined by F2.30~F2.44.
1: frequency is determined by function code F0.00
LED 2nd bit: run direction selection
0: forward run
1: reverse run
2: determined by run command (FWD,REV)
LED3rd bit: accelerating decelerating time selection
0: accelerating decelerating time 1
1: accelerating decelerating time 2
2: accelerating decelerating time 3
3: accelerating decelerating time 4
4: accelerating decelerating time 5
5: accelerating decelerating time 6
6: accelerating decelerating time 7
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EDS800 series Service Manual
F5.05 reserved
F5.06 reserved
F5.07 reserved
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EDS800 series Service Manual
40 Reserved 41 Reserved
42 Reserved
ON ON ON ON Multi-step frequency 15
Above multi-step frequency can be used in multi-step speed run and simple
PLC run, please see below an example of multi-step speed run:
We now define control terminal X1, X2, X3, X4 separately as follows:
After set F5.00=1, F5.01=2, F5.02=3, F5.03=4, X1, X2, X3, X4 are used for
realizing multi-step runas shown in Fig.6-24.
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EDS800 series Service Manual
Output frequency
speed 11
speed 2 speed 7
speed 6 speed 9
speed 1 speed 15
Common set freq. time
Run command K1
on K2
multisection speed control terminal 1
on K3
multisection speed control terminal 2
on K4
multisection speed control terminal 3
on K5
multisection speed control terminal 4
K3 K5
K4 FWD COM
K6
REV
COM
COM
Fig.6-25 multi-step speed run Fig.6-26 exterior device failure always-open input
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EDS800 series Service Manual
21 : PLC ineffective. Realize flexible switch to lower level run mode under PLC
run status.
(1) can switch between PLC and lower level run mode only during PLC run(F4.000).
(2) start stop control, direction and Accel&Decel time are subject to setting of corresponding run mode
note when its switched to lower level run mode.
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EDS800 series Service Manual
ON OFF ON VCI
ON ON OFF CCI
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EDS800 series Service Manual
COM
COM
F5.11 reserved
F5.12 reserved
F5.13 reserved
OC open collector output terminalTable 6-7 shows option of above 4 function
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EDS800 series Service Manual
9 : inverter zero speed running. When the inverter output zero frequency
but
in run status, output indicator signal.
10 : In PLC run process
11: Simple PLC segment run finished. After simple PLC current segment run
is finishedoutput indicator signal(single pulse signalwidth 500ms).
12 : PLC finish one cycle run
13 : reserved
14 : Inverter is ready for run( RDY). If this signal is effective, shows that
bus-bar voltage is normal and run prohibition terminal is ineffective, the inverter can
receive start-up command.
15 : Inverter fault. If failure takes place when the inverter is running, the
inverter output indicator signal.
16 : Traverse high&low limit restriction. After choosing traverse
function, if frequency fluctuant range based on center frequency of traverse is above
high limit frequency F0.10 or under low limit frequency F0.11, the inverter will
output indicator signal, as shown in Fig. 6-31.
output
set
High limit freq. checkout range
Y
OC: traverse
fluctuation time
F5.20 reserved
F5.21 reserved
F5.22 reserved
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EDS800 series Service Manual
1 2 3 4 5 6 7 8 9
Xi input
OC
TA, TB, TC
This parameter is used to set timing time of interior timer of the inverter.The
timer is activated by exterior triggering end(triggering end selected by F5.00~F5.07),
the timer begins timing upon receiving exterior triggering signal, after its up to
timing time one effective pulse signal of 0.5s will be outputted from relative OC end
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EDS800 series Service Manual
Traverse preset
F6.06 range0.00400.00Hz 0.00Hz
frequency
Traverse preset
F6.07 range0.06000S 0.0S
frequency latency time
F6.06 is used for defining inverter run frequency before entering into traverse
operation.
When automatic start-up mode is optionedF6.07 is used for setting holding
time running at traverse preset frequency before enter into traverse operationWhen
manual start-up mode is optionedF6.07 setting is ineffective. Please see description in
Fig.6-35.
traverse amplitude
Run freq. Hz
AW=Fset*F6.02
traverse high limit Fh
+AW
center freq.Fset
-AW
traverse low limit FL
traverse preset freq. Weaving sudden
jumping freq.
a1 =AW*F6.03
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EDS800 series Service Manual
PULSE minimum
F7.14 range0.0F7.16 0.0K
provision
Corresponding freq. to
F7.15 range0.00high limit frequency 0.00Hz
PULSE min. provision
rangeF7.14(PULSE min.
F7.16 PULSE max. provision provision)F7.13(max. 10.0K
input pulse)
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EDS800 series Service Manual
fmin fmin
A A
fmin fmin
A A
fmin fmin
P P
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EDS800 series Service Manual
F8.07 reserved
F8.08 reserved
F8.09 reserved
F8.10 reserved
F8.11 reserved
F8.12 reserved
F8.13 reserved
F8.14 reserved
F8.15 reserved
F8.17 Reserved
Please set F8.01~F8.06 according to rated data of drived motor for safety.
6.10 Protection function parameter: F9
F9.00 reserved
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EDS800 series Service Manual
applied in order to let the device continue to run. During self-restoration, the inverter
will try to resume running in speed checking restart mode but stop outputting and
failure protected if the inverter cant resume running successfully within set times.
Self-restoration function will be shut down if failure self-restoration times is set to 0.
(1) To use failure self-restoration function must take device allowance and no essential
failure in the inverter as preconditions.
! (2) Self-restoration function is ineffective to failure protection caused by overload and
over heat.
time
Alarm level Output current
[F9.05]
[F9.04]=50% [F9.04]=100%
1 minute Yn
current
high high
55% 110% 150% (G)
time
105% 120% (P) [F9.06] [F9.06]
Fig.6-36 electronic thermal relay protection Fig.6-37 overload alarm
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EDS800 series Service Manual
0: banned
1: allowed
Actual descending rate of motor speed may be lower than that of output
frequency due to effect from load inertia when the inverter is in decelerating run
process, here the motor will feed electric energy back to inverter which will make
DC bus-bar voltage of the inverter increase, overvoltage protection will takes place
if not take steps. Overvoltage stall protection function, indicates that output
frequency of the inverter stops descending if bus-bar voltage detected during run
process exceed stall voltage point defined by F9.08 (relative to standard bus-bar
voltage) and the inverter continue to implement decelerating run when bus-bar
voltage detected again is lower than stall overvoltage point. As shown in Fig. 6-38.
stall
overvoltage
point
time
output frequency
time
Fig.6-38 overvoltage stall function
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EDS800 series Service Manual
automatic current
F9.09 range110200() 150(%)
limiting level
frequency descending
F9.10 range0.0099.99HzS 10.00Hz/S
rate during current limiting
automatic current
F9.11 range0, 1 0
limiting action selection
By automatic current limiting function the inverter can limit load current not to
exceed automatic current limiting level set by F9.09 to avoid tripping out for failure
caused by rushing current. This function is especially suitable for some biggish
inertia or acutely changing load occasion.
Automatic current limiting (F9.09) defines current threshold value of automatic
current limiting action, its value is the percentage relative to inverter rated current.
Frequency descending rate during current limiting (F9.10) defines adjusting rate to
output frequency during automatic current limiting action.
If frequency descending rate during automatic current limiting F9.10 is too
smallinverter isnt easy to get rid of automatic current limiting state which may
cause overload failure finallyIf descending rate F9.10 is too big, the inverter may
be in generating state for long time which will cause overvoltage protection.
Automatic current limiting function is effective in accelerating decelerating state
and whether its effective in constant speed run state is determined by automatic
current limiting action selection (F9.11).
F9.11=0 indicates that automatic current limiting is ineffective during constant
speed running
F9.11=1 indicates that automatic current limiting is effective during constant
speed running
Output frequency may varies during automatic current limiting actionso
automatic current limiting function is not suitable for occasion demanding stable
output frequency during constant speed run.
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Setting function for the manufacturer, user need not modify it.
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EDS800 series Service Manual
7 Troubleshooting
7.1 Failure and countermeasure
Possible failure types in EDS800 are shown in Table 7-1 and failure code is
from E001 to E023. Some failure code is reserved for intelligent automatic diagnosis
function which will be executed continuously in future. When failure takes place in the
inverter, the user should check according to note of this table first and record failure
phenomena detailedly. Please contact our after-sale service and technical support
Department or agent in your local place when technical service is needed.
Table 7-1 failure type and the countermeasure
failure
failure type possible reason countermeasure
code
Accelerating time is too
Prolong accelerating time
short
Adjust V/F curve settingadjust
Improper V/F curve manual torque boost or change to
overcurrent automatic torque boost
during
E001 Set speed checking restart
accelerating Restart rotating motor
function
process
Low power source
Check input power supply
voltage
Too small power of the
Choose inverter with high-power
inverter
Decelerating time is too
Prolong decelerating time
short
overcurrent
Increase braking power of
during Have potential energy
E002 external energy consumption
decelerating load or big inertia load
braking subassembly
process
Power of inverter is a bit
Choose inverter with high-power
small
Load change suddenly or
Have unwonted Check or reduce break of the load
phenomena
overcurrent Accel/Decel time is set Prolong accelerating decelerating
E003 during constant to too short time properly
speed process low power source
Check input power supply
voltage
Power of inverter is a bit
Choose inverter with high-power
small
Unwonted input voltage Check input power supply
overvoltage
during Prolong accelerating time
E004 Accel time is set to too short
accelerating properly
process Set speed checking restart
Restart rotating motor
function
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EDS800 series Service Manual
Decelerating time is too
overvoltage Prolong decelerating time
short
during
E005 Increase braking power of
decelerating Have potential energy
process external energy consumption
load or big inertia load
braking subassembly
Unwonted input voltage Check input power supply
Accel/Decel time is set Prolong accelerating decelerating
Overvoltage to too short time properly
E006 during constant
speed process Input voltage change Assemble reactor
abnormally
Use energy consumption
Load inertia is a bit big
subassembly
controlpower
Check input power supply or look for
E007 supply Unwonted input voltage
service
overvoltage
Accel time is set to too
Prolong accelerating time
short
DC injection braking is Reduce DC injection braking
too big currentprolong braking time
Adjust V/F curve and torque
improper V/F curve
Inverter boost
E008
overload Set speed checking restart
Restart rotating motor
function
power source voltage is
check power source voltage
too low
Load is too big Choose inverter with high-power
Adjust V/F curve and torque
improper V/F curve
boost
power source voltage is
check power source voltage
too low
Can choose frequency conversion
General motor run at low
motor for long time low speed
speed with big load
E009 Motor overload run
motor overload
to set motor overload protection
protection factor set
factor correctly
incorrectly
motor blocked up or load
change too suddenly and Check the load
quickly
To clear air-path or improve
Air-path blocked
ventilation condition
inverter over Ambient temperature is too Improve ventilation condition,
E010
heating high lower carrier frequency
Fan damaged Replace the fan
E011 reserved reserved reserved
E012 reserved reserved reserved
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EDS800 series Service Manual
Transient overcurrent of the Refer to countermeasure for
inverter overcurrent
phase to phase short
circuit or earthing short wiring again
circuit of output 3 phase
Air-path blocked or fan To clear air-path or replace the
damaged fan
Ambient temperature is too
Lower ambient temperature
high
Inverting
Connecting wire or insert on
E013 module
protection control board Check and connect the wire again
loose
Unwonted current wave
caused by missing Check wiring
output phase etc.
Assistant power supply
Look for service from
damaged and drive
manufacturer or agent
voltage lacking
Unwonted control board Look for service from
manufacturer or agent
use sudden stop STOP
key in non-keypad run Look up operation mode
mode
external device Use sudden stop STOP
E014
failure key under condition of Set running parameter correctly
stall
Sudden stop terminal for Open external failure terminal after
external failure closed external failure is settled
Connecting wire or
insert on control board Check and connect the wire again
loose
current Assistant power supply Look for service from
E015 detecting circuit damaged manufacturer or agent
failure Hall component Look for service from
damaged manufacturer or agent
Unwonted amplifying Look for service from
circuit manufacturer or agent
Baud rate set improperly set Baud rate properly
Serial port STOP key to resetlook
press RESET
RS485 communication error
for service
E016 communication
failure Failure warning
Modify F2.16, F2.17
parameter set improperly
Upper device doesnt Check if upper device work and
work wiring is correct
E017 reserved reserved reserved
E018 reserved reserved reserved
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To resume normal running when failure takes place in the inverter, you can
choose following any kind of operation:
Set any one terminal of X1~X5 to external RESET input (F5.00~F5.04=11),
open it after connected to COM.
STOP
When failure code is displayedpress RESET key after restoration is confirmed.
Cut off power supply.
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EDS800 series Service Manual
8 Maintenance
8.1 Routine maintenance
When you use EDS800 series you must assemble and operate it according to
demand listed in thisservice manualstrictly. During run state, temperature,
humidity, vibration and aging parts may affect it. To avoid this, it is recommended to
perform routine inspections.
Table 8-1 Daily inspection items
period
Inspection
Inspection content Criterion
daily periodic item
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EDS800 series Service Manual
Our company will also provide lifetime repair service with fee for inverter which is not
note within period of repair guarantee.
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EDS800 series Service Manual
8.4 Storage
The user must pay attention to following points for temporary storage and
long-term storage after purchasing the inverter:
(1) Avoid storing the inverter in high temperature, moist place and place of dust,
metal powder and assure good ventilation.
(2) Longtime storage will cause electrolyte capacitance of low quality, so must
assure that its electrified for one time within 2 years and electrification time is
not shorter than 5 hours and input voltage must be increased to rated value
gradually by voltage adjustor.
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EDS800 series Service Manual
9 Examples
9.1 Common speed regulation running
9.1.1 Basic wiring diagram
3 phase breaker motor
L1 U
power supply L2 V M
EDS800 W
L3 E
AO
cymometer
GND
Fig. 9-1
9.1.2 Set following basic parameter:
(1) set parameter F8.01-F8.06 according to rated value of the inverter.
(2) set F0.00 parameter to 0choose keypad analog potentiometer to set frequency.
(3) set F0.02 parameter to 0choose keypad to control start-up, stop.
(4) use F0.03 parameter to set run direction.
+10V
specified signal 10K AO
VCI ammeter
GND GND
Fig. 9-2
9.2.2 Parameter setting
(1) set parameter F8.01-F8.06 according to rated value of the inverter.
(2) set F0.00 parameter to 4, 5 to choose VCI, CCIaccordingly, can accept frequency
set signal within 0~10V.
(3) set F0.02 parameter to 1to choose terminal run command channel.
(1) if F5.08=0,namely 2 wire control mode 1FWD and COM are closedmoter is in
forward runREV and COM are closedmotor is in reverse run FWD, REV and
note
COM are closed or opened togetherthe inverter stop.
(2) set frequency is specified through VCI analog channel.
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EDS800 series Service Manual
L1 U
EDS800 V
power supply L2 M
W
L3
E
forward run FWD
TA failure waring light
reverse run REV L1
TB
COM
multi-step speed control 1 X1 TC
L2
multi-step speed control 2 X2 PLC run indicator light
multi-step speed control 3 X3 OC
free stop X4 24V/220VAC
OCG
reset X5
Fig.9-3
9.3.3 Realized function
(1) make use of external on-off quantum signal to control start/stop of the motor.
(2) make use of external on-off quantum signal to make the motor run at set
frequency.
(3) bear free stop and reset function by utilizing external on-off quantum
signal.
(4) bear warning alarm and PLC run indication function.
9.3.4 Application field:
Applied in field where need frequent multi-speed adjustment to motor speed
such as toughened glass, weaving, paper making, chemical etc..
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EDS800 series Service Manual
Fig.9-4
9.4.3 Realized function
(1) The inverter can adjust output automatically according to feedback signal to
make constant voltage, constant temperature, constant current etc. available.
(2) can control start/stop of the motor from long distance.
(3) bear failure alarm and current indicator function.
9.4.4 Application field
Applied in field where need stable system, pressure, flux such as blower
pump, constant pressure water supply, air compressor, air conditioner, freezer
cooling tower, music fountain, heat supply etc..
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EDS800 series Service Manual
power QF QF
L1 1# U L1 U
supply M
L2 W
V L2 2# V M
L3 EDS800 E L3 EDS800 W
E
FWD run TA failure waring light failure waring light
FWD L1 TA
TB L1
command COM TC TB
L2 TC
10V L2
10K VCI 485+ 485+
GND
485- 485-
Fig.9-5
9.5.2 Parameter setting
set 1# inverter as follows:
(1) F0.02=1: terminal run command control.
(2) F5.23=0: DO terminal output pulse signal for 1# inverter output frequency.
(3) F5.10=0: 1# inverter running signal is outputted by digital output terminal OC.
set 2# inverter as follows:
(5) F0.00=7: terminal pulse setting is frequency provision for 2# inverter.
(6) F0.02=1: terminal run command control.
(7) F5.04=38X5 is for pulse frequency input.
After above setting, can use digital/pulse output quantum of 1# inverter to realize consecutive
action of 2# inverter.
9.5.3 Operation description
After receive forward run command from external switch(closed) and
frequency specified value( 0~10V)from analog input terminal VCI, 1# inverter run
at this frequency value. At the same time, already running state of 1# invertermake
2# inverter get forward run command through open circuit collector output end OC
hererun frequency value from high-speed pulse output terminal of 1# inverter is
passed to 2# inverter through X5 terminal.
9.5.4 Application field
Applied in field such as conveyer belt, coiler, factory production line, food
chemistry, piece drawer etc.
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EDS800 series Service Manual
RS232
232-485
conversion module
RS485
(3) User can set local address, baud rate and data format of the inverter through
auxiliary device keypad or serial communication mode.
(4) Auxiliary device report current failure information to mainframe in the last
response frame.
(5) EDS800 provides 485 interface.
10.2.3 Transport mode
Asynchronous serialsemiduplex transport mode. Default format and
transport rate: 8-N-19600bps.For specific parameter setting please see
description for F2.14~F2.17 group function code.
10.2.4 Data command frame format
main device command frame format
sending
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
order
frame head
frame end
auxiliary device address
Defi-
command setting data
head
sending
1 2 2 4 4 4 1
byte
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EDS800 series Service Manual
failure index
failure index
command index
command index
run data
run data
run data
run data
checkout sum
checkout sum
checkout sum
checkout sum
frame end
auxiliary device address
Definiti- reponse
head
on address area Index area Run data area Checkout area end
sending
1 2 2 4 4 4 1
byte
Fig.10-2 command/response frame format
Remark:
(1) Setting data area and run data area may not be existent in some
command/data frame format, so in protocol command list its marked with
nothing.
(2) In protocol effective character set is: ~, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F
and hex data 0DHASCII lowercase a, b, c, d, e, f are invalid.
(3) Effective command frame length is 14 or 18 byte.
10.2.5 Explanation and description for format
(1) frame head
Its character~( namely hex 7E),single byte.
(2) auxiliary device address
Data meanings: local address of auxiliary device, double byte. ASCII format.
Inverter factory default is 01.
(3) mainframe command/auxiliary device respond
Data meanings: mainframe send out command and auxiliary device respond
to the command. Double byte, ASCII format.
Response code function classification:
Species 1>: command code=10 mainframe ask auxiliary device to report
current preparation state and control situation.
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EDS800 series Service Manual
For mainframe, auxiliary index, command index are used for cooperating
mainframe command in realizing specific function.
For auxiliary device, auxiliary index, command index are used for reporting
failure state code, command index are reported without modification.
Data type: hex4 byte, ASCII format.
Command index occupy 2 low byte, data range: 00~FF.
Auxiliary index occupy 2 high byte, data range: 00~FF.
Auxiliary device failure state occupyauxiliary indexbytesee Appendix
table 10-3.
Table 10-3 failure type description
failure failure
description description
code code
Converting module
1 Accelerating run over current 13
protection
2 decelerating run over current 14 External device failure
constant speed run over current detecting circuit
3 15
current failure
RS485 communication
4 accelerating run over voltage 16
failure
5 decelerating run over voltage 17 reserved
constant speed run over
6 18 reserved
voltage
controller power supply over
7 19 Under voltage
voltage
8 Inverter overload 20 System disturbance
Load motor no
11 00 05 ~010B00050198\r 1rpm
speed
Module temp. 11 00 06 no ~010B00060199\r 10C
Runtime 11 00 07 no ~010B0007019A\r 1h
accumulative no
11 00 08 ~010B0008019B\r 1h
time
Input terminal 11 00 09 no ~010B0009019C\r no
output terminal 11 00 0A no ~010B000A01A4\r no
analog input
11 00 0B no ~010B000B01A5\r 0.01V
VCI
analog input
11 00 0C no ~010B000C01A6\r 0.01V
CCI
reserved 11 00 0D no ~010B000D01A7\r 0.01V
exterior pulse
11 00 0E no ~010B000E01A8\r 0.01Hz
input
read inverter
11 00 0F no ~010B000F01A9\r no
state
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EDS800 series Service Manual
auxiliary device
12 00 00 no ~010C00000194\r no
run command
set current 0Hz~ Set freq.
run frequency high =40.00Hz
12 00 01 ~010C00010FA0027C\r 0.01Hz
provision of limit
auxiliary device freq.
auxiliary device 0Hz~ auxiliary
run with run high device run
12 00 02 ~010C00020FA0027D\r 0.01Hz
freq. provision limit set freq.
freq. =40.00Hz
auxiliary device
forward run 12 00 03 no ~010C00030197\r no
auxiliary device
reverse run 12 00 04 no ~010C00040198\r no
limit
run freq. set freq.
freq.
provision =40.00Hz
reverse
auxiliary device 0Hz~
run
reverse run with high
12 00 06 ~010C00060FA00281\r 0.01Hz boot-strap
run freq. limit
set freq.
provision freq.
=40.00Hz
auxiliary device
stop 12 00 07 no ~010C0007019B\r no
auxiliary device
jog run 12 00 08 no ~010C0008019C\r no
auxiliary device
forward jog run 12 00 09 no ~010C0009019D\r no
auxiliary device
reverse jog run 12 0A no ~010C000A01A5\r no
auxiliary device
stop jog run 12 00 0B no ~010C000B01A6\r no
auxiliary device
failure
12 00 0C no ~010C000C01A7\r no
restoration
auxiliary device
urgent stop 12 00 0D no ~010C000E01A8\r no
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EDS800 series Service Manual
Run direction
13 00 03 no ~010D00030198\r 1
parameter
setting F0.03
accelerating
time1 13 00 0A no ~010D000E01AA\r 0.1S
F0.08
decelerating
time1 13 00 0B no ~010D000F01AB\r 0.1S
F0.09
Set
Set function code parameter
0Hz~
function
Run freq. digital high
14 00 01 ~010E00011388026B\r 0.01Hz code
setting F0.01 limit
F0.01=
freq.
50.00Hz
Set
function
Run direction
code
setting 14 00 03 0, 1 ~010E00030001025A\r 1
F0.03 to
F0.03
reverse
run
Set
function
accelerating
14 00 09 0~8CA0 ~010E000E03E8028B\r 0.1S code
time1 F0.08
F0.08 to
10.0s
Set
function
decelerating
14 00 0A 0~8CA0 ~010E000F03E8028C\r 0.1S code
time1 F0.09
F0.09 to
10.0s
query order
Software version
Query auxiliary
device software 15 00 00 no ~010F00000197\r 1
version
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EDS800 series Service Manual
Table 10-5 response state word meanings of reading inverter state command
signification
bit
description 0 1
Bit0 Stop/run state stop run
Bit1 Logo for under voltage normal Under voltage
Bit2 FWD/REV run logo Forward run Reverse run
Bit3 traverse run mode logo ineffective effective
Bit4 Common run mode logo ineffective effective
Bit5 jog run mode logo no Jog
Bit6 PLC run mode logo no Yes
Bit7 multi-step freq. run mode logo no Yes
Bit8 PI closed loop run mode logo no Yes
Bit9 Set counting value arriving logo no Yes
Bit10 specified counting value arriving logo no Yes
Bit11~15 reserved
function Read auxiliary device function code parameter: all function code
definition parameter except user password and manufacturer password
mainframe
7EH ADDR 13 see remark none BCC 0DH
order
byte quantity 1 2 2 4 0 4 1
auxiliary
Function
device 7EH ADDR 06 see remark BCC 0DH
code para.
respond
byte quantity 1 2 2 4 4 4 1
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EDS800 series Service Manual
Command index=combinated by function code group number and hex
code of function code number. For instance:
If want to read parameter of F0.05 function code, order index=000B
If want to read parameter of F2.11 function code, order index =020B
If want to read parameter of F2.15 function code, order index =0212
If want to read parameter of F2.13 function code, order index =0210
Corresponding relation between decimal and hex value of function code group No.
function function
decimal hex decimal hex
remark group group
F0 0 00H F6 6 06H
F1 1 01H F7 7 07H
F2 2 02H F8 8 08H
F3 3 03H F9 9 09H
F4 4 04H FD 13 0DH
F5 5 05H FF 15 0FH
virtual data 0~FFFF (namely 0~65535)
Please input correct user password before you set user function code parameter.
function Set auxiliary device function code parameter: all function code parameter except
definition user password and manufacturer password
frame order checkout
meanings address order run data frame end
head index sum
mainframe see
7EH ADDR 14 No BCC 0DH
order remark
byte
1 2 2 4 0 4 1
quantity
auxiliary
see Function
device 7EH ADDR 06 BCC 0DH
remark code para.
respond
byte
1 2 2 4 4 4 1
quantity
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EDS800 series Service Manual
Command index=combinated by function code group number and hex
code of function code number. For instance:
If want to set parameter of F0.05 function code, order index=000B
If want to set parameter of F2.11 function code, order index =020B
If want to set parameter of F2.15 function code, order index =0212
If want to set parameter of F2.13 function code, order index =0210
Corresponding relation between decimal and hex value of function
Code group No.
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EDS800 series Service Manual
RS232
232-485 conversion
module
RS485
For specific parameter setting please see description for function code
F2.14~F2.17 as follows:
(remarkBelow definition for F2.14~F2.17 is only effective under Modbus
communication mode, and definition for other parameters are the same as
original)
F2.14 Communication LED first bitbaud rate selection 1 003
configuration 01200BPS
12400BPS
24800BPS
39600BPS
419200BPS
538400BPS
LED second bitdata format
01-8-1 formatno checkout
11-8-1 formateven checkout
21-8-1 formatodd checkout
LED third bitresponse selection
0 Respond to host command and
reply to data packet
1Respond to host command, but not
reply
F2.15 Local address 01270 is broadcast address 1 1
Communication 0.01000.0s,
F2.16 timeout 0 means communication timeout 0.1s 0.0s
detection time detection invalid
F2.17 Local response delay 0200ms 1ms 5ms
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EDS800 series Service Manual
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EDS800 series Service Manual
129
CRC CRC CRC CRC
9C
9C
36
44
08
08
09
09
DE
DE
42
42
B8
8E
02
02
05
06
06
88
88
01
00
High byte High byte High byte High byte
EDS800 series Service Manual
00
00
00
13
13
00
00
High byte High byte High byte High byte
Register Register Register Register
00
bytecount ) 20
address
(Respond value
00
00
01
01
00
address address address
130
Low byte
20
address
20
20
20
20
21
1.7.1 start 1# inverter running
address address
Order 06
06
Order Order
06
06
06
06
03
03
code Order code
code code
Auxiliary Auxiliary Auxiliary Auxiliary
01
01
Inverter
01
01
01
01
01
01
Inverter Inverter Inverter
Address Address Address Address
command
Auxiliary
command
command
Auxiliary
Auxiliary
command
Auxiliary
respond
respond
respond
respond
frames
frames
frames
frames
frames
frames
frames
frames
Data
host
host
host
host
Data Field Data Field Data Field
Field
EDS800 series Service Manual
while(len--)
{
crc_value ^= *pval++;
for(i=0; i<8; i++)
{
if(crc_value & 0x0001)
{
crc_value >>= 1;
crc_value ^= 0xA001;
}
else
{
crc_value >>= 1;
}
}
}
return(crc_value);
}
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EDS800 series Service Manual
External braking
EDS800-2S0007 500 1 60W
resistance
External braking
EDS800-2S0015 500 1 60W
resistance
External braking
EDS800-4T0007 500 1 60W
resistance
External braking
EDS800-4T0015 500 1 60W
resistance
132
Shenzhen Encom Electric Technologies CO., LTD.
Address: Floor5-6, building4, Pingshan Minqi Science Park,
Taoyuan Str., Nanshan Area, Shenzhen, China 518055
Web: www.enc.net.cn/en
E-mail: encvfd@enc.net.cn
encvfd@encvfd.com
Tel : 86-755-26984485
Fax: 86-755-26985120