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    AA06103A ROPS - FOPS Certification

    Uploaded by

    Marco Salazar Jachilla
    The document summarizes standards for operator cab, ROPS/FOPS certification testing, and seat modifications on Komatsu vehicles. It notes that certification testing is based on standardized operator sizes, and any changes to the operator environment like non-standard seats could impair the protection offered and invalidate the manufacturer's certification without prior approval. Customers requesting larger seats are warned that operators exceeding the standard sizes may experience access, comfort, or restraint issues.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    AA06103A ROPS - FOPS Certification

    Uploaded by

    Marco Salazar Jachilla
    171 views2 pages
    The document summarizes standards for operator cab, ROPS/FOPS certification testing, and seat modifications on Komatsu vehicles. It notes that certification testing is based on standardized operator sizes, and any changes to the operator environment like non-standard seats could impair the protection offered and invalidate the manufacturer's certification without prior approval. Customers requesting larger seats are warned that operators exceeding the standard sizes may experience access, comfort, or restraint issues.

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    uso de cabinas fops y rops de komatsu

    Original Title

    AA06103A ROPS_FOPS Certification

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    The document summarizes standards for operator cab, ROPS/FOPS certification testing, and seat modifications on Komatsu vehicles. It notes that certification testing is based on standardized operator sizes, and any changes to the operator environment like non-standard seats could impair the protection offered and invalidate the manufacturer's certification without prior approval. Customers requesting larger seats are warned that operators exceeding the standard sizes may experience access, comfort, or restraint issues.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    171 views2 pages

    AA06103A ROPS - FOPS Certification

    Uploaded by

    Marco Salazar Jachilla
    The document summarizes standards for operator cab, ROPS/FOPS certification testing, and seat modifications on Komatsu vehicles. It notes that certification testing is based on standardized operator sizes, and any changes to the operator environment like non-standard seats could impair the protection offered and invalidate the manufacturer's certification without prior approval. Customers requesting larger seats are warned that operators exceeding the standard sizes may experience access, comfort, or restraint issues.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 2

    COMPONENT CODE 55

    PARTS & SERVICE REF NO. AA06103A

    (C) DATE April 27, 2011


    NEWS Page 1 of 2

    SUBJECT: OPERATOR CAB, ROPS/FOPS CERTIFICATION TESTING, SEAT MODIFI-


    CATIONS, SEAT BELT CERTIFICATION AND TESTING
    PURPOSE: To inform the field of the serious consequences of making changes to the opera-
    tor environment or any of its systems and basic criteria set forth by SAE.
    APPLICATION: Komatsu Electric Drive Dump Trucks:
    445E: 32210-32972, 31202-31736, A511001-A511037;
    510E: 31222-32259, 31682-32865;
    630E: (AFE46): 31670-32866, A31435 & Up;
    630E: (AFE42): 31678-32848, A31431 & Up;
    685E: 31402 & Up;
    730E: 32530-32845, A30079 & Up;
    830E: 31320-32825, A30544 & Up;
    830E-AC: A30001 & Up;
    830E-1AC: A30072 - A30078, A30109 & Up;
    860E-1KT: A30002 & Up;
    860E-1K: A30031 & Up;
    930E: 32604-32816, A30019, A30026-A30120;
    930E-2: A30012, A30098, A30100, A30121-A30293, A30295-A30303;
    930E-2SE: A30183;
    930E-3: A30294, A30304 & Up;
    930E-3SE: A30171, A30318, A30319, A30322, A30366, A30367, A30370,
    A30371, A30373, A30382, A30389
    930E-4: A30462 & Up;
    930E-4SE: A30587 & Up;
    960E-1: A30001, A30003 & Up;
    960E-1K: A30002, A50003 & Up
    Komatsu Mechanical Drive Dump Trucks:
    330M: 24120-24605, A10190-A10223, A10225-A10227, A10231, A10232;
    HD785-3: A3001-A3043;
    HD785-5LC: A10144, A10224, A10228 & Up;
    530M: A30001-A30038, 32628;
    HD1500-5: A30039 & Up
    HD1500-7: A30001 & Up
    FAILURE CODE: 5500Z9
    DESCRIPTION:

    There are many standards and standards of testing to certify various systems on a mining vehicle.
    Included among these are the tests that relate directly to the Rollover Protective Structure/Falling Object
    Protective Structure certification, the seat belt, and seat installation testing. The following standards
    information explains how the size of the standard operator is used as a parameter of these tests.

    AA06103A
    Page 2 of 2
    Customers must be informed of the consequences of making any changes to the operator seat, its loca-
    tion, or the ROPS/FOPS without prior written approval, and the possible effects on certification of these
    systems.

    It has come to the attention of Komatsu America Corp. that many customers are requesting seats for
    larger-than-standard operators. The standards referenced below are some of the basic standards that apply
    to the testing and certification of either the operator seat, operator seat belt, or the ROPS/FOPS.

    The protection offered by the ROPS/FOPS may be impaired if modified or damaged. To maintain the
    manufacturers certification, any repair or alteration on the ROPS, including installation of a non-
    standard seat or relocation of the seat, must have prior written approval from the Komatsu America
    Corp. Engineering Department.

    Note that all of these standards and tests are based upon the 5th percentile female figure and the 95th per-
    centile male figure. According to the standards, a large male figure weighs 96 kg (211.6 lbs), a medium-
    sized male figure weighs 73 kg (160.9 lbs), and a small male figure weighs 48 kg (105.8 lbs). A large fig-
    ure is 1,880 mm (74.0 in.) tall, a medium-sized figure is 1,715 mm (68.5 in.) tall, and a small figure is
    1,550 mm (61.0 in.) tall. Any operator exceeding these limits may experience problems with access, rider
    comfort, clearances, and strength and/or length of restraint systems.

    REFERENCE STANDARDS
    SAE J154 JUN 92 Operator Space Envelope Dimensions For Off-road Machines
    SAE J386 NOV 95 Operator Restraint Systems For Off-road Work Machines
    SAE J397 OCT 95 Deflection Limiting Volume - Protective Structures Laboratory Evaluation
    SAE J231 R/B ISO 3449 Minimum Performance Criteria For Falling Object Protective Structure
    SAE J1040 MAY 94 Performance Criteria For Rollover Protective Structures (ROPS) For Construction,
    Earthmoving, Forestry, And Mining Machines

    AA06103A

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