LG FH6 PDF
LG FH6 PDF
LG FH6 PDF
SERVICE MANUAL
High Power
All-in-One Speaker System
SERVICE MANUAL
MODEL: FH6
MODEL: FH6
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
PRODUCT SAFETY SERVICING GUIDELINES
FOR AUDIO PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter x included in their component des-
ignators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way, imple-
mentation of the latest safety and performance improvement changes into the set is
not delayed until the new service literature is printed.
TIPS ON PROPER INSTALLATION
CAUTION : Do not attempt to modify this product in any way. Never perform cus-
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
tomized installations without manufacturers approval. Unauthorized modifications
space over, or close to, a heat duct, or in the path of heated air flow.
will not only void the warranty, but may lead to property damage or user injury.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
Service work should be performed only after you are thoroughly familiar with these
is a factor, near steam radiators where steam leakage is a factor, etc.
safety checks and servicing guidelines.
3. Avoid placement where draperies may obstruct venting. The customer should
GRAPHIC SYMBOLS also avoid the use of decorative scarves or other coverings that might obstruct
The exclamation point within an equilateral triangle is intended to alert ventilation.
the service personnel to important safety information in the service
literature. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow
The lightning flash with arrowhead symbol within an equilateral the factory-approved mounting instructions. A product mounted to a shelf or plat-
triangle is intended to alert the service personnel to the presence of form must retain its original feet (or the equivalent thickness in spacers) to provide
noninsulated dangerous voltage that may be of sufficient magnitude adequate air flow across the bottom. Bolts or screws used for fasteners must not
to constitute a risk of electric shock. touch any parts or wiring. Perform leakage tests on customized installations.
The pictorial representation of a fuse and its rating within an equilat- 5. Caution customers against mounting a product on a sloping shelf or in a tilted
eral triangle is intended to convey to the service personnel the follow- position, unless the receiver is properly secured.
ing fuse replacement caution notice: 6. A product on a roll-about cart should be stable in its mounting to the cart.
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK Caution the customer on the hazards of trying to roll a cart with small casters
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND across thresholds or deep pile carpets.
RATING AS MARKED NEAR EACH FUSE.
7. Caution customers against using extension cords. Explain that a forest of exten-
SERVICE INFORMATION sions, sprouting from a single outlet, can lead to disastrous consequences to
While servicing, use an isolation transformer for protection from AC line shock. After home and family.
the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent com-
ponent shorts. This is especially important on items trans-ported to and from the
repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields, strain
reliefs, power supply cords, and other hardware have been reinstalled per the
original design. Be sure that the safety purpose of the polarized line plug has not
been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
4. Check for physical evidence of damage or deterioration to parts and components,
for frayed leads or damaged insulation (including the AC cord), and replace if
necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of electri-
cal shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS
TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the
following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd
150V AC type capacitor between a known good earth ground water pipe, con-
duit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage
across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the
AC plug by using a non-polarized adaptor and repeat AC voltage measurements
for each exposed metallic part. Voltage measured must not exceed 0.75 volts
RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit consti-
tutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the Audio products covered by this Electrostatically Sensitive (ES) Devices
service data and its supplements and addends, read and fol- Some semiconductor (solid state) devices can be damaged
low the SAFETY PRECAUTIONS. easily by static electricity. Such components commonly are
NOTE: if unforeseen circumstances create conflict between called Electrostatically Sensitive (ES) Devices. Examples
the following servicing precautions and any of the safety of typical ES devices are integrated circuits and some field
precautions in this publication, always follow the safety pre- effect transistors and semiconductor chip components.
cautions. The following techniques should be used to help reduce the
Remember Safety First : incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the Audio products AC power cord from the 1. Immediately before handling any semiconductor compo-
AC power source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnecting or reconnecting any internal electrical cially available discharging wrist strap device, which should
plug or other electrical connection. be removed for potential shock reasons prior to applying
(3) Connecting a test substitute in parallel with an electro- power to the unit under test.
lytic capacitor.
Caution: A wrong part substitution or incorrect polarity 2. After removing an electrical assembly equipped with ES
installation of electrolytic capacitors may result in an devices, place the assembly on a conductive surface such
explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this Audio products or any
of its assemblies. 3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean elec-
trical contacts by applying an appropriate contact cleaning 4. Use only an anti-static solder removal device. Some solder
solution to the contacts with a pipe cleaner, cotton-tipped removal devices not classified as anti-static can generate
swab, or comparable soft applicator. electrical charges sufficient to damage ES devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be 6. Do not remove a replacement ES device from its protective
equipped. package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
5. Do not apply AC power to this Audio products and / or any electrically shorted together by conductive foam, aluminum
of its electrical assemblies unless all solid state device heat foil, or comparable conductive material).
sinks are correctly installed.
7. Immediately before removing the protective material from
6. Always connect the test instrument ground lead to an the leads of a replacement ES device, touch the protective
appropriate ground before connecting the test instrument material to the chassis or circuit assembly into which the
positive lead. Always remove the test instrument ground device will be installed.
lead last.
Caution: Be sure no power is applied to the chassis or cir-
Insulation Checking Procedure cuit, and observe all other safety precautions.
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter (500V) 8. Minimize bodily motions when handling unpackaged
to the blades of the attachment plug. The insulation resis- replacement ES devices. (Normally harmless motion such
tance between each blade of the attachment plug and acces- as the brushing together of your clothes fabric or the lifting
sible conductive parts (Note 1) should be more than 1Mohm. of your foot from a carpeted floor can generate static elec-
Note 1: Accessible Conductive Parts include Metal panels, tricity sufficient to damage an ES device.)
Input terminals, Earphone jacks,etc.
1-4
HIDDEN KEY MODE
HIDDEN MODE AVAILABLE STATUS ENTRANCE KEY(Audio) EXIT KEY DISPLAY
1) P-1212040
If there is a sub
P1-1212040 (Main)
Front Stop P2-1212040 (Sub)
(FH6 : Front Play) 2) M 1211281 (Micom)
Version Check POWER ON STATUS RMC Play for 1.5s
+ RMC Play for 5s 3) OP00 05
4) D-1211140 (Demo)
5) J-1211140 (DJ PRO)
6) Q-1211140
7) EQCS-31C5
Front Stop
EEPROM INITIAL POWER ON STATUS (FH6 : Front Play) auto exit E2P CLR
+ RMC I for 5s
Front Stop
Option EDIT POWER ON STATUS (FH6 : Front Play) Front Stop + RMC I OP00-10
+ RMC I for 5s
Front Stop
APD Test Display POWER ON STATUS (FH6 : Front Play) auto exit APD HHMMSS
+ RMC 3 for 5s
Front Stop CLIP OFF
Clip POWER ON STATUS (FH6 : Front Play) auto exit 00 00
+ RMC Mute for 5s CLIP ON
Front Stop + RMC Stop Front Stop LOCKED /
Disc Lock On/Off POWER ON STATUS
for 5s + RMC Stop for 5s UNLOCKED
Front Stop Front Stop
+ RMC EQ for 5s + RMC EQ for 5s
LOCKED /
Power Disc Lock On/Off POWER ON STATUS or or
UNLOCKED
Front Stop Front Stop
+ Front Open for 5s + Front Open for 5s
POWER ON STATUS Front Stop
Front Stop KEY LOCK /
Demo ALL Key Lock Demo Function Only (FH6 : Front Play)
+ RMC 9 for 5s UNLOCKED
Active + RMC 9 for 5s
Front/RMC Power KEY LOCK /
BT Auto Power On/Off POWER ON STATUS Front/RMC Power for 5s
(SET Power Off) UNLOCKED
CHILDSAFE ON /
Volume 0(Min) Volume 0(Min)
ChildSafe On/Off POWER ON STATUS CHILDSAFE OFF
+ Front ENTER for 3s + Front ENTER for 3s
Scroll
Front Stop
MEASURE /
Measure POWER ON STATUS (FH6 : Front Play) RMC SOUND EFFECT
MEASURE MODE
+ RMC 1 for 5s
1-5
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
OPT0 91
FLD OP00-..
OPT1 11
OPT2 25
OPT3 06
OPT4 09
Move to appropriate position
OPT5 00
And make changes with remote control
OPT6 00
I, I, INFO, REPEAT key.
OPT7 46
OPT8 48
OPT9 36
OPT10 00
Press Play key.
OPT11 00
OPT12 00
OPT13 00
OPT14 00
VFD WRITE OK
Completed.
1-6
PROGRAM DOWNLOAD GUIDE
1. MICOM PROGRAM
Download program file name must be MICOM_FH6_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
Auto POWER OFF
1-7
2. MCS PROGRAM
Download program file name must be HG690_FH6_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
FIRMWARE
FINISH
Auto POWER OFF
1-8
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQ UP
FINISH
Auto POWER OFF
1-9
FOTA UPDATE STEP USING BT APP
Step1. App Connecting
Step2. Device version info
(Check FW version)
After connecting the BT APP with SET, When touch the Device Version info button,
the user could find the Device Version info user could find the current and latest SET
on Setting tab. version on pop-up menu.
When touch the Update button, user could 1st step is download from CDN server to smart
update the SET firmware using FOTA. phone. The progress bar is displayed on BT App.
1-10
Step5. Transfer FW Step6. FW flash writing
After completed the download from server, After completed the download from the smart
smart phone start to transfer the firmware to the phone, the SET overwrite the firmware to
SET. The progress bar is displayed on BT App. flash memory.
1-11
SPECIFICATIONS
GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0.5 W
(If all network ports are activated.)
Dimensions (W x H x D) Approx. 818 mm x 318 mm x 388 mm
Net Weight Approx. 17.2 kg
Operating temperature 5 C to 35 C (41 F to 95 F)
Operating humidity 60 %
INPUTS
Analog audio in (AUX IN) 1.2 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R)
Microphone (MIC 1/2) Sensitivity 15 mV (1 kHz), 6.3 mm jack x 2
TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
SYSTEM
Frequency Response 80 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 1A
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
DISASSEMBLY INSTRUCTIONS
Note: Assemble Guide is reverse disassembly guide.
1) Separating Screw 14EA at Case Rear. And Remove Case Rear.
2) After Separate Cap 3EA, Remove Screw 7EA. And, Separate Knob.
: Cap
2-2
3) After Separate Foot Rubber 3EA, Remove Screw 7EA.
: Foot Rubber
2-3
5) Separating Screw 15EA at Chassis Main. And Remove Main PCB, SMPS PCB.
2-4
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
464
464
516
A42L A47
464
284 250
SMPS
J A46
A41
464
516 A
B
D I 516
284 A44 C MAIN
D
464
E
H 251 464
284 F 464
G
464 516
253
464
265 252
251
464
260
266 251
F A45 264
261 262
C CABLE3 G
A
263 464
B
E
J 300
A52
CABLE1
BT
L
277
276 K
I L
A42R
H DJ KEY
A43
464
CABLE2
M A48 516
464
M 464
464 VFD K
282
516
464
278
A49 251
464 281 279
283
2-5 2-6
2. PACKING ACCESSORY SECTION
804 Bag
802 Box
2-7 2-8
SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM ......................................................................................................................... 3-2
2. NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD........................................ 3-5
3. NO AUDIO FROM SPEAKER............................................................................................................... 3-12
4. NO SOUND ........................................................................................................................................... 3-13
5. BT CONNECTION ERROR .................................................................................................................. 3-16
6. NO LIGHTING (SPK LED, SPARKLING LED) ..................................................................................... 3-17
7. PROTECTION SYMPTOM OCCURRENCE......................................................................................... 3-18
3-1
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM
No power problem occurs when you power on the unit.
F901
BD901
BD901
F901
< F901 > < SMPS board top view >
Can look at the physical condition
3-2
ONE POINT REPAIR GUIDE
NO POWER PROBLEM
No power problem occurs when you power on the unit.
CASE 1
CASE 3
CASE 2
CASE 2
CASE 3
CASE 1
3-3
ONE POINT REPAIR GUIDE
NO POWER PROBLEM
No power problem occurs when you power on the unit.
CASE 1
CASE 2
CASE 2
CASE 1
3-4
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC302 IC303
(SN1501019) (TJ4310)
< MAIN board top view > < MAIN board bottom view >
3-5
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC304
(TJ4310)
3-6
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC301
(LM37102CGD)
3-7
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
X502 X501
(32.768 kHz) (24 MHz)
3-8
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC502
(SDRAM)
3-9
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC504
(Serial Flash)
3-10
ONE POINT REPAIR GUIDE
NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON VFD
When you turn on your set, it will blank / no message on VFD, and it will not boot-up.
IC501
(MLC3730S)
3-11
ONE POINT REPAIR GUIDE
3. NO AUDIO FROM SPEAKER
There is no sound output from speaker.
L701, L702
IC702
(TAS5631)
3-12
ONE POINT REPAIR GUIDE
4. NO SOUND
No USB message is displayed on VFD, in the USB function.
C120, C121
CN102
(TO DJ KEY)
IC305
(TJ4320)
IC306
(BD2242)
3-13
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX function.
IC201
(CS5346)
3-14
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Tuner function.
X201
(32.768 kHz)
IC203
(Si4705)
3-15
ONE POINT REPAIR GUIDE
5. BT CONNECTION ERROR
When you connect wireless connection (like mobile phone, multi-room SPK, etc) through the BT,
the BT 2 message appears.
5-1. BT module
5-1-1. Solution
Replace BT module.
CN201
3-16
ONE POINT REPAIR GUIDE
6. NO LIGHTING (SPK LED, SPARKLING LED)
6-1. SPK LED, Sparkling LED
6-1-1. Solution
Check the following steps.
CN104
IC307
(TJ4310)
IC101
3-17
ONE POINT REPAIR GUIDE
7. PROTECTION SYMPTOM OCCURRENCE
Auto power-off and S-protection or D-protection is displayed on VFD.
S-protection is displayed when over-current or over-temperature is detected on output.
D-protection is displayed when the DC level is detected on output. (Audio signal is AC level.)
CN702 CN703
LEFT SPK RIGHT SPK
L701, L702
C720, C738
IC702
(TAS5631)
3-18
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM POWER SUPPLY ON SMPS BOARD
No 5.5 VA
YES
NO
Is F901 normal? Replace F901 (same fuse).
YES
NO
Is TH901 normal? Replace TH901.
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(14 V ~ 30 V) supplied to IC901 Check or replace.
pin2?
YES
NO
Is D951, D952 normal? Replace D951, D952.
YES
3-19
ELECTRICAL TROUBLESHOOTING GUIDE
SYSTEM POWER SUPPLY ON SMPS BOARD
No 12.5 VA
YES
NO
Is F901 normal? Replace F901 (same fuse).
YES
NO
Is TH901 normal? Replace TH901.
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(14 V ~ 30 V) supplied to IC901 Check or replace.
pin2?
YES
NO
Is D954 normal? Replace D954.
YES
NO
Is C956 normal? Replace C956.
YES
3-20
ELECTRICAL TROUBLESHOOTING GUIDE
SYSTEM POWER SUPPLY ON SMPS BOARD
YES
NO
Is the P-CTRL normal? Check IC501 (MLC3730S) IC on MAIN board.
YES
Is the VCC NO
(18 V ~ 25 V) supplied to IC931 Is Q901 normal?
pin4?
YES
NO
Is IC931 normal? Replace IC931.
YES
NO
Is Q921 normal? Replace Q921.
YES
NO
Is D981 normal? Replace D981.
YES
NO
Is C981, C982 normal? Replace C981, C982.
YES
3-21
ELECTRICAL TROUBLESHOOTING GUIDE
2. POWER SUPPLY ON MAIN BOARD
No 3.3 V
YES
Is the NO NO
VCC supplied to IC304 Is D302 normal? Check or replace D302.
pin3?
YES YES
YES
YES
No 3.3 VA
YES
YES YES
3-22
ELECTRICAL TROUBLESHOOTING GUIDE
POWER SUPPLY ON MAIN BOARD
No 12 V
YES
NO
Is the VCC supplied to IC301 pin2? Check 12.5 VA on SMPS board.
YES
NO
Is there signal at IC301 pin1? Check IC501 pin150 (PWR_CTRL).
YES
No 1.2 VA
YES
NO
Is the VCC supplied to IC302 pin3? Check 5.5 VA on SMPS board.
YES
3-23
ELECTRICAL TROUBLESHOOTING GUIDE
POWER SUPPLY ON MAIN BOARD
No 5 V (LED lighting)
YES
NO
Is the VCC supplied to IC307 pin3? Check 5.5 VA on SMPS board.
YES
NO
Is there signal at IC307 pin2? Check IC501 pin174 (VFD_PWR_CTRL).
YES
No 5 V (MIC/ AUDIO)
YES
NO
Is the VCC supplied to IC305 pin3? Check 5.5 VA on SMPS board.
YES
NO
Is there signal at IC305 pin2? Check IC501 pin174 (VFD_PWR_CTRL).
YES
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
POWER SUPPLY ON MAIN BOARD
No 5 V (USB)
YES
NO
Is the VCC supplied to IC306 pin1? Check 5 V output of IC305.
YES
NO
Is there signal at IC306 pin3? Check IC501 pin22 (USB_PCTRL).
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
3. SYSTEM PART
NO
Power On Check supplied power from SMPS board.
YES
NO
NO
CN402 & CN902 8P cable Check 8p harness cable.
connection OK?
YES
NO
CN102 & CN401 20P cable Check 20p harness cable.
connection OK?
YES
YES
CN902 (pin4, 6, 7) power OK? Check or replace VFD901.
NO
YES
CN102 (pin 4, 6, 10) power OK? Check or replace CN401 & CN902.
NO
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO AUDIO OUTPUT
No Audio Output
NO
IC701 PWM_3V3 OK? Check IC304 pin3 & pin2.
YES
NO
X701 12.288 MHz OK? Replace X701.
YES
NO
IC701 pin20, 21, 22, 23, 24 data OK? Check IC501 pin B10/ D7/ C7/ D8/ C8.
YES
NO
IC702 PVDD(40 V/ 50 V), 12 V OK? Check SMPS board (PVDD) and IC301 (12 V).
YES
NO
CN702, CN703 cable and CNT OK? Change CN702 or CN703.
YES
Change IC702.
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO OUTPUT
No USB play
YES
NO
JK401 VCC (5 V) OK? Check IC306 and IC305.
YES
NO
Is USB signal OK? Check CN401 & CN201 connection.
YES
No AUX IN play
YES
NO
IC201 AUX input signal (pin23, 24) OK? Check JK201 or AUX IN cable.
YES
NO
IC201I2S signal (pin42, 43, 44) OK? Check IC501.
YES
NO
IC201 ADC_DATA (pin41) signal OK? Replace IC201.
YES
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO OUTPUT
No MIC play
YES
NO
IC202 MIC input signal (pin13, 14) OK? Check IC801 or MIC jack on MIC PCB assembly.
YES
NO
IC202 I2S input signal (pin6, 7, 8) OK? Check IC501.
YES
NO
IC202 MIC data signal (pin9) OK ? Check IC202.
YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
5. PROTECTION MODE
D-Protection/ S-Protection
YES
NO
CN702, CN703 is OK? Re-Solder CNT.
(soldering status)
YES
NO
PVDD voltage of IC702 OK? Check SMPS board.
(40 ~ 50 V)
YES
NO
SPK output line of IC702 OK? Check L701, L702, C720, C738.
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
6. NO LIGHTING
No Sparkling LED
YES
IC307 pin6 NO
Check IC307.
5 V power OK?
YES
YES
IC101 NO
pin24, 25, 26, 27, 28, 29 Check Q113 ~ Q124.
signal OK?
YES
YES
IC307 pin6 NO
Check IC307.
5 V power OK?
YES
YES
IC101 NO
pin5, 15, 16, 20, 21, 22 Check Q101~ Q112.
signal OK?
YES
3-31
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)
XI XI
1 3
XO XO
4
2
Fig 1-1. X502: Crystal of RTC 32.768 kHz Fig 1-2. X501: Crystal of system 24 MHz
(R516 both sides) (R508, R507)
3
4
3-32
2. SDRAM (IC502)
Fig 2. SDRAM
(IC502 pin38, 53, 35, 19)
5
7
8
3-33
3. SERIAL FLASH (IC504) 4. ADC (IC201)
9 VCC
10
CS# 13
CLK
11
DO 14
12
15
9
10
11
12
13 14
15
3-34
5. USB (CN102) 6. BLUETOOTH (CN201)
18 B T_TXBT_TX
BT_TX
19 BT_RX
16 BT_RX
17 20 BT_RST
BT_RST
20
18
17 19
16
3-35
3-36
WIRING DIAGRAM
RIGHT LEFT
SPK LED SPK LED
(28X26 FR4-2) (28X26 FR4-2)
8P/Harness
8P/Harness
MIC 8P/Harness
(83X36 FR4-2) AMP
KEY 3P/Harness
(142X25 FR1-1)
CENTER CENTER
Main+AMP 10P/FFC
20P/Harness UP LED DOWN LED
(140X155 FR4-2) (130X20 FR4-2) (130X20 FR4-2)
20P/Harness
DJ KEY
(276X180 FR1 -1)
15P/Harness SMPS
8P/Harness
3P/Harness
10P/FFC
Display
(116X23.5 FR4-2)
BT FAN
3-37 3-38
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
OUTPUT (4 )
24 MHz
12.288 MHz AMP BLOCK
300 W x 2
SF2_CS
Serial PWM_SDA/SCL/RST/MUTE
Flash (1 MB)
AMP_PDN 10 uH/ 14 A
FR
VFD_STB/CLK/DO M_BCK/LRCK
VFD
FAN_CTRL1/2
FAN M_MCLK/BCK/LRCK AUX_L/R
ADC
AUX IN
R5F100GEAFB#30 ADC_SDA/SCL/RST
CS5346
MLC3730S ADC_DATA
MCS_RX/TX/CS
ARM926EJ-S
MICOM MICOM_RST
BEAT_DET (1.2 V/ 3.3 V) TUNER_L/R
176 Pin 14x14 BGA
TUNER_CS/CLK/DAT/RST TUNER IC
CEN_LED1/2/3/4/5/6 TUNER
SPKLED_L_R/G/B
Si4705
SPKLED_R_R/G/B CENTER UP
RIGHT LED ADC KARAOKE
SPK Cone
SPKLED_R_R/G/B MIC_DATA PCM1808
X6 REMOCON
REMOCON
DRV632
BT_RX/TX/RST/RTS/CTS/SDA/SCL
CEN_LED4/5/6 BT
SPKLED_L_R/G/B
REMOCON MB8811C1
LEFT
GYRO_SDA/SCL
SPK Cone Gyro
SPKLED_L_R/G/B X6
REMOCON
BM225
TER DOWN
CENTER USB_DP/DN
USB 1.1
3-39 3-40
2. SMPS BLOCK DIAGRAM
1st 2nd
STR2A153D
(Controller + FET) Photo Coupler 431 IC
5.5V
Bridge
Diode 12.5V
EER2828
LC Filter
V- ctrl L : 50V
SPW17N80C3 V- ctrl H : 40V
EER4242 or EER5345
EER4242
AC
110~240V
3-41 3-42
CIRCUIT VOLTAGE CHART
1. IC VOLTAGE 2. CAPACITOR VOLTAGE
Pin No. Description Spec (V) Power-On Mode Pin No. Description Spec (V) Power-On Mode Power-On Mode
Location Value_Spec Voltage_Spec
IC101 (R5F100GEAFB#30) 72 PDD12ALIVE 1.2 1.23 Positive (+) Negative (-)
48 VDD 3.3 3.32 87 VDD12PLL 1.2 1.23 CA201 220uF 6.3V 3.31 0
IC201 (CS5346) 90 VDD33IO 3.3 3.32 CA401 100uF 16V 5.1 0
5 VLC 3.3 3.31 107 VDD12CORE 1.2 1.23 CA701 100uF 16V 3.28 0
14 VA 5 5.08 132 VDD33IO 3.3 3.32 CA703 100uF 16V 5.05 0
36 VLS 3.3 3.31 142 VDD12CORE 1.2 1.23
46 VDD 3.3 3.31 158 VDD33IO 3.3 3.32
IC202 (PCM1808) 160 VDD12CORE 1.2 1.23
3 VCC 5 5.1 171 VDD33ADC 3.3 3.32
4 VDD 3.3 3.31 IC502 (SDRAM)
IC203 (Si4705-D60) 1 VDD 3.3 3.32
10 VD 3.3 3.31 3 VDDQ 3.3 3.32
3. CONNECTOR VOLTAGE
11 VA 3.3 3.31 9 VDDQ 3.3 3.32 Pin No. Description Spec (V) Power-On Mode
IC206 (BMA255) 14 VDD 3.3 3.32 CN101 (MAIN -> MIC)
7 VDD 3.3 3.31 27 VDD 3.3 3.32 7 VCC_3V3 3.0 ~ 3.6 3.31
IC301 (LM37102CGD) 43 VDDQ 3.3 3.32 8 VCC_3V3 3.0 ~ 3.6 3.31
2 INPUT 12.5 12.41 49 VDDQ 3.3 3.32 CN102 (MAIN -> DJ KEY)
3 OUTPUT 12 12.1 IC503 (Serial Flash 8Mbit) 4 VCC_3V3 3.0 ~ 3.6 3.31
IC302 (SN1501019) 8 VCC 3.3 3.32 6 VCC_5V 5.08 4.75 ~ 5.25
3 INPUT 5.5 5.48 IC504 (Serial Flash 128Mbit) 7 USB_5V 5.1 4.75 ~ 5.25
2 OUTPUT 1.2 1.23 8 VCC 3.3 3.32 8 USB_5V 5.1 4.75 ~ 5.25
IC303 (TJ4310) IC601 (PS9860) 9 USB_5V 5.1 4.75 ~ 5.25
3 INPUT 4.8 4.7 17 VDD_IO 3.3 3.35 10 VFD_12V 10.8~13.0 12.1
6 OUTPUT 3.3 3.32 43 VDD_IO 3.3 3.35 CN104 (MAIN -> CENTER LED)
IC304 (TJ4310) 52 VDD_IO 3.3 3.35 2 3.3VA 3.0 ~ 3.6 3.32
3 VIN 3.9 3.86 IC701 (TAS5548) CN201 (MAIN -> BT Module)
6 VOUT 3.3 3.31 9 AVDD 3.3 3.28 10 3.3VA 3.0 ~ 3.6 3.32
IC305 (TJ4320) 14 DVDD2_CORE 3.3 3.28 CN301 (SMPS -> MAIN)
3 INPUT 5.5 5.48 35 DVDD1_CORE 3.3 3.28 11 12.5VA 12 ~ 13 12.41
6 OUTPUT 5 5.08 50 AVDD_PWM 3.3 3.28 14 5.5VA ~ 6.0 5.48
IC305 (BD2242G) IC702 (TAS5631BPHD) 15 5.5VA ~ 6.0 5.48
1 VIN 5 5.08 30 PVDD_D 40/50 40/50
6 VOUT 5 5.1 31 PVDD_D 40/50 40/50
IC307 (TJ4310) 38 PVDD_C 40/50 40/50
3 VIN 5.5 5.48 39 PVDD_C 40/50 40/50
6 VOUT 5 5.08 42 PVDD_B 40/50 40/50
IC501 (MLC3730S) 43 PVDD_B 40/50 40/50
1 VDD33IO 3.3 3.32 50 PVDD_A 40/50 40/50
23 VDD12INT 1.2 1.23 51 PVDD_A 40/50 40/50
43 VDD33IO 3.3 3.32 64 VDD 12 12.1
56 VDD12CORE 1.2 1.23
57 VDD33USB20 3.3 3.32
60 VDD33USB20 3.3 3.32
66 VDD12USB20 1.2 1.23
68 VDD330SC 3.3 3.32
3-71 3-72
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD DIAGRAM
(TOP VIEW)
3-73 3-74
SMPS P. C. BOARD DIAGRAM
(BOTTOM VIEW) NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-75 3-76
2. MAIN P. C. BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-77 3-78
3. VFD P. C. BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-79 3-80
6. CENTER LED DOWN P. C. BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-81 3-82
9. DJ KEY P. C. BOARD DIAGRAM
(TOP VIEW)
3-83 3-84
DJ KEY P. C. BOARD DIAGRAM
(BOTTOM VIEW)
3-85 3-86
10. FRONT KEY P. C. BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-87 3-88