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924 G

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924G

Wheel Loader

Standard and High Lift Arrangement Cat 3056E DIT ATAAC Engine
Net power 90 kW/121 hp
Gross power 98 kW/132 hp
Bucket capacities 1.6 - 5.0 m3
Operating weight 10 910 kg
924G Wheel Loader
Offering world class performance, value and reliability.

Caterpillar Power Train VersaLink Loader Linkage Work Tools


The 924G uses a Caterpillar power train Loader linkage gives the 924G A wide range of Caterpillar Work Tools
for reliable, long life. The Caterpillar unsurpassed visibility, versatility and is available to meet the needs of your
3056E DIT ATAAC six-cylinder engine stability. The single piece boom-style jobsite applications. The machines
and Cat power shift transmission are lift arm design offers exceptional quick coupler system allows the
performance-matched to the torque strength, rigidity and visibility. A high operator to quickly change from one
converter and axles for smoother lift version is available for high-dump high performance work tool to another
performance and greater operator or long reach requirements. pg. 6 without leaving the cab. pg. 7
comfort. pg. 4

Hydraulic System Owning and Operating Costs Environmentally Responsible Design


Modular hydraulic system offers fast Extended service intervals, an advanced Quiet operation, low engine emissions,
loading cycles, easy reconfiguration and electronic warning system, lower fuel less fluid disposal and clean service
exceptional ride control. pg. 5 consumption and faster cycle times save help you meet worldwide regulations
you time and money. pg. 10 and protect the environment. pg. 12

The 924G is one of the most versatile


wheel loaders in the world. Size, power,
performance and interchangeability
of work tools make this machine ideal
for a wide range of jobs.

New feature

2
Operator Station Serviceability Complete Customer Support
The 924G operator station is Perform daily maintenance with easy Caterpillar dealers offer unmatched
ergonomically designed to create a ground-level access to all major service customer support, with excellent
comfortable work area. Easy-to-use points. Gull-wing doors provide warranty programs and fast parts
machine controls and a new gauge excellent engine access and a swing-out availability, resulting in maximum
console reduce operator fatigue and fan simplifies radiator service. uptime and minimum repair costs.
increase efficiency and productivity. pg. 11 pg. 12
pg. 8

3
Caterpillar Power Train
Rugged, dependable Cat components deliver maximum rimpull to the ground
and full power to the loader hydraulics.

Caterpillar Engine. The six-cylinder, Electronic Control Module. Duo-Cone Seals. Duo-Cone Seals keep
3056E direct injection, turbocharged The Caterpillar engine control module oil in and contaminants out.
(DIT) engine with air-to-air after cooler not only controls the timing needs of
Transmission. Rugged, field-proven
(ATAAC) has a proven reputation for the engine but also monitors critical
Caterpillar 4F/3R transmission uses
reliability, durability and performance. systems to maintain optimum per-
heavy-duty components for durable and
Fuel injection is electronically formance and provide engine protection.
reliable operation. High-energy friction
controlled for precise timing.
Service Intervals. The normal engine materials allow for better heat tolerance
Torque Rise. The engine features a 48% oil change requirement is every 500 while thick reaction plates allow for
torque rise for increased power during hours of operation. better heat dissipation. The transmission
heavy-duty use. is also designed for easy service and
Axles. Heavy-duty design features
rebuild.
Emission Standards. The 3056E DIT strong gears and bearings for durable
ATAAC engine meets worldwide performance. Oscillating rear axle helps Electronic Clutch Pressure Control.
emissions standards. assure four-wheel ground contact for Electronic Clutch Pressure Control
optimum traction and stability. (ECPC) manages shift torque providing
Cylinders. Low cylinder pressure rise
exceptional smoothness.
and low peak pressure provide Brakes. Oil-disc brakes are adjustment
outstanding reliability and durability. free and fully enclosed. Gears. High-contact ratio spur gears are
precision ground and heat treated for
Cooling System. Engine and cooling Optional Heavy-Duty Brakes. Optional
quiet, durable operation.
system are in separate compartments for heavy-duty brakes provide additional
clean, quiet operation and easy service. brake discs and oil cooler for severe Shifting Options. Operator can choose
applications. manual shift or two autoshift modes
Air-to-Air After Cooling. Air-to-air after
(full throttle or variable shift control).
cooling reduces engine emissions. Limited Slip Differentials. Optional
Full throttle selection provides
front and rear Limited Slip differentials
maximum acceleration while variable
provide improved traction in poor or
selection increases fuel economy and
uneven underfoot conditions.
improves operator comfort.

4
Hydraulic System
Modular system provides improved efficiency and greater control.

Precise Control. Designed by Pumps. Separate steering and Ground Level Access. The control
Caterpillar, the modular hydraulic implement pumps improve machine valves feature convenient ground level
system provides low effort operation response. access for easy modifications to the
and superior control. system.
Tilt Cylinder. A large tilt cylinder
Performance. Fast loader cycle times delivers exceptional backdrag Pressure Taps. Standard pressure taps
result in greater productivity. performance. allow quick diagnosis of the entire
The hydraulic system is matched hydraulic system.
Hoses. Caterpillar XT hoses and
to the power train for outstanding
couplings provide rugged, reliable Diagnostics and Monitoring. The 924G
performance.
performance with significantly reduced is equipped with Scheduled Oil
Joystick Control. Low effort, joystick risk of leaks and blown lines. Sampling (SOSSM) ports for the
implement control improves efficiency hydraulic, transmission and engine oils.
Modular Hydraulic Control Valves.
with simultaneous lift and tilt functions.
Modular hydraulic control valves add a Optional Ride Control System. The
Load-Sensing Steering. Load-sensing new dimension of versatility that greatly improved Ride Control system provides
steering provides low effort operator simplifies and lowers overall cost of a comfortable ride at all speeds and
control, making more power available reconfiguring the machine for improved hard bank digging. Three
for rimpull, breakout and lift forces. additional functions. modes are available: auto, on and off.
Load-Sensing Implement Hydraulics. Two-Section Control Valve. The 924G
Load-sensing implement hydraulics comes equipped with a two-section
provide exceptional second gear control valve for lift and tilt functions.
hydraulic-to-rimpull match for better Up to two additional valve sections can
material handling. be stacked on the existing ones.

5
VersaLink Loader Linkage
Linkage design offers unparalleled versatility without compromise to performance.

Reconfiguration. The VersaLink loader


linkage can be reconfigured from pin-on
to Quick Coupler or from standard
linkage to high lift linkage with a
minimum of new parts required.
Outstanding Performance. The
VersaLink loader linkage is designed
for exceptional loader performance in a
wide range of applications, offering:
increased breakout force to shorten

cycle times and increase bucket fill


factors;
higher dump clearance for working in

high lift applications that ordinary


loaders cannot;
more dig depth for better excavation

performance, even when equipped


with larger 20.5 x 25 tires;
greater rackback angle for improved

material retention, resulting in higher


productivity;
greater dozing angle for improved

control of material when fine grading.


Visibility. The VersaLink loader
linkages sleek design gives
unobstructed visibility to critical areas
such as the bucket corners and fork tips
Linkage Design. Versatility is the key equipped with pin-on tools, like a for more productive material and pallet
benefit of the VersaLink loader linkage. bucket, the 924G becomes a handling.
The 924G can be configured in many dedicated wheel loader, with
Parallel Lift. Parallel lift simplifies
ways: exceptional breakout force, tipping
working with palletized or stacked
with a Quick Coupler, work tool load and dump height;
material. Operators can concentrate on
changes are quick and easy. In this equipped with the High Lift
material placement while the load
configuration, the 924G offers the VersaLink loader linkage option, the
automatically remains parallel
versatility of an integrated toolcarrier 924G is ideal for special applications
throughout the lift range. And, like an
and the performance of a wheel that require more reach and lift
integrated toolcarrier, the 924G can
loader; height.
easily manipulate loads.

6
Work Tools
Increase your productivity by performing a variety of jobs with one machine.

Versatility. With a variety of work tools


offered by Caterpillar, the 924G is ideal
for a wide range of applications.
Quick Coupler. Work tools can be
changed quickly and easily with the
machines integral quick coupler
system. A switch in the operator
compartment activates a hydraulic
cylinder for positive tool engagement or
disengagement.
Buckets. With exceptional rimpull and
high breakout and lift forces, the 924G
demonstrates strong performance as a
bucket loading machine. A wide range
of Caterpillar buckets are available
including:
general purpose

penetration

light material

multi purpose

side dump

high dump

material handling

Material Handling. Exceptional


visibility and heavy-lift capabilities
enable you to work quickly and
efficiently with the 924G as a material
Special Applications. Some of the Auxiliary Hydraulics. Optional 3rd
handler. A wide range of tools are
numerous specialty tools available and 4th function hydraulics are
available such as:
pallet forks
include: available for use with work tools that
dozer blades require hydraulic power, such as rotary
lumber and log forks, with or without
snow plows brooms, augers, high dump and side
top clamp, coupler-mounted or pin-on hydraulic brooms
material handling arm
dump buckets.
asphalt cutter
tire loaders
loader rakes
specialty clamps

7
Operator Station
Ergonomic design emphasizes comfort, visibility and easy operation.

Instrument Panel. Redesigned


instrument panel is conveniently located
with easy-to-read gauges and expanded
warning/indicator and diagnostic
functions.
Electronic Engine Speed Control.
A specific engine rpm can be set and
maintained with a switch in the cab.
Steering System. The load-sensing,
closed-center steering system with flow
amplification matches steering response
to a wide variety of applications. The
Cab. The ergonomic cab provides a Windows. Large windows improve adjustable steering console lifts easily
comfortable work environment with visibility in all directions. The rear out of the way. Dual suspended brake
large windows, spacious interior room, window features a standard electric pedals function as a brake and a
generous storage areas and low interior defroster. Sliding glass is available transmission neutralizer so the operator
sound levels. as an option on the doors. can maintain high engine rpm for full
hydraulic flow and fast cycle times.
Access/Egress. Access/egress is Visibility. Visibility to critical areas
through a two-door design. Both doors such as the bucket have been optimized.
open fully and lock flush against the Lift arm spacing is wide and linkage
cab. Steps leading up to the cab are geometry maximizes visibility
wide and angled out for secure footing. throughout the production cycle.

8
Low Effort Operation. Joystick hydraulic
controls provide ease of lift and tilt
functions. A single joystick is standard.
An integrated directional control switch
on the joystick provides easy operation
and enhanced productivity. A two lever
control is optional.
Seat. The standard seat is available in
cloth or vinyl with fully adjustable
fore/aft position, seatback angle, bottom
cushion height, armrest angle and
suspension stiffness. Other seat options
include:
Cat Contour Seat which adds
Storage. Generous storage space Customize the Cab. The cab can be
includes a lockable compartment, coat customized with:
adjustable backrest and adjustable
hook and special molded compartments 12V converter for powering
lumbar support
Cat Contour Series Seat with added
designed to hold a lunchbox/cooler, electronics such as cellular phones,
cup or can. A tool box is also provided. two-way radios and music systems
air suspension, electrically adjustable Radio installation package

Seat Belt. All seats include a Sun visor for windshield

comfortable 75 mm wide retractable Roll-down sun screen for rear

seat belt. window


External mirror package

Auxiliary lighting packages

9
Owning and Operating Costs
Cost saving features help improve your bottom line.

Smoother Transmission for Increased


Productivity. A smoother shifting
transmission provides a more
comfortable work environment,
allowing the operator to be more
productive throughout the entire work
shift.
Demand Fan. Demand fan changes
speed to meet load requirements and
save fuel.
Engine Derate Feature. Auto Derate
monitors vital engine systems and will
derate the engine horsepower up to 50%
to protect the engine.
Product Link Option. Caterpillars asset
management or equipment management
system called Product Link, enables
dealers and their customers to track
equipment for hours and location, and
in some cases monitor machine health.
This easy to use system provides
information flow between a machine
and the user through the internet based
Dealer Storefront. This information
helps lower operating costs through
timely service/repairs and optimized
machine use.
Low Fuel Consumption. The 3056E DIT Extended Service Intervals. Service
ATAAC engine features low fuel intervals have been extended to reduce Machine Security System Option.
consumption for more economical machine service time and increase The Machine Security System (MSS)
operation. machine availability: inhibits unauthorized machine use by
4000 hour hydraulic oil change immobilizing vital electrical circuits.
Increased Power, Faster Cycle Times. 1000 hour hydraulic filter change Critical machine circuits are inhibited
Higher horsepower and increased 500 hour engine oil change unless a valid key is used to start the
torque rise results in more power and
machine.
faster cycle times, allowing the operator
to get more work done in a day.

10
Serviceability
Improved access and fewer maintenance requirements add up to unparalleled
ease of service.

Easy Access. Gull-wing engine


enclosure doors with gas struts lift for
exceptional access to filters and service
points. Radiator and oil coolers are
easily accessible for cleaning.
Simplified Routine Service. All service
points are accessible from the ground
level. Easily check radiator coolant,
hydraulic oil and transmission oil levels
with sight gauges.
Swing-out Cooling Fan. A swing-out
cooling fan allows quick, easy cleaning
and service of the radiator. The fan is
hydraulically driven and separate from
the engine compartment for exceptional
low noise operation.
Optional Reversing Fan. Optional
reversing capability of the fan cleans
screens without interrupting machine
operation.
SOS Ports. Scheduled Oil Sampling
(SOS) ports are factory installed for
improved access to engine, transmission
and hydraulic oils. SOS ports make oil
sampling quicker, cleaner and provide
the best oil sample for analysis.
Extended Life Coolant/Antifreeze. Other Service Features. Other service
Oil Filters. Spin-on filters for engine oil,
Cat Extended Life Coolant/Antifreeze features include:
transmission oil and hydraulic oil are
allows extended operation (up to Maintenance-free driveshaft
vertically mounted for easier servicing.
6000 hours) between changes. Stationary radiator and coolant hoses

Self-Diagnostics. Self diagnostic Standard hydraulic oil cooler

transmission and data link allows quick Adjustment-free brakes

and easy troubleshooting by service Adjustment-free engine fuel system

personnel. Service codes are easily Grouped grease fittings

accessed through the gauge console. Positive torque hose clamps

Braided, color coded wiring

11
Environmentally Responsible Design
Caterpillar machines not only help you build a better world, they help maintain and preserve
the fragile environment.

Low Fuel Consumption. The 924G is Ozone Protection. To help protect


the top performer in its size class. the earths ozone layer, the air
The result is more work done in a day, conditioning unit uses only R-134a
less fuel consumed and minimal impact refrigerant which does not contain
on the environment. harmful chlorofluorocarbons (CFCs).
Low Exhaust Emissions. The Cat 3056E Fewer Leaks and Spills. Engine oil,
DIT ATAAC is a low emission engine transmission and hydraulic filters are
designed to meet current worldwide positioned vertically and are easily
emission regulations and is Stage II removed without spillage. Cat O-ring
compliant. face seals, XT hose and hydraulic
cylinders are all designed to help
Quiet Operation. The engine cooling
prevent fluid leaks that can weaken
system allows the engine to be fully
the machines performance and cause
enclosed, allowing less engine noise Biodegradable Hydraulic Oil.
harm to the environment.
to escape. With the optional sound Caterpillar biodegradable hydraulic oil
suppression package, the 924G is Rebuildable Components. can be used in the 924G, providing an
even quieter. All major components are designed environmentally-sound alternative to
for rebuildability. mineral-based oils.

Complete Customer Support


Caterpillar dealer services ensure a longer machine operating life with lower costs.

Selection. Make detailed comparisons Operation. For the best operating


of machines before purchasing. techniques to increase productivity
What are the job requirements? and your profit, turn to your Cat dealer
What production is needed? for the latest training literature and
What is the true cost of lost production? knowledgeable staff.
Your Cat dealer can give you precise
Maintenance. Choose from a wide
answers to these questions.
range of maintenance services at the
Purchase. Look at the value the 924G time of machine purchase. Repair
offers. Consider the financing options option programs guarantee the cost of
your Cat dealer offers as well as day- repairs up front. Diagnostic programs
today operating costs. Dealer support such as SOS Oil Analysis and
services can be included in the cost of Technical Analysis help avoid
Product Support. You will find nearly
the machine to yield lower equipment unscheduled repairs that can cost
all parts at our dealer parts counter.
owning and operating costs over the life unnecessary time and money.
Cat dealers utilize a worldwide
of the machine.
Replacement. Repair, rebuild or computer network to find in-stock parts
replace? Your Cat dealer can help you to minimize machine downtime.
evaluate the cost involved to make Additionally, Caterpillar offers a line
the right choice. of genuine remanufactured components
which can help lower repair costs.

12
Engine Transmission Loader Hydraulic System
Caterpillar four-stroke cycle, Standard Transmission and Optional
six cylinder 3056E DIT ATAAC Low Speed Transmission. Maximum Output at 2300 engine rpm
diesel engine. travel speeds (550/65 R25 tires) and 6900 kPa with
SAE 10W oil at 65C 152 L/min
Net Power Standard Low Speed
Maximum working pressure 25 900 kPa
ISO 9249 (1997) 90 kW/121 hp Forward km/h km/h
Hydraulic cycle time
EEC 80/1269 90 kW/121 hp 1 7 4 Raise 5.1 Seconds
Gross Power 98 kW/132 hp 2 12 8 Dump 1.4 Seconds
Bore 100 mm 3 22 20 Lower, empty,
Stroke 127 mm 4 40 40 float down 2.4 Seconds
Displacement 6 liters Reverse Total 8.9 Seconds
Ratings at 2300 rpm. 1 7 4 Lift cylinders, double acting
Net power shown is the power 2 12 8 Bore 101.6 mm
available at the flywheel when the 3 22 21 Stroke 810 mm
engine is equipped with air cleaner, Electronically-controlled Caterpillar Tilt cylinders, double acting
fan, muffler and alternator.
countershaft transmission with full Bore 133.4 mm
No derating required up to 3000 m
on-the-go directional and speed Stroke 945 mm
altitude. Auto Derate protects
change capability.
hydraulic and transmission systems. Load-sensing system provides only
High-energy friction materials and
The Caterpillar 3056E DIT ATAAC the flow and pressure needed to move
thick reaction plates for better
engine meets Stage II off highway the load.
tolerance of heat.
emission regulations. Variable-displacement axial piston
High-contact ratio spur gears are
Features precision ground and heat treated for implement pump.
Electronically controlled rotary quiet, reliable operation. Low effort, hydraulic joystick
fuel pump Electronic autoshift is standard. controls.
Three-ring, controlled-expansion, Button on implement control lever Pilot shut-off switch disables
lubricated pistons allows downshifting on demand. implement functions for added safety.
Gear-driven water and oil pumps Computer controlled modulation Hydraulic couplings with O-ring face
One-piece cast iron cylinder heads provides smoother transitions. seals.
with two valves per cylinder Optional low speed transmission Space around radiator for easy
Fuel priming pump and fuel/water available for better match with cleaning.
separator attachments requiring high hydraulic Improved Ride Control system
SOS sampling port for engine oil flow. available to provide improved ride
Replaceable dry liners. with less spillage from bucket during
Cast aluminum valve cover load & carry operations and better
Radiator can be easily accessed for hard bank capability.
cleaning

Engine Torque Engine Power


Net
Gross
Net
Gross Tires
Nm kW
17.5 - 25 Other tire choices are available, contact your Cat Dealer
612 97 17.5 R25 for details.
Engine Torque

Engine Power

544 82
550/65 R25 In certain applications, the loaders productive
20.5 - 25 capabilities may exceed the tires tonnes-km/h
476 67 20.5 R25 capabilities. Caterpillar recommends that you consult
408 52 a tire supplier to evaluate all conditions before selecting
a tire model.
1000 1200 1400 1600 1800 2000 2200 rpm
Engine Speed

924G Wheel Loader specifications 13


Steering Axles Weights
Minimum turning radius Fixed front, oscillating rear (12 Operating Weight 10 910 kg
(over tire) 5070 mm with 17.5 - 25 L-2 tires). Specifications shown are for 924G with optional
Steering angle, each direction 40 Caterpillar axle with fully-enclosed counterweight, standard lubricants, full fuel tank,
Steering cylinders, two, bore 70 mm brakes and final drives. ROPS cab, 1.8 m3 bucket with bolt-on cutting
Patented Duo-Cone Seals between edge, 80 kg operator and 550/65 R25 (L-3) tires.
Hydraulic output at
axle and housing.
2300 engine rpm and Rear wheel can raise or drop a total
6900 kPa 106 L/min
of: 423 mm with 17.5 tires,
Maximum working
pressure 20 685 kPa
or 326 mm with 20.5 tires Service Refill Capacities
Limited Slip differentials are optional
Center-point frame articulation. on front, rear or both axles.
Liters
Front and rear wheels track. Rear axle trunnion has remote
Variable displacement piston pump lubrication fitting. Fuel tank 225
provides steering power at all engine Planetary final drives are lubricated Cooling system 40
and ground speeds. from the main oil sump. Crankcase 20
Tilt steering console. High contact gearset reduces noise Transmission 23
High-impact rubber steering stops. levels during meshing.
Front 21
Secondary steering system available
Rear 21
to meet roading regulations in various
countries, and to meet ISO 5010. Hydraulic system (including tank) 125
Hydraulic tank 70

Bucket Controls Brakes ROPS/FOPS


Lift circuit Service brake Caterpillar cab with integrated
Four positions: raise, hold, lower Inboard oil-immersed disc brakes Rollover Protective Structure
and float. on front and rear axles are standard. (ROPS/FOPS) are standard.
Adjustable automatic kickout from Completely enclosed and sealed. ROPS meets ISO 3471:1994.
horizontal to full tilt. Adjustment-free. FOPS meets ISO 3449:1992 Level II.
Separate circuits for front and rear.
Tilt circuit Dual pedal braking system.
Three positions: tilt back, hold
Fully integrated with hydraulic
and dump.
Two speed dump for quick dumping
system, no air system required. Sound
with bucket and precise load control Secondary brake
with forks or other work tools. Indicator light alerts operator if brake
Operator Sound
Adjustable automatic bucket pressure drops. The operator sound level measured
positioner to desired loading angle. Continually-charged nitrogen
according to the procedures specified
Does not require visual spotting. accumulators provide stopping power in ISO 6394:1992 is 74 dB(A), for
after loss of engine power.
Controls cab offered by Caterpillar, with doors
Choice of two low effort control Parking brake and windows closed.
systems: a joystick or a two-lever Mechanical, shoe-type brake.
Exterior Sound
control of lift and tilt circuits. Mounted on drive line for positive
Labeled spectator sound power level
Optional third and fourth function manual operation. measured according to the test
hydraulic circuits available with Application of parking brake
procedures and conditions specified
individual lever controls for remote neutralizes the transmission. in 2000/14/EC
hydraulic functions.
Heavy-duty brake standard version 107 dB(A)
Controls can be disabled for roading.
Optional heavy-duty brakes with low sound or Blue Angel
integrated oil cooler. version 101 dB(A)

14 924G Wheel Loader specifications


Supplemental Specifications Typical Material
Densities Loose
Change in Articulated
Change in Static Tipping Load kg/m3
Operating Weight with Hook-On Bucket Basalt 1960
kg kg Bauxite, Kaolin 1420
Air conditioner 32 43 Clay
Canopy, ROPS (less cab) -199 -168 natural bed 1660
Counterweight, 175 kg (removal) -175 -267 dry 1480
Guard, crankcase 15 20 wet 1660
Guard, driveshaft 17 3 Clay and gravel
Guard, power train 52 46 dry 1420
Ride Control System 40 25 wet 1540
Secondary steering (removal) 38 46 Decomposed rock
Tires, 1 piece rims 75% rock, 25% earth 1960
17.5-25, 12PR (L-2) -516 -293 50% rock, 50% earth 1720
17.5-25, 12PR (L-3) -444 -252 25% rock, 75% earth 1570
17.5-R25, radial (L-2) -476 -271 Earth
17.5 R25, radial (L-3) -376 -214 dry, packed 1510
Tires, 3 piece rims wet, excavated 1600
17.5-25, 12PR (L-2) -392 -222 Granite
17.5-25, 12PR (L-3) -320 -181 broken 1660
17.5-25, radial (L-2) -352 -199 Gravel
17.5 R25, radial (L-3) -252 -143 pitrun 1930
550/65 R25, radial (L-2) -60 -34 dry 1510
550/65 R25, radial (L-3) 0 0 dry, 6-50 mm 1690
20.5-25, 12PR (L-2) -104 -59 wet, 6-50 mm 2020
20.5-25, 12PR (L-3) 100 200 Gypsum
20.5-25, radial (L-2) -36 -20 broken 1810
20.5-25, radial (L-3) 136 78 crushed 1600
Fenders, roading 39 50 Limestone
Low sound package 104 116 broken 1540
Lighting AR, roading 12 11 crushed 1540
Sand
dry, loose 1420
damp 1690
Bucket Size Selector
wet 1840
Sand and clay
Material Density loose 1600
Bucket
Sand and gravel
Standard
1.7 m3 2.8 m3 dry 1720
High Lift
700 800 900 1000 1100 kg/m 3 wet 2020
Standard
1.8 m3 Sandstone 1510
High Lift

Standard Shale 1250


2.0 m3 5.0 m3
High Lift Slag
Standard 400 450 500 550 600 kg/m3 broken 1750
2.1 m3 High Lift
% Bucket Fill Factor Stone
1000 1200 1400 1600 1800 2000 kg/m3 115% 100% 95% crushed 1600
Wood chips 400

924G Wheel Loader specifications 15


Dimensions with Bucket
Dimensions are for machines equipped with 550/65 R25 (L-3) tires and 1.8 m3 general purpose bucket with bolt on cutting edge.
Refer to operating specifications on pg. 20-21 for bucket variations.




15

24



16

14 13 23

1 12
11
2 10
18

3


25


17

4
5


19


78

20
7 8



9

21


6

22

Standard VersaLink High Lift VersaLink


1 Height to top of ROPS/FOPS 3176 mm 3176 mm
2 Height to top of exhaust stack 3143 mm 3143 mm
3 Height to top of hood 2078 mm 2078 mm
4 Height to centre of axle 624 mm 624 mm
5 Ground clearance 385 mm 385 mm
6 Overall length 7164 mm 7657 mm
7 Length - rear axle to bumper 1934 mm 1934 mm
8 Centre line of front axle to hitch 1400 mm 1400 mm
9 Wheel base length 2800 mm 2800 mm
10 Dump clearance at maximum lift and 45 dump 2777 mm 3285 mm
11 Bucket clearance at maximum lift and carry 3505 mm 4012 mm
12 Bucket pin height at maximum lift 3830 mm 4337 mm
13 Overall height - bucket raised 5127 mm 5633 mm
14 Reach at maximum lift and 45 dump 1067 mm 1068 mm
15 Rack back angle at maximum lift and level 58 62
16 Dump angle at maximum lift 45 45
17 Rack back angle at ground 50 50
18 Rack back angle at carry 51 54
19 Carry height 367 mm 524 mm
20 Digging depth 117 mm 125 mm
17.5-25 12PR (L-2) 550/65 R25 (L-3) 20.5-25 12PR (L-2)
21 Width over tread center 1880 mm 1880 mm 1880 mm
22 Overall width over tires 2356 mm 2468 mm 2466 mm
23 Minimum turning radius over tires 5070 mm 5129 mm 5135 mm
24 Minimum turning radius over bucket 5603 mm 5603 mm 5603 mm
25 Steering angle - left/right 40 40 40
Change in vertical dimension -17 0 +51

16 924G Wheel Loader specifications


Dimensions with Pallet Forks
Dimensions are for machines equipped with 550/65 R25 (L-3) tires. Dimensions vary with fork length.
Refer to operating specifications chart below.

Standard VersaLink
Fork Tine Length
1200 mm 1350 mm
7

1 7603 mm 7768 mm
2 84 mm 84 mm
3 969 mm 984 mm
4 1613 mm 1628 mm


5 3586 mm 3600 mm

6 1739 mm 1739 mm
4
7 814 mm 814 mm

High Lift VersaLink


5
1 8102 mm 8267 mm
3


2 94 mm 94 mm
3 1468 mm 1483 mm
4 2004 mm 2019 mm 6

5 4094 mm 4109 mm


6 1739 mm 1739 mm



7 814 mm 814 mm 2

1

Operating Specifications with Pallet Forks


Fork Tine Length Fork Tine Length
Standard VersaLink: 1200 mm 1350 mm
Operating load:
Per EN 474-3, rough terrain (60% of FTSTL) 3103 kg 2978 kg
Per EN 474-3, firm and level ground (80% of FTSTL) 4137 kg 3970 kg
Load center 600 mm 675 mm
Static tipping load with level arms and forks, straight* 5910 kg 5680 kg
Static tipping load with level arms and forks, full 40 turn* 5171 kg 4963 kg
Operating weight* 10 620 kg 10 680 kg
High Lift VersaLink:
Operating load:
Per EN 474-3, rough terrain (60% of FTSTL) 2649 kg 2546 kg
Per EN 474-3, firm & level ground (80% of FTSTL) 3532 kg 3394 kg
Load center 600 mm 675 mm
Static tipping load with level arms and forks, straight* 5066 kg 4877 kg
Static tipping load with level arms and forks, full 40 turn* 4415 kg 4243 kg
Operating weight* 10 727 kg 10 787 kg
* Static tipping and operating weights shown are for a 924G with optional counterweight, lubricants, full fuel tank,
ROPS cab, 80 kg operator, secondary steering and 550/65 R25 (L-3) tires. Tipping load is defined by SAE J732 JUN92.

924G Wheel Loader specifications 17


Dimensions with Standard VersaLink and Millyard Forks
Dimensions are for machines equipped with 550/65 R25 (L-3) tires. Dimensions vary with fork length.
Refer to operating specifications chart below.



Hook-on Fork Pin-On Fork 5

11
4
1 7666 mm 7556 mm
12


2 13

1006 mm 902 mm

14
3 1649 mm 1488 mm


4 850 mm 689 mm 45

5 1220 mm 1220 mm 10

6 1751 mm 1685 mm


3

7 2090 mm 2440 mm


8 2411 mm 2483 mm
9 3599 mm 3532 mm
9


10 69 48 8
11 2705 mm 2705 mm 7
6
12 1195 mm 1195 mm
13 1651 mm 1651 mm






14 1779 mm 1779 mm
2

1

Operating Specifications with Standard VersaLink and Millyard Forks


Fork Type Hook-On Fork Pin-on Fork
Operating load:
Per EN 474-3, log handling, rough terrain (75% of FTSTL) 3372 kg 3700 kg
Per EN 474-3, log handling, firm and level ground (85% of FTSTL) 3822 kg 4193 kg
Load center 616 mm 592 mm
Static tipping load with level arm and forks, straight* 5221 kg 5707 kg
Static tipping load with level arm and forks, full 40 turn 4496 kg 4933 kg
Operating weight* 11 320 kg 11 208 kg
* Static tipping and operating weights shown are for a 924G with optional counterweight, lubricants, full fuel tank,
ROPS cab, 80 kg operator, secondary steering and 550/65 R25 (L-3) tires. Tipping load is defined by SAE J732 JUN92.

18 924G Wheel Loader specifications


Dimensions with Material Handling Arm
Dimensions are for machines equipped with 550/65 R25 (L-3) tires.
Refer to operating specifications chart below.

Standard High Lift



VersaLink VersaLink
1
1 2407 mm 2128 mm

2 1933 mm 1722 mm


3 1459 mm 1316 mm
3
4 7146 mm 7803 mm


5 6266 mm 6890 mm
6 5387 mm 5977 mm
7 3273 mm 3664 mm
8 4272 mm 4663 mm 4
9 5272 mm 5663 mm 5
10 1551 mm 1551 mm 6
11 2189 mm 2113 mm
12 3139 mm 3017 mm



7

13 4090 mm 3921 mm

8

14 910 mm 1683 mm 10

9

15 1218 mm 2110 mm


16 1526 mm 2538 mm

11
12


14

13


15


16

Operating Specifications with Material Handling Arm


Standard VersaLink: Retracted Mid-Position Extended
Operating load 1881 kg 1492 kg 1238 kg
Static tipping load, straight* 4304 kg 3416 kg 2836 kg
Static tipping load, full 40 full turn* 3762 kg 2984 kg 2476 kg
Operating weight* 10 578 kg 10 578 kg 10 578 kg
Equipped with High Lift VersaLink:
Operating load 1659 kg 1340 kg 1125 kg
Static tipping load, straight* 3811 kg 3080 kg 2588 kg
Static tipping load, full 40 full turn* 3318 kg 2679 kg 2250 kg
Operating weight* 10 685 kg 10 685 kg 10 685 kg
* Static tipping and operating weights shown are for a 924G with optional counterweight, lubricants, full fuel tank,
ROPS cab, 80 kg operator, secondary steering and 550/65 R25 (L-3) tires. Tipping load is defined by SAE J732 JUN92.
Machine stability and operating weights are affected by tire size, tire ballast and other work tools.

924G Wheel Loader specifications 19


Standard VersaLink and Bucket
Specifications shown are for 924G with optional counterweight, standard lubricants, full fuel tank, ROPS cab,
80 kg operator, secondary steering and 550/65 R25 (L-3) tires.

Hook-on Buckets Pin-on Buckets


using Quick Coupler (values in brackets)

General Purpose Buckets Penetration Waste/Ag Woodchip

Bolt-On Bolt-On Bolt-On Flush Mounted Bolt-On Bolt-On


Cutting Edge Teeth and Segments* Teeth* Teeth Cutting Edge Cutting Edge

Rated bucket capacity m3 1.8 2.1 1.8 2.1 1.7 2.0 1.7 2.8 5.0

Struck capacity m3 1.5 1.7 1.5 1.7 1.4 1.6 1.4 2.3 4.1

Bucket width mm 2550 2550 2585 2585 2585 2585 2594 2550 3392

Dump clearance at full lift 2777 2708 2673 2604 2673 2604 2693 2572 2461
mm
and 45 discharge (2867) (2798) (2763) (2694) (2763) (2964) (2783) (2645) (2518)
Reach at full lift 1044 1112 1147 1215 1147 1215 1162 1250 1210
mm
and 45 discharge (937) (1005) (1040) (1108) (1040) (1108) (1055) (1143) (1100)
Reach at 45 discharge 1540 1570 1584 1610 1584 1610 1611 1624 1506
mm
and 2130 mm clearance (1480) (1513) (1529) (1559) (1529) (1559) (1555) (1574) (1449)
Reach with lift arms horizontal 2347 2444 2493 2590 2493 2590 2491 2637 2711
mm
and bucket level (2207) (2304) (2353) (2450) (2353) (2450) (2351) (2497) (2581)
117 126 117 126 90 100 90 143 114
Digging depth mm
(117) (123) (117) (123) (90) (98) (90) (140) (140)
7168 7268 7310 7414 7289 7393 7287 7476 7527
Overall length mm
(7024) (7128) (7170) (7274) (7149) (7253) (7147) (7336) (7420)
Overall height with bucket 5127 5237 5127 5237 5127 5237 5127 5359 5620
mm
at full raise (5037) (5149) (5037) (5149) (5037) (5149) (5037) (5271) (5518)
Loader turning radius 11 197 11 253 11 314 11 372 11 314 11 372 11 306 11 370 12 156
mm
with bucket in carry position (11 130) (11 184) (11 244) (11 300) (11 244) (11 300) (11 236) (11 296) (12 108)
7856 7763 7690 7595 7873 7702 7925 7508 7248
Static tipping load, straight kg
(8274) (8199) (8107) (8029) (8298) (8137) (8371) (7927) (7589)
Static tipping load, 6846 6759 6681 6590 6853 6697 6909 6519 6250
kg
full 40 turn (7226) (7156) (7060) (6987) (7240) (7094) (7316) (6902) (6567)
97 89 96 88 103 94 104 76 71
Breakout force kN
(112) (102) (111) (101) (120) (108) (121) (86) (79)
10 913 10 962 10 048 10 097 10 962 11 011 10 904 11 075 11 439
Operating weight kg
(10 791) (10 819) (10 927) (10 955) (10 841) (10 869) (10 760) (10 935) (11 273)

* Dimension varies with bucket. Refer to chart above.


Dimensions are measured to the tip of the bucket teeth
to provide accurate clearance data.
SAE standards specifies the cutting edge.

20 924G Wheel Loader specifications


High Lift VersaLink and Bucket
Specifications shown are for 924G with optional counterweight, standard lubricants, full fuel tank, ROPS cab,
80 kg operator, secondary steering and 550/65 R25 (L-3) tires.

Hook-on Buckets Pin-on Buckets


using Quick Coupler (values in brackets)

General Purpose Buckets Penetration Waste/Ag Woodchip

Bolt-On Bolt-On Bolt-On Flush Mounted Bolt-On Bolt-On


Cutting Edge Teeth and Segments* Teeth* Teeth Cutting Edge Cutting Edge

Rated bucket capacity m3 1.8 2.1 1.8 2.1 1.7 2.0 1.7 2.8 5.0

Struck capacity m3 1.5 1.7 1.5 1.7 1.4 1.6 1.4 2.3 4.1

Bucket width mm 2550 2550 2585 2585 2585 2585 2594 2550 3392

Dump clearance at full lift 3285 3216 3181 3112 3181 3112 3201 3080 2969
mm
and 45 discharge (3375) (3307) (3271) (3202) (3271) (3202) (3291) (3170) (3042)
Reach at full lift 1045 1113 1148 1217 1148 1217 1163 1251 1210
mm
and 45 discharge (938) (1006) (1041) (1109) (1041) (1109) (1056) (1144) (1101)
Reach at 45 discharge 1976 2012 2030 2062 2030 2062 2054 2080 1977
mm
and 2130 mm clearance (1908) (1947) (1966) (2002) (1966) (2002) (1990) (2020) (1910)
Reach with lift arms horizontal 2738 2835 2884 2981 2884 2981 2882 3028 3101
mm
and bucket level (2598) (2695) (2744) (2841) (2744) (2841) (2742) (2888) (2972)
125 133 125 133 100 108 100 150 125
Digging depth mm
(125) (133) (125) (133) (100) (108) (100) (150) (125)
7657 7760 7803 7906 7786 7888 7784 7964 8020
Overall length mm
(7517) (7620) (7663) (7766) (7646) (7748) (7644) (7824) (7909)
Overall height with bucket 5633 5743 5633 5743 5633 5743 5633 5868 6127
mm
at full raise (5544) (5656) (5544) (5656) (5544) (5656) (5544) (5778) (6025)
Loader turning radius 11 626 11 692 11 757 11 824 11 757 11 824 11 745 11 827 12 589
mm
with bucket in carry position (11 596) (11 657) (11 719) (11 781) (11 719) (11 781) (11 707) (11 781) (12 567)
6407 6328 6247 6165 6402 6268 6459 6114 5828
Static tipping load, straight kg
(6732) (6671) (6571) (6507) (6731) (6611) (6810) (6446) (6112)
Static tipping load, 5554 5478 5394 5316 5542 5419 5602 5267 4983
kg
full 40 turn (5852) (5795) (5691) (5631) (5844) (5735) (5925) (5582) (5249)
97 89 96 88 103 94 104 76 71
Breakout force kN
(112) (101) (111) (101) (120) (108) (121) (86) (79)
11 020 11 069 11 155 11 204 11 070 11 119 11 012 11 182 11 546
Operating weight kg
(10 899) (10 927) (11 034) (11 062) (10 948) (10 976) (10 867) (11 043) (11 380)

* Dimension varies with bucket. Refer to chart above.


Dimensions are measured to the tip of the bucket teeth
to provide accurate clearance data.
SAE standards specifies the cutting edge.

924G Wheel Loader specifications 21


Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Interior light Hydraulics


Alternator, 80-amp Interior and exterior auxiliary power Hydraulic control, 2-valve, 1-lever,
Alarm, back-up sockets with F/N/R
Batteries, maintenance-free, 12V, Lighter Hydraulic control lever lockout
950 CCA (2) Lunch box storage with cup holder Hydraulic diagnostic connectors
Directional signals, (front and rear) Pilot hydraulic implement controls Hydraulic oil cooler
Electrical system, 24V Rear window defroster, electric Load-sensing steering system
Halogen working lights (front and rear) Rear view mirrors (2 inside) SOS oil sampling port, hydraulic oil
Ignition key start/stop switch Seat, adjustable suspension, backrest,
Other standard equipment
Roading lights armrest (fabric or vinyl)
Antenna, for radio
Starting aid, thermal Seatbelt, 75 mm, retractable
Antifreeze/coolant, extended-life
Tinted safety glass
Operator environment protects to -36C
Two door cab, fixed glass
Cab, ROPS (sound suppressed and Automatic bucket positioner/fork
Wet arm wiper/washer, intermittent,
pressurized) positioner
front and rear
Gauges: Brakes, secondary and parking
Engine coolant temperature Power Train Bucket positioner, automatic
Hydraulic oil temperature Engine, Caterpillar 3056E DIT ATAAC Counterweight
Torque converter oil temperature Low emission diesel engine Engine enclosure, lockable
Fuel level gauge Turbocharged Fenders, front
Speedometer Aftercooled Hitch, recovery
Digital tachometer Electronically controlled Implement control lever locks
Digital hour meter/odometer Air cleaner, dry type Loader linkage, VersaLink
Warning indicators: Axle seal guards Lift kickout, automatic
Primary steering malfunction Brakes, enclosed wet-disc full hydraulic Machine Security System ready
Electrical system voltage low Differentials, conventional (front/rear) Product Link ready
Coolant temperature Driveshaft, lubed for life Quick Coupler
Engine oil pressure low Engine fuel priming pump Remote grease lines
Parking brake applied Engine speed control Steering stops, cushioned
Brake charge pressure low Fuel/water separator Swing-out, hydraulically driven
Transmission oil temperature Muffler demand fan
Transmission oil filter bypass Radiator, unit serviceable Vandalism protection,
Hydraulic oil filter bypass SOS oil sampling port: lockable service points
Adjustable tilt steering column engine oil Visual indicators:
Coat Hook transmission oil air cleaner service
Ground level door release Torque converter coolant level
Heater/defroster Transmission, 4F/3R, autoshift, single hydraulic oil
Horn, steering wheel mounted (electric) lever control and kickdown button transmission oil
Transmission neutralizer

22 924G Wheel Loader specifications


Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for specifics.

Electrical Power Train Other optional equipment


Alternator, 95-amp Differential, limited slip, front axle Antifreeze/coolant, extended-life,
Electrical accessories package and/or rear axle protects to -50C
(12V converter, accessory Brakes, heavy duty Beacon light, rotating, magnetic-mount
plug outlet, wiring) Fan, reversing Buckets/ground engaging tools
Flood lights, auxiliary, cab-mounted Low speed transmission Counterweight, 175 kg
Ride control system Dust bowl precleaner
Operator environment
Starting aid, engine coolant heater, Fenders, roading, rear
Air conditioner (R-134a refrigerant)
120V Guards:
Canopy, ROPS
Crankcase
Mirrors, external (two) Hydraulics
Lights
Radio prep packages: Hydraulic control, two lever
Power train
12V installation, includes speakers, (lift/tilt)
Vandalism protection
cable, mounting bracket, hardware, Hydraulic control, 3rd and 4th valve
(for use with ROPS canopy only)
converter and accessory plug. Hydraulic oil cooler, heavy-duty
Waste guarding package
Radio not included. Load check valves
Windshield
24V installation, same as above,
Linkage, high lift
but without converter or
Machine Security System
accessory plug.
Material handling arm
Seats:
Pallet forks, carriage
Caterpillar Contour Series, fabric
Product Link
Caterpillar Contour Series, fabric,
Quick Coupler, wide
with air suspension
Sound suppression package
Sliding door windows (left and right)
Steering, secondary
Sun screen, rear
Tires:
Visor, sun (front)
Bias ply, 17.5 - 25 and 20.5 - 25
Radial, 17.5 - 25, 550/65 R25
and 20.5 - 25
Working lights, auxiliary,
cab-mounted

924G Wheel Loader specifications 23


924G Wheel Loader

Featured photos of machines may not always include standard equipment. www.CAT.com
See your Caterpillar Dealer for available options.
HEHL2833 (01/2003) hr Materials and specifications are subject to change without notice. 2003 Caterpillar

24

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