2001 - 03 Pest
2001 - 03 Pest
2001 - 03 Pest
IMPLEMENTATION SCHEDULE (to be completed by the On Plant Supervisor on the AQIS file copy)
PURPOSE
To provide both Industry and AQIS field staff a comprehensive update of the guidelines
for pest and vermin control procedures.
SCOPE
This notice applies to all export meat establishments registered under the Export Meat
Orders and the Game, Poultry and Rabbit Meat Orders.
BACKGROUND
This notice provides guidelines for the development and application of the pest and
vermin standard operating procedures required at export meat establishments. The notice
elaborates on the responsibilities of management and AQIS to have monitoring and
verification systems which accurately record the control measures used at the
establishment.
The notice further addresses the appropriate use of chemicals and other measures for pest
and vermin control within the establishment. The document incorporates comments by
recent overseas reviewers.
PROCEDURES
Attached to this notice are three documents
ACTIONS
1. The establishment current approved pest and vermin control SOP should be
enhanced in line with the program documented in Attachment 1 within 2 months of the
date of effect of this notice;
2. The revised SOP is to be submitted to the OPS who will recommend any changes
and sign the SOP off when the OPS is satisfied with the SOP addresses issues identified
in the guideline, and
3. OPS will submit the SOP to the ATM for approval.
Brian Macdonald
Executive Manager
Meat Inspection and Food Services Group
Attachment 1, 2 and 3
Attachment 1
Works Manager Ensures that resources are available to carry out the scope of this
program and participates in reviews of the procedures.
Ensure responsible persons are trained for the relevant tasks.
Quality Assurance Manager Informs management review meetings of pest and vermin control
program and significant findings.
Ensures the Pest Control Contractor/Company Pest Control Officer is
fully conversant with legislative requirements, current industry best
practices and company requirements.
Reviews pest and vermin reports and corrective actions.
Arranges for repairs, maintenance and installations relevant to pest and
vermin control.
Ensures effective integration of other on-plant programs with pest and
vermin control eg, sanitation and hygiene, disposal of waste material and
maintenance.
Audits and updates pest and vermin control SOP.
Makes available to the pest control contractor the Map of Sightings as
recorded for each calendar month.
Pest Control Contractor: Provides regular services and responds promptly to requests for extra
servicing made by management in the event of increased activity
between services, or ineffective treatments.
Any pesticides may be used only in accordance with the requirements of
Part 23 of the PGGOs and as required by the chemical manufacturer.
Completes pest report forms (see Appendix 1 for details) specifying:
Species targeted.
Presence of vermin activity
Location of each pest or vermin station.
Type of treatment ie. chemical, physical, placement of traps and
bait stations, etc.
the name of the chemicals and the concentration at which the
chemicals were actually used.
Trims or replaces any rodent bait block showing signs of gnawing.
Replaces bait and clean fly bait stations.
Hold current license with appropriate State or Territory authority.
[An important aspect of the Pest Control Contractors responsibilities is providing recommendations on ways to
improve the pest and vermin control program at the establishment. These recommendations should be based on the
Contractors knowledge of the target species, the Map of Sightings (Form VC 01) and the Contractors observations
on the day of servicing.]
Company Pest Control Officer(s) Carries out the above duties where no contractor is employed.
Daily checks all traps present inside buildings or arranges for these to be
part of the pre-operational checks
Weekly monitors all aspects of the pest and vermin control program.
Records results on company report form (see Weekly Vermin Report
VC02, and the Weekly Insect Report VC03).
Dispenses pesticides and rodenticides to people trained in their use
Determines frequency of spraying exterior surfaces of buildings
resulting from seasonal increases in numbers of flying insects.
Makes available the Map of Sightings (VC01) for use by all plant
operatives including management personnel.
Implements the internal pest and vermin elimination program.
Engineer/Maintenance Supervisor Maintenance of the physical barriers to pest and vermin entry.
All Plant Personnel Record all pest and vermin sightings and activities encountered on Map
of Sightings (Form VC01).
6.1 GENERAL
Pest control must be regularly carried out and results of bait station checks recorded. The
management of the establishment is responsible for the pest program including the
chemicals used and actions carried out by independent pest control companies.
The activity records of bait stations checks are to be clear and unambiguous and must
include any follow up action including preventive measures required by the management.
The checklists (Appendices 1, 2 and 3) show what should be included in the pest control
program, and the expectations of the pest controller and the company for a managed
response to pest activity.
6.2 CHEMICALS
Any pest control chemical held at the establishment shall be in a clearly designated
secure cabinet or facility used only for pest control. The keys to this facility are to be
controlled and limited as far a possible. Persons issued with keys are to be nominated in
the SOP. Chemicals used shall be AQIS approved and used only in accordance with the
instrument of approval.
The use of chemicals shall be according to the AQIS approved company pest and vermin
SOP. Management are responsible for all pest chemicals, including any used by an
external pest control contractor, within the establishment.
It is an overseas country requirement that
RODENTICIDES SHALL NOT BE USED INSIDE THE EDIBLE AREAS OF THE PLANT OR
WITHIN AMENITIES, LAUNDRIES, CARTON STORES AND DRY GOOD STORAGE AREAS.
RODENTICIDE BAITS SHALL BE REMOVED FROM THESE AREAS AND REPLACED WITH
INDICATOR BAITS, AND LIVE TRAPS (refer Section 6.5.2).
Insecticide foggers for roach and flies must not be used where people who work in edible
departments pass from amenities to production areas. This includes change rooms,
lockers, lunchrooms, smoke areas, doorways, corridors etc where possible insecticide
may remain on protective clothing. Foggers are not to be used around animal risk areas
such as ramps, lairages and holding paddocks.
Type A insecticide may be used in lockers where cockroaches are present providing the
lockers are cleaned after the spray is used and the spray is used after edible production
working hours (protective work clothing including aprons should not be present in
lockers).
6.3 PHYSICAL BARRIERS
Physical barriers prevent pests entering buildings or eliminate their presence. The barrier
must be effective and usually a combination of deterrents is required to achieve the
purpose. The effectiveness of these barriers is a key indicator of the effectiveness of the
company preventative maintenance program. Examples of suitable barriers are:
self-closing doors mounted in such a way that light cannot be seen between the rubber
door seal and the floor or door jam
an ante room to the external entry door into the edible areas where active fly control
measures can be taken to stop their further ingress into the building.
An air curtain installed at the external doorways. The air curtain should have a
capacity to move air across the full extent the doorway at 6 m/sec.
Insecticutor or insect sticky pad installed in the ante room such that the light is
shrouded to the outside so as not to attract flying insects from the outside.
Connect amenities to the processing areas with a fly-screened passageway.
Positive pressure ventilation, which provides an outward-moving barrier to flying
insects (and dust) when doors, are opened. The ventilated input air must be filtered.
On the slaughter floor air will exhaust from stock entries and chutes, however
slaughter floor air must not be forced into the chillers as this will cause condensation.
Adequate exhausting in the vicinity of the final wash may prevent this.
A correctly fitted panel installed in the livestock race designed to deny vermin access
to the slaughter floor through the knocking box after finish of daily production.
drain ports covered with a fitted plate. These plates should be removable to allow
access to traps and for the clearing of blockages.
chutes from edible production areas to external or inedible areas flapped or screened
at the discharge end; use of fan exhaust fitted into the chute housing to ensure
outward movement of air may be beneficial.
Screened entrances to inedible/condemned material processing areas. If these areas
have large chutes or slides entering directly from edible product areas, the type of
personnel entrances used for edible areas should be installed.
6.4 CLEANING, SANITATION AND HOUSEKEEPING
A broad scope cleaning and sanitation program is necessary to control and prevent pests
and vermin presence within the establishment.
The Cleaning and Sanitation SOP should include:
removal of alternative food sources which may attract pests and vermin in edible
production and storage areas, dry goods storage areas and operatives amenities and
compete with baits.
squeegeeing pools of water remaining on the floor of production areas and amenities
after the cleaning operation to provide a dry environment.
cleaning the by-products plant so that harborage is denied and food sources are
eliminated.
daily high pressure hosing of the livestock yards and pens particularly of yards that
have held grain-fed animals to ensure all grain in the dung is removed.
cleaning of high-traffic personnel thoroughfares during the day and at the end of the
production shift. Boot cleaning facilities associated with production areas should be
provided to prevent meat material being carried outside.
cleaning of the operatives lunch room after each main work break and again at the
end of the production shift. A foaming detergent should be applied weekly to achieve
a thorough clean.
routine cleaning of personnel lockers.
routine cleaning under carton pallets held in stores.
taping or otherwise securing broken packages or cartons holding ingredients, food
product and product wrapping materials and immediately cleaning up any spilt food
source
storage of equipment and materials used for plant maintenance and construction in
designated storage facilities eg. on racks off the floor.
having lidded or screened containers including trailers to hold waste products
hauling waste material in water tight trailers which do not spill contents
receiving inedible material on curbed and drained concrete aprons to prevent material
seeping into surrounding area and any spills contained and cleaned up without delay
not holding waste material on surfaces that cannot be cleaned effectively
disposing of inedible product before odours result from decomposing material
ensuring vegetation is kept under control in all parts of the premises including the
effluent ponds.
regular mowing of grass and trimming along the edges of concrete areas
Management should approach neighbouring properties if harborage exist that could
impact on the operation of this program.
6.5 VERMIN CONTROL
Rodents are controlled with rodenticidal baits used in a perimeter baiting regime. Rodent
bait stations are individually numbered and their location recorded on a site map. Large
establishments especially in rural areas will require a primary fence line perimeter series
of baits as well as a secondary external building perimeter line of baits. In some states
where baits may only be placed near buildings the placement of baits near outbuildings is
encouraged to form a primary perimeter.
The perimeter-baiting regime is established with advice from the Pest Control Contractor
and takes into account prevailing conditions at the establishment eg. proximity of the by-
products plant to edible production buildings, location of effluent ponds, and other
features of topography.
Baits are to be placed at strategic locations around the entire plant and any outbuildings
or facilities and be positioned so that the contents cannot be washed into any watercourse.
The design of bait stations shall allow access to rodents but not livestock or birds.
Plant operatives, other than the company pest control officer, should be denied access to
bait stations by using simple locking devices. Where the bait station is not of a lidded
locked design, the baits shall be secured into the bait station to prevent removal.
The rodenticidal baits shall be all weather wax-block type or similar that ensures there is
no spillage and readily shows signs of rodent activity.
6.5.2 INTERIOR REGIME OF INDICATOR BAITS AND TRAPPING
Poisonous baits are not to be used in the edible areas of the plant, amenities, carton stores
and laundries. A comprehensive program of indicator baits or traps is to be implemented
inside establishment buildings which verify whether the above procedures are effective in
excluding vermin from the buildings. These baits require an attractant and are to be
checked on a daily basis preferably during the daily pre-operational hygiene checks.
There are several types of indicator baits available;
Stickypads
Chew Baits, and
Traps e.g. Tin Cats types
During the cooler months, extra vigilance is needed for vermin presence inside
buildings. Particularly check infrequently used doorways, maintenance accessways or
disused areas.
Any presence detected requires management review of the vermin control program.
6.6 CONTROL OF LARGER VERTEBRATES
A non-injury causing trap shall be kept on plant for the capture of feral or native
animals reported to the company pest control officer that may be a hygiene threat.
Feral animals shall be humanely destroyed while native animals shall be handed over
to wildlife authorities for re-location.
Nesting sites for birds shall be eliminated, as far as possible by screening. All nests
shall be removed in a timely fashion to prevent egg laying.
Details of trap setting and animal capture shall be documented (refer to the Weekly
Vermin Report, VC02).
7 MONITORING
All employees and staff are responsible for reporting sightings and activity throughout
the plant and its surrounds on the Map of Sightings (Form VC01). Any sightings or
evidence of vermin or insects during pre-operational inspections is to be recorded on the
daily pre-operational hygiene report. These findings must be acted on immediately and
all findings drawn to the attention of the Company Pest Control Officer or QA Manager.
The company pest control officer shall monitor and record the following elements of the
program: (The monthly checks to be carried out between monthly contractor visits.)
Vermin Control (Form VC02)
Consult pre-operational hygiene forms for reports of vermin activity.(Weekly)
Check condition of rubber door seals.(Weekly)
Check the number and location of the bait stations and traps against the site
map.(Monthly)
Record activity if any found at rodent bait stations and traps. (Monthly)
Clean bait station of any droppings and replace or trim any gnawed bait blocks. Secure
an adhesive label to the station specifying the date of servicing.(Monthly)
Insect Control (Form VC03)
(This form may be combined with form VCO2)
Consult pre-operational hygiene forms for reports of insect activity and air curtain
operation.(Weekly)
Check condition of physical barriers.(Monthly)
Check that preventive actions taken under the sanitation program are recorded.
(Weekly)
Record date, location and chemical used when spraying pesticide type B.(Daily)
Check effectiveness of the fly bait stations. (Weekly)
Check housekeeping around inedible/condemned areas and the rendering plant.
(Weekly)
Record date, location and chemical used for all interior flying insect treatments.(Daily)
Record date, unit number and presence of insects in each insect cuter. (Weekly)
Maintenance teams play an important role in controlling pest and vermin entry to the
plant and shall monitor the barrier for maintenance defects
Preventative Maintenance Log/Diary
Check all physical barriers once per month.
8 CORRECTIVE ACTION
Corrective action for pest and vermin control shall incorporate relevant parts of this
program and needs to be specific to each establishment. Must include what is to be done
if pests or vermin are detected.
Any pest control facility requiring repair shall be reported on the company maintenance
form.
The Quality Assurance Manager shall be notified whenever internal vermin activity is
reported or when spraying is required to control insects inside buildings and shall ensure
that all parties meet their responsibilities.
Notify the AQIS OPS of vermin activity at indicator baits or in the perimeter baits so that
corrective action can be verified if considered appropriate.
Corrective actions arising from activity of pests and vermin in edible production and
storage areas, dry goods storage areas and operatives amenities, particularly during peak
seasonal increases, require urgent management review of all aspects of the program.
Management review meetings and actions taken must be recorded.
Details of corrective actions are outlined in Appendix 3.
9 VERIFICATION
The frequency of activity at each rodent bait or trap station shall be analysed to determine
an appropriate control response.
Similarly, the prevalence of insects in edible areas or destroyed by insect cuter units in
the ante-rooms, amenities and dry goods storage shall be analysed for adequacy of the
physical barriers in place.
The records need to be reviewed on a regular basis by the QA Manager. Internal audit is
probably the most important verification activity as it provides a good overview of the
SOP and how it is functioning.
Outcomes arising from recommendations by the external pest controller, any significant
findings of pest and vermin, audit findings of the pest and vermin SOP and analysis of
monitoring records shall be put on the agenda for the management review meeting and
decisions recorded in the minutes.
10 DOCUMENTS
Rodent Bait Station Map
Interior Rodent Indicator Baits and Traps Map
Fly Bait Station Map
Insect cuter Location Map
Note: subject to clarity one or more of these maps may be combined.
Map of Sightings VC01
Weekly Vermin Report VC02
Weekly Insect Report VC03
Contractors Pest Control Report VC04 (see Appendix 1 for details)
List of appendices
Checklist of pest control report details - see Appendix 1.
Checklist of establishment specifications for the contracted Pest Control Company - see
Appendix 2.
Checklists of company follow up activity - see Appendix 3.
Appendix 1
Pest Control Report Details
1. Letterhead of pest control company to be stated on report
2. Date when rodent baits or traps checked
3. Show each rodent bait/trap station checked
(eg number bait stations 1 2 3 4 5 6 7 8 9 10 ----- n with each station
number marked '/' for nil activity; '_' not checked; and 'O' for activity)
4. Activity Statement
For each active bait or trap station number specify type of activity found eg
droppings, gnawed bait, dead rat, gnawed materials etc (subjective terms such as
'light' or 'heavy' activity may indicate degree of infestation but shall not replace
the specific type of activity)
State immediate and preventive actions taken and any recommendations to
minimise further activity
Record company follow up action noting additional internal and external control
measures
Note bait station follow up checks stating dates and results of check
5. Pest controller and company person must sign report
Person signing the report should print name and position held.
Appendix 2
Internal Activity
1. Housekeeping
remove rubbish
ensure goods are off floor
cover materials
2. Check for evidence of rodent entry
roof/ceiling
drains
doors/windows
small holes in floors, walls, ceilings
wall junctions
concealed spaces
exposed styrene panels
3. Check all materials and product at risk and take immediate action if suspect rodent
affected.
4. Use traps or non toxic indicator baits to catch rodents inside buildings
Traps are to be checked daily
Weekly checks of non toxic indicator baits may be used to detect presence of
rodents where a daily check is not feasible providing traps are used if any rodent
presence is suspected
Consider locating indicator baits/traps in related rooms/areas eg above ceiling
5. Specify any action taken in report under follow up action including preventive
measures to stop ingress of rodents
Maintenance engineer should be included in team checking possible external
openings into building
6. Where insects are present in production areas, check
access chutes which lead to inedible area particularly for positive outward air flow
and effectiveness of flaps at the chute outlet
personnel movement and ensure intended doorways are used rather than
emergency door exits or other exits which may not have effective controls in
place. Particularly check movements of maintenance staff and employees at short
work breaks where they may use unconventional passageways
location of storage of waste materials in relation to entry doors to buildings.
Waste disposal including inedible material awaiting rendering in open trailers and
rubbish containers are favourite fly attractants. Held waste should be removed
regularly during day so odours and build up of material is minimised or non by-
product waste treated with a fly repellent chemical. Any containers used for waste
should be lidded, discharge end of chutes in external or inedible areas that control
measures in place are effective
Appendix 3 (cont).
External Activity
1. Environment
stop rodents coming to the plant by cleaning up rubbish and mowing lawns
should have clear space around plant and especially near doors
2. Check all openings into building and grate as needed
Check drain outlets, underneath buildings, inedible areas
3. Check outhouses for harbourage and possible communal access to the main building
via roof eg maintenance shop, chemical store, water treatment room, garden shed,
feed areas, rendering plant, general stores
4. Consider placing internal indicator bait or trap station in non production rooms
where entry door is near to an active external bait station
5. Increase bait stations in those perimeter zones where multiple activity is reported
Attachment 2
Export Meat Manual Volume 3
Hygiene
PURPOSE
To outline the responsibilities of inspection staff with regard to pest control in registered
establishments.
SCOPE
This Work Procedure applies to all export meat establishments registered under the
Export Meat Orders and the Game, Poultry and Rabbit Meat Orders.
BACKGROUND
Insects and rodents are capable of transmitting a number of diseases to man due to their
feeding and breeding habits through contamination of food and their presence is a key
indicator of poor sanitation. Therefore it is important for each establishment to have an
effective pest control program which:
a) denies pests entry
b) minimises food supply
c) eliminates breeding/nesting or safe harbourage sites
d) monitors pest activity
e) incorporates an effective eradication program
DEFINITION
RESPONSIBILITIES
recommending the establishment pest control SOP for approval by the ATM
monitoring the effectiveness of the pest control SOP
reviewing activity reports
monitoring chemical usage against the IOA
verifying the effectiveness of the SOP by audit
The Meat Inspector is responsible for:
PROCEDURE INSTRUCTION
Meat Inspector
* Report presence of vermin on premises to - during operational periods record defects in the
OPS form 3.
- During pre-op record findings on form 1
* Take appropriate action to prevent -
contamination of edible product by pests.
FORMS
Pest control reports and forms used under the company pest and vermin control SOP.
REFERENCES
AQIS Legislation
EMO 113
PG(G)O 51
MSQA 2nd Edition
IMPLEMENTATION AUDIT CHECKLIST Attachment 3
1.1 Did the establishment have a SOP for pest and vermin Mandatory Y/N/NA
control prior to this AQIS Notice? Aust standard
AQIS notice 96/38 +
USDA final rule.
EMO113
1.2 Has the SOP been updated? AQIS Notice 2001/03 Y/N/NA Date of Update
1.3 Does the scope of the SOP include: AQIS Notice Y/N/NA
Rodents(rats and mice) 2001/03, Section 4
Insects (flies and cockroaches)
Birds
1.4 Does the SOP reference specific documents? AQIS Notice Y/N/NA
Eg Legislation, external contractors manuals, 2001/03, Section 2.1
Australian Standards for Hygienic Production and
Construction,
1.5 Is the Works Manager (or equivalent) responsible for AQIS Notice Y/N/NA
allocation of adequate resources and training of key 2001/03, Section 5
staff?
5.3 Are there forms/reports for all monitoring activities AQIS Notice Y/N/NA
2001/03, Section 7
5.4 Are all monitoring tasks allocated AQIS Notice Y/N/NA
2001/03, Section 7
5.5 Is maintenance involved in checking the condition of AQIS Notice Y/N/NA
the physical barriers 2001/03, Section 7
6.3 Is the QAM notified if vermin is found inside the AQIS Notice 2001/03, Y/N/NA
building or spraying is required inside the building. Section 8
6.4 Does the SOP require the AQIS OPS to be notified of AQIS Notice 2001/03, Y/N/NA
vermin activity in baits or traps Section 8
6.5 Do pest and vermin incursions to edible areas lead to a AQIS Notice 2001/03, Y/N/NA
management review of the system Section 8
6.6 Are specific actions such as outlined in appendix3 to AQIS Notice 2001/03, Y/N/NA
the program included in the SOP appendix 3
6.7 Are the checks in appendix 3 incorporated into AQIS Notice 2001/03, Y/N/NA
company checklists appendix 3.
7.2 Is the pest and vermin SOP on the schedule for AQIS Notice 2001/03, Y/N/NA
internal audits Section 9
7.3 Has the pest and vermin SOP been internally audited AQIS Notice 2001/03, Y/N/NA
in the last 12 months Section 9
7.5 Are the records reviewed on a regular basis by the AQIS Notice 2001/03, Y/N/NA
QAM Section 9
7.6 Are all significant findings reported to the AQIS Notice 2001/03, Y/N/NA
management review meeting Section 9
8.2 Have the maps been updated as part of the update of AQIS Notice Y/N/NA
the SOP 2001/03, Section 10
8.3 Are completed examples of all forms available AQIS Notice Y/N/NA
2001/03, Section 10
DOCUMENTATION ARE COMPLIANT Y/N/NA
THE SOP PRESENTED COMPLIES WITH THE GUIDELINES OF AQIS NOTICE 2001/??, IS WORKABLE AND CAN BE RECOMMENDED FOR APPROVAL.
I HAVE VERIFIED THAT ALL QUESTIONS IN THIS CHECKLIST HAVE BEEN CORRECTLY ADDRESSED AND I AM PREPARED TO APPROVE THE SOP TO
WHICH IT REFERS.
All questions must be checked, either yes, no or not applicable. Where a question is checked, as no, then the SOP may not conform with the guidelines set out
in the AQIS Notice. The ATM should discuss a no response with the company to ensure there is documentary evidence to support the companies response.