Atlas Copco Gas and Process Solutions

The Next Generation of Pump Technology

Overview

About Atlas Copco JC Carter Pumps

Our history and legacy began in 1947 when James Coolidge Cool Carter,
founder of the Atlas Copco JC Carter Pumps Company, began building
rocket engine fuel pumps.

In 1958, Carter utilized his cutting edge rocket fuel pump An Industry is Born
engineering experience to begin designing his first As his pump design gained industry prominence, Carter
submerged motor pump (SMP). In 1961, he introduced clearly established himself as the industry founder and
the worlds first cryogenic submerged motor pump for market leader. His innovative design concepts are still
the emerging LNG industry. used today in thousands of submerged motor cryogenic
pumps around the world.

As the designer and manufacturer of the worlds first

Carter clearly established submerged motor cryogenic pump, we cherish and honor
the history and multitude of technical achievements that
himself as the industry Atlas Copco JC Carter Pumps has pioneered.

founder and market leader. From that first historic pump and our early beginnings,
we have spawned a global industry. Atlas Copco
JC Carter Pumps not only spawned the entire SMP
industry, but introduced the second generation of pump
technology in 1992 which further improved the reliability
of pumps.

James Coolidge Cool Carter, founder Atlas Copco JC Carter Pumps Company Carter introduced the worlds first
of Atlas Copco JC Carter Pumps facilities in Costa Mesa, California cryogenic SMP in 1961.
Company

2
From that first historic pump and our early beginnings,
we have spawned a global industry.

5
Overview

Driving Innovation Partner Approach to Customer

Today, Atlas Copco JC Carter Pumps continues to Requirements
innovate and lead cryogenic SMP technology. Utilizing Atlas Copco JC Carter Pumps believes that understanding
21st century aerospace engineering, the company customer requirements and delivering the best solution
has successfully adapted a new generation of proven requires a partner approach toward the working
technological concepts and designs and incorporated relationship.
them into one homogeneous cryogenic SMP for handling
liquid hydrocarbons. This partner approach is part of our culture and is an
integral part of the value we deliver to our customers.
Launched in 2003, this technology is now referred to in
the industry as 3rd Generation Motor Cryogenic Pumps.
Atlas Copco JC Carter Pumps is the only company to use
3rd generation cryogenic pump technology.

This technology not only improves efficiency but reduces Our team is renowned for
hydrocarbons for a greener world.
product design innovation and
engineering content.

3
 History:
1946 Atlas Copco JC Carter Pumps
Company is founded
1961 First LNG Submerged Motor Pump
(SMP) commercial installation
1962 Atlas Copco JC Carter Pumps
technology launches the SMP
market
1995 Atlas Copco JC Carter Pumps
introduces the industrys Second
Generation Technology
2002 Using aerospace engineering, the
HyPerInducer is developed for 3rd
Generation Atlas Copco JC Carter
pumps
2003 The 3rd generation patented LNG
SMP is installed
2008 The HyPerInducer patent is issued
to Atlas Copco JC Carter Pumps

Products Engineered for Efficiency Expert Workmanship

As the first company in this industry, our team of Manufacturing and delivering cryogenic SMP products
experienced engineers, technicians and staff bring that meet rigid quality and best-of-class standards is a
combined knowledge, technology and innovative function of the expert workmanship that is applied to
solutions to the market. every product that leaves our factory.

This knowledge base enables the rapid, cost-effective Expert workmanship is a trademark of our reputation and
selection of the best design for the application or design reflects the confidence that our customers place in our
requirement. cryogenic pump products.

Our products are engineered for efficiency and reliability.

Our team is renowned for product design innovation and
engineering content. Carter engineers use advanced tools
such as CFD analysis to optimize designs for maximum
efficiency.

Advanced tools such as CFD analysis are used to optimize

designs for maximum efficiency.

4
Overview

6
Company Stability Products That Function as Designed
The Atlas Copco JC Carter Pumps company has been in For nearly half a century, Atlas Copco JC Carter Pumps
business longer than any other company in the industry. customers have placed their trust in our company
Since 1953, we have been headquartered in Costa Mesa, product experience and performance. We spend many
California. hours working closely with our customers to completely
understand the environment in which our products will be
The Atlas Copco JC Carter Pumps brand is well known used.
in the industry and our products are known for industry
leading technology and efficiency. With this knowledge, coupled with our engineering
expertise and experience, we design and deliver the right
The company has sales and service offices in the US and product every time. Simply stated, our products perform
Japan and a network of representatives around the world. the way we say they will to meet customer requirements.

Pursuing Quality Management

Our customers expect and rely on an uncompromising
standard in quality. Our quality is a result of many factors
the expert team, years of experience, knowledge of
pump technologies and the practices and procedures that
are applied to every product from initial concept through
design and development to production.

Atlas Copco JC Carter Pumpss quality management

system is ISO 9001:2008 certified.

Atlas Copco JC Carter Pumpss production facility has

world-class test capabilities providing:
Hydrostatic pressure testing
Engineering performance testing (H2O, LNG, LPG)
Customer acceptance testing (LNG, LPG)

Responsive Pre and Post Sales Support

Product delivery is often accomplished by our people.
Atlas Copco JC Carter Pumps prides itself on long-term
Atlas Copco JC Carter Pumpss quality management
business relationships that have been sustained by a system is ISO 9001:2008 certified.
cadre of engineers, technicians and trainers who provide
responsive pre and post support to product delivery.

This group brings added value through its involvement

at concept, design, problem solving, start-up/
commissioning, training and service life.

7
Overview

Service and Spare Parts

Atlas Copco JC Carter Pumps offers service on all our
products throughout the world. Customers value our
ability to follow through after delivery.

We understand the value of uptime and do our best to

provide spare parts through a variety of service programs
and plans.

Our parts are genuine certified Atlas Copco JC Carter

Pumps components, designed to original factory
specifications. Our service technicians have many years
of experience in our manufacturing plant and in the field.

Competitive Pricing
We recognize that our customers have cost requirements
that must be met and that as suppliers, we must meet.
We also know that the price our customers pay for
their product must include more than just build to
specification.

At Atlas Copco JC Carter Pumps, we work hard to keep

our costs in line with our ability to deliver product and
services at a competitive price.

Cost improvement programs and improvements in our

manufacturing processes are continually adopted to
keep costs under control and ensure that we meet this
important customer objective.

Competitive pricing is an important element in the value

we deliver with every product. Our goal is to provide
more value and benefits coupled with the ease and
simplicity of working with Atlas Copco JC Carter Pumps.

Our products perform the

way we say they will to meet
customer requirements.

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9
Product History

10
The Evolution of Pump Technology
First Generation Pump Technology
In 1962, Atlas Copco JC Carter Pumps introduced the
first generation LNG submerged motor pump. These first
generation pumps were manufactured from 1962 to 1973.

In the early days of the Cryogenics Industry, pumps were

of the shaft seal type. Eliminating the shaft seal was an
important improvement in Cryogenic Hydrocarbon Liquid
plant safety.

Although the product was basically simple, the invention

of the Cryogenic Submerged Motor Pump required
Carter to design its own special bearings, electrical
cables, electrical feed-throughs and to work with a motor
manufacturer to develop special Cryogenic Motors. The
pumps were small and single-staged and operated at
3000 and 3600 RPM.

Impellers were axially balanced with back wear rings, so no

balance drums were included in the designs. At that time,
electrical feed-throughs were single, gasketed seal type.

Second Generation Pump Technology

Atlas Copco JC Carter Pumps pioneered the introduction
of the In-Tank Pump in 1973 which brought a new level of
safety to the industry by eliminating bottom, or low side
penetrations, in the storage tanks.
Spiral (Helical Inducer) 2nd Generation Pump Drawing

With the need for better NPSHR for loading pumps,

Atlas Copco JC Carter Pumps introduced the Spiral or
Improvements were made in
Helical Inducer.
the design:
Reduced cavitation damage
Reduced vibration when operating near
the design point
Radial diffusers for longer bushing life
on multi-stage HP pumps
Improved bearing designs
Balance Drum Assemblies became
standard on all pumps
Partial 1st Generation Pump Drawing

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Technical Features

Driving 3rd Generation Technology

While virtually all competitive systems sold today throughout the world still use
second generation technology, Atlas Copco JC Carter Pumps has continued to
establish itself as an industry leader with the introduction of third generation of pump
technology in 2003.

This new technology offers many advantages over the Higher specific speed hydraulics which offer slimmer
previous generation: profile machines, lower tip speeds and reduced
rotating mass.
Reduced power generation due to higher pump efficiency Smallest column size for in-tank pumps in the industry
5-15% higher efficiency than industry average making
it the greenest cryogenic pump available anywhere Atlas Copco JC Carter Pumps is the one and only
Higher plant revenues as a result of higher pump manufacturer to offer the patented HyPerInducer.
efficiencies (less boil off gas and lower power Originally developed with space age technology for
consumption) jet engine fuel pumps, this unique design allows tank
Smaller boil off gas compressors and condensers pumping levels to be lowered 1-2 meters, providing
required reducing capital investment access to more live storage capacity.
Lowest NPSH values in the industry and higher net
storage tank capacity due to patented HyPerInducer
More than one meter of additional tank available storage.

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 Modular Advantages:
Component Modularity allows stages
of the pump to be added to increase
head while maintaining a constant flow
Easy to maintain
Improved reliability

3rd Generation Design Advantages

over 2nd Generation Design:
A smaller size pump means a smaller
pump column
Better NPSH means access to more tank
capacity

Up to 15% higher efficiency than industry average.

3rd Generation: Best-In-Class Inducer Designed for

Perfomance (1600m3/hr In-Tank Pump)
High Efficiency, Less Boil Off Gas, Improved Reliability

1st Generation 2nd Generation 3rd Generation

Fan Inducer 1962 Spiral Inducer 1975 HyPerInducer 2002
Nss < 25,000 Nss < 45,000 Nss < 100,000
NPSHR > 2.6 m NPSHR > 1.4 m NPSHR > 0.4m

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Technical Features

As the first company in this industry,

our team of experienced engineers,
technicians and staff bring combined
knowledge, technology and innovative
solutions to the market.

Our unique Component Modularity design is made up of separate stages

which can be easily added to increase head. This design improves reliability
and simplifies maintenance, reducing down time.

3rd Generation Pump Technology

Atlas Copco JC Carter Pumpss

Patented HyPerInudcer

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15
Our Solution for You

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3rd Generation Pumps Designed
for a Green World
Carbon dioxide (CO2) is produced from combination of fossil fuels. It is a by-
product of all power plants where fuel is converted to CO2. The combustion of all
carbon containing fuels will yield CO2 (and in most cases, water).

For example: CH4 + 2O2 CO2 + 2H2O

CO2 causes severe health effects when concentration

xceeds certain limits. Increase in CO2 emissions also Smaller energy demand
causes greenhouse effect.
of Atlas Copco JC
Power plants using coal as fuel also produce carbon Carter Pumps pumps
monoxide (CO). CO poisoning is the main type of fatal air
poisoning in most countries. reduce power plant CO2
Atlas Copco JC Carter Pumpss 3rd generation pumps are
and CO emissions by re-
designed for a greener world by using less power as ducing energy demand
a result of providing the best-in-class efficiency. By using
less energy to operate our pumps, power plants
supplying the energy release fewer CO2 and CO.

Power plant produces Transmission and 3rd Generation Atlas Copco JC

amount of energy needed for distribution system delivers Carter Pumps pumps at LNG
LNG plant. energy needed for LNG plants requires less energy,
plant operation are more cost-effective, and
produce less boil off gas.

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Products and Applications at a Glance

Atlas Copco JC Carter Pumps

Pump Applications
Low Pressure In-Tank Pumps High Pressure Pot Mounted Pumps
These pumps are installed inside a storage tank in a These pumps are installed into a pressure vessel called a
vertical discharge column and are used to transfer liquid suction pot or suction vessel. The suction vessel becomes
from the storage tank. the outer casing of the SMP. They are used for product
send out, product transfer and increasing pressure of
cryogenic liquids within a system.

Large In-Tank Pumps for In-Tank and Suction-Vessel Mounted Large Suction-Vessel Mounted LNG
LNG & LPG Export Terminals Process Pumps and Process High Pressure Pumps

Liquefaction Plant Applications NGL Processing Plant Applications Regasification Plant Applications

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 3rd Generation Pumps
Low Pressure In-Tank Pumps
1 Atlas Copco JC Carter Pumps patented
6 HyPerInducer for lowest NPSH in the industry.

2 Vertical turbine bowl diffusers for more stable

operation over entire operating range: eliminates
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rotating stall and improves pump efficiency
8
3 High efficiency impellers with low tip speed: long life

4 Bronze wear rings and bushings: reliability

9 5 One piece hollow pump shaft: reliable, easy

5 maintenance

6 Active thrust balance system: longer bearing life

3
7 Long aspect ratio/slim profile motors: high efficiency
4
8 Robust hollow rotor shaft: easy maintenance

9 Deep groove stainless steel or ceramic

cryogenic bearings
2

Medium Flow Vertical Turbine SMPS

500
Technical Data:
Size: Up to 800 kW
Capacity: Up to 3,000 m3/hr
Head (mlc)

320
Head: Up to 350 m
Efficiency: Up to 84%
Fluid Temp: Ambient to -196 C

200
Pump Ns: 1250, 1600, 2000, 2500, 3200
Materials: SS, Aluminum Alloys and Bronze
Motors: 50 & 60 Hz designs, variable speed, 2-pole,
4-pole, up to 6,600 volts
3205 00 800 1250

Flow (m3/h)

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 Products and Applications at a Glance

3rd Generation High Pressure

Pot Mounted Pumps
1 Atlas Copco JC Carter Pumps patented
8
HyPerInducer has the capability to handle fluids
with high vapor fractions

7 2 Multistage continuous crossover diffusers: high

efficiency
6
3 Multistage impeller design with collets, bronze wear
5 rings and bushings: high pressure, high efficiency,
high reliability

4 4 One piece pump shaft: a constant diameter provides

dimensional stability

5 Active thrust balance system: longer bearing life

6 Long aspect ratio/slim profile motors: high efficiency

7 Robust hollow rotor shaft: easy maintenance

3
8 Upper/lower AISI 440C SS ball bearing: reliability
2

High Pressur Sendout SMPS

3200

Technical Data:
Size: Up to 3,000 kW
Capacity: Up to 600 m3/hr
Head (mlc)

2500
Head: Up to 3,000 m
Efficiency: Up to 83%
Fluid Temp: Ambient to -196 C
2000 Pump Ns: 1000, 1250, 1600
Materials: SS, Aluminum Alloys and Bronze
Motors: 50 & 60 Hz designs, variable speed, up to
6,600 volts
1600 250 400 625 1000

Flow (m3/h)

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 In-Tank & Suction Mounted
Process Pumps
1 Atlas Copco JC Carter Pumps patented
7 HyPerInducer has the capability to handle fluids
with high vapor fractions

2 Multistage radial diffusers: wide, stable

6
operating range

3 Multistage impeller design with collets, bronze wear

rings and bushings: high pressure, high reliability

4 One piece pump shaft: a constant diameter provides

5 dimensional stability

4 5 Active thrust balance system: longer bearing life

3
6 Robust hollow rotor shaft: easy maintenance

7 Upper/lower AISI 440C SS ball bearing: reliability

In-Tank & Suction Vessel Mounted Process Pumps

50Hz Performance
1000

Technical Data:
Size: Up to 200 kW
300 Capacity: Up to 200 m3/hr
Head (mlc)

Head: Up to 1,000 m
Efficiency: Up to 78%
Fluid Temp: Ambient to -196 C
1000 P230 RD 12

100
800 P200 RD 12

800 P230 RD 12

1000 P280 RD 4

1000 P305 RD 3
800 P150 RD 12

800 P175 RD 12
1 to 12 Stages

1 to 12 Stages

1 to 12 Stages

1 to 12 Stages

1 to 12 Stages

1 to 4 Stages

1 to 3 Stages

Pump Ns: 800, 1000

Materials: SS, Aluminum Alloys and Bronze
30 Motors: 50 & 60 Hz designs, variable speed, up to
6,600 volts
3 10 30 100 300

Flow (m3/h)

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Our Service

Service and Spare Parts Program

Supporting your Needs Emergency Repairs
Atlas Copco JC Carter Pumps has been providing SMP We provide programs that schedule regular maintenance
service and spare parts longer than any other company in as an important part of keeping your system operational
the world. and efficient.

We understand the importance of excellent service and We know the importance of uptime and reliability and
have developed programs which support your needs from do our very best to get your equipment back on line as
installation and commission through the products entire quickly as possible.
life cycle.
At Atlas Copco JC Carter Pumps, our service team
Our service technicians are factory certified and know provides regularly scheduled maintenance programs and
how to handle installation, commission, on-going support, will perform overhauls as needed to keep your pumps
maintenance and emergency repairs. running at peak efficiency.

During routine maintenance, our technicians will make

recommendations to your team to ensure the pumps
receive the proper servicing to ensure optimum reliability.

Our service technicians are factory

certified and know how to handle
installation, commission, on-going support,
maintenance and emergency repairs.

Atlas Copco JC Carter Pumps is there to Technicians provide regular Genuine Atlas Copco JC Carter Pumps
provide support through the products maintenance to help keep your system spare parts can be kept on site for any
entire life cycle. operational and efficient. emergencies.

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23
Our Service

Spare Parts Program

Given the lead time for spare parts, we can provide a
program to ensure our best effort to get your system up
and running as quickly as possible by keeping genuine
Atlas Copco JC Carter Pumps spare parts on site for just
such an emergency.

Spare Parts Insurance Program Atlas Copco JC Carter

Pumps will stock the most critical components for your
pump at our factory. This will ensure that your pump will
be repaired as quickly as possible.

We offer spare parts programs with and without sending

factory technicians to your site, depending on your
comfort level.

Overhauls and Factory Reconditioning

Programs
During routine maintenance, emergency repair, or at end
of life cycle, our technicians may make recommendations
to tear down and rebuild, recondition or replace your
pump. On site rebuilds carry a limited warranty on all
Atlas Copco JC Carter Pumps replaced components.

Our support team can rebuild the pump on site or and

send it back to the factory to be restored to original factory
specifications, be retested and carry a new pump warranty.

We are experts in rebuilding and reconditioning pumps

and have the technical expertise to do it right the first time.

We are experts in
rebuilding and reconditioning
pumps and have the
technical expertise to do it
right the first time.

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25
Gas and Process Division
Our points of contact worldwide

Headquarters Regional Offices Customer Centers

Atlas Copco Energas GmbH Germany Alpine Middle East/North Africa
Schlehenweg 15 Ralf Kiefer (North / Central Peter von Graffenried Sami Tabaza
50999 Cologne, Germany and Southwest) Phone: +41 61 731 37 00 Phone: +971 5 044 38 117
Phone: +49 2236 96 50 0 Phone: +49 (0)2235 4639 272 Fax: +41 61 733 94 40 Fax: +971 4 88 61 885
Fax: +49 2236 96 50 899 Fax +49 (0)2235 4639 278 peter.von.graffenried@ch.atlascopco.com sami.tabaza@bh.atlascopco.com
atlascopco.energas@de.atlascopco.com ralf.kiefer@de.atlascopco.com
www.atlascopco-gap.com Benelux Nordic
Jrg Wieczorek (Southeast) Jan Hop Heikki Alanko
Phone: +49 89 74 99 49 70 Phone: +31 33 299 95 05 Phone: +358 8 51 67 64
Application Centers Fax: +49 89 74 99 49 80 Fax: +31 33 299 95 06 Fax: +358 8 51 58 24
joerg.wieczorek@de.atlascopco.com jan.hop@nl.atlascopco.com heikki.alanko@fi.atlascopco.com
Europe
Thomas Bierwirth
North America Brazil South Africa
Phone: +49 2236 96 50 658
Bart Woodmansee (Northeast / Roberto G. Becker Wayne Jacobs
Fax: +49 2236 96 50 899
Eastern Canada) Phone: +55 11 34 78 87 11 Phone: +27 11 821 90 00
thomas.bierwirth@de.atlascopco.com
Phone: +1 860 477 02 96 Fax: +55 11 41 95 70 90 Fax: +27 11 388 32 64
Fax: +1 860 477 04 61 roberto.g.becker@br.atlascopco.com wayne.jacobs@za.atlascopco.com
The Americas
bart.woodmansee@us.atlascopco.com
Nasser Sadeghzadeh (Compressor)
France South Korea
Phone: +1 518 765 58 38
Bruce Edstrand (North Central / Northeast) Patrick Coupel SeungHoon Yang
Fax: +1 518 765 33 57
Phone: +1 847 726 98 66 Phone: +33 1 39 09 31 60 Phone: +82 2 21 89 40 80
nasser.sadeghzadeh@us.atlascopco.com
bruce.edstrand@us.atlascopco.com Fax: +33 1 39 09 30 51 Fax: +82 2 522 19 79
patrick.coupel@fr.atlascopco.com shyang@kr.atlascopco.com
Randy Dirlam (Expander)
John Peranteaux (West Coast /
Phone: +1 805 928 57 57 ext. 4139
Western Canada) Great Britain Southeast Asia/Oceania
Fax: +1 805 925 38 61
Phone: +1 805 928 57 57 ext. 4125 Ian Mather Ulrich Schmitz
randy.dirlam@us.atlascopco.com
Fax: +1 805 925 38 61 Phone: +44 1442 22 23 35 Phone: +65 62 10 80 44
john.peranteaux@us.atlascopco.com Fax: +44 2074 92 37 30 Fax: +65 68 62 56 28
Arturo Martinez (Pumps)
ian.mather@uk.atlascopco.com ulrich.schmitz@sg.atlascopco.com
Phone: +1 949 764 2214
Tim Shaw (Southwest)
Fax: +1 949 258 5072
Phone: +1 281 216 60 10 Italy Spain
arturo.martinez@jccarterpumps.com
Fax: +1 281 984 74 63 Gianfranco Marinelli Rafael Caete
tim.shaw@us.atlascopco.com Phone: +39 02 61 79 94 50 Phone: +34 91 627 91 00
China
Fax: +39 02 66 01 18 90 Fax: +34 91 627 91 62
Sander van Spijk
Tushar Patel (Southeast) gianfranco.marinelli@it.atlascopco.com rafael.canete@es.atlascopco.com
Phone: +86 21 6097 8198
Phone: +1 210 261 01 80
Fax: +86 21 6097 8144
Fax: +1 281 208 51 08 Japan
sander.van.spijk@cn.atlascopco.com
tushar.patel@us.atlascopco.com Michael Shafer

B08/004/26/0311
Phone: +81 3 57 65 70 39
India
China Fax: +81 3 57 65 31 97
S.S. Vasan
Nick He (Hangzhou) michael.shafer@jp.atlascopco.com
Phone: +91 20 39 85 23 09
Phone: +86 57 12 80 02 077
Fax: +91 20 27 14 59 48
Fax: +86 57 12 80 02 070
ss.vasan@in.atlascopco.com
nick.he@cn.atlascopco.com
Atlas Copco 03/2011 Printed in Germany.

Yi-Fu (Jerry) Zhang (Beijing)

Phone: +86 10 65 28 05 17
Fax: +86 10 65 28 05 25
jerry.zhang@cn.atlascopco.com